[0001] The present invention relates to a hydraulic apparatus and a method for the insertion/extraction
of pins on pinned booms of earth moving machines such as hydraulic excavators, with
the aim of rendering rapid, safe and economical the use of pinned booms by an operator
for coupling various equipment items, in particular for coupling a base boom comprised
in the machine with excavation booms or demolition booms, or other types of booms,
all of these booms being of pinned type.
[0002] According to a first technique known in the prior art, the pins are inserted/extracted
manually, with enormous time expenditure and considerable personnel costs. The operator
must be assisted by another person throughout the operation, which requires a sizeable
physical effort in the presence of an injury hazard, in consideration of the weight
of the pins to be handled and of the force needed for their insertion/extraction.
[0003] According to a second technique known in the prior art, hydraulic cylinders are used
to insert/extract the pins, according to two different procedures.
[0004] One procedure provides for a mechanical joint and a single pinning, which is achieved
by means of two opposite cylinders, positioned externally to the boom and with the
rods serving as a pin.
[0005] In addition to having a considerable bulk, this forces the cylinders to work in overhang,
with very high stresses and with a tendency to acquire play, with the consequent rapid
wear and the (costly) need to replace both cylinders, and not a simple, economical
pin.
[0006] A second procedure provides for using a cylinder which actuates two half-pins by
means of leverage mechanisms, but in this case too the cylinder with the pins work
in overhang with the same problems as the first procedures.
[0007] An object of the present invention is to eliminate the aforesaid drawbacks making
available an apparatus and a method for inserting/extracting pins which are safer
and more economical and which allow a longer duration of the hydraulic cylinders.
[0008] Said objects are fully achieved by the apparatus and the method of the present invention,
which are characterised by the contents of the claims set out below.
[0009] In particular, the apparatus comprises at least one hydraulic cylinder applied internally,
and not in overhang, on a pinned boom or on a part of the machine.
[0010] The method provides for the use of hydraulic cylinders operating internally and not
in overhang relative to the booms or to parts of the frame of the machine wherein
they are inserted.
[0011] This and other characteristics shall become more readily apparent from the following
description of a preferred embodiment, illustrated purely by way of non limiting example
in the accompanying drawings in which:
- Figures 1 and 2 show a lateral view of the apparatus with the boom in two different
operative positions;
- Figures 3 and 4 show the cylinder in a cross section A-A of Figure 2 at a pin, respectively
in condition of inserted pin and of extracted pin;
- Figure 5 shows a perspective view of a detail of the apparatus with the pin extracted
from the boom.
[0012] With reference to the figures, the reference number 1 schematically designates a
base boom mounted on an earth moving machine, such as an excavator.
[0013] To the base boom 1 is associated, in the illustrated example, a pinned excavation
boom 2 with two positions (straight as in Figure 1 or bent as in Figure 2), which,
however, can be any boom or pinned equipment able to be associated to the base boom
1.
[0014] The association between the excavation boom 2 and the base boom 1 is accomplished
by means of pins 3 and in particular by means of an upper pin 3a and of a lower pin
3b.
[0015] Each pin, in its motion of insertion and extraction in corresponding holes present
in the booms and aligned at the time of the insertion/extraction, is associated to
a corresponding actuator, which in the illustrated case is a hydraulic cylinder 4
and more specifically an upper hydraulic cylinder 4a and a lower hydraulic cylinder
4b.
[0016] As shown in Figures 3, 4 and 5, each cylinder 4 is provided with a rod 5 whose end
is rigidly connected by means of a bridge bracket 6 to the pin 3, in such a way that
the extension of the rod corresponds to the complete extraction of the pin from the
booms (Figure 4 and 5) with the possibility of removing the excavation boom 2 or accessory
boom relative to the base boom 1, whilst the retraction of the rod corresponds to
the insertion of the pin into the booms (Figure 3) with consequent fastening of the
booms.
[0017] The insertion/extraction of the pins is thus achieved by operating the rods of the
cylinders fastened thereto which, by means of a control positioned in the booth or
otherwise in a control unit, allow a rapid insertion/extraction of said pins in mechanically
perfect fashion, thanks also to the fact that mechanical abutments, not illustrated,
are present, which allow a correct alignment of the holes 7 of the pins present on
the base boom 1 and on the excavation boom 2.
[0018] Originally, the hydraulic cylinders 4 are positioned internally to the booms or otherwise
to the frame of the machine and do not work in overhang as in the prior art, with
considerable operative advantages, such as a better reliability and longer working
life, thus reducing costs for the replacement of worn cylinders.
[0019] Moreover, with the apparatus according to the present invention the insertion/extraction
of the pins takes places with a single person, with execution times more than halved
with respect to manual technology, without any injury hazard or physical effort for
the operator.
1. Hydraulic apparatus for the insertion/extraction of pins on pinned booms of earth
moving machines, of the type comprising at least one hydraulic cylinder (4) whose
rod (5) is operatively connected with at least one pin (3) to be inserted /extracted
in order to associate/disassociate a base boom (1) of the machine with respect to
a second boom (2) or accessory boom, characterised in that said at least one hydraulic cylinder (4) is applied internally and not in overhang
on the pinned base boom (1) or on a part of the machine.
2. Apparatus as claimed in claim 1, wherein mechanical abutments are present which allow
a correct alignment of the holes (7) of the pins (3).
3. Apparatus as claimed in claim 1, wherein to each cylinder (4) is associated only one
pin (3) and to each pin (3) is associated a corresponding unique cylinder (4).
4. Method for the insertion/extraction of pins on pinned booms of earth moving machines,
characterised in that it exploits hydraulic cylinders (4) operating internally and not in overhang with
respect to the booms (1) or to parts of the frame of the machine in which they are
inserted.
5. Method as claimed in claim 4, wherein each cylinder (4) operates on a corresponding
unique pin (3) and to each pin (3) is associated a corresponding cylinder (4).