BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a device and a method for separating a filter ring
component from a fluid-holding reservoir component of a funnel with minimal operator
effort.
2. Description of the Background Art
[0002] In certain sterile operations (e.g., laboratory and manufacturing procedures), it
is necessary to regularly monitor fluid supplies, such as water supplies, used in
such procedures to ensure that they do not contain unacceptable levels of contaminants,
such as biological contaminants. Typical biological contaminants include bacteria
and fungi. For example,
U.S. Patent No. 6,358,730 B1 discloses a filtration assembly that includes a sample reservoir member in an interference
fit with a base member that supports a filter element, where the sample reservoir
can be disconnected from the base by flexing the two members with respect to each
other. International Publication No.
WO 01/59157 A2 discloses a process for enumerating and identifying microorganisms that includes
passing a sample fluid through a filter membrane contained in holder, removing the
filter membrane from the holder and incubating it on a growth medium, separating the
filter membrane from the growth medium after a suitable incubation period, then drying
the filter membrane before it is sprayed with reagents and subjected to an enumeration
test. One method of monitoring fluid supplies involves passing a specified sample
volume of a fluid from a fluid supply through a filter, positioning the filter on
a contained biological growth medium (e.g., an agar plate), enclosing and incubating
the contained biological growth medium, and then observing the level of the biological
growth at prescribed intervals of time. Specialized filtration testing systems are
manufactured for this purpose.vv
[0003] One such filtration testing system is illustrated in FIGS. 1 - 3. This filtration
testing system 60 includes a funnel 10 that includes a fluid-holding cup 12 for receiving
an amount of a fluid to be tested and a filter ring 20 having a filter 26 (e.g., a
filtration mesh) disposed across its opening. More specifically, the cup 12 includes
a top end 14, a bottom end 16 having a width (e.g., diameter) less than that of the
top end 14, and a frusto-conical section 18 The filter ring 20 includes a wide portion
22 and a narrow portion 24 having a width (e.g., diameter) less than that of the wide
portion 22. The filter 26 is disposed generally between the wide portion 22 and the
narrow portion 24. The filter ring 20 is frangibly attached, at frangible connection
28, to the bottom end 16 of the cup 12. The frangible connection 28 is constructed
and arranged to break upon application to the funnel 10 of a sufficient compressive
axial force, thereby permitting the narrow section 24 of the filter ring to collapse
into the bottom end 16 of the cup 12. After the frangible connection 28 is broken,
the filter ring 20 and cup 12 can be separated from each other.
[0004] The system 60 further includes a growth medium plate 30 (e.g., an open-ended agar
plate), a lower cover plate 40, and an upper cover plate 50.
[0005] The filter ring 20 can be connected to the growth medium plate 30. The growth medium
plate 30 has a size and shape that conforms to the interior of the wide portion 22
of the filter ring 20, permitting the plate 30 to be snugly inserted into the wide
portion 22 as shown FIG. 3. The growth medium plate 30 includes a layer of growth
medium 32 supported by a lattice structure 34. An inner extension 36 is preferably
circular and projects away from the growth medium 32 and lattice structure 34, generally
encircling the growth medium 32 and the lattice structure 34.
[0006] The lower cover plate 40 has a size and shape that conforms to the interior of the
growth medium plate 30, permitting the lower cover plate 40 to be snugly inserted
into the growth medium plate 30 as shown FIG. 3. When the lower cover plate 40 is
inserted into the plate 30, a top surface 42 of the lower cover plate 40 makes contact
with the inner extension 36, thereby forming a partial enclosure surrounding the growth
medium 32 and the lattice structure 34.
[0007] The upper cover plate 50 includes a first extension 52 and a second extension 54.
The first extension 52 has a size and shape that permits that upper cover plate 50
to be secured to the top end 14 of cup 12 by inserting the first extension 52 into
the cup 12. After the cup 12 and the filter ring 20 have been separated from each
other, the second extension 54 has a size and shape that permits the upper cover plate
50 to be secured to the narrow portion 24 of the filter ring 20 by inserting the second
extension 54 into the narrow portion 24.
[0008] The funnel 10, in combination with the growth medium plate 30, the upper cover plate
50, and the lower cover plate 40, make up the fluid contamination detection system
60 having an overall axial length L. A suitable system of the type shown in FIGS.
1-3 is the Milliflex
™ HAWG 0.45 µM, sterilized filtration funnel available from the Millipore Corporation,
Bedford, MA (Cat. No. MXHAWG124). This system may further include, for example, a
Prefilled Milliflex
™ Cassette containing tryptic soy agar available from the Millipore Corporation (Cat.
No. MXSMCTS48).
[0009] In a conventional fluid contamination detection system and procedure, the funnel
10 is placed on a suction mechanism, or vacuum suction, (such as the Milliflex
™ Sensor II automatic vacuum available from the Millipore Corporation (Cat. No. MXP520015)),
a prescribed volume of fluid (e.g., about 10mL) is then poured into the cup 12, and
the fluid contents of the cup 12 are drawn through the filter 26 of the filter ring
20. After the fluid has been drawn through the filter 26, the growth medium plate
30 is joined to the filter ring 20 so that the growth medium 32 contained within the
growth medium plate 30 contacts the filter 26 of the filter ring 20. Thereafter, the
filter ring 20 and growth medium plate 30 are separated from the cup 12. To separate
the filter ring 20 and growth medium plate 30 combination from the cup 12, the filter
10 and growth medium plate 30 are manually squeezed between the palms and fingers
of an operator's hands to apply an axial compressive force to the filter 10 and growth
medium plate 30 that is sufficient to break the frangible connection 28 joining the
cup 12 and ring 20 so that the narrow portion 24 of the filter ring 20 collapses into
the bottom end 16 of the cup 12. The filter ring 20 and growth medium plate 30 are
then separated from the cup 12, and the upper cover plate 50 is joined to the open
end of the filter ring 20 before incubating the enclosed growth medium plate 30 at
a temperature of about 37°C.
[0010] It is generally desirable to perform this procedure in a laminar flow hood in order
to limit exposure of the filter to airborne contaminants that could interfere with
fluid monitoring test results. During the incubation phase, the growth medium plate
30 is examined at prescribed time intervals, e.g., 24, 48, and 72 hours, and the number
of colonies that have formed on the plate (the bioburden) is determined. Such a fluid
contamination detection system is especially important for the clinical diagnostics
industry, where the presence of biological contaminants in fluids used to manufacture
reagents for commercial test kits could affect the results of assays performed using
those test kits.
[0011] A problem with the fluid contamination detection system and procedure described above
is that laboratory and manufacturing facilities might have to perform dozens of fluid
contamination detection tests in a day. As a consequence, an operator may be required
to repeatedly apply a manual force with their hands to separate filter ring 20 and
growth medium plate 30 combinations from corresponding cups 12, often resulting in
discomfort to the operator's hands or, more seriously, causing repetitive stress injuries,
such as carpal tunnel syndrome. Accordingly, there is a need for a device and method
that overcome the problems associated with isolating filter ring 20 and growth medium
plate 30 combinations in traditional detection systems.
SUMMARY OF THE INVENTION
[0012] The present invention provides a novel solution to the repetitive stress problems
associated with conventional methods of testing fluids for the presence of contaminants.
[0013] Thus, one aspect of the present invention is embodied by a device for applying an
axial compressive force to a fluid contamination detection system comprising a funnel
in order to break a frangible connection joining first and second members of the funnel.
The device includes a stop element, a movable platform supported relative to a base,
and an actuating mechanism. The platform is disposed in an opposed, spaced-apart relationship
relative to the stop element. The platform is movable relative to the stop element
between a first position in which the platform is spaced-apart from the stop element
by a distance greater than the axial length of the detection system and a second position
in which the platform is spaced-apart from the stop element by a distance less than
the axial length of the detection system. The actuating mechanism causes movement
of the platform between the first and second positions. The platform is movable from
the first position to the second position during which movement a portion of the detection
system contacts the stop element, resulting in an axial compressive force that breaks
the frangible connection joining the first and second members of the funnel.
[0014] Another aspect of the invention is embodied by a filter snapper system which includes
a fluid contamination detection system comprising a funnel having first and second
members joined to each other by a frangible connection in combination with the device
for applying an axial compressive force to the fluid contamination detection system
for breaking the frangible connection as described above.
[0015] Another aspect of the invention is embodied by a method for separating first and
second members of a funnel joined to each other by a frangible connection using the
device for applying an axial compressive force to the fluid contamination detection
system for breaking the frangible connection as described above. The method comprises
the steps of placing the funnel on the platform of the device while the platform is
in the first position, activating the actuating mechanism, thereby causing the platform
to move until a portion of the funnel engages the stop element, applying an axial
compressive force to the funnel sufficient to break the frangible connection without
damaging the funnel, and separating the first and second members of the funnel from
each other.
[0016] Another aspect of the invention is embodied by a method for detecting the presence
of biological contaminants in a fluid. A predetermined amount of a fluid is provided
to a funnel which includes a first member defining a fluid reservoir for receiving
the fluid, a second member joined to the first member by a frangible connection, and
a filter, which is adapted to trap biological contaminants present in the fluid, disposed
on the second member. Fluid is passed from the first member of the funnel through
the filter disposed on the second member, thereby trapping biological contaminants
present in the fluid on the filter. A growth medium plate is joined to the second
member of the funnel in such a manner that the filter is in contact with a growth
medium contained within the growth medium plate. The funnel is positioned on the platform
of the device for applying axial force when the platform is in the first position.
The actuating mechanism is then activated, thereby causing the platform to move from
the first position toward the second position until a portion of the funnel contacts
the stop element. An axial compressive force is applied to the funnel, and the force
is sufficient to break the frangible connection without damaging the second member
of the funnel. The first and second members of the funnel are separated from each
other, and the growth medium plate is sealed by placing a cover plate on an open end
of the second member of the funnel. The growth medium plate is incubated for a period
of time and under conditions sufficient for biological contaminants trapped on the
filter to grow; and the filter is examined after incubating to determine the presence
or amount of biological contaminants on filter.
[0017] Another aspect of the invention is embodied by a method for detecting the presence
of biological contaminants in a fluid. The method comprises the steps of providing
a predetermined amount of a fluid to a funnel comprising a first member defining a
fluid reservoir for receiving the fluid, a second member joined to the first member
by a frangible connection, and a filter disposed on the second member and adapted
to trap biological contaminants present in the fluid. The fluid is passed from the
first member through the filter disposed on the second member, thereby trapping biological
contaminants present in the fluid on the filter. The funnel is positioned on a mechanized
device constructed and arranged to apply an axial compressive force to the funnel
sufficient to break said frangible connection joining the first and second members,
and mechanized device is activated, thereby causing the device to apply the axial
compressive force to the funnel sufficient to break the frangible connection. After
breaking the frangible connection, the first and second members of the funnel are
separated from each other. Either before positioning the funnel on the mechanized
device or after separating the first and second members from each other, a growth
medium plate is joined to the second member of the funnel in such a manner that the
filter is in contact with a growth medium contained within the growth medium plate.
The second member and the growth medium plate joined thereto are incubated for a period
of time and under conditions sufficient for biological contaminants trapped on the
filter to grow. The filter is then examined to determine the presence or amount of
biological contaminants on the filter.
[0018] With these and other objects, advantages and features of the invention that may become
hereinafter apparent, the nature of the invention may be more clearly understood by
reference to the following detailed description of the invention, the appended claims,
and the drawings attached hereto.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings, which are incorporated herein and form part of the specification,
illustrate various embodiments of the present invention and, together with the description,
further serve to explain the principles of the invention and to enable a person skilled
in the pertinent art to make and use the invention. In the drawings, like reference
numbers indicate identical or functionally similar elements. A more complete appreciation
of the invention and many of the attendant advantages thereof will be readily obtained
as the same becomes better understood by reference to the following detailed description
when considered in connection with the accompanying drawings, wherein:
[0020] FIG. 1 is an exploded view, shown in side elevation, of components of a conventional
filtration testing system.
[0021] FIG. 2 is a plan view of a filter ring of the filtration testing system of FIG. 1.
[0022] FIG. 3 is an exploded view, shown in vertical cross-section, of components of the
filtration testing system of FIG. 1.
[0023] FIG. 4 is a perspective view of a filter snapper device, according to an exemplary
embodiment of the present invention.
[0024] FIG. 5 is a front elevation view of the filter snapper device according to an exemplary
embodiment of the present invention in which a movable platform thereof is in a first
position with a filtration testing system, shown in phantom, disposed on the movable
platform.
[0025] FIG. 6 is a front elevation view of the filter snapper device according to an exemplary
embodiment of the present invention in which the movable platform is in a second position.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0026] In the following detailed description, reference is made to the accompanying drawings
which form a part hereof and in which is shown by way of illustration a specific embodiment
in which the invention may be practiced. This embodiment is described in sufficient
detail to enable those skilled in the art to practice the invention, and it is to
be understood that other embodiments may be utilized and that structural or logical
changes may be made without departing from the scope of the present invention. The
following detailed description is, therefore, not to be taken in a limiting sense,
and the scope of the present invention is defined by the appended claims.
[0027] FIGS. 4-6 show a filter snapper device 100 according to an exemplary embodiment of
the present invention. The filter snapper device 100 comprises a housing 110, a movable
platform 150 mounted within the housing 110, an actuating mechanism 160 for causing
movement of the platform 150, and a valve 170 for controlling the actuating mechanism
160. In the illustrated embodiment, the housing 110 and the valve 170 are mounted
to a base plate 140.
[0028] The housing 110 has a lower portion 112, a bottom plate 118, a back plate 120, and
a hood 122. The lower portion 112 comprises side walls 114, 116. The hood 122 comprises
a front plate 124, top plates 126, 128, side walls 130, 132, and a stop surface 134.
As shown in FIGS. 5 and 6, the distance between the side walls 130, 132 of the hood
122 is preferably at least as great as the distance between the side walls 114, 116
of the lower portion 112.
[0029] In an exemplary embodiment, the housing 110 is shown with the side walls 130, 132
of the hood 122 separated from the side walls 114, 116 of the lower portion 112. The
gap between the hood 122 and the lower portion 112 allows easy access for placement
or removal of the testing system 60 (shown in phantom in FIGs. 5 and 6) onto or from
the platform 150. In an alternate embodiment, the side walls 130, 132 of the hood
122 could extend to and be continuous with the side walls 114, 116 of the lower portion
112.
[0030] The housing 110 shown is rectangular with a triangular hood 122 as defined by top
plates 126, 128. Alternatively, the housing 110 could be, for example, cylindrical
with a conical or hemispherical hood.
[0031] In the illustrated embodiment, the top plates 126, 128 are angled with respect to
each other and are connected along upper edges thereof to form a triangular hood 122
so that the housing 110 can be placed under a vertical laminar flow hood while causing
minimal disruption of the downwardly directed airflow. As shown in FIGS. 5 and 6,
the transition from top plate 126 to top plate 128 is preferably rounded, as are the
transitions between top plates 126, 128 and side walls 130, 132, respectively. Thus,
air flowing downwardly over the housing 110 will experience less disruption than if
these transitions were sharply angled.
[0032] The platform 150 is attached to the actuating mechanism 160, which in turn is attached
to bottom plate 118 of housing 110, and is movable relative to the housing 110 in
a reciprocating manner in upward and downward directions. The platform 150 is disposed
in an opposed, spaced-apart relationship with respect to the stop surface 134 of the
housing 110. The actuating mechanism 160 may comprise a pneumatic actuator, represented
in FIGS. 5 and 6 by cylinder 162 and shaft (i.e., pneumatic piston shaft) 164 extending
from cylinder 162 and attached to platform 150. The preferred pneumatic actuator for
use in the present invention is a single acting; 1½ inch bore, ⅜ inch stroke Flat-1®
cylinder available from Bimba Manufacturing Company of Monee, IL (Model No. FOS-170.375-3R).
The actuator preferably generates a compressive axial force of about 40 pounds-force.
[0033] The valve 170 is a 3-way valve, preferably a 3-way air switch available from Mead
Fluid Dynamics Inc. of Chicago, IL as Model No. MV-5. The valve 170 controls air flow
from a pressure line 174 connected to a source of pressurized air (not shown), through
the valve 170, to line 176 extending to the pneumatic cylinder 162 coupled to the
platform 150. The source of pressurized air could be a wall-mounted conduit connected
to a compressor, or it could be a self-contained pressurized air cannister, which
would give the device 100 some level of portability and allow it to be operable where
a source of pressurized air is not otherwise available. Bleed line 178 allows air
flow from the pneumatic cylinder 162.
[0034] A trigger plate 172 is pivotally connected to the valve 170 and can be operated by
pressing it downwardly. In a neutral position, the pneumatic cylinder 162 is connected
to bleed line 178, and the shaft 164 is preferably spring biased into a first, downward
position (see FIG. 5). Pressing the trigger plate 172 causes the pneumatic cylinder
162 to be connected to the pressure line 174, thereby pressurizing the pneumatic cylinder
162 to cause the shaft 164 to extend relative to the cylinder 162, against the spring
bias, into a second, upward position (see FIG. 6). Releasing the trigger plate 172
will again connect the pneumatic cylinder 162 with the bleed line 178, thereby de-pressurizing
the pneumatic cylinder 162 and permitting the shaft 164 and the movable platform 150
to return, under the force of the spring bias, to the first position.
[0035] As opposed to mounting the valve 170 on base plate 140 and operating it by means
of the hand-operated trigger plate 172, cylinder 162 could be controlled by a valve
placed on the floor and operated by a foot-operated trigger or plate. The valve of
this embodiment is preferably a 3-way valve switch available from LINEMASTER Switch
Corporation of Woodstock, CT (Cat. No. 3B-30A2-S).
[0036] Alternatively, the valve can be operated by a robot, a mechanical device, or the
like. In an exemplary embodiment, the valve pneumatically actuates the movable platform
150 via pneumatic cylinder 162. It will be appreciated by those skilled in the art
that the movable platform 150 can be actuated by a hydraulic system, electric motor,
solenoid, or the like.
[0037] As explained in more detail above, the pneumatic cylinder 162 cooperates with the
valve 170, and moves the platform 150 with respect to the stop surface 134 between
the first and second positions. In the first position, the distance between the platform
150 and the stop surface 134 is greater than the axial length L of the filtration
testing system 60. (See FIG. 3). This is illustrated in FIG. 5 in which the filtration
testing system 60 is placed on the platform 150 with the shaft 164 of the actuating
mechanism 160 in the downward position. Although it is preferred that the entire filtration
testing system 60 - including funnel 10, growth medium plate 30, lower cover plate
40, and upper cover plate 50 - be placed on the platform 150, in order to simplify
the drawings, growth medium plate 30, lower cover plate 40, and upper cover plate
50 are not explicitly shown in FIGs. 5 and 6.
[0038] In the second position, the distance between the platform 150 and the stop surface
134 is less than the axial length L of the funnel 10 and the growth medium plate 30
joined together prior to breaking the frangible connection 28 joining the filter ring
20 to the cup 12. This is illustrated in FIG. 6 in which the shaft 164 of the actuating
mechanism 160 is in the upward position, the funnel 10 and the growth medium plate
30 combination is in contact with both the platform 150 and the stop surface 134,
and the narrow portion 24 of the filter ring 20 is collapsed into the bottom 16 of
the cup 12.
[0039] It will be appreciated that separation of the filter ring 20 and the cup 12 from
each other is effected by an axial compressive force generated by relative movement
of the moveable platform 150 toward the stop surface 134 with the funnel 10 - with
or without the growth medium plate 30, the upper cover plate 50, and the lower cover
plate 40 joined thereto - disposed therebetween. It will be further appreciated that,
in this regard, the housing 110 and the orientations of the platform 150 and the stop
surface 134 play no roll in the generation of the axial force. That is, the housing
could comprise any structure that will support the stop surface 134 in an opposed,
spaced relationship with respect to the platform 150, and it is not necessary to the
functioning of the device 100 that the housing include, e.g., the lower portion 112
and/or hood 122. Furthermore, the relative positions of the stop surface 134 and the
platform 150 could be switched, with a moveable platform disposed above a stop surface.
In such an arrangement, a dedicated stop surface could be omitted, and the platform
could be supported a suitable distance above the base plate 140, with the base plate
140 functioning as a stop surface. Moreover, in such an arrangement, the filtration
testing system 60 would be placed on the stop surface and the platform would be actuated
in a downward motion until it contacts and applies the required axial force to the
funnel. Alternatively, the filtration testing system 60 could be compressed between
two spaced-apart surfaces that are each movable with respect to the other. As a still
further alternative, the stop surface and the moveable platform could both be supported
- e.g., by the base plate 140 - in a horizontally spaced-apart relation. Such an arrangement
would preferably include means for cradling the filtration funnel system 60 to keep
it from rolling before being compressed.
[0040] Having described the structural and functional elements of the filter snapper device
100, a fluid contamination detection procedure employing the device 100 will be described.
[0041] After water has been passed through the filter 26, e.g., using the suction mechanism
described above, of the filter ring 20, the funnel 10 is joined to the growth medium
plate 30 such that the growth medium 32 is in contact with the filter 26. The upper
cover plate 50 and the lower cover plate 40 are placed on the funnel 10 and the growth
medium plate 30, respectively, and the funnel 10, with the growth medium plate 30
joined thereto, is then placed on and supported by the platform 150, which is in its
first position, as shown in FIG. 5 Alternatively, the funnel 10 may be placed directly
on the platform 150 prior to attaching the growth medium plate 30 to the filter ring
20. The funnel 10 is positioned on the platform 150 by a positioning fence 152 mounted
to or formed on the platform 150. In the embodiment shown, positioning fence 152 is
a curved, upstanding wall having a curvature generally conforming to that of the filter
ring 20. The platform 150 is actuated by the valve 170 (via trigger plate 172), which
supplies air under pressure into the pneumatic cylinder 162, thereby extending the
shaft 164 and moving the platform 150 and the funnel 10 and growth medium plate 30
combination upward from the first position.
[0042] As illustrated in FIG. 6, the platform 150 continues to move the funnel 10 and associated
growth medium plate 30 upward until a portion of the filtration testing system 60,
e.g., the upper cover plate 50, engages or abuts against the stop surface 134. As
the platform 150 continues to move upward toward the second position, an axial compressive
force is applied to the testing system 60. The axial compressive force is sufficient
to break the frangible connection 28 joining the filter ring 20 and the cup 12, thereby
collapsing the narrow portion 24 of the filter ring into the bottom end 16 of the
cup 12 (see FIG. 6). The axial compressive force is not, however, so great that the
filter ring 20 or the growth medium plate 30 is damaged (e.g., cracked, warped, crushed,
bent, etc.) in the process.
[0043] When the valve 170 is released (via trigger plate 172), air is permitted to escape
the pneumatic cylinder 162 through the bleed line 178 and, consequently, the shaft
164 retracts into the cylinder 162 and the platform 150 returns to the first position
so that the cup 12 and filter ring 20 components of the funnel 10 can be removed from
the platform 150. The top cover plate 50 is placed on the open, upper end of the filter
ring 20. The cup 12 can be disposed of in any suitable disposal means.
[0044] The growth medium plate 30 and associated filter ring 20 are then exposed to conditions
sufficient to promote the biological growth of biological contaminants (e.g., bacteria
or fungi) that may be present on the filter 26. For example, the growth medium plate
30 and associated filter ring 20 may be placed in an incubator at 37°C for a set period
of time or times and examined at the end of each period of time for changes, such
as the appearance of colony forming units ("CFU"). If, based on this examination,
there is an indication that the bioburden (i.e., the number of CFU) of the fluid sample
is too high, then the source of the contaminated fluid can be disposed of before it
is used in sterile laboratory or manufacturing procedures.
[0045] To destroy any biological contaminants that may have been deposited on the filter
snapper device 100 during the procedure described above, the filter snapper device
100 is preferably washed at the completion of the procedure with a solution made up
of 9 parts water and 1 part bleach, followed by a wash with 70% alcohol. Because of
the corrosive nature of the bleach solution, the filter snapper device 100 is preferably
made of electro polished 316 stainless steel. To facilitate cleaning, all housing
joints are welded. To further facilitate cleaning, housing 110 is separated from base
plate 140 by spacer elements 142 disposed between the base plate 140 and the bottom
plate 118 of the housing 110. Spacer elements 142 are preferably formed from Delrin®
acetyl resin. Similarly, the actuating mechanism 160 is separated from the bottom
of the housing 110 by means of spacers 166 - preferably formed from stainless steel
- disposed between the bottom plate 118 and the actuating mechanism 160. Finally,
feet 144 - preferably formed from a non-skid elastomer - are disposed on the bottom
of the base plate 140 to provide a separation between the base plate 140 and a surface
upon which the filter snapper device 100 may be supported.
[0046] The foregoing has described the principles, embodiments, and modes of operation of
the present invention. However, the invention should not be construed as being limited
to the particular embodiments described above, as they should be regarded as being
illustrative and not as restrictive. It should be appreciated that variations may
be made in those embodiments by those skilled in the art without departing from the
scope of the present invention.
[0047] Modifications and variations of the present invention are possible in light of the
above teachings. It is therefore to be understood that the invention may be practiced
otherwise than as specifically described herein.
1. A device (100) for applying an axial compressive force to a fluid contamination detection
system (60) comprising a funnel (10) having first and second members (12, 20) joined
to each other by a frangible connection (28), said device (100) comprising:
a stop element (134);
a platform (150) supported relative to a base (140) and disposed in an opposed, spaced-apart
relationship relative to said stop element (134), wherein said platform (150) is movable
relative to said stop element (134) between (i) a first position in which the distance
between said platform (150) and said stop element (134) is greater than the axial
length of the detection system (60) when the first and second members (12, 20) are
connected to each other, and (ii) a second position in which the distance between
said platform (150) and said stop element (134) is less than the axial length of the
detection system (60) when the first and second members (12, 20) are connected to
each other; and
an actuating mechanism (160) for causing movement of said platform (150) between said
first and second positions (12, 20),
wherein said platform (150) is movable from said first position to said second position
during which movement a portion of the detection system (60) contacts said stop element
(134), resulting in an axial compressive force sufficient to break the frangible connection
(28) joining said first and second members (12, 20) of the funnel (10) without damaging
at least one of the first and second members (12, 20) of the funnel (10).
2. The device (100) of claim 1, wherein said actuating mechanism (160) comprises a valve
(170) and a pneumatic cylinder (162).
3. The device (100) of claim 2, wherein said valve (170) can be manually operated.
4. The device (100) of any one of claims 1 to 3, further comprising a support structure
(110, 142) joining said base (140) to said stop element (134).
5. The device (100) of claim 4, wherein said support structure (110, 142) comprises a
housing (110) containing said stop element (134) and said platform (150).
6. The device (100) of any one of claims 1 to 3, further comprising a housing (110) containing
said stop element (134) and said platform (150).
7. The device (100) of claim 6, wherein said housing (110) is an open structure.
8. The device (100) of claim 6 or 7, wherein said housing (110) has a generally triangular
hood (122).
9. The device (100) of any one of claims 6 to 8, wherein said housing (110) is made of
stainless steel.
10. The device (100) of any one of claims 6 to 9, wherein said housing (110) is mounted
to said base (140).
11. The device (100) of any one of claims 1 to 10, further comprising a positioning structure
(152) disposed on said platform (150) and constructed and arranged to position the
detection system (60) on said platform (150).
12. A filter snapper system (60, 100) comprising a fluid contamination detection system
(60) comprising a funnel (10) having first and second members (12, 20) joined to each
other by a frangible connection (28) in combination with said device (100) of any
one of claims 1 to 11.
13. The system (60, 100) of claim 12, wherein said second member (20) of said funnel (10)
includes a filter (26).
14. The system (60, 100) of claim 13, wherein said first member (12) of said funnel (10)
is configured to hold a fluid.
15. The system (60, 100) of claim 13 or 14, wherein said detection system (60) further
comprises a growth medium plate (30) attached to said second member (20) of said funnel
(10) in such a manner that a growth medium contained within said growth medium plate
(30) is in contact with said filter (26).
16. A method for separating first and second members (12, 20) of a funnel (10) joined
to each other by a frangible connection (28) using said device (100) of any one of
claims 1 to 11, said method comprising the steps of :
placing said funnel (10) on said platform (150) while said platform (150) is in said
first position;
activating said actuating mechanism (160), thereby causing said platform (150) to
move until said a portion of said funnel (10) engages said stop element (134);
applying an axial compressive force to said funnel (10) sufficient to break said frangible
connection (28) without damaging said funnel (10); and
separating said first and second members (12, 20) of said funnel (10) from each other.
17. The method of claim 16, wherein said actuating mechanism (160) of said activating
step comprises a valve (170) and a pneumatic cylinder (162) and said valve is manually
operated.
18. The method of claim 16 or 17, wherein said second member (20) of said funnel (10)
is joined to a growth medium plate (30) prior to said placing step.
19. The method of claim 18 further comprising:
prior to said placing step, the steps of:
providing a predetermined amount of a fluid to said funnel (10), said first member
(12) of said funnel (10) defining a fluid reservoir for receiving the fluid, and said
funnel (10) further comprising a filter (26) disposed on said second member (20) of
said funnel (10), said filter (10) being adapted to trap biological contaminants present
in the fluid;
passing the fluid from said first member (12) of said funnel (10) through said filter
(26) disposed on said second member (20) of said funnel (10), thereby trapping biological
contaminants present in the fluid on said filter (26), wherein said growth medium
plate (30) and said second member (20) of said funnel (10) are joined to each other
in such a manner that said filter (26) is in contact with a growth medium contained
within said growth medium plate (30); and
after said separating step, the steps of:
sealing said growth medium plate (30) by placing a cover plate (50) on an open end
(14) of said second member (20) of said funnel (10);
incubating said growth medium plate (30) for a period of time and under conditions
sufficient for biological contaminants trapped on said filter (26) to grow; and
examining said filter (26) after said incubating step to determine the presence or
amount of biological contaminants on said filter (26).
20. The method of claim 19, wherein said passing step is performed with a suctioning device.
21. The method of claim 19 or 20, wherein the fluid is water.
22. The method of any one of claims 19 to 21, wherein said growth medium is an agar.
23. The method of any one of claims 19 to 22, wherein said biological contaminants are
at least one of bacteria and fungi.
1. Vorrichtung (100) zur Aufbringung einer axialen Druckkraft auf ein Detektionssystem
für Fluidkontamination (60), welches einen Schacht (10) mit einem ersten und zweiten
Element (12, 20) umfasst, die miteinander durch eine zerbrechliche Verbindung (28)
verbunden sind, wobei die Vorrichtung (100) das Folgende umfasst:
ein Stoppelement (134);
eine Plattform (150), die bezüglich einer Basis (140) unterstützt ist und in einer
gegenüberliegenden, beabstandenten Anordnungsbeziehung relativ zu dem Stoppelement
(134) angeordnet ist, wobei die Plattform (150) bezüglich dem Stoppelement (134) zwischen
(i) einer ersten Position, in welcher der Abstand der Plattform (150) und dem Stoppelement
(134) größer als die axiale Länge des Detektionssystems (60) ist, wenn das erste und
zweite Element (12, 20) miteinander verbunden sind, und (ii) einer zweiten Position,
in welcher der Abstand zwischen der Plattform (150)und dem Stoppelement (134) geringer
als die axiale Länge des Detektionssystems (60) ist, wenn das erste und zweite Element
(12, 20) miteinander verbunden sind, verstellbar ist; und
einen Antriebsmechanismus (160) für das Bewirken einer Bewegung der Plattform (150)
zwischen der ersten und zweiten Position (12, 20),
wobei die Plattform (150) von der ersten Position zu der zweiten Position verstellbar
ist, wobei während der Bewegung ein Teil des Detektionssystems (60) mit dem Stoppelement
(134) in Kontakt kommt, woraus sich eine hinreichende axiale Druckkraft ergibt, um
die zerbrechliche Verbindung (28), welche das erste und zweite Element (12, 20) des
Schachts (10) verbindet, ohne Beschädigung wenigstens eines des ersten und zweiten
Elementes (12, 20) des Schachts (10) zu zerbrechen.
2. Die Vorrichtung (100) des Anspruchs 1, wobei der Antriebsmechanismus (160) ein Ventil
(170) und einen pneumatischen Zylinder (162) umfasst.
3. Die Vorrichtung (100) des Anspruchs 2, wobei das Ventil (170) manuell betrieben werden
kann.
4. Die Vorrichtung (100) gemäß irgendeinem der Ansprüche 1 bis 3, die ferner eine Trägerstruktur
(110, 142) umfasst, welche die Basis (140) mit dem Stoppelement (134) verbindet.
5. Die Vorrichtung (100) des Anspruchs 4, wobei die Trägerstruktur (110, 142) ein Gehäuse
(110) umfasst, welche das Stoppelement (134) und die Plattform (150) enthält.
6. Die Vorrichtung (100) gemäß irgendeinem der Ansprüche 1 bis 3, die ferner ein Gehäuse
(110) mit dem Stoppelement (134) und der Plattform (150) umfasst.
7. Die Vorrichtung (100) des Anspruchs 6, wobei das Gehäuse (110) eine offene Struktur
besitzt.
8. Die Vorrichtung (100) des Anspruchs 6 oder 7, wobei das Gehäuse (110) eine im Allgemeinen
dreieckige Abdeckhaube (122) hat.
9. Die Vorrichtung (100) gemäß irgendeinem der Ansprüche 6 bis 8, wobei das Gehäuse (110)
aus Edelstahl hergestellt ist.
10. Die Vorrichtung (100) gemäß irgendeinem der Ansprüche 6 bis 9, wobei das Gehäuse (110)
an die Basis (140) angebracht ist.
11. Die Vorrichtung (100) gemäß irgendeinem der Ansprüche 1 bis 10, die ferner eine Positionierungsstruktur
(152) umfasst, die auf der Plattform (150) angeordnet ist und zum Positionieren des
Detektionssystems (60)auf der Plattform (150) konstruiert und eingerichtet ist.
12. Ein Filterschnappersystem (60, 100), das ein Fluidkontamination-Detektionssystem (60)
umfasst, welches einen Schacht (10) mit einem ersten und zweiten Element (12, 20),
die miteinander durch eine zerbrechliche Verbindung (28) verbunden sind, in Kombination
mit der Vorrichtung (100) gemäß irgendeinem der Ansprüche 1 bis 11 umfasst.
13. Das System (60, 100) des Anspruchs 12, wobei das zweite Element (20) des Schachts
(10) einen Filter (26) mit einschließt.
14. Das System (60, 100) des Anspruchs 13, wobei das erste Element (12) des Schachts (10)
zum Aufnehmen eines Fluids ausgestaltet ist.
15. Das System (60, 100) des Anspruchs 13 oder 14, wobei das Detektionssystem (60) ferner
eine Wachstumsmediumplatte (30) umfasst, die an das zweite Element (20) des Schachts
(10) in einer derartigen Weise angebracht ist, dass ein innerhalb der Wachstumsplatte
(30) enthaltenes Wachstumsmedium in Kontakt mit dem Filter (26) kommt.
16. Ein Verfahren zur Trennung des ersten und zweiten Elementes (12, 20) des Schachts
(10), die miteinander mittels einer zerbrechlichen Verbindung (28) verbunden sind,
unter Verwendung der Vorrichtung (10) gemäß irgendeinen der Ansprüche 1 bis 11, wobei
das Verfahren die folgenden Schritte umfasst:
Platzieren des Schachts (10) auf der Plattform (150), während die Plattform (150)
in der ersten Position ist;
Aktivieren des Antriebsmechanismus (160), um dadurch ein Bewegen der Plattform (150) zu verursachen bis der eine Bereich des Schachts
(10) in das Stoppelement (134) einrastet;
Aufbringen einer hinreichenden axialen Druckkraft auf den Schacht (10), um die zerbrechliche
Verbindung (28) ohne Beschädigung des Schachts (10) zu zerbrechen;
Trennen des ersten und zweiten Elementes (12, 20) des Schachts (10) voneinander.
17. Das Verfahren des Anspruchs 16, wobei der Antriebsmechanismus (160) des Aktivierungsschrittes
ein Ventil (170) und einen pneumatischen Zylinder (162) umfasst und das Ventil manuell
betrieben wird.
18. Das Verfahren gemäß Anspruch 16 oder 17, wobei das zweite Element (20) des Schachts
(10) mit einer Wachstumsmediumsplatte (30) vor dem Platzierungsschritt verbunden wird.
19. Das Verfahren des Anspruchs 18, welches ferner vor dem Platzierungsschritt die folgenden
Schritte umfasst:
Einfüllen einer vorbestimmten Menge eines Fluids in den Schacht (10), wobei das erste
Element (12) des Schachts (10) ein Fluidreservoir für die Aufnahme des Fluids definiert
und der Schacht (10) ferner einen Filter (26) umfasst, der auf dem zweiten Element
(20) des Schachts (10) angeordnet ist, wobei der Filter (10) zum Abscheiden von in
dem Fluid vorhandenen biologischen Kontaminationen angepasst ist;
Hindurchführen des Fluids von dem ersten Element (12) des Schachts (10) durch den
Filter (26), der auf dem zweiten Element (20) des Schachts (10) angeordnet ist, um
dadurch in dem Fluid vorhandene Kontaminationen auf dem Filter (26) abzufangen, wobei die
Wachstumsmediumplatte (30) und das zweite Element (20) des Schachts (10) miteinander
in einer solchen Art und Weise verbunden sind, dass der Filter (26) in Kontakt mit
einem Wachstumsmedium ist, das innerhalb der Wachstumsmediumplatte (30) enthalten
ist;
und welches nach dem Abtrennschritt, die folgenden Schritte umfasst:
Abschließen der Wachstumsmediumplatte (30) durch Platzieren einer Abdeckplatte (50)
auf einem offenen Ende (14) des zweiten Elements (20) des Schachts (10);
Inkubieren der Wachtumsmediumplatte (30) für eine Zeitdauer und unter Bedingungen,
die für das Wachsen von auf dem Filter (26) abgefangenen biologischen Kontaminationen
hinreichend sind;
Untersuchen des Filters (26) nach dem Inkubierungsschritt, um die Anwesenheit oder
die Menge von biologischen Kontaminationen auf dem Filter (26) zu bestimmen.
20. Das Verfahren des Anspruchs 19, wobei der Schritt des Hindurchführens mittels einer
Saugvorrichtung durchgeführt wird.
21. Das Verfahren des Anspruchs 19 oder 20, wobei das Fluid Wasser ist.
22. Das Verfahren gemäß irgendeinem der Ansprüche 19 bis 21,
wobei das Wachstumsmedium Agar ist.
23. Das Verfahren gemäß irgendeinem der Ansprüche 19 bis 22,
wobei die biologischen Kontaminationen wenigstens Bakterien und/oder Pilze sind.
1. Dispositif (100) pour appliquer une force de compression axiale sur un système de
détection de contamination de fluide (60) comprenant un entonnoir (10) ayant des premier
et second éléments (12, 20) assemblés entre eux par un raccordement cassable (28),
ledit dispositif (100) comprenant :
un élément de butée (134) ;
une plate-forme (150) supportée par rapport à une base (140) et disposée dans une
relation espacée opposée par rapport audit élément de butée (134), dans lequel ladite
plate-forme (150) est mobile par rapport audit élément de butée (134) entre (i) une
première position dans laquelle la distance entre ladite plate-forme (150) et ledit
élément de butée (134) est supérieure à la longueur axiale du système de détection
(60) lorsque les premier et second éléments (12, 20) sont raccordés entre eux, et
(ii) une seconde position dans laquelle la distance entre ladite plate-forme (150)
et ledit élément de butée (134) est inférieure à la longueur axiale du système de
détection (60) lorsque les premier et second éléments (12, 20) sont raccordés entre
eux ; et
un mécanisme d'actionnement (160) pour provoquer le mouvement de ladite plate-forme
(150) entre lesdites première et seconde positions (12, 20),
dans lequel ladite plate-forme (150) est mobile depuis ladite première position vers
ladite seconde position mouvement pendant lequel, une partie du système de détection
(60) vient en contact avec ledit élément de butée (134), résultant en une force de
compression axiale suffisante pour casser le raccordement cassable (28) assemblant
lesdits premier et second éléments (12, 20) de l'entonnoir (10) sans endommager au
moins l'un parmi les premier et second éléments (12, 20) de l'entonnoir (10).
2. Dispositif (100) selon la revendication 1, dans lequel ledit mécanisme d'actionnement
(160) comprend une soupape (170) et un vérin pneumatique (162).
3. Dispositif (100) selon la revendication 2, dans lequel ladite soupape (170) peut être
actionnée manuellement.
4. Dispositif (100) selon l'une quelconque des revendications 1 à 3, comprenant en outre
une structure de support (110, 142) assemblant ladite base (140) audit élément de
butée (134).
5. Dispositif (100) selon la revendication 4, dans lequel ladite structure de support
(110, 142) comprend un boîtier (110) contenant ledit élément de butée (134) et ladite
plate-forme (150).
6. Dispositif (100) selon l'une quelconque des revendications 1 à 3, comprenant en outre
un boîtier (110) contenant ledit élément de butée (134) et ladite plate-forme (150).
7. Dispositif (100) selon la revendication 6, dans lequel ledit boîtier (110) est une
structure ouverte.
8. Dispositif (100) selon la revendication 6 ou 7, dans lequel ledit boîtier (110) a
un capot généralement triangulaire (122).
9. Dispositif (100) selon l'une quelconque des revendications 6 à 8, dans lequel ledit
boîtier (110) est réalisé à partir d'acier inoxydable.
10. Dispositif (100) selon l'une quelconque des revendications 6 à 9, dans lequel ledit
boîtier (110) est monté sur ladite base (140).
11. Dispositif (100) selon l'une quelconque des revendications 1 à 10, comprenant en outre
une structure de positionnement (152) disposée sur ladite plate-forme (150) et construite
et agencée pour positionner ledit système de détection (60) sur ladite plate-forme
(150).
12. Système de retenue de filtre (60, 100) comprenant un système de détection de contamination
de fluide (60) comprenant un entonnoir (10) ayant des premier et second éléments (12,
20) assemblés entre eux par un raccordement cassable (28) en combinaison avec ledit
dispositif (100) selon l'une quelconque des revendications 1 à 11.
13. Système (60, 100) selon la revendication 12, dans lequel ledit second élément (20)
dudit entonnoir (10) comprend un filtre (26).
14. Système (60, 100) selon la revendication 13, dans lequel ledit premier élément (12)
dudit entonnoir (10) est configuré pour maintenir un fluide.
15. Système (60, 100) selon la revendication 13 ou 14, dans lequel ledit système de détection
(60) comprend en outre une plaque de milieu de développement (30) fixée audit second
élément (20) dudit entonnoir (10) de sorte qu'un milieu de développement contenu dans
ladite plaque de milieu de développement (30) est en contact avec ledit filtre (26).
16. Procédé pour séparer des premier et second éléments (12, 20) d'un entonnoir (10) assemblé
entre eux par un raccordement cassable (28) en utilisant ledit dispositif (100) selon
l'une quelconque des revendications 1 à 11, ledit procédé comprenant les étapes consistant
à :
placer ledit entonnoir (10) sur ladite plate-forme (150) alors que ladite plate-forme
(150) est dans ladite première position ;
activer ledit mécanisme d'actionnement (160), amenant ainsi ladite plate-forme (150)
à se déplacer jusqu'à ce que ladite partie dudit entonnoir (10) se met en prise avec
ledit élément de butée (134) ;
appliquer une force de compression axiale sur ledit entonnoir (10) suffisante pour
casser ledit raccordement cassable (28) sans endommager ledit entonnoir (10) ; et
séparer lesdits premier et second éléments (12, 220) dudit entonnoir (10) l'un de
l'autre.
17. Procédé selon la revendication 16, dans lequel ledit mécanisme d'actionnement (160)
de ladite étape d'activation comprend une soupape (170) et un vérin pneumatique (162)
et ladite soupape est actionnée manuellement.
18. Procédé selon la revendication 16 ou 17, dans lequel ledit second élément (20) dudit
entonnoir (10) est assemblé à une plaque de milieu de développement (30) avant ladite
étape de mise en place.
19. Procédé selon la revendication 18, comprenant en outre :
avant ladite étape de mise en place, les étapes consistant à :
prévoir une quantité prédéterminée d'un fluide dans ledit entonnoir (10), ledit premier
élément (12) dudit entonnoir (10) définissant un réservoir de fluide pour recevoir
le fluide, et ledit entonnoir (10) comprenant en outre un filtre (26) disposé sur
ledit second élément (20) dudit entonnoir (10), ledit filtre (10) étant adapté pour
piéger les contaminants biologiques présents dans le fluide ;
faire passer le fluide par ledit premier élément (12) dudit entonnoir (10) par ledit
filtre (26) disposé sur ledit second élément (20) dudit entonnoir (10), piégeant ainsi
les contaminants biologiques présents dans le fluide dudit filtre (26), dans lequel
ladite plaque de milieu de développement (30) et ledit second élément (20) dudit entonnoir
(10) sont assemblés entre eux de sorte que ledit filtre (26) est en contact avec un
milieu de développement contenu à l'intérieur de ladite plaque de milieu de développement
(30) ; et
après ladite étape de séparation, les étapes consistant à :
rendre étanche ladite plaque de milieu de développement (30) en plaçant une plaque
de couvercle (50) sur une extrémité ouverte (14) dudit second élément (20) dudit entonnoir
(10) ;
incuber ladite plaque de milieu de développement (30) pendant une période de temps
et dans des conditions suffisantes pour que les contaminants biologiques piégés sur
ledit filtre (26) se développent ; et
examiner ledit filtre (26) après ladite étape d'incubation pour déterminer la présence
ou la quantité de contaminants biologiques sur ledit filtre (26).
20. Procédé selon la revendication 19, dans lequel ladite étape de passage est réalisée
avec un dispositif d'aspiration.
21. Procédé selon la revendication 19 ou 20, dans lequel ledit fluide est de l'eau.
22. Procédé selon l'une quelconque des revendications 19 à 21, dans lequel ledit milieu
de développement est une gélose.
23. Procédé selon l'une quelconque des revendications 19 à 22, dans lequel lesdits contaminants
biologiques sont au moins l'un parmi les bactéries et les champignons.