TECHNICAL FIELD
[0001] The present invention relates to a CIP (cleaning-in-place) cleaning agent composition
with low foaming ability which is suitable for effectively removing flavors adhered
to a production equipment for various beverages or food, in particular, flavors adhered
to packing or the like. The present invention also relates to a CIP cleaning agent
composition with low foaming ability which makes it possible to conduct the two processes
of acid cleaning and deodorizing in one step by introducing various acids into the
aforementioned cleaning agent composition.
BACKGROUND ART
[0002] Reflecting the diversification of tastes in recent years, a large number of beverages
and food products (referred to hereinbelow as "beverages") using various flavors have
been produced. However, because the beverages of this type have a flavor odor, this
flavor odor strongly adheres to the production equipment, in particular, packing or
the like, and the elimination of this flavor odor becomes a serious problem.
[0003] A method comprising using acidic or alkaline cleaning agents and repeatedly conducting
deodorization and cleaning and a method comprising the steps of conducting the aforementioned
repeated deodorization and cleaning, and then conducting deodorization treatment by
inducing circulation contact with a tea extract or an oxidizing agent such as sodium
hypochlorite, peracetic acid, percarbonic acid, and the like, have been used as a
technology for eliminating the flavor odor. However, a complete deodorization effect
could not be achieved even when such cleaning or deodorization was employed.
[0004] Furthermore, a deodorizing agent composition for CIP cleaning comprising a specific
nonionic surfactant, such as peroxyalkylene fatty acid ester, as the main component
has also been known (Japanese Patent Application Laid-open No. 2003-49193). That composition
causes little damage of the production equipment, has low foaming ability, and also
demonstrates deodorizing ability, but the deodorizing effect thereof is low.
DISCLOSURE OF THE INVENTION
[0005] It is an object of the present invention to obtain a CIP (cleaning-in-place) cleaning
agent composition with low foaming ability which is suitable for effectively removing
flavors adhered to a production equipment for various beverages or food, in particular,
flavors adhered to packing or the like.
[0006] Another object of the present invention is to obtain a CIP (cleaning-in-place) cleaning
agent composition which makes it possible to conduct the two processes of acid cleaning
and deodorizing in one step by introducing various acids into the aforementioned cleaning
agent composition. The present invention also provides a cleaning method in which
the two processes of acid cleaning and deodorizing are conducted in one step by using
such CIP (cleaning-in-place) cleaning agent compositions.
[0007] The CIP cleaning agent composition in accordance with the present invention (can
be also referred to hereinbelow as cleaning agent composition) comprises as an A component
one or a plurality of compounds selected from a group including a fatty acid represented
by Formula (1), an ethercarboxylic acid represented by Formula (2), a diglyceride
or trigyceride represented by Formula (3) and a fatty acid ester represented by Formula
(4) shown below in an amount of 0.005-30.0 wt.%, calculated as a pure component, or
this composition additionally containing as a B component an inorganic acid and/or
organic acid in an amount of 0.01 wt.% or more, and/or as a C component a solubilizing
agent in an amount of 0.005-30.0 wt.%, calculated as a pure component.

(where R is a C
5-C
21 alkyl group or alkenyl group or a C
7-C
19 alkylallyl group or alkenylallyl group; E is an ethylene group, n is integer of 0
to 10; m is 1 or 2; Each of R
1, R
2, and R
3 is a hydrogen atom or a C
6-C
22 saturated or unsaturated acyl group, wherein at least two of R
1, R
2, and R
3 are C
6-C
22 saturated or unsaturated acyl groups. R
4 is a C
9-C
21 alkyl group or alkenyl group. R
5 is a C
1-C
22 alkyl group or alkenyl group).
[0008] Because the cleaning agent composition in accordance with the present invention contains
one or a plurality of compounds represented by Formulas (1), (2), (3), and (4) above
in an amount of 0.005-30.0 wt.%, calculated as pure components, flavors adhered to
a production equipment for various beverages or food, in particular, flavors adhered
to packing or the like, can be effectively removed. Furthermore, excellent defoaming
ability is demonstrated.
[0009] Further, in accordance with the present invention, introducing various acids into
the above-described cleaning agent composition makes it possible to conduct the two
processes of acid cleaning and deodorizing in one step.
BEST MODE FOR CARRYING OUT THE INVENTION
[0010] The present invention will be described below in greater detail.
[0011] The compounds of Formula (1), (2), (3), or (4) serving as an A component used in
accordance with the present invention demonstrate a deodorizing effect that effectively
removes flavors during cleaning. The compounds of Formulas (1) to (4) will be described
below.

(where R is a C
5-C
21 alkyl group or alkenyl group or a C
7-C
19 alkylallyl group or alkenylallyl group; E is an ethylene group, n is integer of 0
to 10; m is 1 or 2; Each of R
1, R
2, and R
3 is a hydrogen atom or a C
6-C
22 saturated or unsaturated acyl group, wherein at least two of R
1, R
2, and R
3 are C
6-C
22 saturated or unsaturated acyl groups. R
4 is a C
9-C
21 alkyl group or alkenyl group. R
5 is a C
1-C
22 alkyl group or alkenyl group).
[0012] Specific examples of fatty acids represented by Formula
- (1) include caproic acid, caprylic acid, capric acid, lauric acid, myristic acid,
palmitic acid, stearic acid, palmitoleic acid, oleic acid, linoleic acid, linolenic
acid, and undecylenic acid. Those acids can be used individually or in combinations
of two or more thereof.
[0013] Specific examples of ether carboxylic acids represented by Formula (2), which are
used in accordance with the present invention, include polyoxyethylene (n = 0-10)
octyl ether acetic acid, polyoxyethylene (n = 0-10) decyl ether acetic acid, polyoxyethylene
(n = 0-10) lauryl ether acetic acid, polyoxyethylene (n = 0-10) myristyl ether acetic
acid, and polyoxyethylene (n = 0-10) oleyl ether acetic acid. They too can be used
individually or in combinations of two or more thereof.
[0014] Food cooking oils can be used as the diglycerides represented by Formula (3), which
are used in accordance with the present invention. Specific examples of triglycerides
represented by Formula (3) include corn oil, safflower oil, sunflower oil, olive oil,
cotton oil, rice oil, rapeseed oil, palm oil, arachis oil, coconut oil, and soybean
oil. They too can be used individually or in combinations of two or more thereof.
[0015] Specific examples of fatty acid esters represented by Formula (4), which are used
in accordance with the present invention, include oleic acid ethyl ester, oleic acid
oleyl ester, myristic acid isopropyl ester, and palmitic acid isopropyl ester. They
too can be used individually or in combinations of two or more thereof.
[0016] The content of the compounds represented by Formula (1), (2), (3), or (4) in the
cleaning agent composition is 0.005-30.0 wt.%, preferably 0.01-5.0 wt.%, more preferably
0.05-2.0 wt.%, calculated as pure components. When the amount used is less than 0.005
wt.%, flavor cannot be completely removed. On the other hand, if the amount used is
more than 30.0 wt.%, the increase in flavor removal effect cannot be expected.
[0017] Furthermore, in accordance with the present invention, the inorganic acid and/or
organic acid as a B component is introduced in an amount of 0.01 wt.% or more, preferably
0.01-10 wt.%, calculated as pure components, to the above-described cleaning agent
composition comprising the prescribed amounts of the compounds represented by Formula
(1), (2), (3), or (4). As a result, the two processes of acid cleaning and deodorizing
can be conducted in one step. If the content is less than 0.01 wt.%, the acid cleaning
effect cannot be obtained, and when the amount used is more than 10 wt.%, the increase
in flavor removal effect cannot be expected.
[0018] Examples of suitable inorganic acids include sulfamic acid, phosphoric acid, nitric
acid, sulfuric acid, and hydrochloric acid, and examples of organic acids (however,
excluding higher fatty acids) include formic acid, acetic acid, hydroacetic acid,
fumaric acid, maleic acid, malonic acid, adipic acid, succinic acid, lactic acid,
tartaric acid, citric acid, malic acid, and heptanic acid. They too can be used individually
or in combinations of two or more thereof.
[0019] Furthermore, in accordance with the present invention, a solubilizing agent can be
also introduced into the cleaning agent composition comprising the prescribed amounts
of the compounds represented by Formula (1), (2), (3), or (4) or a cleaning agent
composition obtained by additionally introducing thereto the inorganic acid and/or
organic acid. The solubilizing agent as a C component is a substance for solubilizing
each component in the cleaning agent composition. It also provides an effect slightly
increasing the deodorizing capability. Specific examples of such substances include
anionic surfactants, solvents benzoic acid, paratoluenesulfonic acid, metaxylene sulfonic
acid, cumenesulfonic acid, and alkali metal salts of those acids. Specific examples
of anionic surfactants include alkylsulfuric acids, alpha-olefinsulfonic acids, alkylphosphoric
acid esters and salts, dialkylsulfosuccinic acid esters and salts, polyoxyethylene
alkyl ether sulfates, polyoxyethylene alkylphenyl ether sulfates, polyoxyethylene
alkyl ether phosphates, N-lauroylsarcosine salt, oleylsarcosine salt, polyoxyethylene
fatty acid amino ether sulfate, alkyl diphenyl ether disulfonates. Examples of solvents
include ethanol, ethylene glycol, propylene glycol, hexylene glycol, and butyl cellosolve.
[0020] The content of those solubilizing agents in the cleaning fluid is 0.005-30.0 wt.%,
calculated as pure components. When the content is less than 0.005 wt.%, complete
solubilizing cannot be attained, and when the amount is more than 30.0 wt.%, additional
solubilizing cannot be expected and such an amount is cost-inefficient.
[0021] Further, if necessary, the cleaning agent composition is prepared as diluted cleaning
fluid with acidic pH by adding together with the acid components to tap water. The
circulation contact with this diluted cleaning solution makes it possible to provide
a cleaning method in which the two processes of acid cleaning and deodorizing that
have been conventionally conducted in several steps are conducted in one step.
[0022] Further, the diluted cleaning fluid can be also used for cleaning disassembled components
of machines used in the process for the manufacture of various food products and beverages
by hand cleaning with a sponge, a scrubber, a brush, or the like. It is also suitable
for high-pressure cleaning machines.
[0023] In the above-described cleaning method, the content of the A component in the diluted
cleaning fluid is preferably 100 mg/1000 mL or higher. In the case of strong odor
or according to the type of operation conditions, the diluted cleaning fluid is preferably
prepared so that the concentration is 100 mg/1000 mL or higher. From the standpoint
of cost efficiency, a range of 100-5000 mg/1000 mL is especially preferred.
Working Example 1
[0024] Samples 1 to 23 (samples in accordance with the present invention) shown in Table
1 were prepared. In the compositions presented in Table 1, oleic acid as a fatty acid
of Formula (1) was manufactured by Japan Oils and Fats Co., Ltd., linoleic acid was
manufactured by Kanto Chemical Co., Ltd., and caprylic acid was manufactured by Kyowa
Hakko Kogyo K. K. Further, polyoxyethylene (3.0) oleyl ether acetic acid as the ether
carboxylic acid of Formula (2) was "Buryte OCA30NH" manufactured by Sanyo Chemicals
Co., Ltd., polyoxyethylene (4.0) lauryl ether acetic acid was "Buryte LCA40NH" manufactured
by Sanyo Chemicals Co., Ltd., and polyoxyethylene (5.0) myristyl ether acetic acid
was "Buryte MCA-50NH". Further, sunflower oil as the triglyceride of Formula (3) was
"Food Sunflower Oil" manufactured by Showa Kogyo K. K., and olive oil was "Olitera
Pure Olive Oil" manufactured by Showa Kogyo K. K. A commercial food cooking oil was
used as the diglyceride of Formula (3). This food cooking oil comprises about 80%
diglyceride (diacyl glycerol). Further, an oleic acid ethyl ester was used as the
fatty acid ester of Formula (4).
[0025] Referring to Table 1, a flavored test piece for a deodorizing test was prepared in
the manner as follows. First, an EPDM packing (EX15PKG manufactured by Hisaka Seisakusho
K. K.) was cut to a length of 40 mm. Then, the cut pieces were completely immersed
into an apple beverage or sports beverage and heated for 8 h at a temperature of 95°C.
The cut pieces were then taken out, cleaned for 5 min with a water flow at a temperature
of 60°C, and dried at room temperature, thereby providing flavored test pieces.
[0026] The test pieces thus obtained were placed by one piece in 200 mL of each sample of
samples No. 1 to 23 shown in Table 1 and stirring was conducted for 20 min, while
the temperature was maintained at 70°C. Then, the flavored test pieces were taken
out, cleaned for 20 min with a water flow at a temperature of 60°C, and dried at room
temperature, followed by odor evaluation of flavor odor.
[0027] In the odor evaluation, the flavor odor of each test piece was evaluated by 5 grades
based on the odor test conducted by a panel of 10 people. The evaluation criteria
for the odor were as follows. 1: no flavor odor, 2: slight flavor odor; 3: certain
flavor odor; 4: strong flavor odor; 5: very strong flavor odor. The results with an
evaluation criterion of 2.5 or less were considered good. The results obtained are
shown in Table 1.
[0029] Table 1 demonstrates that all the samples No. 1 to 23 that contained individually
or in combinations the compounds represented by Formula (1), (2), (3), or (4) in an
amount of 0.005-30.0 wt.% had good deodorizing ability with respect to flavored test
pieces of apple beverage A or sports beverage B and low foaming ability.
Working Example 2
[0030] Samples 24 to 33 (samples in accordance with the present invention) shown in Table
2 were prepared. In the compositions presented in Table 2, oleic acid and linoleic
acid as fatty acids of Formula (1) were identical to those of Working Example 1. Caprylic
acid and capric acid were manufactured by Kyowa Hakko Kogyo K. K. Further, the ether
carboxylic acid of Formula (2), diglyceride or triglyceride of Formula (3), and fatty
acid ester of Formula (4) were identical to those of Working Example 1. Further, 75%
phosphoric acid manufactured by Tosoh K. K., 67.5% nitric acid manufactured by Asahi
Chemical Industries co., Ltd., and sulfamic acid manufactured by Nissan Chemical Industries
("Sulfamic Acid") were used as the inorganic acids, and hydroxyacetic acid manufactured
by Otsuka Chemical Co., Ltd. ("Glycolic Acid"), citric acid manufactured by Fuso Chemical
Co., Ltd. ("Citric Acid (crystals)", malic acid manufactured by Fuso Chemical Co.,
Ltd. ("DL-malic acid"). The deodorizing ability test and antifoaming ability test
mentioned in Table 2 were conducted in the same manner as in Working Example 1.
[0032] Table 2 shows that samples No. 24 to 33 also demonstrate good deodorizing effect
with respect to the test pieces flavored with apple beverage and have low foaming
ability, similarly to the samples tested in Working Example 1. Furthermore, all those
samples contained 0.01 wt.% or more of inorganic acid or organic acid. As a result,
they demonstrated good calcium carbonate dissolution ability and the two processes
of acid cleaning and deodorizing could be conducted in one step. Therefore, the cleaning
agent composition in accordance with the present invention is suitable for removing
and cleaning flavors adhered to food production equipment and packing in CIP installations.
Working Example 3
[0033] Samples 34 to 53 (samples in accordance with the present invention) shown in Table
3 were prepared. In the compositions presented in Table 3, the fatty acids of Formula
(1), ether carboxylic acid of Formula (2), diglyceride or triglyceride of Formula
(3), fatty acid ester of Formula (4), and were identical to those of Working Example
2. Further, a polyoxyethylene alkyl ether phosphate "Phosphanol RA600" manufactured
by Toho Chemical Industrial Co., Ltd., alphaolefin sulfonate "Lipolan LB-840" manufactured
by Lion Co., Ltd., sodium metaxylene sulfonate manufactured by Teikoku Chemical Industries
Co., Ltd. ("Taycatox N1140"), sodium paratoluene sulfonate manufactured by Kyowa Hakko
Co., Ltd., hexylene glycol manufactured by Dow Chemical Co., Ltd., and ethanol as
a grade one reagent manufactured by Koso Chemical Co., Ltd. were used.
[0035] Table 3 shows that all the samples No. 34 to 53 in accordance with the present invention
demonstrated excellent deodorizing ability, antifoaming ability, calcium dissolution
ability and also excellent solution stability.
Comparative Examples
[0037] Table 4 demonstrates the following. With sample No. 54 which had the content of oleic
acid of Formula (1) of 0.001 and samples No. 56, 58, 69, and 70 which had the content
of ethercarboxylic acid of Formula (2) and triglyceride of Formula (3) of 0.001 wt.%
each the deodorizing ability test results were as low as 4.4, 4.7, 4.5, and 4.3, respectively,
and the flavor odor was correspondingly strong. Samples No. 55, 57, and 59 contained
the compounds represented by Formulas (1), (2), and (3) in respective amounts of 40.0%
and also contained 0.2% inorganic acid or organic acid. Furthermore, they also contained
a solubilizing agent. Therefore, good numerical values were obtained as the test results.
However, good numerical values could be also obtained when the compounds represented
by Formulas (1), (2), and (3) were present in an amount of 30.0% or less and it is
not necessary to increase this amount to 40%.
[0038] Further, samples No. 62 to 68 contained none of the compounds represented by Formulas
(1), (2), (3), and (4). Accordingly poor results were obtained in the deodorizing
ability test. Among them, samples No. 62 to 64, 69, and 70 contained an acid and though
the deodorizing ability thereof was poor, they demonstrated good results with respect
to antifoaming ability and calcium dissolution ability. By contrast, samples No. 65
to 68 that contained an antioxidant instead of the acid demonstrated good results
only in the antifoaming ability test, and both the deodorizing ability and the calcium
dissolution ability of the samples were poor.
INDUSTRIAL APPLICABILITY
[0039] The cleaning agent composition in accordance with the present invention comprises
the compounds represented by Formulas (1), (2), (3), and (4) above in the prescribed
quantities. Therefore, it can be used for effectively removing flavors adhered to
production equipment for various beverages and food products and for cleaning a variety
of food production equipment as a CIP cleaning agent composition.
[0040] Further, introducing organic acids or inorganic acids into the cleaning fluid of
the cleaning agent composition in accordance with the present invention makes it possible
to conduct the two processes of acid cleaning and deodorizing in one step, while suppressing
foam generation, and such an agent, as mentioned above, can be used for cleaning a
variety of food production equipment as a CIP cleaning agent composition.
1. A CIP cleaning agent composition comprising as an A component one or a plurality of
compounds selected from a group including a fatty acid represented by Formula (1),
an ethercarboxylic acid represented by Formula (2), a diglyceride or trigyceride represented
by Formula (3) and a fatty acid ester represented by Formula (4) shown below in an
amount of 0.005-30.0 wt.%, calculated as a pure component.

(where R is a C
5-C
21 alkyl group or alkenyl group or a C
7-C
19 alkylallyl group or alkenylallyl group; E is an ethylene group, n is integer of 0
to 10; m is 1 or 2; Each of R
1, R
2, and R
3 is a hydrogen atom or a C
6-C
22 saturated or unsaturated acyl group, wherein at least two of R
1, R
2, and R
3 are C
6-C
22 saturated or unsaturated acyl groups. R
4 is a C
9-C
21 alkyl group or alkenyl group. R
5 is a C
1-C
22 alkyl group or alkenyl group).
2. A CIP cleaning agent composition comprising as an A component one or a plurality of
compounds selected from a group including a fatty acid represented by Formula (1),
an ethercarboxylic acid represented by Formula (2), a diglyceride or trigyceride represented
by Formula (3) and a fatty acid ester represented by Formula (4) shown below in an
amount of 0.005-30.0 wt.% and as a B component an inorganic acid and/or organic acid
in an amount of 0.01 wt.% or more (both calculated as a pure component).

(where R is a C
5-C
21 alkyl group or alkenyl group or a C
7-C
19 alkylallyl group or alkenylallyl group; E is an ethylene group, n is integer of 0
to 10; m is 1 or 2; Each of R
1, R
2, and R
3 is a hydrogen atom or a C
6-C
22 saturated or unsaturated acyl group, wherein at least two of R
1, R
2, and R
3 are C
6-C
22 saturated or unsaturated acyl groups. R
4 is a C
9-C
21 alkyl group or alkenyl group. R
5 is a C
1-C
22 alkyl group or alkenyl group) .
3. The CIP cleaning agent according to claim 1 or 2, further comprising as a C component
a solubilizing agent in an amount of 0.005-30.0 wt.%, calculated as a pure component.
4. The CIP cleaning agent according to claim 3, wherein the solubilizing agent as the
C component contains one or a plurality of agents selected from the group including
acid types of anionic surfactants, benzoic acid, paratoluenesulfonic acid, metaxylene
sulfonic acid, cumenesulfonic acid, and alkali metal salts thereof, and solvents.
5. The CIP cleaning agent according to any of claims 1 to 4, wherein the fatty acid of
said Formula (1) as the A component contains one or a plurality of acids selected
from the group including caproic acid, caprylic acid, capric acid, lauric acid, myristic
acid, palmitic acid, stearic acid, palmitoleic acid, oleic acid, linoleic acid, linolenic
acid, and undecylenic acid.
6. The CIP cleaning agent according to any of claims 1 to 4, wherein the ethercarboxylic
acid of said Formula (2) as the A component contains one or a plurality of acids selected
from the group including polyoxyethylene octyl ether acetic acid, polyoxyethylene
decyl ether acetic acid, polyoxyethylene lauryl ether acetic acid, polyoxyethylene
myristyl ether acetic acid, and polyoxyethylene oleyl ether acetic acid.
7. The CIP cleaning agent according to any of claims 1 to 4, wherein the diglyceride
of said Formula (3) as the A component is selected from food cooking oils and the
triglyceride of said Formula (3) contains one or a plurality of oils selected from
the group including corn oil, safflower oil, sunflower oil, olive oil, cotton oil,
rice oil, rapeseed oil, palm oil, arachis oil, coconut oil, and soybean oil.
8. The CIP cleaning agent according to any of claims 1 to 4, wherein the fatty acid ester
of said Formula (4) as the A component contains one or a plurality of esters selected
from the group including oleic acid ethyl ester, oleic acid oleyl ester, myristic
acid isopropyl ester, and palmitic acid isopropyl ester.
9. A cleaning method comprising using the CIP cleaning agent composition described in
any claim of claims 1 to 8, preparing a diluted cleaning fluid with an acidic pH,
and conducting the two processes of acid cleaning and deodorizing in one step.
10. The cleaning method according to claim 9, wherein the content of the A component in
said diluted cleaning fluid is 100 mg per 1000 mL or higher.