Field of the invention
[0001] The present invention relates to cleaning compositions in the form of tablets for
use in fabric washing or machine dishwashing.
Background of the invention
[0002] Detergent compositions in tablet form have advantages over powdered products in that
they do not require measuring and are thus easier to handle and dispense into the
wash load.
[0003] Tablets of a cleaning composition are generally made by compressing or compacting
a quantity of the composition in particulate form.
[0004] Tablets comprising two or more separate regions have also been described. For example
WO 01/42416 describes the production of multi-phase moulded bodies comprising a combination
of core moulded bodies and a particulate premix. WO 00/61717 describes a detergent
tablet which is characterised in that at least part of its outer surface is semi-solid.
WO 00/04129 describes a multi-phase detergent tablet comprising a first phase in the
form of a shaped body having at least one mould therein and a second phase in the
form of a particulate solid compressed within said mould. WO 99/24549 describes a
detergent tablet comprising a compressed solid body and a non-compressed gelatinous
portion mounted in a mold of said body. WO99/27069 relates to a tablet comprising
a compressed and a non-compressed phase, wherein the non-compressed phase improves
stability of perfume components.
[0005] There also have been prior publications on form stable, solid, and/or transparent
smooth or gel-like detergent compositions. In GB 1578289 such a composition comprising
soap, detergent and solvent has been proposed, for detergent sticks for use in wash
or dry-cleaning pre-treatment. Recently it has been suggested, for example in EP 1,371,729,
EP 1,405,900, EP 1,382,368, EP 1,375,636, EP 1,405,901, EP 1,405,902, EP 1,418,224
and WO 03/104380 to prepare tablets comprising a smooth or semi-solid phase.
[0006] A problem with cleaning tablets comprising a smooth phase such as for example a melt-casted,
semi-solid, non-compressed or gel-like phase is often that these phases show a slow
dissolution behaviour e.g. when used in a laundry washing machine. The combination
of dissolution rate, hardness and stickiness for the application of smooth detergent
phases is cleaning tablets leaves therefore to be desired.
[0007] It is an object of the present invention is to provide a cleaning tablet, preferably
multi-phase cleaning tablet, comprising at least a smooth phase or layer with a favourable
dissolution rate, hardness and stickiness.
Definition of the invention
[0008] In a first aspect the invention provides a cleaning tablet comprising a smooth phase,
wherein the smooth phase comprises at least 5 wt% of a diluent material having a dielectric
constant of less than 20 and a molecular weight of less than 300 Dalton.
[0009] Preferably the cleaning tablet comprising a smooth phase, wherein the smooth phase
comprises
- (a)
- at least 5 wt% of a diluent material having a dielectric constant of less than 20
and a molecular weight of less than 300 Dalton and
- (b)
- at least 20 wt% of non-soap surfactant material.
[0010] In another aspect the invention relates to a cleaning tablet comprising a smooth
phase wherein the smooth phase comprises at least 5 wt% of a diluent material selected
from Tri-ethyleneglycol di-methyl ether (CH
3-(OCH
2CH
2)
3-OCH
3) or Di-(ethylene glycol)mono-ethyl ether (CH
3CH
2(OCH
2CH
2)
2-OH)) or mixtures thereof. Also these diluent materials may be mixed with diluents
with a dielectric constant of 20 or more, such as for instance dipropyleneglycol,
as long as the dielectric constant of the mixture of diluent materials remains less
than 20.
Detailed description
[0011] Tablets of the invention comprise a smooth region. For the purpose of this invention
the term smooth phase refers to compositions which are on the one hand solid enough
to retain their shape at ambient temperature and on the other hand smooth in appearance.
Smooth textures can for example be semi-solid, non-compressed, gel-like or melt-casted
as described above. Smooth textures are generally of low or no porosity and have -
at normal viewing distance- the appearance of a continuous phase for example as opposed
to porous and particulate appearance of a compacted particulate material.
[0012] Tablets of the invention may be single phase tablets solely or predominantly constituted
by the smooth phase, however in a preferred embodiment the tablets of the invention
are multi-phase tablets wherein at least one of the phases is a smooth phase.
[0013] Preferably the tablet or the first region of the multi-phase tablet is both a smooth
region and a semi-solid region. For the purpose of this invention the term semi-solid
refers to compositions which are one the one hand solid enough to retain their shape
at ambient temperature but which are neither completely solid.
[0014] A suitable test to check if a composition can be considered as semi-solid can be
described as follows:
A cylindrical tablet with a diameter of 45 mm and a height of 20 mm is compressed
radially between the plates of a material testing machine until the tablet fractures.
At the starting position the plates contact the tablet but do not apply force to it.
Force is applied, to compress the tablet, the vertical speed of the upper plate is
25 mm/minute. The testing machine measures the applied force (F), and also the displacement
(x) of the plates towards each other as the tablet is compressed. The distance (y)
between the plates before force is applied, which is the diameter of the tablet, is
also known. At failure, the tablet cracks and the applied force needed to maintain
the displacement drops. Measurement is discontinued when the applied force needed
to maintain the displacement has dropped by 25% from its maximum value. The displacement
at failure (xf) is also measured.
A graph of force (F) against displacement (x) can be made. The maximum force is the
force at failure (Ff). The break energy is the area under the graph of force against displacement, up
to the point of break and is given by the equation:

wherein E
b is the break energy in mJoules, x is the displacement in metres and F is the applied
force in Newtons at displacement x and x
f is the displacement at failure.
[0015] Semi-solid compositions are characterised by a ratio of F
f to E
b of less than 1.0, more preferred from 0.1 to 0.9, most preferred from 0.2 to 0.6,
while traditional tablets of compacted particulate materials are generally characterised
by a ratio of F
f to E
b of more than 1, more generally more than 1.25 or even more than 1.5 up to say 6.
[0016] Tablets of the invention preferably are multi-phase tablets, wherein at least one
of the phases is a smooth region as described above. The regions of the cleaning tablet
are possibly separate layers within a tablet. Preferably the smooth region covers
a substantial part of the upper surface of the other region, e.g. preferably at least
65%, more preferred at least 75%, most preferred more than 90% or even substantially
all of the upper surface of the other region is covered by the first smooth region.
For the purpose of the invention the term upper surface refers to one of the main
sides of the cleaning tablet which by placing the tablet on a flat surface could be
classified as the upper surface. Especially preferably the other second region suitably
is a layer of compacted particulate material, preferably having a substantially flat
upper surface.
[0017] Preferably the first smooth region is a layer having an average thickness of from
0.5 to 20 mm, more preferred 1 to 5 mm, for example 1.5 to 3 mm. Preferably the total
weight the smooth region is from 1 to 40 grammes, more preferred from 3 to 30 grammes,
most preferred from 4 to 20 grammes, preferably the level ofof non-soap surfactants
in the smooth region is from 0.5 to 10 grams, more preferred from 1 to 5 grams.
[0018] In an advantageous embodiment of the invention the smooth or semi-solid first region
comprises from 40-100 wt% of non-soap surfactants (based on the total weight of the
smooth region), more preferred from 50-95 wt%, most preferred the first region is
predominantly constituted by non-soap surfactants e.g. more than 60 wt% for example
70 to 90 wt%. It has been found that the combination of a separate smooth or semi-solid
first region and these high surfactant levels provide very good dispersing and cleaning
properties to the tablet.
[0019] In a preferred embodiment the surfactants in the first region comprise a combination
of anionic surfactants and non-soap non-ionic surfactants in a weight ratio of from
5 : 1 to 1 : 5, more preferred 3 : 1 to 1 : 3, more preferred 2 : 1 to 1: 2. In another
preferred embodiement the the first region comprises relatively high levels of non-ionic
surfactants, preferably the non-soap surfactants are predominantly nonionic surfactants,
most preferred all the non-soap surfactants are nonionic surfactants. Further surfactants,
for example cationic surfactants may equally be present for example at a level of
0.1 to 10 wt% based on the weight of the smooth or semi-solid part.
[0020] Also advantageously the smooth or semi-solid region may comprise soap for example
at a level of 0.1 to 10 wt% based on the weight of the smooth or semi-solid part.
Especially preferably the soap is present in a level of at least 1 wt% of the smooth
phase. In a very preferred embodiment of the invention the level of C16 soaps is relatively
high, particularly it is preferred that at least 50 wt% of the soap is a C16 soap,
even more preferred from 60 to 100 wt% of the soap is a C16 soap.
[0021] Also advantageously the first smooth region of the tablet comprises at least 5 wt%
of diluent materials having a di-electric constant and a molecular weight as described
above.
[0022] Preferably the di-electric constant of the diluents is less than 17 e.g. from 5 to
16. Also preferably the molecular weight of the diluents is from 50 to 250, e.g. from
100 to 200. Preferred examples of diluents having a low molecular weight are for example,
Tri-ethyleneglycol di-methyl ether or Di-(Ethylene Glycol)Ethyl ether or mixtures
thereof. Preferably the level of the diluents is from 5 to 40 wt%, more preferred
2 to 30, most preferred 10-25 wt% based on the weight of the smooth region.Also preferably
the diluents used in the smooth phase preferably have a flashpoint of at least 75°C,
most preferred above 80°C or even above 90 °C.
[0023] The smooth or semi-solid phase preferably comprises no or only low levels of water.
Preferably the level of water is less than 20 wt % based on the weight of the semi-solid
phase, more preferred less than 15 wt%, most preferred from 5 to 12 wt%. Most preferably
the smooth or semi-solid phases are substantially free from water, which means that
apart from low levels of moisture (e.g. for neutralisation or as crystal water) no
additional added water is present.
[0024] Preferably cleaning tablets in accordance to the invention also comprise a second
region or phase which is a solid region preferably a region of compacted material.The
weight of the solid region may suitably range from 1 to 60 grammes, more preferred
from 10 to 50 grammes, most suitably from 20 to 40 grammes.
[0025] In a preferred embodiment of the invention the second region comprises no or only
low levels of surfactants. Preferably the level of surfactants in the second region
is less than 10 wt% (based on the total weight of the second region), more preferred
from 0 to 9 wt%, most preferred from 1 to 8 wt%.
[0026] The second region of the tablet is preferably a solid region, for example this can
be prepared by compression or melting. Preferably the second region is a compacted
particulate composition.The second region preferably comprises ingredients of the
tablet other than surfactants. Examples of these ingredients are builders, bleach
system, enzymes etc. Preferably the builders in the tablet are predominantly present
in the second region. Preferably the bleach system is predominantly present in the
second region. Preferably the enzymes are predominantly present in the second region.
For the purpose of this invention the term "predominantly present" refers to a situation
wherein at least 90 wt% of an ingredient is present in the second region, more preferred
more than 98 wt%, most preferred substantially 100 wt%.
[0027] Materials which may be used in tablets of this invention will now be discussed in
more detail.
Surfactant Compounds
[0028] Compositions which are used in tablets of the invention will contain one or more
detergent surfactants. In a fabric washing composition, these preferably provide from
5 to 50% by weight of the overall tablet composition, more preferably from 8 or 9%
by weight of the overall composition up to 40% or 50% by weight. Surfactant may be
anionic (soap or non-soap), cationic, zwitterionic, amphoteric, nonionic or a combination
of these.
[0029] Anionic surfactant may be present in an amount from 0.5 to 50% by weight, preferably
from 2% or 4% up to 30% or 40% by weight of the tablet composition.
[0030] Synthetic (i.e. non-soap) anionic surfactants are well known to those skilled in
the art. Examples include alkylbenzene sulphonates, particularly sodium linear alkylbenzene
sulphonates having an alkyl chain length of C
8-C
15; olefin sulphonates; alkane sulphonates; dialkyl sulphosuccinates; and fatty acid
ester sulphonates.
[0031] Primary alkyl sulphate having the formula
ROSO
3- M
+
in which R is an alkyl or alkenyl chain of 8 to 18 carbon atoms especially 10 to 14
carbon atoms and M
+ is a solubilising cation, is commercially significant as an anionic surfactant. Linear
alkyl benzene sulphonate of the formula

where R is linear alkyl of 8 to 15 carbon atoms and M
+ is a solubilising cation, especially sodium, is also a commercially significant anionic
surfactant.
[0032] Frequently, such linear alkyl benzene sulphonate or primary alkyl sulphate of the
formula above, or a mixture thereof will be the desired anionic surfactant and may
provide 75 to 100 wt% of any anionic non-soap surfactant in the composition.
[0033] In some forms of this invention the amount of non-soap anionic surfactant lies in
a range from 5 to 20 wt% of the tablet composition.
[0034] Soaps for use in accordance to the invention are preferably sodium soaps derived
from naturally occurring fatty acids, for example, the fatty acids from beef tallow.
[0035] Suitable nonionic surfactant compounds which may be used include in particular the
reaction products of compounds having a hydrophobic group and a reactive hydrogen
atom, for example, aliphatic alcohols, acids, amides or alkyl phenols with alkylene
oxides, especially ethylene oxide.
[0036] Specific nonionic surfactant compounds are alkyl (C
8-22) phenol-ethylene oxide condensates, the condensation products of linear or branched
aliphatic C
8-20 primary or secondary alcohols with ethylene oxide, and products made by condensation
of ethylene oxide with the reaction products of propylene oxide and ethylene-diamine.
[0037] Especially preferred are the primary and secondary alcohol ethoxylates, especially
the C
9-11 and C
12-15 primary and secondary alcohols ethoxylated with an average of from 5 to 20 moles
of ethylene oxide per mole of alcohol.
[0038] In some fabric washing tablets of this invention, the amount of nonionic surfactant
lies in a range from 4 to 40%, better 4 or 5 to 30% by weight of the whole tablet.
[0039] Many nonionic surfactants are liquids. These may be absorbed onto particles of the
composition.
[0040] In a machine dishwashing tablet the surfactant may be wholly nonionic, in an amount
below 5 wt% of the whole tablet although it is known to include some anionic surfactant
and to use up to 10 wt% surfactant in total.
Detergency Builder
[0041] A composition which is used in tablets of the invention will usually contain from
5 to 80%, more usually 15 to 60% by weight of detergency builder. This may be provided
wholly by water soluble materials, or may be provided in large part or even entirely
by water-insoluble material with water-softening properties. Water-insoluble detergency
builder may be present as 5 to 80 wt%, better 5 to 60 wt% of the composition.
[0042] Alkali metal aluminosilicates are strongly favoured as environmentally acceptable
water-insoluble builders for fabric washing. Alkali metal (preferably sodium) aluminosilicates
may be either crystalline or amorphous or mixtures thereof, having the general formula:
0.8 - 1.5 Na
2O.Al
2O
3. 0.8 - 6 SiO
2. xH
2O
[0043] These materials contain some bound water (indicated as "xH2O") and are required to
have a calcium ion exchange capacity of at least 50 mg CaO/g. The preferred sodium
aluminosilicates contain 1.5-3.5 SiO
2 units (in the formula above). Both the amorphous and the crystalline materials can
be prepared readily by reaction between sodium silicate and sodium aluminate, as amply
described in the literature.
[0044] Suitable crystalline sodium aluminosilicate ion-exchange detergency builders are
described, for example, in GB 1429143 (Procter & Gamble). The preferred sodium aluminosilicates
of this type are the well known commercially available zeolites A and X, the novel
zeolite P described and claimed in EP 384070 (Unilever) and mixtures thereof.
[0045] Conceivably a water-insoluble detergency builder could be a layered sodium silicate
as described in US 4664839.
NaSKS-6 is the trademark for a crystalline layered silicate marketed by Hoechst (commonly
abbreviated as "SKS-6"). NaSKS-6 has the delta-Na
2SiO
5 morphology form of layered silicate. It can be prepared by methods such as described
in DE-A-3,417,649 and DE-A-3,742,043. Other such layered silicates, such as those
having the general formula NaMSi
xO
2x+1.yH
2O wherein M is sodium or hydrogen, x is a number from 1.9 to 4, preferably 2, and
y is a number from 0 to 20, preferably 0 can be used.
[0046] Water-soluble phosphorous-containing inorganic detergency builders, include the alkali-metal
orthophosphates, metaphosphates, pyrophosphates and polyphosphates. Specific examples
of inorganic phosphate builders include sodium and potassium tripolyphosphates, orthophosphates
and hexametaphosphates.
[0047] Non-phosphorous water-soluble builders may be organic or inorganic. Inorganic builders
that may be present include alkali metal (generally sodium) carbonate; while organic
builders include polycarboxylate polymers, such as polyacrylates, acrylic/maleic copolymers,
and acrylic phosphonates, monomeric polycarboxylates such as citrates, gluconates,
oxydisuccinates, glycerol mono- di- and trisuccinates, carboxymethyloxysuccinates,
carboxymethyloxymalonates, dipicolinates and hydroxyethyliminodiacetates.
[0048] At least one region (preferably the second region) of a fabric washing tablet preferably
include polycarboxylate polymers, more especially polyacrylates and acrylic/maleic
copolymers which can function as builders and also inhibit unwanted deposition onto
fabric from the wash liquor.
Bleach System
[0049] Tablets according to the invention may contain a bleach system in at least one region
of a tablet, preferably in the second region. This preferably comprises one or more
peroxy bleach compounds, for example, inorganic persalts or organic peroxyacids, which
may be employed in conjunction with activators to improve bleaching action at low
wash temperatures. If any peroxygen compound is present, the amount is likely to lie
in a range from 10 to 25% by weight of the composition.
[0050] Preferred inorganic persalts are sodium perborate monohydrate and tetrahydrate, and
sodium percarbonate, advantageously employed together with an activator. Bleach activators,
also referred to as bleach precursors, have been widely disclosed in the art. Preferred
examples include peracetic acid precursors, for example, tetraacetylethylene diamine
(TAED), now in widespread commercial use in conjunction with sodium perborate; and
perbenzoic acid precursors. The quaternary ammonium and phosphonium bleach activators
disclosed in US 4751015 and US 4818426 (Lever Brothers Company) are also of interest.
Another type of bleach activator which may be used, but which is not a bleach precursor,
is a transition metal catalyst as disclosed in EP-A-458397, EP-A-458398 and EP-A-549272.
A bleach system may also include a bleach stabiliser (heavy metal sequestrant) such
as ethylenediamine tetramethylene phosphonate and diethylenetriamine pentamethylene
phosphonate.
[0051] As indicated above, if a bleach is present and is a water-soluble inorganic peroxygen
bleach, the amount may well be from 10% to 25% by weight of the composition.
Other Detergent Ingredients
[0052] The detergent tablets of the invention may also contain (preferably in the second
region) one of the detergency enzymes well known in the art for their ability to degrade
and aid in the removal of various soils and stains. Suitable enzymes include the various
proteases, cellulases, lipases, amylases, and mixtures thereof, which are designed
to remove a variety of soils and stains from fabrics. Examples of suitable proteases
are Maxatase (Trade Mark), as supplied by Gist-Brocades N.V., Delft, Holland, and
Alcalase (Trade Mark), and Savinase (Trade Mark), as supplied by Novo Industri A/S,
Copenhagen, Denmark.
[0053] Detergency enzymes are commonly employed in the form of granules or marumes, optionally
with a protective coating, in amount of from about 0.1% to about 3.0% by weight of
the composition; and these granules or marumes present no problems with respect to
compaction to form a tablet.
[0054] The detergent tablets of the invention may also contain (preferably in the second
region) a fluorescer (optical brightener), for example, Tinopal (Trade Mark) DMS or
Tinopal CBS available from Ciba-Geigy AG, Basel, Switzerland. Tinopal DMS is disodium
4,4'bis-(2-morpholino-4-anilino-s-triazin-6-ylamino) stilbene disulphonate; and Tinopal
CBS is disodium 2,2'-bis-(phenyl-styryl) disulphonate.
[0055] An antifoam material is advantageously included (preferably in the second region),
especially if a detergent tablet is primarily intended for use in front-loading drum-type
automatic washing machines. Suitable antifoam materials are usually in granular form,
such as those described in EP 266863A (Unilever). Such antifoam granules typically
comprise a mixture of silicone oil, petroleum jelly, hydrophobic silica and alkyl
phosphate as antifoam active material, absorbed onto a porous absorbed water-soluble
carbonate-based inorganic carrier material. Antifoam granules may be present in an
amount up to 5% by weight of the composition.
[0056] It may also be desirable that a detergent tablet of the invention includes an amount
of an alkali metal silicate, particularly sodium ortho-, meta- or disilicate. The
presence of such alkali metal silicates at levels, for example, of 0.1 to 10 wt%,
may be advantageous in providing protection against the corrosion of metal parts in
washing machines, besides providing some measure of building and giving processing
benefits in manufacture of the particulate material which is compacted into tablets.
[0057] A tablet for fabric washing will generally not contain more than 15 wt% silicate.
A tablet for machine dishwashing will often contain more than 20 wt% silicate. Preferably
the silicate is present in the second region of the tablet.
[0058] Further ingredients which can optionally be employed in a region of a fabric washing
detergent of the invention tablet (preferably the second region) include anti-redeposition
agents such as sodium carboxymethylcellulose, straight-chain polyvinyl pyrrolidone
and the cellulose ethers such as methyl cellulose and ethyl hydroxyethyl cellulose,
fabric-softening agents; heavy metal sequestrants such as EDTA; perfumes; and colorants
or coloured speckles.
[0059] Further ingredients which can optionally be used in tablets of the invention, preferably
in the second region are dispersing aids. Examples of suitable dispersing aids are
water-swellable polymers (e.g. SCMC) highly soluble materials (e.g. sodium citrate,
potassium carbonate or sodium acetate) or sodium tripolyphospate with preferably at
least 40% of the anhydrous phase I form.
[0060] The above description of the tablet has been given with reference to a tablet constituted
by one or two regions. It will however be understood that each of the regions may
be composed of a limited number of discrete regions.
[0061] Cleaning tablets of the invention may be manufactured by any suitable method e.g.
the pre-preparation of the smooth phase e.g. by extrusion or melt-casting followed
by assembly of the smooth phase and the other phases of the tablet. Also the second
phase of compressed particulate material may be pre-prepared followed by in-situ preparation
of the smooth phase e.g. by casting, coating or spraying, or assembly of said compressed
phase with a separately prepared smooth phase. Typical processing conditions for preparing
the smooth phase or the compressed phase are for example disclosed in the documents
as described above.
[0062] Tablets of the invention may be used e.g. for mechanical diswashing or laundry washing.
For this purpose generally 1-5 tablets will be used per wash where approriate a dispenser
e.g. a shuttle or a net may be used.
[0063] The invention will be further illustrated by means of the following examples.
Example 1
[0064] A detergent powder was made of the following composition by pregranulating the granule
ingredients, followed by post-dosing the rest of the ingredients
| Ingredient |
Parts by weight |
| granules |
|
| Na-las |
1.1 |
| Nonionic 7EO |
0.5 |
| Soap (C16-C18) |
0.1 |
| Zeolite A24 |
2.4 |
| NaAc3aq |
0.3 |
| Light soda ash |
0.4 |
| SCMC (68%) |
0.1 |
| Moisture/minors |
0.4 |
| Post-dose |
|
| EAG (17% silicone) |
3.0 |
| Fluorescer (15%) |
2.2 |
| STP HPA |
28.3 |
| STP LV |
34.0 |
| Na-disilicate (80%) |
3.8 |
| TAED (83%) |
4.3 |
| Percarbonate |
16.9 |
| Dequest 2047 |
1.9 |
| Minors/ enzymes/colour |
to 100 |
[0065] Smooth or semi-solid parts were prepared of the following composition:
| Ingredient |
Composition A Parts by wt |
Composition B Parts by wt |
Composition C Parts by wt |
| Na-las |
57.5 |
57.5 |
57.5 |
| Nonionic(Lutensil AO5) |
46.1 |
46.1 |
46.1 |
| Soap (Pristerene4916)* |
5 |
5 |
5 |
| Soap(Prifac 2962)** |
|
4,3 |
4,3 |
| Dipropyleneglycol |
|
|
30 |
| Solvent |
30 |
46 |
16 |
| Water |
10.7 |
10.7 |
10.7 |
| Notes: * is a C16-C18 soap; |
| ** is a C16 soap. |
Each formulation A-C was prepared with the following solvents:
Tri-ethyleneglycol di-methyl ether having a di-electric constant of 7.6 and a molecular
weight of 178 ex Clariant (A1, B1 and C1)or Di(Ethylene Glycol)mono-ethyl ether having
an di-electric constant of 15.5 and a molecular weight of 134 ex Sigma (A2, B2 and
C2). As a comparison each formulation was made with dipropylene glycol having a di-electric
constant of about 25 as solvent (A3, B3 and C3).
[0066] The mixtures were heated to 80°C and cast into moulds and cooled to 20°C to form
firm, 5 grammes smooth and semi-solid parts of 32mm diameter and 6mm high.
[0067] Multi-layer tablets are made by pre-compressing 25 grammes of the powdered composition
in a die of 45 mm diameter at 4 kN /cm
2, way followed by adherence of a smooth and semi-solid part on top of the compressed
layer followed by a final compression step at 0.8 kN/cm
2. During the final compression step, the smooth and semi-solid part flows by the compaction
forces to form a 3.4 mm smooth semi-solid layer adhered on top of the compressed particulate
layer. The height of the powdered part after compression is 11 mm.
Example 2 dissolution properties
[0068] Smooth parts of 5 gram each were prepared having a composition as described in example
1 and having a cylidrical shape of 19 mm diameter and 22 mm height. Pieces were immersed
in water of 20 °C which is stirred at 200 rpm. T80 was determined by measuring the
time at which 80% of the smooth part was dissolved.
[0069] The following results were obtained:
| Formulation |
T80 (minutes) |
| A1 |
30 |
| A2 |
25 |
| A3 |
41 |
| B1 |
18 |
| B2 |
18 |
| B3 |
28 |
| C1 |
19 |
| C2 |
18 |
| C3 |
25 |
[0070] These results clearly show that the use of solvents having a low di-electric constant
(examples A1, A2, B1, B2, C1 and C2)lead to a marked decrease in dissolution time
compared to using diluents with a higher di-electric constant such as DPG (A3,B3 and
C3).
Furthermore these examples show that the use of increased amounts of C16 soap lead
to a decrease in dissolution time (Ax compared to Bx and Cx) Lowest dissolution times
are obtained by using a combination of high C16 level soaps and solvents having a
low di-electric constant (B1, B2, C1 and C2).