BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to footwear that absorbs impacts on a foot during walking.
2. Description of the Related Art
[0002] An exemplary conventional shoe includes a leather upper portion 501 and a shoe sole
502 that is separate from the leather upper portion 501. In the shoe sole 502, a shock
absorber 503 such as a sponge is provided, as shown in Fig. 6, (see Japanese Patent
Laid-Open Publication No. 2002-85108, and Japanese Utility-Model Laid-Open Publications
Nos. Hei 6-7506 and Hei 6-77506). In this structure, the shock absorber 503 within
the shoe sole absorbs an impact on a foot when the foot comes into contact with the
ground during walking, thereby reducing fatigue of the foot.
[0003] However, because the shoe includes two parts, i.e., the shoe sole 502 including an
outer sole, a midsole, and the like, and the leather upper portion 501 bonded to the
shoe sole 502 to enclose the instep of the foot, the shoe sole 502 cannot easily conform
to the movement of the foot during walking. Therefore, it is difficult for the aforementioned
structure to efficiently absorb an impact on the foot.
[0004] More specifically, during walking, the shoe changes shape because of the movement
of the foot. Thus, the shoe sole 502 cannot easily conform to the movement of the
foot while fitting the sole of the foot. Therefore, the shock absorber 503 provided
within the shoe sole 502 cannot sufficiently absorb an impact on the foot.
[0005] Especially, in shoes with heels, such as a pair of pumps, the center of gravity moves
toward a toe. Thus, it is likely that the toe receives a greater impact. Moreover,
since the movement of the toe is relatively greater than that of the other portion,
the fit (sense of unity) is insufficient on the toe and an impact on the toe is not
sufficiently absorbed.
SUMMARY OF THE INVENTION
[0006] The present invention was made in view of the aforementioned problems. It is an object
of the present invention to provide footwear that easily conforms to movement of a
toe during walking and that sufficiently absorbs an impact on the toe.
- (1) Footwear according to a first aspect of the present invention includes an insole
provided in a front portion of a surface of an outer sole of the footwear, the surface
being in contact with a sole of a foot. The insole is provided with a shock absorber
that is in contact with a front portion of the sole of the foot to absorb an impact.
According to the structure described above, the shock absorber is stably located at
a toe because the shock absorber is provided in the insole.
Footwear according to a second aspect of the present invention includes an upper leather
member and a shoe sole bonded at its upper portion to the upper leather member, the
upper leather member being configured to enclose an instep of the foot and having
a bottom opening rim closely resembling an outer shape of the sole of the foot, an
insole bonded to a front portion of the bottom opening rim of the upper leather member
so that a front portion of the upper leather member is configured in the shape of
a bag to enclose a toe, and the insole is provided with a shock absorber.
According to this structure, the insole is bonded to the front portion of the bottom
opening rim of the upper leather such that the front portion of the upper leather
member is configured in a shape of a bag to enclose the toe. Therefore, the ability
of the footwear to conform to the movement of the toe during walking is improved.
Moreover, the shock absorber is stably located at the toe because the shock absorber
is provided in the insole.
- (2) Footwear according to a third aspect of the present invention is the aforementioned
footwear (the first or second aspect) in which the shock absorber includes a gel.
By making the shock absorber of a gel, deterioration of the shock absorber in which
the shock absorber cannot recover from a compressed state because of long-term compression
is greatly reduced, unlike a shock absorber made of a sponge. Thus, deterioration
of the insole caused by deterioration of the shock absorber because of long-term use
is prevented, such that a large change of the width of the footwear cannot occur.
In addition, a gel does not suffer hydrolysis caused by absorbed moisture, such as
sweat, unlike a sponge, and therefore degradation of a shock-absorbing property caused
by hydrolysis does not occur much.
- (3) Footwear according to a fourth aspect of the present invention is the aforementioned
footwear (any one of the first to third aspects) in which the shock absorber has an
Asker F hardness in the range of 30 to 90. This ensures a good fit between the toe
and the footwear and sufficient absorption of an impact on the toe. When the Asker
F hardness is less than 30, the shock absorber is too soft and cannot maintain the
shape of the insole. This permits excessive movement of the toe in the footwear, and
degrades the fit of the footwear. On the other hand, when the Asker F hardness is
greater than 90, the shock absorber is too hard and prevents sufficient shock absorption
by the insole.
- (4) Footwear according to a fourth aspect of the present invention is the aforementioned
footwear (any one of the first to fourth aspects) in which the shock absorber has
an Asker F hardness in the range of 30 to 90 and an Asker C hardness in the range
of 10 to 25.
In this case, the shock absorber feels relatively hard when being compressed over
an area approximately the same size as a palm. However, the shock absorber feels relatively
soft when being compressed over an area approximately the same size as a finger. Therefore,
the shock absorber firmly supports the entire toe and softly supports protruding portions
of the toe, such as fingers, by changing its shape in accordance with the shapes of
the protruding portions. Thus, it is possible to provide an improved fit and to sufficiently
absorb an impact, especially on the protruding portions of the toe, such as fingers.
In other words, when the Asker F hardness is in the range of 30 to 90, the fit between
the toe and the footwear is outstanding, and the shock absorber sufficiently absorbs
an impact on the toe like those in accordance with the fourth aspect.
When the Asker C hardness is in the range of 10 to 25, the shock absorber appropriately
changes its shape in accordance with the protruding portions of the toe, such as fingers.
Therefore, the fit and the shock absorbing property is further improved. When the
Asker C hardness is less than 10, the shock absorber is too soft and permits the protruding
portions of the wearer's toe to compress the shock absorber too much. This degrades
the fit of the footwear. On the other hand, when the Asker C hardness is greater than
25, the change of the shape of the shock absorber in accordance with the protruding
portions of the wearer's toe is not sufficient, although sufficient shock absorption
is achieved. Thus, further improvement of the fit is difficult.
- (5) Footwear according to sixth and seventh aspects of the present invention is the
aforementioned footwear in which each of the insole and the shock absorber is configured
to have a length and a width corresponding to those of a region of the sole of the
foot from the tip of the toe to a front end of an arch.
[0007] This makes it possible to absorb an impact on the entire front portion of the sole
of the foot.
[0008] According to the first and second aspects of the present invention, the shock absorber
is stably located at the toe during walking. Thus, it is possible to absorb a large
impact on the toe and greatly reduce fatigue, pains, and other stresses of the foot.
[0009] According to the third aspect of the invention, in addition to the aforementioned
effects, the fit (sense of unity) when a wearer wears the footwear for the first time
is permanently maintained, and it is possible to absorb an impact on the toe permanently.
[0010] According to the fourth aspect of the invention, in addition to the aforementioned
effects, the fit between the toe and the footwear is outstanding, and an impact on
the toe is sufficiently absorbed.
[0011] According to the fifth aspect of the invention, in addition to the aforementioned
effects, it is possible to firmly support the entire toe. Moreover, it is possible
to softly support the protruding portions of the toe, such as fingers, by changing
the shape of the shock absorber in accordance with the protruding portions of the
toe. Therefore, the fit is further improved and an impact on the protruding portions
of the toe, such as fingers, is sufficiently absorbed.
[0012] According to the sixth and seventh aspects of the invention, the shock absorber is
more stably located at the toe during walking. Therefore, it is possible to absorb
an impact on the front portion of the sole of the foot and greatly reduce fatigue,
pains, or the stresses of the foot.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
Fig. 1 is a cross-sectional view of a shoe according to an embodiment of the present
invention;
Fig. 2 is an exploded perspective view of the shoe according to the embodiment of
the present invention;
Fig. 3 is a plan view showing a state in which an insole is stitched to a lining portion
of the front portion of an upper leather member by French seam;
Fig. 4 is a perspective view showing an exemplary structure of the insole;
Fig. 5 is a perspective view of another exemplary structure of the insole; and
Fig. 6 is a cross-sectional view of a conventional shoe having a shock-absorbing property.
Description of Reference Numerals
[0014]
- 1
- Upper leather member
- 2
- Shoe sole
- 3
- Insole
- 11
- Upper opening rim
- 12
- Bottom opening rim
- 13
- Outer material portion
- 14
- Lining portion
- 21
- Outer sole
- 22
- Heel
- 23
- Half midsole
- 30
- Shock absorber
- 31
- Gel
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0015] An embodiment of the present invention is now described with reference to the drawings.
[0016] As shown in Figs. 1 and 2, a shoe according to an embodiment of the present invention
includes an upper leather member 1 shaped to enclose the instep of a foot and a shoe
sole 2 bonded at an upper portion thereof to the upper leather member 1.
[0017] The shoe sole 2 includes a plate-like outer sole 21 having an outer shape that closely
resembles the outer shape of the sole of the foot, a heel 22 in the form of a block
provided at the heel portion of the rear portion of the outer sole 21, and a half
midsole 23 in the form of a sheet bonded to the rear portion of the upper surface
of the outer sole 21. The heel 22 is provided separately from the outer sole 21 and
is bonded to the outer sole 21 with glue, nails, and other suitable bonding material.
However, the heel 22 may be formed integrally with the outer sole 21. The outer sole
21 and the heel 22 are made of a synthetic resin, wood, or other suitable material.
The half midsole 23 extends from the heel of the foot to the front end of the arch,
and is bonded to the upper surface of the outer sole 21 by adhesion or sewing with
a bottom opening rim 12 of the upper leather member 1 disposed between the half midsole
23 and the upper surface of the outer sole 21. The half midsole 23 is made of cloth,
leather, or other suitable material.
[0018] The upper leather member 1 is formed by shaping natural leather or synthetic leather
to conform to the shape of the instep of a foot. The upper leather member 1 includes
an upper opening rim 11 to permit a foot to be inserted into the shoe in its upper
portion and a bottom opening rim 12 that closely resembles the outer shape of the
sole of the foot in its lower portion (see Fig. 2). In the front portion of the bottom
opening rim 12 of the upper leather member 1, an insole 3 in the form of a sheet is
stitched by French seam. The front portion of the upper leather member 1 is configured
in the shape of a bag so as to enclose a toe. More specifically, as shown in Fig.
3, the upper leather member 1 includes an outer material portion 13 and a lining portion
14. The aforementioned insole 3 is stitched at its outer peripheral edge to the outer
peripheral edge of the lining portion 14. Thus, the insole 3 is in contact with a
region of the sole of the foot from the toe to the front end of the arch.
[0019] As a shoemaking method in which the front portion of the upper leather member 1 is
stitched by French seam, a Bolognese method is known, for example.
[0020] The upper leather member 1 having the above structure is bonded to the upper portion
of the outer sole 21 with the bottom opening rim 12 folded inward. More specifically,
the rear portion of the bottom opening rim 12 of the upper leather member 1 is glued
or sewed to the outer sole 21 with an inwardly folded bonding margin being sandwiched
between the outer peripheral edge of the outer sole 21 and the outer peripheral edge
of the half midsole 23. The front portion of the upper leather member 1 is glued or
sewed to the outer sole 21 via bonding margin formed by folding the front portion
inwardly, together with the lower surface of the insole 3. Thus, the insole is provided
on the front portion of the surface of the outer sole of the footwear, the surface
being in contact with the sole of the foot.
[0021] As shown in Fig. 4, the insole 3 stitched to the front portion of the upper leather
member 1 by French seam is formed by sandwiching a gel 31 between two fabric members
32 and 33 made of a non-woven fabric or other suitable material, applying adhesive
or other bonding material to the peripheral portions of the two fabric members 32
and 33, and bonding them to each other. The two fabric members 32 and 33 have a size
with the region of the sole of the foot from the tip of the toe to the front end of
the arch. The gel 31 also has a length and width corresponding to at least those of
the region of the sole of the foot from the tip of the toe to the front end of the
arch. In other words, the two non-woven fabric members 32 and 33 and the gel 31 have
similar shapes, and the two non-woven fabric members 32 and 33 are larger than the
gel 31 to provide an adhesion margin or sewing margin in order to sandwich the gel
31 therebetween. The insole 3 is provided with a shock absorber 30 defined by the
gel 31 and is formed to have a thickness of approximately 5 mm. Examples of the gel
31 include a member formed by a gel material sandwiched between two films (for example,
one known as "U-NBC-45" manufactured by IIDA Industry Co., Ltd.).
[0022] A non-woven fabric used for the fabric members 32 and 33 is fabricated by a spunbond
method, a needle punch method, a melt-blow method, and other suitable method. From
a viewpoint of the strength of the fabric, it is preferable to use a non-woven fabric
fabricated by the melt-blow method.
[0023] Moreover, it is preferable that the non-woven fabric member 32 be formed from a fabric
that does not weaken the effect of the gel 31 and maintains contact with the sole
of the foot provided by that effect.
[0024] As the shock absorber 30 in the insole 3, various materials having shock-absorbing
properties, other than the gel 31, such as a sponge and an elastomer can be used.
[0025] In addition, as shown in Fig. 5, it is preferable that the insole 3 includes stretchable
films 34 that sandwich the gel 31 therebetween. The film 34 has a planar shape and
a size that is approximately the same as that of the gel 31. The film 34 preferably
maintains contact with the sole of the foot provided by the effect of the gel 31,
and for example, is made of polyester urethane.
[0026] On the other hand, as a result of repeated compression caused by application of the
weight equal to or greater than the wearer's weight during walking, the shock absorber
30 may be deteriorated and may not recover from a compressed state. In this case,
the insole 3 is similarly deteriorated. As a result, the width of the toe (width of
the footwear) increases. Moreover, deterioration of the insole 3 substantially degrades
its shock-absorbing properties. Therefore, once the insole 3 is deteriorated, the
fit (sense of unity) on the toe is deteriorated, and thus, the shock-absorbing properties
are dramatically degraded. From this perspective, the shock absorber 30 made of the
gel 31 is preferable to a sponge or an elastomer.
[0027] That is, by the gel 31 for the shock absorber 30, deterioration in which the shock
absorber 30 cannot recover from a compressed state because of long-term compression
is greatly reduced, unlike a shock absorber defined by a sponge. Therefore, the gel
31 is superior to a sponge in terms of recoverability (restoration property) against
compression. Thus, the use of the gel 31 prevents deterioration of the insole 3 caused
by deterioration of the shock absorber 30 due to long-term use. Also, the width of
the footwear does not substantially change. Moreover, unlike a sponge, the gel 31
is preferable because it does not suffer hydrolysis caused by absorbed moisture such
as sweat, and therefore, degradation of the shock-absorbing properties caused by hydrolysis
of the gel 31 does not occur much. As a result, the fit on the toe when the wearer
wears the shoe for the first time is permanently maintained, and the shock-absorbing
properties are ensured.
[0028] The gel 31 defining the above shock absorber 30 preferably has an Asker F hardness
(hardness measured when being pressed by an area approximately the same as a palm)
in the range of 30 to 90, and an Asker C hardness in the range of 10 to 25. The Asker
F hardness is a hardness measured when an object is compressed over a wide area approximately
the same size as a palm. The Asker C hardness is a hardness measured when the object
is compressed over a narrow area approximately the same size as a finger. Both of
the Asker F hardness and the Asker C harness are used as a standard of hardness for
a rubber elastic material and other similar materials.
[0029] Thus, the gel 31 feels relatively hard when being compressed over an area approximately
the size as a palm. On the other hand, the gel 31 feels relatively soft when being
compressed over a small area approximately the size as a finger. Therefore, the gel
31 firmly supports the entire toe, and softly supports protruding portions of the
toe such as fingers by changing its shape in accordance with the shapes of those protruding
portions. Thus, the gel 31 maintains an outstanding fit and sufficiently provides
shock absorbing properties, especially for the projecting portions of the toe such
as fingers.
[0030] When the Asker F hardness is within the aforementioned range, an outstanding fit
between the toe and the shoe maintained and an impact on the toe is sufficiently absorbed.
In other words, when the Asker F hardness is less than the aforementioned range, the
shock absorber 30 is too soft and degrades the shape-maintaining property of the insole
3. This allows easy movement of the toe in the shoe and degrades the fit. On the other
hand, when the Asker F hardness is greater than the aforementioned range, the shock
absorber 30 is hard and prevents sufficient shock absorption by the insole 3.
[0031] Moreover, when the Asker C hardness is within the aforementioned range, the shock
absorber 30 changes its shape appropriately in accordance with the protruding portions
of the toe such as fingers. Therefore, the fit and the shock-absorbing property are
further improved. When the Asker C hardness is less than the aforementioned range,
the shock absorber 30 is too soft and may cause the protruding portions to excessively
compress the insole. This may lead to a deteriorated fit. On the other hand, when
the Asker C hardness is greater than the aforementioned range, while an impact is
sufficiently absorbed, the change of the shape of the gel 31 in accordance with the
protruding portions of the toe is not sufficient. This prevents further improvements
in the fit.
[0032] Examples of the material for the gel 31 include silicon resins, polyurethane resins,
acrylamide gels, thermoplastic elastomers (such as styrene block copolymer; SBS, styreneisoprene-styrene
block copolymer; SIS), epoxy resins (containing plasticizer), starch-based gels (copolymer
of acrylonitrile and acrylic acid). Considering abrasion resistance, tear strength,
elongation, balance between viscosity and elasticity, and cost, polyurethane resins
are preferable.
[0033] A polyurethane resin is formed from polyol, isocyanate, and other suitable resin.
[0034] Examples of the polyol include polyether-type polyols (polyoxypropylene glycol; PPG,
polyethylene glycol; PEG, and polytetramethylene ether glycol; PTMEG), polyester-type
polyols (adipate-type polyols, polycaprolactone, aromatic-type polyols, and polycarbonate-type
polyols), polyolefin-type polyols, acryl-type polyols. Considering the cost and water
resistance, polyether-type polyols are preferable.
[0035] Examples of the isocyanate include TDI (tolylene diisocyanate), MDI (diphenylmethane
diisocyanate), HDI (hexamethylene diisocyanate), NDI (naphthalene diisocyanate), IPDI
(isophorone diisocyanate), and denatured isocyanate of those materials. Considering
the cost, ease of handling, and reaction stability, the use of tolylene diisocyanate
is preferable.
[0036] A ratio of the polyol and the isocyanate determines the Asker F hardness. For example,
in the case where polyoxypropylene glycol (PPG) having molecular weights of 2000 and
10000 is used as the polyol and tolylene diisocyanate based denatured isocyanate is
used as the isocyanate, the following blending amounts are used.
[0037] According to the present invention, the polyol contains polyoxypropylene glycol (PPG)
having a molecular weight of 2000 and PPG having a molecular weight of 10000 that
are blended at a weight ratio of 1:1. Thus, the amount of each of PPG having a molecular
weight of 2000 and PPG having a molecular weight of 10000 is 10 to 20 parts by weight,
and more preferably in the range of 12.5 parts by weight to 15 parts by weight. When
the polyol contains PPG having a molecular weight of 1000 in an amount of 20 parts
by weight or less, the Asker F hardness exceeds 90 and sufficient shock absorption
cannot be achieved. When the polyol contains that PPG in an amount of 40 parts by
weight or more, the Asker F hardness is less than 30. Thus, the shock absorber is
too soft and the shape-maintaining property of the insole is degraded.
[0038] When tolylene diisocyanate based denatured isocyanate (NCO% = 3%) is used as isocyanate,
the blending ratio thereof is in a range of 35 to 50 parts by weight, and more preferably,
in the range of 40 parts by weight to 45 parts by weight.
[0039] When the blending ratio of the isocyanate is 50 parts by weight or more, the Asker
F hardness exceeds 90 and sufficient shock absorption cannot be achieved. When the
blending ratio is 35 parts by weight or less, the Asker F hardness is less than 30.
Thus, the shock absorber is too soft and the shape-keeping property of the insole
is degraded.
[0040] Polyurethane can be obtained by reacting polyol with isocyanate in the presence of
a catalyst. Examples of the catalyst include amine type compounds and metal (nickel,
tin, zinc, cadmium, magnesium, and mercury) compounds. Considering flexibility and
control of the reaction, the use of metal compounds (e.g., a tin compound) is preferable.
[0041] It is preferable that the amount of the catalyst used be 0.1 to 1 parts by weight,
provided that the amount of polyurethane (polyol + isocyanate) is 100. This provides
a hardening ability and durability within appropriate ranges.
[0042] The polyurethane resin may contain a plasticizer. Examples of the plasticizer include
aliphatic compounds, alicyclic compounds, and aromatic compounds (dibutyl phthalate,
diheptyl phthalate, dioctyl phthalate, diisodecyl phthalate, ditridecyl phthalate,
butylbenzyl phthalate, and butylphthalyl butylglycolate). Considering compatibility,
the use of aromatic compounds is preferable. Particularly, the use of dibutyl phthalate
is more preferable.
[0043] However, a polyurethane resin containing no plasticizer is the most preferable. This
is because the plasticizer migrates to the non-woven fabric members 32 and 33 of the
insole 3 and degrades the function of the insole 3. When using a plasticizer, the
insole 3 is covered with a stretchable film that prevents permeation of the plasticizer.
[0044] The used amount of the plasticizer is preferably 0 to 50 parts by weight, with respect
to the amount of polyurethane (polyol + isocyanate) as 100. This makes it possible
to set the Asker hardness within an appropriate range.
[0045] Polyurethane resin may contain colorants, age resistors (antioxidants, ultraviolet
absorber, light stabilizer, hydrolysis inhibitor), antifoamers, flame retardants,
and other suitable additives.
[0046] The shoe having the aforementioned structure can be fabricated in a similar manner
to the conventional shoemaking method, and therefore, only a brief description is
made. First, the upper leather member 1 is fabricated as follows. Leather as the material
for the upper leather member 1 is cut out in accordance with a predetermined pattern
paper. The cut leather is shaped to fit on a wooden pattern having a shape of a foot.
Then, the insole 3 provided with a shock absorber 30, which has been prepared in advance,
is stitched to the lining portion 14 in the front portion of the bottom opening rim
12 by French seam in such a manner that the front portion of the bottom opening rim
12 forms a bag. Thus, fabrication of the upper leather member 1 is finished. Next,
a bonding margin is formed by folding the bottom opening rim 12 of the upper leather
member 1 inward. Then, the upper leather member 1 is placed on the upper portion of
the outer sole 21 including the heel 22, which has been fabricated in advance by molding.
The rear portion of the upper leather member 1 is glued, sewed, or otherwise connected
to the outer sole 21 with the bonding margin interposed between the outer peripheral
edge of the outer sole 21 and the outer peripheral edge of the half midsole 23. The
front portion of the upper leather member 1 is glued or sewed to the outer sole 21
at its bonding margin formed by folding the outer material portion 13 of the upper
leather member 1, together with the lower surface of the insole 3. In this manner,
the aforementioned shoe is completed
[0047] As described above, in the shoe according to the embodiment described above, the
insole 3 is bonded to the front portion of the bottom opening rim 12 of the upper
leather member 1, and the front portion of the upper leather member 1 is configured
in the shape of a bag so as to enclose a toe. Thus, the ability of the shoe to conform
to the movement of the toe during walking is improved. Moreover, the shock absorber
30 having a length and width corresponding to those of the region of the sole of the
foot from the tip of the toe to the front end of the arch is provided in the insole
3. Thus, the shock absorber 30 is stably located with respect to the toe, for example,
the region from the tip of the toe of the sole of the wearer's foot to the front end
of the arch. Therefore, it is possible to absorb a large impact on the toe and greatly
reduce fatigue or pains of the foot.
[0048] Moreover, by forming the shock absorber 30 using the gel 31, deterioration of the
shock absorber 30, in which the shock absorber 30 cannot recover from a compressed
state because of long-term compression, does not occur, unlike a shock absorber defined
by a sponge. Thus, deterioration of the insole 3 caused by the deterioration of the
shock absorber 30 due to long-term use is prevented, such that the width of the footwear
is not substantially changed. In addition, unlike a sponge, the gel 31 does not suffer
hydrolysis caused by absorbed moisture such as sweat, and therefore, degradation of
a shock-absorbing property caused by hydrolysis does not occur much. Therefore, the
fit when a wearer wears the shoes for the first time is maintained permanently, and
an impact on the wearer's toe is absorbed permanently.
[0049] In addition, by using the fabric member 32 made of a non-woven fabric or other suitable
material, the gel 31 does not come into direct contact with a sole of a foot. Moreover,
by sandwiching a film 34 between the gel 31 and the non-woven fabric member 32, permeation
of the gel 31 through the fabric member 32 is prevented. Thus, where the gel 31 is
permeated, it is possible to prevent a wearer from feeling discomfort, for example,
feeling that the sole of the foot is sticky because of the gel 31.
[0050] Furthermore, by selecting the material for the gel 31 as the shock absorber 30 so
as to achieve the Asker F hardness in the range of 30 to 90 and the Asker C hardness
in the range of 10 to 25, the gel 31 firmly supports the entire toe, and softly support
the protruding portions of the toe, such as fingers, by changing its shape in accordance
with those protruding portions. Thus, the fit is improved, and shock absorption is
sufficiently provided, especially for the protruding portions of the toe, such as
fingers.
[0051] Next, a compression and recovery test was performed for a gel and a sponge. The test
is generally described below.
<Samples>
[0052]
- (1) Gel (having a thickness of 12 mm by stacking 3-mm-thick sheets of "U-NBC-45" manufactured
by IIDA Industry Co., Ltd.)
- (2) Sponge (having a thickness of 12 mm by stacking 2-mm-thick sheets of "H-32" manufactured
by Rogers Inoac Corporation)
<Test method>
[0053] For each sample, compression (5 hours) and release (1 hour) were repeated eight times.
Then, after each sample was left as it was for 30 minutes, 24 hours, and 36 hours,
a ratio of thickness distortion (compression set (%)) was measured (see Table 1).
The compression was performed to reduce the thickness of the sample to ¼ (25%) of
the original thickness.

<Evaluation>
[0054] As is apparent from the above results, for both the gel and the sponge, compression
set becomes smaller with the time. However, it was found that compression set of the
gel was smaller than that of the sponge from the beginning of the release and therefore
deterioration of the gel was less than that of the sponge.
[0055] Values of hardness of the gel ("U-NBC-45" manufactured by IIDA Industry) and the
sponge ("H-32" manufactured by Rogers Inoac Corporation) that have a thickness of
20 mm and were used in the above samples are as follows (see Table 2). The values
of hardness in Table 2 were measured by an Asker F hardness tester and an Asker C
hardness tester.
[Table 2]
|
Asker F hardness |
Asker C hardness |
Gel |
85 |
17 |
Sponge |
78 |
40 |
[0056] The above gel and the above sponge satisfy the condition in which the Asker F hardness
is in a range of 30 to 90. Therefore, both the above gel and the above sponge maintain
the fit between a wearer's toe and a shoe and sufficiently absorb an impact on the
toe.
[0057] On the other hand, the above gel also satisfies the condition in which the Asker
C hardness is in a range of 10 to 25. Therefore, the gel firmly supports the entire
toe, and softly supports protruding portions of the toe, such as fingers, by changing
its shape in accordance with the protruding portions. Thus, the gel better maintains
the fit and sufficiently absorbs an impact especially on the protruding portions of
the toe, such as fingers.
[0058] In the above-described embodiment, a pair of pumps provided with heels is described
as an example. However, the present invention may be applied to a pair of boots or
shoes with no heels. Moreover, the present invention may be applied to any ladies'
shoe and any men's shoe. In addition, the present invention may be applied not only
to formal shoes but also to various sports shoes, such as jogging shoes. Furthermore,
the present invention may be applied to footwear such as sandals or slippers. The
materials for the upper leather member 1 and the outer sole 2 are not limited to the
materials described above. Various materials can be used.