Introduction
[0001] The present invention relates to a sliding gate valve for a metallurgical vessel.
[0002] Sliding gate valves are used in metallurgy to open or shut a pouring orifice of a
metallurgical vessel such as a teeming ladle or a tundish. Sliding gate valves allow
to control the rate of flow of molten metal by variation of the flow passage aperture.
A typical application is continuous casting of steel, where molten steel is transferred
at a desired rate from a tundish into a continuous casting mould.
[0003] Generally, two different types of sliding gate valves can be distinguished. In so
called three plate sliding gate valves, a slide plate is moveably arranged in between
an upper and a lower fixed plate the latter two being stationary with respect to the
vessel. Each plate has an orifice and those of the stationary plates are coaxial.
The position of the orifice in the slide plate relative to the coaxial orifices determines
the flow passage aperture and thus the flow rate. In the second type of sliding gate
valves, the lower stationary plate is omitted, the working principle of the sliding
gate valve however remains the same.
[0004] Downstream of the sliding gate valve, the molten metal flow is confined by pouring
tubes made of refractory material. A collector nozzle, i.e. a short length refractory
tube, is connected immediately to the bottom plate of the sliding gate valve. The
collector nozzle confines the molten metal flow and protects the sliding gate valve
from damage caused by thermal wear or splashing. Whenever protection of the motel
metal flow itself is desirable, a ladle shroud, i.e. an elongated refractory tube
(also called immersion nozzle), is connected in series downstream of the collector
nozzle. In use, the ladle shroud extends below the level of molten metal in the receiving
mould to protect the molten metal stream. This is generally the case in continuous
casting of steel. As a result, oxidation, non-metallic inclusion and occurrence of
turbulent flow and splash are avoided. Whenever access to the orifices is required,
for example to remove hardened metal clogging the valve or the vessel outlet, the
ladle shroud is removed. The clogged parts are then accessible through the shorter
collector nozzle.
[0005] The configuration of known sliding gate valves has several shortcomings. Firstly,
the removal and replacement operations of the ladle shroud are normally manual operations
involving considerable safety risks to the operator. Secondly, the fixation of the
ladle shroud to the collector nozzle is time consuming and a sealing contact between
the ladle shroud and the collector nozzle has to be warranted. Thirdly, the collector
nozzle being subject to significant wear, it constitutes a working part that has to
be replaced frequently.
[0006] GB 2 271 734 discloses a sliding gate valve partially addressing the above problems
by combining the collector nozzle and the ladle shroud into a single lower nozzle.
This sliding gate valve comprises a fixed plate with a through hole, a movable sliding
plate with a trough hole and a lower nozzle made of a refractory and secured stationary
below the sliding plate. The lower nozzle has a length sufficient to cause a lower
end portion thereof to be immersed into molten steel in a mold. This sliding gate
valve however does not allow for easy and secure access to the vessel outlet or the
flow channel and this lower nozzle is a hindrance when emptying slag or needs to be
removed.
Object of the invention
[0007] The object of the present invention is to provide an improved sliding gate valve
which overcomes the above problems.
General description of the invention
[0008] In order to achieve the object, the present invention proposes a sliding gate valve
for a metallurgical vessel comprising a flow regulating means and a short length refractory
outlet tube. According to an important aspect of the invention, the sliding gate valve
further comprises an additional long length refractory flow protection tube and a
mechanism for bringing, as required, either the outlet tube or the flow protection
tube from a parking position into an operative position below the flow regulating
means, respectively from the operative position into the parking position. The mechanism
supports the short length refractory outlet tube and the long length refractory flow
protection tube e.g. side by side. When positioned, the long length refractory flow
protection tube basically assumes the function of a ladle shroud and the short length
refractory outlet tube assumes the function of a collector nozzle. Instead of connecting,
in a manner known per se, the flow protection tube in series to the outlet tube, the
mechanism according to the invention allows to put either of them into an operative
position as an extension of the outlet of the metallurgical vessel. The outlet tube
is kept in a parking position and put into an operative position only if required.
Accordingly, in operative position the flow protection tube simultaneously assumes
the functions of a collector nozzle and a ladle shroud. The mechanism significantly
increases the safety and the ease of use of sliding gate valves since no manual operations
are necessary for bringing either of the tubes into an operative position.
[0009] The flow regulating means of the sliding gate valve normally has a fixed plate supporting
a first refractory plate with a first orifice, a slide plate supporting a second refractory
plate with a second orifice and a slide plate actuator for positioning the slide plate
relative to the fixed plate in order to throttle a molten metal flow through an outlet
of the vessel. In this case, the mechanism preferably provides sealing contact of
the tube in the operative position with the second refractory plate. A direct contact
between the second lower refractory plate and the tube eliminates mechanical wear
due to friction between these parts. With the mechanism providing the sealing contact,
e.g. by urging means, no further measures are required to seal the operative tube
against the lower refractory plate.
[0010] In a preferred embodiment, the mechanism comprises a mounting frame having a first
holder for the outlet tube and a second holder for the flow protection tube, the mounting
frame being moveably supported by the mechanism. This embodiment allows to simplify
the mechanism since the tubes can be interchanged by simple displacement (e.g. translation)
of the mounting frame.
[0011] Preferably, the mechanism comprises a linear actuator and guiding means for transforming
a linear stroke of the actuator into a composite motion of the mounting frame, the
composite motion comprising lowering, relocating and lifting the mounting frame. This
allows for a compact construction and use of reliable linear actuators such as hydraulic
cylinders.
[0012] The linear actuator and the guiding means are advantageously configured to provide
a predetermined contact pressure for sealing contact of the tube in the operative
position with a contact surface such as the first refractory plate.
[0013] In another preferred embodiment, the guiding means comprises a wedge means. Using
the mechanically simple wedge principle allows to obtain a reliable and compact construction
of the mechanism. Advantageously, the wedge means comprises a first wedge guide fixed
to the mounting frame and a second wedge guide coupled to the linear actuator. The
first wedge guide can be formed essentially by a plurality of ramp blocks disposed
on a lower side of the mounting frame and the second wedge guide can be formed by
a plurality of wedge rails cooperating with the ramp blocks. Each ramp block preferably
comprises two oppositely directed ramps, each ramp being associated with one of two
oppositely directed wedge rails. By a mirror inverted arrangement of the wedge means,
the required length of the guiding means is reduced. Preferably, a wedge rail comprises
an engagement means cooperating with a corresponding part on a ramp associated to
the wedge rail so as to transmit horizontal movement for relocation of the mounting
frame. Thereby the lowering, relocating and lifting can be obtained by a simple structure
of wedges and ramps. Such a simple structure is reliable and requires little maintenance
even in the adverse environmental conditions of metallurgical industry.
[0014] Advantageously, the mechanism further comprises a plurality of tilting members and
corresponding tilt guides, the tilting members and tilt guides cooperating to block
vertical movement of the mounting frame during relocation of the mounting frame, while
allowing vertical movement of the mounting frame during lowering and lifting of the
mounting frame. The tilting members can furthermore provide contact pressure contributing
to sealing the slide plate against the fixed plate when either one of the tubes is
in the operative position. This additional contact pressure contributes to reduce
the wear of the refractory plates since it allows to distribute the required forces
more equally.
[0015] Accordingly, the invention also proposes an apparatus for use with a sliding gate
valve for a metallurgical vessel. The apparatus comprises a first tube holder for
supporting a first refractory tube and a second tube holder for supporting a second
refractory tube. According to an important aspect the apparatus comprises a bi-directional
positioning mechanism for bringing, as required, either the first or the second tube
holder from a parking position into an operative position below the sliding gate valve,
respectively from the operative position into the parking position. The apparatus
furthermore comprises a mounting frame supporting the tube holders, the mounting frame
being moveably supported by the positioning mechanism. The positioning mechanism comprises
a linear actuator and guiding means for transforming a linear stroke of the actuator
into a composite motion of the mounting frame, the composite motion comprising lowering,
relocating and lifting the mounting frame. Such an apparatus can also be used to retrofit
existing sliding gate valves in order to improve safety and ease of use thereof.
Detailed description with respect ot the figures
[0016] The present invention will be more apparent from the following description of a not
limiting preferred embodiment with reference to the attached drawings, wherein
- Fig.1:
- is an exploded perspective view of a sliding gate valve according to a preferred embodiment;
- Fig.2:
- is a lateral cross sectional view of the sliding gate valve of Fig.1 in assembled
state;
- Fig.3:
- is a set of longitudinal cross sectional views according to planes AA', BB' and CC'
of Fig.2 showing an open condition of the sliding gate valve;
- Fig.4:
- is a set of longitudinal cross sectional views according to planes AA', BB' and CC'
of Fig.2 showing a closed condition of the sliding gate valve and a configuration
prior to tube exchange;
- Fig.5:
- is a set of longitudinal cross sectional views according to planes AA', BB' and CC'
of Fig.2 showing a first configuration during tube exchange;
- Fig.6:
- is a set of longitudinal cross sectional views according to planes AA', BB' and DD'
of Fig.2 showing a second configuration during tube exchange;
- Fig.7:
- is a set of longitudinal cross sectional views according to planes AA', BB' and DD'
of Fig.2 showing a configuration after tube exchange.
[0017] Fig.1 shows a sliding gate valve 10 in partially disassembled state. The sliding
gate valve 10 is normally mounted to an outlet orifice of a metallurgical vessel such
as a tundish or teeming ladle (not shown). The sliding gate valve 10 comprises a flow
regulating means 12 for throttling a molten metal flow out of the vessel. It furthermore
comprises a mechanism 14 for supporting a short length refractory outlet tube 16 and
a long length refractory flow protection tube 18.
[0018] As shown in Fig.1, the flow regulating means 12 comprises an upper fixed plate 20
with a first seat 22 for a first refractory plate 24. The first refractory plate 24
is normally made of a refractory material comprising alumina, zirconia, silica, magnesia
or carbon or any suitable combination of these. In assembled state, a double hinged
bar 26 attaches the fixed plate 20 on one side to a rigid frame 28. Clamps 30 secure
the fixed plate 20 on the other side to the rigid frame 28. The double hinged bar
26 and the removable clamps 30 allow to flip open the sliding gate valve 10 for maintenance
purposes. In operation, the fixed plate 20 and the rigid frame 28 remain stationary
relative to the metallurgical vessel such that the orifice of the first refractory
plate 24 coincides with the outlet of the vessel. The flow regulating means 12 also
comprises a lower slide plate 32 with a second seat 34 for a second refractory plate
36. The second refractory plate 36 is made of the same or a similar refractory material
used for the first refractory plate 24. The slide plate 32 is mounted to a housing
38 and has two lateral flanges 40.
[0019] In assembled state, the slide plate 32 is supported by the rigid frame 28 through
the flanges 40. To this effect, two lateral pusher assemblies 42 are fixed to the
periphery of the rigid frame 28. The pusher assemblies 42 are configured to urge the
slide plate 32 against the fixed plate 20 in order to bring the first and second refractory
plates 24, 36 into sealing contact. While maintaining sufficient contact pressure
between the refractory plates 24, 36, the pusher assemblies 42 allow for a sliding
movement of the slide plate 32 relative to the fixed plate 20. This sliding movement
is obtained by a slide actuator 44. The slide actuator 44, preferably a hydraulic
cylinder, is supported on the rigid frame 28 by means of a frame flange 45. Another
frame flange 45' allows to mount the slide actuator 44 to the opposite side of the
rigid frame 28 if required. The piston of the slide actuator 44 is coupled to a first
coupling 46 on the housing 38. In a manner known per se, the position of the slide
plate 32, i.e. the relative position of the orifices in the refractory plates 24 and
36, defines the throttling condition of the sliding gate valve 10.
[0020] As seen in Fig.1, the outlet tube 16 is executed as a short length refractory outlet
tube and the flow protection tube 18 (only partially shown) as long length refractory
flow protection tube. Accordingly, the outlet tube 16 can assume the function of a
conventional collector nozzle when connected to the outlet of a metallurgical vessel
while the flow protection tube 18 can assume the function of a conventional ladle
shroud. In order to resist the wear caused by molten metal, the tubes 16, 18 normally
comprise an inward lining of a refractory material.
[0021] The mechanism 14 shown in Fig.1 comprises an essentially rectangular mounting frame
50. The mounting frame 50 has two distinct through holes and associated holders 52,
54 for receiving the outlet tube 16 and the flow protection tube 18 respectively.
The holder 54 (for alleviation not shown) can be a conventional bayonet socket for
removably holding the flow protection tube 18. The holder 52 can be of the same or
a simpler type which allows replacement of the outlet tube 16 only during maintenance.
In assembled state, the mounting frame 50 is moveably supported by the housing 38.
[0022] As will be detailed below, the mechanism 14 allows to bring either the outlet tube
16 or the flow protection tube 18 from a parking position into an operative position.
The tube 16 or 18 which is in operative position constitutes an extension of the vessel
outlet downstream the flow regulating means 12. Therefore the mounting frame 50 can
describe a composite motion within the housing 38. This composite motion comprises
lowering, relocating and lifting the mounting frame 50. The lowering allows to withdraw
both tubes 16, 18, the relocating allows to position the other tube coaxially to the
orifice of the refractory plate 36 and the lifting allows to put the tube 16 or 18
which is in operative position into sealing contact with the second refractory plate
36.
[0023] The threefold composite motion of the mounting frame 50 is obtained by a guiding
means 60 which transforms the linear stroke of a linear actuator 56, preferably a
hydraulic cylinder. The guiding means 60 is based on the principles of a wedge mechanism.
The guiding means 60 comprises a first wedge guide 62 fixed to the lower side of the
mounting frame 50 and a second wedge guide 64 moveably supported on a lower cover
66 of the housing 38. The second wedge guide 64 is coupled to the actuator 56 by means
of a second coupling 68. The actuator 56 is supported on the housing 38 by a housing
flange 57. Another housing flange 57' allows to mount the actuator 56 to the opposite
side of the housing 38 if required.
[0024] As can be seen in Fig.1, the first wedge guide 62 comprises four ramp blocks 71.
The ramp blocks 71 are fixed on the lower side of the mounting frame 50, two ramp
blocks 71 being disposed on each longitudinal side. Each ramp block 71 comprises an
outer ramp 72 and an inner ramp 72'. The inner and outer ramps 72', 72 have oppositely
oriented inclined faces. The second wedge guide 64 comprises two outer wedge rails
74 and two inner wedge rails 74', with an inner and an outer wedge rail 74, 74' being
grouped at either side of an access space 76 for the tubes 16, 18. The lower cover
66 as well as a lower lid 29 of the rigid frame 28 are provided with an oblong opening
which allows the respective lower ends of the tubes 16, 18 to protrude below the sliding
gate valve 10. The inner and outer wedge rails 74, 74' have a varying contour adapted
for cooperation with the inclined faces of the ramp blocks 71. This cooperation allows
to transform the linear stroke of the actuator 56 into the composite motion of the
mounting frame 50. It will be appreciated that the required constructional length
of the second wedge guide 64 is significantly reduced by using horizontally flipped
wedge rails 74, 74'. As further shown in Fig.1, two tilting members 80 are laterally
and pivotably attached to each longitudinal edge of the mounting frame 50. Lower tilt
guides 82 for guiding the tilting members 80 are arranged in the second wedge guide
64 between the outer and inner wedge rails 74, 74' respectively.
[0025] Fig.2 shows a lateral cross section of the sliding gate valve 10 of Fig.1 in assembled
state. This cross section shows the flow protection tube 18 in operative position.
The second refractory plate 36 of the slide plate 32 is urged against the first refractory
plate 24 of the fixed plate 20 by means of the pusher assemblies 42 and in particular
by means of Belleville disk springs 84 contained therein. The pusher assemblies 42
provide the pressure onto the flanges 40 which is required for sealing contact between
the refractory plates 24, 36. As shown in Fig.2, the tilting members 80 provide pressure
onto a support plate 86 for reinforcing this sealing contact and distributing the
mechanical stress exerted onto the second refractory plate 36. It may be noted that
the holder 52 for releasably securing the flow protection tube 18 to the mounting
frame 50 is not shown in Fig.2 for alleviation. As seen in Fig.2, the arrangement
of the parts of the mechanism 14 is generally symmetrical with respect to a central
plane AA'. The arrangement insures a compact construction of the sliding gate valve
10. The contact surfaces between the housing 38 and the rigid frame 28 are defined
by the first and second refractory plates 24, 36 and by the pusher assemblies 42.
A minimum amount of friction is thereby warranted for the sliding movement of the
slide plate 32. As best seen in Fig.2, the (long length refractory) flow protection
tube 18 (only partially shown) and in particular its upper flange is in direct sealing
contact with the second refractory plate 36. In this operative position, the flow
protection tube 18 is connected directly to the flow regulating means 12 without an
intermediate collector nozzle.
[0026] Figs.3 to 7 will now be used to describe the mechanism 14 in more detail. The mechanism
14 allows to bring as required, either the outlet tube 16 or the flow protection tube
18 from a parking position into an operative position below the flow regulating means
12 and vice-versa.
[0027] In Fig.3, the mechanism 14 is in a first end of travel configuration. In this configuration,
the actuator 56 is fully extended whereby, as shown in section AA', the flow protection
tube 18 is operative in axial extension of the orifice of the second refractory plate
36. The outlet tube 16 is in a parking position. The slide actuator 44 positioning
the slide plate 32 is fully retracted, whereby the orifice in the second refractory
plate 36 is coaxially positioned to a common central axis Z of the orifice in the
first refractory plate 24 and the outlet of the metallurgical vessel (not shown).
This pouring condition of the flow regulating means 12 allows maximum flow out of
the vessel. As further shown in section AA', the mounting frame 50 maintains the short
length refractory outlet tube 16 and the long length refractory flow protection tube
18 side by side below the flow regulating means 12.
[0028] As best seen in section BB' of Fig.3, the tilting members 80 have a symmetrical shape
and comprise a first upper finger 90, a second upper finger 92 and a lower finger
94. Two tilting members 80 are pivotably mounted on a respective axis 96 to the mounting
frame 50 on either longitudinal edge thereof. Section BB' of Fig.3 shows the tilting
members 80 in a first tilted configuration corresponding to a first end of travel
position of the mounting frame 50. In this configuration, the tilting members 80 are
exerting an upward pushing force with the first upper finger 90 onto the support plate
86 and with their second upper finger 92 onto upper tilt guides 98. As can be seen
in Fig.3, this force results from a torque on the axes 96 exerted by an upward force
of the mounting frame 50 and/or a leftward force of the lower tilt guides 82 pushing
the lower fingers 94.
[0029] Section CC' of Fig.3 shows the outer ramps 72 of the first wedge guide 62 and the
outer wedge rail 74 of the second wedge guide 64. The outer ramps 72 are fixed to
the lower side of the mounting frame 50. They abut with inclined faces 721 against
corresponding wedge portions 741 of the wedge rail 74. As further seen in Section
CC' of Fig.3, the mounting frame 50 abuts against a first horizontal limit stop 100
transversely fixed in the housing 38. It will be appreciated that extending action
of actuator 56 combined with the inclined faces 721 and the wedge portions 741 allows
to push the mounting frame 50 vertically upwards, once it has reached the horizontal
limit stop 100. Thereby it is also possible exert an upwardly directed force onto
the mounting frame 50, which in turn provides contact pressure for warranting a sealing
contact of the flow protection tube 18 with the second refractory plate 36. The amount
of force can be defined through the actuator 56.
[0030] Fig.4 shows the sliding gate valve 10 in a closed condition of the flow regulating
means 12. As seen in section AA' of Fig.4, the slide actuator 44 is fully extended
whereby the position of the slide plate 32 has been shifted to the left. In this condition,
the second refractory plate 36 constitutes an obstruction to the flow of molten metal
through the sliding gate valve 10. It also results from Fig.4 that the actuator 44
has translated the housing 38 with the mechanism 14, the tubes 16, 18 and the actuator
56 together with the slide plate 32. When compared to three plate sliding gate valves,
friction occurring during positioning of the slide plate 32 is reduced because the
tubes 16, 18 are moved together with the slide plate 32. Nevertheless, with minor
changes the mechanism 14 can be used with a three plate sliding gate valve (not shown).
[0031] As seen in sections BB' and CC' of Fig.4, except for the above translation, the mechanism
14 itself has kept the configuration of Fig.3. Molten metal flow being inhibited,
the closed valve condition of Fig.4 allows secure exchange of the flow protection
tube 18 with the outlet tube 16, which is required e.g. for emptying slag, cleaning
the flow channel of the vessel and/or the sliding gate valve during maintenance or
in the occurrence of clogging of the vessel outlet. After this exchange, the short
length refractory outlet tube 16 provides access to the flow channel e.g. for oxygen
blowing.
[0032] Fig.5 shows a first intermediate configuration of the sliding gate valve 10 during
the exchange of the flow protection tube 18 with the outlet tube 16. From section
AA' it appears that the mechanism 14 has vertically withdrawn both tubes 16, 18 by
lowering the mounting frame 50. This results from a first displacement 201 due to
a retracting stroke of the piston of the actuator 56. As seen in section CC', the
outer wedge rails 74 are drawn-off below the outer ramps 72 whereby the mounting frame
50 is moved vertically downwards according to arrow 210. As can be seen in section
CC' of Fig.5, the second wedge guide 64 comprising the wedge rails 74, 74' and lower
tilt guides 82 is moveable independently of the mounting frame 50 and the housing
38. The stroke of the actuator 56 (e.g. displacement 201) defines the position of
the second wedge guide 64. As further seen in section CC' of Fig.5, driver edges 722
of the outer ramps 72 have engaged driver corners 742 of the outer wedge rails 74.
This engagement allows to horizontally relocate the mounting frame 50 within the housing
38 according to arrow 212, in accordance with a further retracting stroke of the actuator
56. Section BB' of Fig. 5 shows the tilting members 80 in a second vertical configuration.
In this configuration, the first and second upper fingers 90, 92 are allowed to slide
along the lower edge of the upper tilt guides 98 in accordance with the horizontal
relocation according to arrow 212. To this effect, the lower fingers 94 and part of
the tilting members 80 are received by an opening in the lower tilt guides 82. In
this configuration, the tilting members 80 provide blocking against vertical movement.
This blocking allows to horizontally relocate the mounting frame 50 (along arrow 212
or oppositely) without undesired vertical motion.
[0033] Fig.6 shows a second intermediate configuration of the sliding gate valve 10 during
the exchange of the flow protection tube 18 with the outlet tube 16. Compared to Fig.5,
the actuator 56 has horizontally relocated the mounting frame 50 supporting the tubes
16, 18 through a second displacement 202. The mounting frame 50 abuts against a second
horizontal limit stop 102. The outlet tube 16 is positioned coaxially to the orifice
of the second refractory plate 36. As seen in section BB', only the first upper fingers
90 of the tilting members 80 are positioned below the upper tilt guides 98. Therefore,
subsequent vertical upward motion of the mounting frame 50 according to arrow 214
is allowed. Section DD' of Fig.6 shows the inner ramps 72' of the first wedge guide
62 and the inner wedge rail 74' of the second wedge guide 64. Compared to the outer
ramps 72 and the outer wedge rails 74 in section CC' of Fig.5, the inner ramps 72'
of the first wedge guide 62 and the inner wedge rails 74' of the second wedge guide
64 are horizontally flipped, i.e. mirror inverted. This arrangement provides the relocation
(as well as lifting and lowering) in the direction opposite to arrow 210. It may be
noted that driver edges 722' and driver corners 742' provide engagement for horizontal
relocation of the mounting frame 50 in this opposite direction upon an extension stroke
of the actuator 56.
[0034] In Fig.7, the mechanism 14 is shown in a second end of travel configuration where
the exchange of the flow protection tube 18 with the outlet tube 16 is achieved. In
this configuration, the actuator 56 is fully retracted after a third displacement
203. As shown in section AA' of Fig.7, the outlet tube 16 is operative in axial extension
of the orifice of the second refractory plate 36. Section BB' of Fig.7 shows the tilting
members 80 in a second tilted configuration corresponding to a second end of travel
position of the mounting frame 50. In this configuration, the tilting members 80 are
exerting an upwards pushing force with their first upper finger 90 onto the upper
tilt guides 98 and with their second upper finger 92 onto the support plate 86. This
force results from a torque on the axes 96 exerted by an upward force of the mounting
frame 50 and/or a rightward force of the lower tilt guides 82 pushing the lower fingers
94.
[0035] As in Fig.6, section DD' of Fig.7 shows the inner ramps 72' of the first wedge guide
62 and the inner wedge rails 74' of the second wedge guide 64. Inclined faces 721'
of the inner ramps 72' abut against corresponding wedge portions 741' of the inner
wedge rails 74'. The inclined faces 721' and the wedge portions 741' allow to lift
the mounting plate 50 from the intermediate position of Fig.6 into the end of travel
position shown in Fig.7. In the configuration of Fig.7, retracting action of actuator
56 combined with the inner ramps 72' and inner wedge rails 74' allows to exert an
upward force onto the mounting frame 50 according to arrow 214. This provides the
required contact pressure for warranting a sealing contact of the outlet tube 16 with
the second refractory plate 36.
[0036] In a subsequent step (not shown) the slide actuator 44 allows to bring the flow regulating
means 12 of the sliding gate valve 10 into an open condition. This is achieved by
translating the slide plate 32 together with the housing 38 and the mechanism 14 so
as to obtain a condition similar to Fig.3 with however the outlet tube 16 being in
operative position and the flow protection tube being 18 in a parking position.
[0037] As described above, the guiding means 60 transforms the linear stroke of the actuator
56 into a lowering, relocating and lifting composite motion of the mounting frame
50. It will be appreciated that the symmetrical arrangement of the inner and outer
ramps 72, 72', wedge rails 74, 74' and tilting members 80 allows bi-directional positioning.
The mechanism 14 provides motion in both directions i.e. according to arrows 210,
212, 214 as shown from Fig.4 to Fig.7 and vice-versa so as to return from the configuration
of Fig.7 to the configuration of Fig.4. As a result, the mechanism 14 allows automated
exchange of the tubes 16, 18 either into or out of the operative position. Although
the exchange of the flow protection tube 18 with the outlet tube 16 is the preferred
application, the mechanism 14 also simplifies the replacement of a worn flow protection
tube 18.
[0038] In conclusion, a number of advantages resulting from the above description may be
noted. As seen in Fig. 3 and Fig. 7, either one of the (short length refractory) outlet
tube 16 or the (long length refractory) flow protection tube 18 can be automatically
brought into an operative position as required. The mechanism 14 therefore significantly
increases safety for human operators. Since the exchange of the tubes 16, 18 is automated,
it is no longer required to manually remove or install the ladle shroud from or into
serial connection to the collector nozzle. Wherever available space is limited, the
manual procedure normally requires lifting and lowering of the vessel. This step is
no longer required with the sliding gate valve 10. In addition, when compared to the
serial connection of a ladle shroud to a collector nozzle, wear of the outlet tube
16 (corresponding to the collector nozzle) is significantly reduced. This results
in significantly reduced consumption of instances of the latter as a wearing part.
Furthermore, the mechanism 14 has a compact construction which allows integration
into the structure of the sliding gate valve 10. Therefore, the sliding gate valve
10 provided with the mechanism 14 requires comparatively little constructional volume
underneath a metallurgical vessel. The mechanism 14 being based on the wedge principle,
the use of springs is avoided. Although their use is critical in high temperature
environments as encountered in metallurgical processes, springs are commonly used
to insure sealed contact of refractory tubes. Another known problem is the sealing
of the connection between the collector nozzle and the ladle shroud. If not sufficiently
sealed, this connection causes infiltration of air into the molten metal flow channel,
whereby the quality of the final product is impaired. This problem is avoided by using
a sliding gate valve provided with the mechanism 14.
1. A sliding gate valve for a metallurgical vessel, comprising:
a flow regulating means; and
a short length refractory outlet tube;
characterized by
an additional long length refractory flow protection tube; and
a mechanism supporting said short length refractory outlet tube and said long length
refractory flow protection tube for bringing, as required, either said outlet tube
or said flow protection tube from a parking position into an operative position below
said flow regulating means, respectively from said operative position into said parking
position.
2. A sliding gate valve according to claim 1, wherein
said flow regulating means comprises a slide plate supporting a refractory plate and
wherein said mechanism provides sealing contact of the tube in said operative position
with said refractory plate.
3. A sliding gate valve according to claim 1 or 2, wherein
said mechanism comprises a mounting frame having holders for said outlet tube and
said flow protection tube, said mounting frame being moveably supported by said mechanism.
4. A sliding gate valve according to claim 3, wherein
said mechanism comprises a linear actuator and guiding means for transforming a linear
stroke of said actuator into a composite motion of said mounting frame, said composite
motion comprising lowering, relocating and lifting said mounting frame.
5. A sliding gate valve according to claim 4, wherein said linear actuator and said guiding
means are configured to provide a predetermined contact pressure for sealing contact
of the tube in said operative position with a contact surface.
6. A sliding gate valve according to claim 4 or 5, wherein said guiding means comprises
a wedge means.
7. A sliding gate valve according to claim 6, wherein said wedge means comprises a first
wedge guide fixed to said mounting frame and a second wedge guide coupled to said
linear actuator.
8. A sliding gate valve according to claim 7, wherein said first wedge guide comprises
a plurality of ramp blocks disposed on a lower side of said mounting frame and wherein
said second wedge guide comprises a plurality of wedge rails cooperating with said
ramp blocks.
9. A sliding gate valve according to claim 8, wherein each ramp block comprises two oppositely
directed ramps, each ramp being associated with one of two oppositely directed wedge
rails.
10. A sliding gate valve according, to claim 9, wherein at least one of said wedge rails
comprises an engagement means cooperating with a corresponding part on at least one
ramp associated to said at least one wedge rail so as to transmit horizontal movement
for relocation of said mounting frame.
11. A sliding gate valve according to any of claims 6 to 11, wherein said mechanism further
comprises a plurality of tilting members and corresponding tilt guides, said tilting
members and tilt guides cooperating to block vertical movement of said mounting frame
during relocation of said mounting frame, while allowing vertical movement of said
mounting frame during lowering and lifting of said mounting frame.
12. A sliding gate valve according to claim 12, wherein said tilting members provide contact
pressure contributing to sealing said slide plate when either one of said tubes is
in said operative position.
13. An apparatus for use with a sliding gate valve for a metallurgical vessel comprising:
a first tube holder for supporting a first refractory tube and a second tube holder
for supporting a second refractory tube;
a bi-directional positioning mechanism for bringing, as required, either said first
or said second tube holder from a parking position into an operative position below
said sliding gate valve, respectively from said operative position into said parking
position;
a mounting frame supporting said tube holders, said mounting frame being moveably
supported by said positioning mechanism;
said positioning mechanism comprising a linear actuator and guiding means for transforming
a linear stroke of said actuator into a composite motion of said mounting frame, said
composite motion comprising lowering, relocating and lifting said mounting frame.