TECHNICAL FIELD
[0001] The present invention relates to treatment of chemical pulp for papermaking, more
specifically to a method for removing unsaturated uronic acid contained in chemical
pulp.
BACKGROUND ART
[0002] Bleaching of chemical pulp for papermaking is carried out by bleaching treatment
through a multistage. Chlorine base bleaching chemicals as a bleaching agent have
so far been used for this multistage bleaching. To be specific, bleaching has so far
been carried out by the sequences of, for example, C-E-H-D and C/D-E-H-E-D (C/D is
a bleaching stage by combined use of chlorine and chlorine dioxide; E is an alkali
extracting stage; and - is washing treatment) in the combination of chlorine (C),
hypochlorite (H) and chlorine dioxide (D).
[0003] However, these chlorine base bleaching chemicals by-produce organic chlorine compounds
which are harmful to the environment in bleaching, and environmental pollution caused
by bleaching waste water containing these organic chlorine compounds brings about
problems. In general, organic chlorine compounds are analyzed and evaluated by an
AOX method, for example, U.S. Environment Agency (EPA, METHOD-No. 9020).
[0004] It is the most effective for reducing or preventing by-production of organic chlorine
compounds that a dosage of chlorine base bleaching chemicals is reduced or they are
not used. In particular, it is the most effective method that molecular chlorine is
not used in the first stage. Pulp produced by this process is called ECF (elementary
chlorine free) bleached pulp. Further; pulp which is produced without using chlorine
base bleaching chemicals is called TCF (totally chlorine free) bleached pulp.
[0005] Bleaching by a D-Eo-D or D-Eo-D-D sequence in which chlorine dioxide is used in the
first stage and a D-Eop-D, D-Eop-P-D or D-Eo-P-D sequence in which hydrogen peroxide
is used in an alkali stage are usually known as a method in which pulp subjected to
cooking-oxygen delignification treatment is bleached without using molecular chlorine
in the first stage (Chlorine Dioxide in Delignification, Pulp & Paper, University
of Toronto). In this case, Eo is an alkali extracting stage in which oxygen is added;
Eop is an alkali extracting stage in which oxygen and hydrogen peroxide are added;
and P is a hydrogen peroxide bleaching stage.
[0006] However, chlorine dioxide has a low ability for removing hexeneuronic acid (hereinafter
referred to as HexA) as compared with that of chlorine which has so far been used,
and therefore a large amount of HexA remains in pulp after bleaching. This remaining
HexA causes a deterioration in a brightness stability (brightness reversion property)
of ECF or TCF breached pulp (Tappi Journal May 2003, vol. 2, No. 5).
[0007] HexA is a substance produced by allowing methanol to be eliminated in a cooking step
from an end of glucuronic acid bonded to xylan which is hemicellulose present in pulp.
Less effect is exerted on a brightness of pulp, but it is counted as a K value or
a Kappa value by reacting with potassium permanganate since it has a double bond in
a molecule (Tappi Journal May 2003, vol. 2, No. 5).
[0008] A method in which a dosage of chlorine dioxide or ozone is increased to remove HexA
in order to improve the above deterioration in a brightness reversion property is
available. However, an increase in a dosage of these oxidizing agents which are expensive
as compared with conventional chlorine brings about the problem that the bleaching
cost grows high to a large extent since HexA consumes these oxidizing agents by virtue
of double bonds in molecules.
[0009] A method for removing HexA by acid treatment at high temperature is disclosed in
Papehi ja Puu-Paper and Timber, Vol. 86, No. 1, 2004. A method for removing HexA by
acid hydrolysis in acid treatment on the condition of 90°C for 180 minutes at a pH
of 3 is proposed. This method makes it possible to remove HexA only by controlling
pH by inexpensive acid, and therefore it is an effective method. However, a large
amount of vapor is required, and therefore the bleaching cost unavoidably grows large
as well. Also, if the treating temperature is controlled to about 70°C in order to
cut the vapor cost, HexA is scarcely removed. Further, brought about is the problem
that acid treatment at high temperature requires an expensive material such as Hastelloy
which is durable to corrosion as an apparatus material in order to carry out acid
treatment at high temperature.
[0010] Further, a method for removing HexA by strengthening a chlorine dioxide-treating
condition is disclosed in Papehi ja Puu-Paper and Timber, Vol. 86, No. 1, 2004. That
is, it is a method for removing HexA by treatment at a bleaching temperature of 90°C
and a pH of 3 for a treating time of 120 to 180 minutes. The above method is a method
in which acid treatment at high temperature is combined with chlorine dioxide treatment.
This method has the problems that a large amount of vapor is required as is the case
with the acid treatment and that it is inferior in a rise in the brightness as compared
with conventional chlorine dioxide treatment since chlorine dioxide treatment is carried
out at high temperature. Further, there is the problem that an expensive material
is required to the apparatus material since the treatment is carried out at high temperature.
[0011] It is reported in Research Report of Forestry and Forest Products Research Institute,
No. 359, p. 141 to 157 to search microorganisms producing α-(1→2)-glucuronidase which
liberates 4-O-methyl-D-glucuronic acid from hard wood xylan. This research has a purpose
of removing 4-O-inethyl-D-glucuronic acid (saturated uronic acid) by α-glucuronidase
to saccharify hard wood xylan. The present inventors have a purpose of removing hexeneuronic
acid (unsaturated uronic acid) bonded to xylan contained in hard wood pulp which is
bleached by oxygen after cooking treatment, and suggestions on the present invention
are not disclosed at all in the report.
[0012] A method in which pulp is treated by a bleaching enzyme and in which the enzyme is
recovered and reused is described in Japanese Unexamined Patent Publication No. 1993-247865.
It is described that hemicellulase is used as one of bleaching enzymes, and glucuronidase
is described therein as the example of the hemicellulase. However, removal of unsaturated
uronic acid by adding glucuronidase which is the method of the present invention is
not disclosed therein at all.
[0013] Investigations of glucuronidase are described in Research Report of Forestry and
Forest Products Research Institute, No. 359, p. 141 to 157 and Japanese Unexamined
Patent Publication No. 1993-247865, but the above enzyme is usually used for removing
saturated uronic acid. Accordingly, it is surprising that α-glucuronidase can remove
unsaturated uronic acid as found in the present invention, and it is not described
in the prior documents described above to suggest it.
DISCLOSURE OF INVENTION
[0014] An object of the present invention is to provide a method in which in producing chemical
pulp for papermaking, an increase in a bleaching cost is minimized in ECF bleaching
or TCF bleaching using no molecular chlorine in the first stage and in which HexA
remaining in the pulp is removed while maintaining a pulp viscosity.
[0015] Intensive investigations repeated by the present inventors on enzyme treatment of
pulp subjected to cooking-oxygen delignification treatment have resulted in finding
that glucuronidase obtained by cultivating basidiomycete and/or filamentous fungus
as microorganisms can remove HexA remaining in pulp while maintaining a pulp viscosity,
and thus they have completed the present invention. That is, the present invention
relates to a method for removing unsaturated uronic acid contained in chemical pulp
for papermaking, characterized by adding glucuronidase. In this case, α-glucuronidase
is preferred for glucuronidase.
[0016] The present invention relates to a method for removing unsaturated uronic acid, which
is described below in more details.
- (1) A method for removing unsaturated uronic acid contained in chemical pulp for papermaking,
characterized by adding glucuronidase.
- (2) The method as described in the item (1), wherein glucuronidase contains xylosidase
or xylanase.
- (3) The method as described in the item (1) or (2), wherein glucuronidase contains
α-glucuronidase.
- (4) The method as described in any of the items (1) to (3), wherein unsaturated uronic
acid is hexeneuronic acid.
- (5) The method as described in any of the items (1) to (4), wherein glucuronidase
is produced from basidiomycete or filamentous fungus.
- (6) The method as described in any of the items (2) to (4), wherein xylosidase or
xylanase is produced from basidiomycete or filamentous fungus.
- (7) The method as described in the item (5) or (6), wherein the basidiomycete is a
Cholorosplenium genus.
- (8) The method as described in the item (5) or (6), wherein the filamentous fungus
is an Aspergillus genus.
- (9) The method as described in the item (7), wherein the Cholorosplenium genus is Cholorosplenium aeruginosum.
- (10) The method as described in the item (8), wherein the Aspergillus genus is Aspergillus niger.
- (11) The method as described in any of the items (5) to (10), wherein glucuronidase,
xylosidase or xylanase is produced on a culture medium containing xylan.
- (12) The method as described in any of the items (5) to (11), wherein glucuronidase
produced is added to the pulp without refining.
- (13) The method as described in any of the items (1) to (12), wherein glucuronidase
is added to the pulp after oxygen treatment, during a bleaching treating step or after
bleaching treatment.
- (14) The method as described in the item (13), wherein the pulp is ECF bleached pulp
or TCF bleached pulp.
[0017] According to the present invention, it becomes possible, though there has been the
problem that a brightness reversion property of finished bleached pulp in non-chlorine
bleaching carried out mainly by chlorine dioxide is deteriorated, to remove HexA contained
in pulp at temperature of a conventional bleaching step without increasing the amounts
of expensive chlorine dioxide and ozone and requiring additionally heating. According
to the preferred embodiment of the present invention, a heat induced brightness reversion
property of pulp produced by an ECF or TCF bleaching method in which molecular chlorine
is not used can be improved while maintaining excellent pulp physical properties and
controlling a bleaching cost to a lower level.
BEST MODE FOR CARRYING OUT THE INVENTION
[0018] The pulp treated in the present invention is preferably pulp originating in a chemical
pulping method such as a conventional kraft pulping method (KP) including a polysulfide
method (PS), a sulfite pulping method (SP) and an alkali pulping method (AP), more
preferably pulp obtained by the kraft pulping method. Arboreous plants and herbaceous
plants used for pulping shall not specifically be restricted. Pulp to be treated is
subjected to publicly known oxygen delignification treatment as pre-treatment so that
a Kappa value becomes 20 or less, and it is preferably pulp having a Kappa value of
12 or less.
[0019] Glucuronidase or glucuronidase containing xylosidase or xylanase used in the present
invention is produced from basidiomycetes or filamentous fungus. The basidiomycetes
include a
Chlorosplenium genus such as
Agrocybe cylindracea, Anellaria semiovata, Astereophora lycoperdoides, Auricularia
auricular-judae, Auriscalpium vulgare, Bondarezewia montana and
Chlorosplenium aeruginosum, Clitocybe acromelalga, Clitocybe nebularis, Coriolus consors,
Coriolus hirsutus, Coriolus pubescens, Coriolus versicilor, Cortinarius cinnamomeus,
Crinipellis stipitaria, Cryptoporus volvatus,. Cyathus stercoreus, Cyclomyces fuscus,
Cymatoderma elegans, Daedaleopsis tricolor, Daldinia concentrica, Favolus arcularius,
Filoboletus manipularis, Flammulina velutipes, Formes formentarius, Fomitopsis pinicola,
Hebeloma radicosum, Hirschioporus abietinus, Inonotus cuticularis, Irepex lacteus,
Lactarius chrisorheus, Laetiporus sulphureus, Lampteromyces japonicus, Lentinus edodes,
Lentinus lepideus, Lenzites betulina, Lepista nuda, Lyophyllum shmeji, Macrolepiota
procera, Merunius tremellosus, Naematoloma sublaterritium, Onnia orientalis, Oudemansiella
mucida, Oudemansiella radicata, Penellus serotinus, Panus rudis, Phanerochaete chrysosporium,
Pholiota adipose, Pholiota aurivella, Pholioto nameko, Pleurotus ostreatus, Podostroma
cornu-damae, Polyporellus brumalis, Polyporellus tuberaster, Porodisculus Pendulus,
Pseudohiatula ohshimase, Psilocybe argentipes, Pycnoporus coccineus, Schizophyllum
commune, Stereum annosum, Stereum frustulosum, Stereum hirsutum, Stereum roseum, Stropharia
aeruginosa, Trametes albida, Trametes gibbosa, Tremella foliacea, Tremella fuciformis,
Urnula craterium and wynnea gigantea. Among them, the
Chlorosplenium genus is preferred, and
Chlorosplenium aeruginosum is particularly suited.
[0020] The mould fungi include an
Aspergillus genus such as
Aspergillus niger Aspergillus japonicus, Aspergillus pulverulentus, Aspergillus terreus and
Aspergillus versicolor and a
Trichoderma genus such as
Trichoderma aureoviride, Trichoderma hamatum, Trichoderma harzianum, Trichoderma koningii,
Trichoderma longibrachitum, Trichoderma viride and
Trichoderma reesei. Among them, the
Aspergillus genus is preferred, and
Aspergillus niger is particularly suited.
[0021] Crude glucuronidase which is not refined after produced from basidiomycetes or mould
fungi can be used as well.
[0022] Further, a mixture obtained by adding glucuronidase to a xylan-degrading enzyme such
as xylosidase and xylanase can be used as well. A substance discharged by a snail
can also be used as glucuronidase.
[0023] When using, for example,
Aspergillus niger as production microorganism, it is cultivated at 35°C for 24 hours in a liquid culture
medium containing 2 % xylan. This cultivated liquid is filtered, and a fungus body
obtained is crushed and then extracted with a 0.1M acetic acid buffer solution (pH
5) to obtain a glucuronidase-containing crude enzyme. Then, this enzyme is refined
by ion exchange chromatography and gel chromatography to obtain glucuronidase. Crude
enzyme which is not refined may be used as glucuronidase.
[0024] The enzyme treatment carried out in the present invention is preferably carried out
under the treating conditions of a treating pH of 2.0 to 7.0 and a treating time of
1 to 12 hours in a dosage of glucuronidase of 4 to 40,000 units per g of the pulp.
A treating temperature of 30 to 90°C and a pulp consistency of 3 to 30 % are preferred.
The pulp consistency shows a proportion of a pulp weight in a treating solution containing
the pulp, an enzyme treating liquid and water. Glucuronidase is added to non-bleached
pulp after oxygen bleaching, an intermediate part between various ECF or TCF bleaching
stages and after finishing bleaching, but a position for adding glucuronidase may
be any one as long as it agrees with the treating conditions of glucuronidase.
[0025] After enzyme treatment, the pulp is sent to an ECF or TCF bleaching sequence which
is a subsequent stage without washing or after washing. The washing treatment shall
not specifically be restricted as long as it is usually used in bleaching treatment
of chemical pulp for papermaking.
[0026] A bleaching sequence in which molecular chlorine is not used includes ECF sequences
in which chlorine dioxide is mainly used, such as D-Ep-D, D-Eop-D, D-Ep-P-D, D-Eop-P-D.
D-Ep-D-D, D-Eop-D-D, D-Ep-D-P and D-Eop-D-P. Also, it includes ECF sequences in which
ozone is mainly used, such as Z-Ep-D, Z-Eop-D, Z-Ep-P-D, Z-Eop-P-D, Z-Ep-D-D, Z-Eop-D-D
and Z-Ep-D-P and ECF sequences in which ozone and chlorine dioxide are used in combination,
such as Z/D-Ep-D, Z/D-Eop-D, Z/D-Ep-P-D, Z/D-Eop-P-D, Z/D-Ep-D-D, Z/D-Eop-D-D, Z/D-Ep-D-P
and Z/D-Eop-D-P. Further, it includes TCF sequences such as Z-Ep-P, Z-Eop-P, Z-Ep-P-P,
Z-Eop-P-P, Z-Ep-Q-P and Z-Eop-Q-P. In this case, Ep is an alkali extracting stage
in which hydrogen peroxide is added; Q is a chelating agent-adding treating stage;
Z is an ozone bleaching stage; and Z/D is a bleaching stage in which ozone and chlorine
dioxide are used in combination. The above bleaching sequences shall by no means restrict
the present invention. In this case, glucuronidase may be added to such addition positions
as intermediate stages of the bleaching sequences described above and the finished
pulp after finishing bleaching. The addition position may be a single position or
plural positions.
[0027] In the present invention, a brightness reversion property of ECF bleached or TCF
bleached pulp can be improved by treating pulp with the enzyme. The first characteristic
of the method of the present invention is that a selectivity in an enzyme reaction
is very high to remove only HexA which is a problem for a brightness reversion property,
so that excellent pulp can be produced without entirely exerting an effect on the
physical properties of the pulp.
[0028] An oxidizing agent such as ozone and chlorine dioxide not only removes HexA but also
removes lignin and saccharides in pulp to excess, and therefore not only the physical
properties such as a viscosity of the pulp are reduced, but also brought about is
the problem that COD of the waste water is increased, which is not preferred in terms
of the environment. Thus, the second characteristic of the present invention is that
use of the enzyme in the method of the present invention makes it possible to produce
the pulp with scarcely bringing about such problems.
[0029] A large amount of energy is required for producing chlorine dioxide and ozone, and
the third characteristic of the present invention is that the enzyme used in the present
invention is produced by microorganisms and therefore can be produced in a very small
amount of energy.
[0030] That is, the characteristic of the present invention is that introduction of the
enzyme treatment using glucuronidase into a conventional ECF bleaching or TCF bleaching
sequence makes it possible to remove HexA while maintaining a viscosity of the pulp
in low temperature treatment of 40 to 70°C in which removal of HexA has so far been
assumed to be difficult. Further, the characteristic of the present invention is that
substances other than HexA are less damaged, so that the method of the present invention
can be carried out without raising COD of the waste water. The method of the present
invention makes it possible to provide a production process for bleached pulp in which
chemicals are controlled in use to the utmost by making use of the enzyme, and therefore
it is a production method for pulp which is very excellent in terms of the environment.
EXAMPLES
[0031] Next, the present invention shall specifically be explained with reference to examples.
The examples shown below are exhibited in order to specifically explain the present
invention, and the present invention shall by no means be restricted by them.
1. Preparation of substrate
[0032] A hard wood oxygen bleached kraft pulp (LOKP) 30 g having a Kappa value of 10 was
treated with cellulase

Onozuka

3S. The pulp consistency was controlled to 5 %. A soluble part (saccharified liquid)
obtained was subjected to activated carbon treatment by a batch system to adsorb the
enzyme, colored substances and products having a large molecular weight on the activated
carbon, and the activated carbon was filtered off to remove them. The filtrate was
allowed to flow in a column charged with activated carbon. Water was allowed to flow
in the column to elute inorganic salts and monosaccharides. Next, a 40 % ethyl alcohol-60
% water mixed solution was allowed to flow therein to elute oligosaccharide. The oligosaccharide
5.3 g was obtained from the saccharified liquid 600 g. Acid sugars and neutral sugars
were contained in the oligosaccharide.
[0033] An anionic ion exchange resin (Dowex IX2) was equilibrated by a 0.1M acetic acid
aqueous solution and converted to an acetic acid type, and it was charged into a column.
On the other hand, an aqueous solution of oligosaccharide was controlled to pH 8 to
9 by NaOH and left standing for one hour to open a lactone ring. This was allowed
to flow in the column. A 0.1M acetic acid aqueous solution was allowed to flow in
the column to elute neutral sugars. Next, a 2M acetic acid aqueous solution was allowed
to flow therein to elute acid sugars. The acid sugar solution was neutralized with
NaOH and subjected to electrodialysis, and then it was lyophilized. The principal
component of the lyophilized sample was an acid sugar oligomer (Δ-X4) of a pentamer
in which one hexeneuronic acid (Δ) was bonded to xylose tetramer (X4).
2. Preparation of enzyme solution
[0034] Six kinds of microorganisms were used to prepare the enzyme.
Irpex lacteus, Chlorosplenium aeruginosum, Merulius tremellosus, Coriolus pubescens and
Coriolus versicolor were subjected to liquid cultivation at 25°C for 7 days in a liquid culture medium
comprising 1 % hard wood xylan as a carbon source, and
Aspergillus niger was cultivated at 35°C for 24 hours on a culture medium containing 2 % xylan. The
respective culture solutions were filtered, and using the filtrates as extracelular
enzymes, the fungus bodies thus obtained were crushed and then extracted with a 0.1M
acetic acid buffer solution (pH 5.0). This enzyme was used as a crude enzyme. α-Glucuronidase,
β-xylosidase and β-xylanase were contained in this enzyme. Refined α-glucuronidase
was obtained from the above crude enzyme by ion exchange chromatography and gel chromatography.
3. Analytical method
[0035] The enzyme reaction product was analyzed by a fluorescent labeling electrophoresis
(FACE) of sugar.
[Examples 1 and 2]
[0036] An acetic acid buffer solution 20 µl of pH 5 and an intracellular enzyme solution
30 µl were added to a 2 mM solution 50 µl of Δ-X4 taken out from LOKP, and they were
reacted at 40°C for 24 hours. The enzyme reaction product was analyzed by the fluorescent
labeling electrophoresis (FACE) of sugar.
[0037] The crude enzyme produced by
Aspergillus niger and
Chlorosplenium aeruginosum showed an activity to Δ-X4. The results thereof are shown in Table 1.
[Comparative Examples 1 and 4]
[0038] A crude enzyme produced from
Irpex lacteus, Coriolus pubescens, Coriolus versicolor and
Merulius tremellosus in place of the microorganisms used in Examples 1 and 2 was reacted with Δ-X4 taken
out from LOKP in the same manner. The results thereof are shown in Table 1.
Table 1
| |
Microorganisms |
Judgment |
| Example 1 |
Aspergillus niger |
+ |
| Example 2 |
Chlorosplenium aeruginosum |
+ |
| Comparative Examples 1 |
Irpex lacteus |
- |
| Comparative Examples 2 |
Coriolus pubescens |
- |
| Comparative Examples 3 |
Coriolus versicolor |
- |
| Comparative Examples 4 |
Aferulius tremellosus |
- |
A force of each enzyme for cutting a bonding part of xylose tetramer and one hexeneuronic
acid(Δ-X4)
+: cut -:not cut
[0039] That is, the intracellular enzymes of
Aspergillus niger and
Chlorosplenium aeruginosum could cut the bonding part of a xylose tetramer and one hexeneuronic acid (Δ-X4)
and remove hexeneuronic acid. As a result thereof, xylose tetramer (X4) was produced.
The bond of X4 was readily cut by β-xylosidase and β-xylanase to produce xylose. The
intracellular enzymes of
Irpex lacteus, Coriolus pubescens, Coriolus versicolor and
Merulius tremellosus could not cut the bonding part of the xylose tetramer and one hexeneuronic acid.
[Examples 3 to 5]
[0040] Next, the examples of hard wood pulp shall be described. The dosage of the respective
chemicals are shown by weight % based on bone dried pulp, and a dosage of hydrogen
peroxide is reduced to 100 %. Hard wood pulp A after kraft cooking-oxygen delignification
was used for the pulp. Analysis and evaluation were carried out by the following methods.
Pulp kind:
A; brightness by Hunter: 50.1 %, K value: 6.64, viscosity: 28.9 mPa·s, HexA: 39.8
µmol/g
· Brightness: JIS-P8123 (brightness-by-Hunter method)
· K value: TAPPI K value method
· Viscosity: J. TAPPI No. 44 method
· HexA amount: pulp of an bone dried amount of 1 g was diluted to a pulp consistency
1 % and controlled to pH 3.0 by formic acid, and then it was heated at 90°C for 240
minutes to hydrolyze HexA to 2-furancarboxylic acid and 5-formyl-2-furancarboxylic
acid. After cooled, the pulp was separated from water. The amounts of 2-furancarboxylic
acid and 5-formyl-2-furancarboxylic acid contained in water were determined by liquid
chromatography using a detector of UV 265 nm, and the total amount thereof was set
as an amount of HexA.
· Brightness reversion test: 85°C - 65 % RH, 24 hours
·PC value: measure for the grade of the brightness reversion degree
PC = 100 (K/S after brightness reversion - K/S before brightness reversion)
K/S =(1-brightnesS)2/(2 brightness)
[0041] The crude enzyme produced by
Aspergillus niger was added to 20 g of hard wood pulp A after kraft cooking-oxygen delignification
in 10 units, 20 units and 30 units, and the mixture was treated for 180 minutes on
the conditions of a pulp consistency of 10 %, a pH of 5 and a temperature of 40°C.
After finishing the reaction, it was diluted to a pulp consistency of 2.5 % with cold
water and dehydrated up to a pulp concentration of 20 % to obtain enzyme-treated pulp.
The results thereof are shown in Table 2.
[Example 6]
[0042] The same procedure as in Example 3 was carried out, except that 20 units of α-glucuronidase
separately refined was added to the crude enzyme produced by
Aspergillus niger. The results thereof are shown in Table 2.
[Comparative Example 5]
[0043] The same treatment as in Example 3 was carried out, except that the enzyme was not
added in Example 3. The results thereof are shown in Table 2.
Table 2
| |
Enzyme (unit) |
HexA amount (µmol/g) |
| Comparative Examples 5 |
No addition |
39.3 |
| Examples 3 |
10 |
34.7 |
| Examples 4 |
20 |
29.3 |
| Examples 5 |
30 |
24.2 |
| Examples 6 |
30 |
13.1 |
[0044] That is, HexA could be removed by adding the enzyme of the present invention to non-bleached
pulp. Further, as shown in Example 6, α-glucuronidase obtained by refining an enzyme
produced by
Aspergillus niger was added to the crude enzyme used in Examples 3, and the mixture was used to find
that HexA could be removed to a large extent in the same enzyme unit.
[Example 7]
[0045] The pulp A subjected to oxygen bleaching after kraft cooking was used to carry out
bleaching by a bleaching sequence of G-D-Eop-D in which enzyme bleaching was introduced
into the first stage. The crude enzyme produced by
Aspergillus niger was used for the enzyme.
G (enzyme treatment): PC 10 %, pH 5, 40°C, 180 minutes, enzyme: 100 units
First stage D: PC 10 %, 60°C, 30 minutes, ClO2/0.9 %
Eop: PC 10 %, 60°C, 90 minutes, NaOH/0.8 %, O2/0.15 %, H2O2: 0.3 %
D: PC 10 %, 70°C, 120 minutes, ClO2/0.4 %
Washing condition: after finishing the reactions at the respective stages, the pulp
was diluted to a pulp consistency of 2.5 %, and it was dehydrated to a pulp consistency
of 20 % and transferred to a subsequent stage. The results thereof are shown in Table
3.
[Example 8]
[0046] The same procedure as in Example 7 was carried out, except that enzyme treatment
was introduced into the middle of a bleaching stage in a bleaching sequence of D-Eop-G-D.
The results thereof are shown in Table 3.
[Example 9]
[0047] The same procedure as in Example 7 was carried out, except that enzyme treatment
was introduced into the final stage of a bleaching stage in a bleaching sequence of
D-Eop-D-G. The results thereof are shown in Table 3.
[Comparative Example 6]
[0048] The same procedure as in Example 7 was carried out, except that the enzyme treatment
was not carried out. The results thereof are shown in Table 3.
Table 3
| |
Brightness (%) |
Kappa value |
HexA amount (µmol/g) |
PC value |
| Example 7 |
86.4 |
1.2 |
2.5 |
1.9 |
| Example 8 |
87.2 |
0.7 |
2.3 |
1.7 |
| Example 9 |
88.1 |
0.9 |
1.2 |
1.4 |
| Comparative Examples 6 |
85.7 |
2.7 |
13.6 |
4.6 |
[0049] That is, the brightness reversion degree which was a problem in the finished pulp
could be improved by introducing the enzyme treatment into the bleaching sequence
in which chlorine dioxide and hydrogen peroxide were used.
[Example 10]
[0050] The pulp A subjected to oxygen bleaching after kraft cooking was used to carry out
bleaching by a bleaching sequence of G-Z-E-P in which enzyme bleaching was introduced
into the first stage. The enzyme produced by
Aspergillus niger was used for the enzyme.
G (enzyme treatment): PC 10 %, pH 5, 40°C, 180 minutes, enzyme: 100 units
First stage Z: PC 10 %, 60°C, 3 minutes, O3/0.5 %
E: PC 10 %, 60°C, 90 minutes, NaOH/0.8 %
P: PC 10 %, 90°C, 120 minutes, H2O2/1.5 %
Washing condition: after finishing the reactions at the respective stages, the pulp
was diluted to a pulp consistency of 2.5 % and dehydrated to a pulp consistency of
20 %.
[0051] As a result thereof, obtained was pulp having a brightness of 86.3 %, a Kappa value
of 0.7, a HexA amount of 2.9 µmol/g and a PC value of 1.3.
[Comparative Example 11]
[0052] The same procedure as in Example 10 was carried out, except that the enzyme was not
added. As a result thereof, obtained was pulp having a brightness of 84.7 %, a Kappa
value of 2.3, a HexA amount of 11.4 µmol/g and a PC value of 3.3.
[0053] As was the case with Example 10 and Comparative Example 11, the finished pulps having
no problems in a brightness reversion property were obtained as well in TCF bleaching
by introducing the enzyme.
INDUSTRIAL APPLICABILITY
[0054] According to the present invention, unsaturated uronic acid which causes a deterioration
in a brightness reversion property of bleached pulp can be removed in producing chemical
pulp for papennaking while controlling an increase in a bleaching cost to a minimum
level. The present invention is particularly useful in non-chlorine bleaching using
mainly chlorine dioxide capable of reducing by-production of organic chlorine compounds
which are environmental pollutant.
1. A method for removing unsaturated uronic acid contained in chemical pulp for papermaking,
characterized by adding glucuronidase.
2. The method as described in claim 1, wherein glucuronidase contains xylosidase or xylanase.
3. The method as described in claim 1 or 2, wherein glucuronidase contains α-glucuronidase.
4. The method as described in any of claims 1 to 3, wherein unsaturated uronic acid is
hexeneuronic acid.
5. The method as described in any of claims 1 to 4, wherein glucuronidase is produced
from basidiomycete or filamentous fungus.
6. The method as described in any of claims 2 to 4, wherein xylosidase or xylanase is
produced from basidiomycete or filamentous fungus.
7. The method as described in claim 5 or 6, wherein the basidiomycete is a Cholorosplenium genus.
8. The method as described in claim 5 or 6, wherein the filamentous fungus is an Aspergillus genus.
9. The method as described in claim 7, wherein the Cholorosplenium genus is Cholorosplenium aeruginosum.
10. The method as described in claim 8, wherein the Aspergillus genus is Aspergillus niger.
11. The method as described in any of claims 5 to 10, wherein glucuronidase, xylosidase
or xylanase is produced on a culture medium containing xylan.
12. The method as described in any of claims 5 to 11, wherein glucuronidase produced is
added to the pulp without refining.
13. The method as described in any of claims 1 to 12, wherein glucuronidase is added to
the pulp after oxygen treatment, during a bleaching treatment step or after bleaching
treatment.
14. The method as described in claim 13, wherein the pulp is ECF bleached pulp or TCF
bleached pulp.