TECHNICAL FIELD
[0001] The present invention relates to a wrapping device, and more particularly to a device
for wrapping an object to be wrapped by wrapping a sheet such as a film therearound.
The present invention also relates to a wrapping method, and more particularly to
a method of wrapping an object to be wrapped by wrapping a film therearound.
BACKGROUND ART
[0002] Various kinds of products are packaged by wrapping a sheet-like wrapping material
such as a film therearound so as to protect their surface from being tainted or scratched.
When an object to be wrapped is a product of cuboid shape, a so-called caramel wrapping
is employed, whereby the object is wrapped in a film such that four faces of the cuboid
object is wrapped in the film to protrude the film from the rest two faces, whereupon
ends of the protruded film are folded back respectively.
[0003] Such wrapping by only folding back would be fallen off the object, so the film is
adhered at the ends or the folded part. - For the bond, adhesive bond is used, or
the film itself is fused by heat to directly bond the film.
[0004] Generally, a number of products of same shape are wrapped, so that a dedicated device
performs the wrapping. For example, a product is wrapped by a wrapping device in a
patent document 1 described below.
Patent Document 1: JP 8-276905 A
OBJECT TO BE SOLVED BY THE INVENTION
[0005] A conventional wrapping device such as the device described above performs a wrapping
in large quantities automatically and as fast as possible, while the device is enlarged
and complicated.
More specifically, it is necessary to turn an object to be wrapped or to wrap with
a part supporting the object hung in the air so as to wrap a film around four faces
of the object. That requires a turning mechanism or a mechanism for hanging up the
object. Further, to fold back a part protruded from the rest two faces after wrapping
the film around the four faces of the object, it is necessary to fold the ends of
the film inward along edges of the object, thereby requiring a mechanism for precisely
folding back. Still further, in the case that the object is of a thin plate such as
a compact disk (CD) case, the protruded part is short, so that the part to be folded
back is narrow, resulting in, especially, a precise and complicated structure of the
mechanism for folding back.
[0006] When the film is transformed by folding or the like, it may return to its original
shape by force of restitution. Consequently, in the case of wrapping by a wrapping
device, maintaining the wrapping state requires bond by a fusion bond or the like,
so the device is provided with a means for bond.
[0007] In this way, a wrapping device in the known art is big, complicated, and expensive.
That causes a problem of high cost per wrapping quantity in the case of small quantities
of wrapping. Further, it is unable to install a big wrapping device to wrap in a small
place such as an office not in a large place such as a factory.
[0008] It is therefore an object of the present invention to provide an improved wrapping
device for facilitating to wrap by a simpler structure.
SUMMARY OF THE INVENTION
[0009] One of aspects of the present invention to solve the problems described above is
to provide a wrapping device for wrapping an object to be wrapped of substantially
cuboid shape with predetermined width, length, and thickness having top and bottom
faces opposed in a thickness direction, front and rear end faces opposed in a longitudinal
direction, and right and left side faces opposed in a width direction in a wrapping
material being fusible by heating, including a mounting table for mounting the object,
a movable folder, and a front face heater adapted to heat the wrapping material to
such a temperature as fusible, the mounting table having a front bottom step, the
movable folder having a front top step and being movable toward the mounting table,
wherein the front top step is adapted to take its position facing to the front bottom
step in the thickness direction when the movable folder is moved to the mounting table,
in this state, the front face heater is movable between the front bottom step and
the front top step, so as to fuse the wrapping material of the front end face.
[0010] By the invention, it is easy to wrap the material around the four faces (the top
and bottom faces, the front and rear end faces) of the object, and in this state,
the ends of the material are mutually fused. More specifically, the material is wrapped
to almost make a circuit around the top and bottom faces and the front and rear end
faces with the opposite ends of the material at the front end face, whereupon a part
protruded from the front end face is folded by the front top step and the front bottom
step, and in this state, the front face heater is moved between the front top step
and the front bottom step so as to fuse the material, thereby wrapping around the
four faces of the object.
[0011] Further, the device may include a side face interfolding member, and a side face
heater adapted to heat the wrapping material to such a temperature as fusible, wherein
the object on the mounting table is slidable in a sliding direction passing through
the side face interfolding member, and wherein the wrapping material is interfoldable
on at least one of the right and left side faces of the object when the object passes
through the interfolding member, the side face heater being provided ahead of the
interfolding member in the sliding direction.
[0012] In such a structure, sliding the object to pass through the side face interfolding
member interfolds the right and left side faces of the object, and further, the side
face heater is provided ahead of the interfolding member in the sliding direction,
so that keeping to slide the object enables to fuse the material interfolded at the
right and left side faces.
[0013] Still further, the wrapping device may have a structure wherein the mounting table
includes a mounting face for mounting the object thereon, the mounting face being
slanted relative to the horizontal, the object being slidable downward along the mounting
face.
[0014] In such a structure, the mounting face of the mounting table is provided as slanted
relative to the horizontal so as to allow the object to slide downward along the mounting
face, thereby enabling the object readily to slide.
[0015] The wrapping device may also employ a lower movable portion adapted to support the
object from the lower side, the lower movable portion being movable in the sliding
direction of the object and urged upward.
[0016] In such a structure, there is provided the lower movable portion adapted to support
the object from the lower side and movable in the sliding direction of the object,
so as to stabilize the sliding direction.
[0017] Further, the lower movable portion may have a projection, wherein the projection
is adapted to interfold the wrapping material protruded from the rear end face to
at least one of the right and left side faces.
[0018] In such a structure, the lower movable portion is provided with the projection, so
as to support the object as interfolding the material protruded to the right and left
side faces.
[0019] Still further, the wrapping device may include an upper movable portion with a projection,
wherein the projection is adapted to interfold the wrapping material protruded from
the front end face to at least one of the right and left side faces.
[0020] In such a structure, the upper movable portion is provided with the projection, so
as to interfold the material protruded from the front end face to the right and left
side faces.
[0021] Further, the front face heater may be attached to the upper movable portion.
[0022] In such a structure, the front face heater is attached to the upper movable portion,
so as to provide a simplification of members.
[0023] The side face interfolding member may also have rollers each with a conical surface,
so that the wrapping material protruded from the top and bottom faces to at least
one of the right and left side faces of the object is interfolded by the conical surfaces
when the object is slid.
[0024] In such a structure, the side face interfolding member is provided with the rollers
each with the conical surface, by which surface the material protruded to the right
and left side faces is interfolded and achieves a smooth interfolding.
[0025] The side face interfolding member may have slots, which are slanted relative to the
sliding direction of the object so that the wrapping material protruded from the top
and bottom faces to at least one of the right and left side faces of the object is
interfolded by being guided into the slots when the object is slid.
[0026] In such a structure, the side face interfolding member is provided with the slots
slanted relative to the sliding direction so that interfolding the material protruded
from the top and bottom faces to the right and left side faces of the object by being
guided into the slots achieves a smooth interfolding.
[0027] The wrapping device may further include a side face heater adapted to heat the wrapping
material to such a temperature as fusible below the side face interfolding member.
[0028] In such a structure, there is provided the side face heater below the side face interfolding
member, thereby enabling the object to be fused in sliding.
[0029] The mounting table may also have a rear bottom step, so that a receptacle is formed
between the front and the rear bottom steps of the table, a distance between the front
and the rear bottom steps being substantially the same as the length of the object.
[0030] In such a structure, there is provided the front bottom step and the rear bottom
step, between which the receptacle is formed, so that mounting the material and the
object on the receptacle folds the material protruded from the bottom face along the
front and rear end faces.
[0031] Another aspect of the present invention is to provide a wrapping device for wrapping
an object to be wrapped of substantially cuboid shape with predetermined width, length,
and thickness having top and bottom faces opposed in a thickness direction, front
and rear end faces opposed in a longitudinal direction, and right and left side faces
opposed in a width direction, in a wrapping material being fusible by heating, including
a mounting table, first movable projections, a second movable projection, an interfolding
portion arranged outside of the width direction of the mounting table, and a side
face heater adapted to heat the wrapping material to such a temperature as fusible,
wherein the mounting table has a mounting portion for mounting the object thereon,
a width of which portion is substantially the same as that of the object, wherein
the mounting table is movable up and down, so that the mounting portion is located
upper than the top face of the interfolding portion at the upper position where the
table is located upward, and so that the mounting portion is located lower than the
top face of the interfolding portion at the lower position where the table is located
downward, wherein the first projections are movable in the longitudinal direction
along at least one of the right and left side faces of the object, so as to move to
interfold the material protruded from the front and rear end faces toward the at least
one of the side faces, wherein the second projection is movable in the thickness direction
along the at least one of the side faces of the object, so as to move to interfold
the material protruded from the top face toward the at least one of the side faces,
and wherein the side face heater is movable toward the at least one of the side faces
of the object mounted on the mounting table at the lower position.
[0032] In this arrangement, after the material is wrapped around the four faces (the top
and bottom faces and the front and rear end faces) of the object, interfolding the
material protruded from the rest two faces (the right and left side faces) achieves
an easy wrapping.
More specifically, the first projections are moved so as to interfold the material
protruded from the front and rear end faces to the right and left side faces, and
the second projection is moved so as to interfold the material protruded from the
top face to the right and left side faces, and then the mounting table is moved from
the upper position to the lower position so as to interfold the material protruded
from the bottom face to the right and left side faces. Then the material is fused
by the side face heater as the material interfolded.
[0033] The present aspect may further include a support, wherein the support is adapted
to support the mounting table, thereby maintaining the upper position, the support
having a knob, operation of the knob releasing supporting by the support, thereby
allowing the mounting table to move to the lower position.
[0034] In this arrangement, the mounting table is supported by the support, which has the
knob to be operated to make the table move from the upper position to the lower position,
and as a result of an easy operation for moving the table to the lower position.
[0035] In the aspect, in the case of making the mounting table move downward to be at the
lower position from the upper position so that the wrapping material protruded from
the bottom face and located above the interfolding portion is interfolded by passing
through the top face of the interfolding portion with the bottom face of the material
mounted on the mounting portion slanted relative to the top face of the interfolding
portion.
[0036] In this arrangement, in the case of making the table move downward, since the material
passes through the top face of the interfolding portion with the bottom face of the
material mounted on the mounting portion slanted relative to the top face of the interfolding
portion, the bottom of the material is gradually folded back from one side to the
other, thereby enabling to be interfolded finely without fail.
[0037] In the aspect, the second projection may have a flat end, so that in the case of
making the second projection move to the mounting table, the end is slanted relative
to the top edge of the side face of the object mounted on the mounting table when
the end passes through the top edge.
[0038] In this arrangement, since the second projection has the flat end, which is slanted
relative to the top edge of the side face of the object mounted on the table when
the end passes through the top edges, the top of the material is gradually folded
back from one side to the other, thereby enabling to be interfolded finely without
fail.
[0039] In the aspect, the first projections may be formed at four places adjacent to opposite
ends in the longitudinal direction of the right side face and the left side face of
the object mounted on the mounting table and may have operating portions adapted to
operate the first projections.
[0040] In this arrangement, since the operating portion adapted to operate the first projections
at four places is provided, the first projections are operated by operating the operating
portion.
[0041] Still further, the aspect may include a movable folder and a front face heater adapted
to heat the wrapping material to such a temperature as fusible, wherein the mounting
table has a front bottom step and a rear bottom step and forms a receptacle with substantially
the same length as the object between the front and the rear bottom steps, and wherein
the folder is provided with a front top step and movable toward the mounting table,
so that the front top step is adapted to take its position facing to the front bottom
step in the thickness direction when the movable folder is moved toward the mounting
table, so that the front face heater is adapted to be displaced between the front
bottom step and the front top step, thereby fusing the wrapping material of the front
end face.
[0042] In this arrangement, it is easy to wrap the material around the four faces (the top
and bottom faces and the front and rear end faces) of the object, and in this state,
the ends of the material are mutually fused. More specifically, the material is wrapped
to almost make a circuit around the top and bottom faces and the front and rear end
faces with the opposite ends of the material at the front end face, whereupon the
front end face is folded by the front top step and the front bottom step, and in this
state, the front face heater is moved between the front top step and the front bottom
step so as to fuse the material, thereby wrapping around the four faces of the object.
[0043] The aspect may also include a frame holding the second movable projection, the frame
and the movable folder being pivotable, the mounting table being of rectangular shape,
pivot axes of the frame and the folder being arranged out of one of the sides of the
rectangular table and in parallel with the side.
[0044] In this arrangement, the frame with the second projection and the movable folder
are provided pivotable and have pivot axes at the same side relative to the table,
so as to be easy to operate.
[0045] Further, at least one of the front face heater and the side face heater may be constituted
by an elastic material of cylindrical shape and a heating element embedded in the
elastic material.
[0046] In this arrangement, since the heaters are constituted by the elastic materials and
the heating elements incorporated in the elastic materials, it enables entirely a
firm attachment and a uniform heating when the wrapping material is heated.
[0047] The present invention provides a wrapping method using the wrapping device described
above, and may employ the method wherein the wrapping material has a width wider than
that of the object to be wrapped, and a length more than twice the total amount of
the length and thickness of the object, and including the steps of wrapping the material
around the object to cover the top face, the rear end face, and the bottom face therewith,
fusing the material by the front face heater with the front end face sealed with the
front bottom step and the front top step, and fusing the material as interfolded at
the right and left side faces.
[0048] Such method enables a definite wrapping.
[0049] Further, the present invention provides a wrapping method using the wrapping device
described above, and may employ the method wherein the wrapping material has a width
wider than that of the object to be wrapped, and a length more than twice the total
amount of the length and thickness of the object, and including the steps of mounting
the material on the mounting table to cover the receptacle therewith, with a first
longitudinal end of the material on the front bottom step, folding the material under
the bottom face of the object by the front bottom step and the rear bottom step after
mounting the object on the material on the table so as to engage with the receptacle
of the table, folding back the material to cover the top face of the object with a
second longitudinal end of the material moved to the front bottom step, whereupon
folding the second end by the front top step with the movable folder moved, and wrapping
the top and bottom faces and the front and rear end faces of the object with the material
by bonding the first end and the second end of the material by means of the front
side heater.
[0050] Such method enables a definite wrapping.
[0051] The present invention provides a wrapping method using the wrapping device described
above, and may employ the method wherein the wrapping material has a width wider than
that of the object to be wrapped, and a length more than twice the total amount of
the length and thickness of the object, and including the steps of bonding one longitudinal
end and the other longitudinal end of the material so as to cover the top and bottom
faces and the front and rear end faces of the object with the material, interfolding
the edges in the longitudinal direction of the right and left side faces of the material
inward by the first movable projections, interfolding a top in the thickness direction
of the right and left side faces of the material inward by the second movable projection,
interfolding a bottom in the thickness direction of the right and left side faces
inward by moving the mounting table to the lower position, and bonding by the side
face heaters.
[0052] Such method enables a definite wrapping.
[0053] The wrapping device of the present invention facilitates wrapping with a simpler
structure.
BRIEF DESCRIPTION OF THE DRAWINGS
[0054] Fig. 1 is a perspective view of a wrapping device provided in a first embodiment
of the present invention;
Fig. 2A is a side elevation of the device seen in the direction of arrow 'A' in Fig.
1;
Fig. 2B is another side elevation of the device seen in the direction of arrow 'B'.
in Fig. 1;
Fig. 3 is a cross-sectional view of a front face heater provided in the device;
Fig. 4 is a cross-sectional view of a side face heater provided in the device;
Fig. 5 is a front view showing a state in which a resin film is placed on the device
in the embodiment;
Fig. 6 is a side view showing a state in which a CD case is mounted on a resin film
placed on the device in the embodiment;
Fig. 7 is a side view showing a state in which the resin film is folded back toward
a top face of the CD case from the state shown Fig. 6;
Fig. 8 is an enlarged side view showing a state in which the resin film is folded
back at its end from the state shown in Fig. 7;
Fig. 9A is a front view showing a state in which a resin film is placed on the device
in the embodiment and folded back at its end;
Fig. 9B is an enlarged side view of the end in the state shown in Fig. 9A;
Fig. 10 is a perspective view of a resin film fused at its ends mutually;
Fig. 11 is a perspective view showing a state of the resin film folded at two places
by first movable projections from the state shown in Fig. 10;
Fig. 12 is a front view showing a state in which a resin film is fused at its ends
mutually from the state shown in Fig. 9A;
Fig. 13 is a perspective view of the resin film on the way in which the film is folded
at a top face by a second movable projection from the state shown in Fig. 11;
Fig. 14 is a perspective view of the resin film folded at the top face by the second
projection from the state shown in Fig. 11;
Fig. 15 is a front view showing a state in which a frame is moved toward a mounting
table from the state shown in Fig. 12;
Fig. 16 is a side view showing the state on the way from the state shown in Fig. 12
to the state shown in Fig. 15;
Fig. 17 is a side view of the state shown in Fig. 15;
Fig. 18 is a perspective view of the resin film on the way in which a mounting table
in the state shown in Fig. 14 is moved from the upper position to the lower position;
Fig. 19 is a perspective view of the resin film in a state in which the mounting table
is moved to the lower position from the state shown in Fig. 14;
Fig. 20 is a side view of the state shown in Fig. 19;
Fig. 21 is a front view showing a state in which the frame and the first projections
are moved back from the state shown in Fig. 15;
Figs. 22A and 22B show a wrapping device provided in a second embodiment of the present
invention, Fig. 22A being a front view thereof, Fig. 22B being a side view thereof;
Fig. 23 is an enlarged side view of the upper part of Fig. 22;
Fig. 24 is an enlarged side view of the upper part of Fig. 22;
Fig. 25 is an enlarged side view of the upper part of Fig. 22;
Fig. 26 is an enlarged side view of the upper part of Fig. 22;
Fig. 27 is a perspective view of a CD case to be wrapped and a resin film;
Figs. 28A and 28B show a diagram on the way of wrapping, Fig. 28A being a side view
thereof, Fig. 28B being a perspective view thereof;
Figs. 29A and 29B show a diagram on the way of wrapping, Fig. 29A being a side view
thereof, Fig. 29B being a perspective view thereof;
Figs. 30A and 30B show a diagram on the way of wrapping, Fig. 30A being a side view
thereof, Fig. 30B being a perspective view thereof;
Figs. 31A and 31B show a diagram on the way of wrapping, Fig. 31A being a side view
thereof, Fig. 31B being a perspective view thereof;
Figs. 32A and 32B show a diagram on the way of wrapping, Fig. 32A being a side view
thereof, Fig. 32B being a perspective view thereof;
Figs. 33A and 33B show a wrapping device provided in a third embodiment of the present
invention, Fig. 33A being a front view thereof, Fig. 33B being a side view thereof;
Fig. 34 is a perspective view of one of right and left side face interfolding members;
Fig. 35 is a perspective view on the way of wrapping;
Figs. 36A and 36B show a diagram on the way of wrapping, Fig. 36A being a perspective
view thereof, Fig. 36B being a side view thereof;
Figs. 37A and 37B show a diagram on the way of wrapping, Fig. 37A being a perspective
view thereof, Fig. 37B being a side view thereof;
Figs. 38A and 38B show a diagram on the way of wrapping, Fig. 38A being a perspective
view thereof, Fig. 38B being a side view thereof; and
Fig. 39 is a perspective view on the way of wrapping.
DESCRIPTION OF THE NUMERALS
[0055]
- 1, 2, and 3:
- wrapping device
- 10:
- mounting table
- 10a:
- receptacle (mounting portion)
- 11:
- first movable projection
- 12:
- second movable projection
- 13:
- interfolding portion
- 15:
- front face heater
- 16:
- side face heater
- 17:
- movable folder
- 17a:
- pivot
- 18a:
- front bottom step
- 19a:
- rear bottom step
- 20:
- front top step
- 22:
- frame
- 22a:
- pivot
- 23:
- support
- 25:
- knob
- 30:
- operating portion
- 37:
- tubular member
- 38:
- electrically-heated wire
- 80:
- CD case (object to be wrapped)
- 81:
- front end face
- 82:
- rear end face
- 83:
- top face
- 84:
- bottom face
- 85:
- left side face
- 86:
- right side face
- 90:
- resin film (wrapping material)
- 110:
- mounting table
- 111:
- projection
- 117:
- movable folder
- 118a:
- front bottom step
- 120:
- front top step
- 128:
- upper movable portion
- 129:
- lower movable portion
- 130, 160:
- right and left side face interfolding members (side face interfolding member)
- 131, 132:
- roller
- 131a, 132a:
- conical surface
- 133:
- heating roller (side face heater)
- 143:
- heating portion (front heater)
- 161, 162:
- slot
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0056] Now, preferred embodiments of the present invention will be described below, making
reference to the accompanying drawings.
Herein, wrapping devices 1, 2, and 3 described below are powered mostly manually to
wrap without a driving system such as a motor involving an external energy such as
electricity.
[0057] Fig. 1 shows the wrapping device 1 provided in the first embodiment of the present
invention. The wrapping device 1 uses a resin film 90 as a wrapping material to wrap
a rectangular compact disk case (viz. CD case) 80 as an object to be wrapped. Herein,
the CD case 80 and the resin film 90 are shown in Fig. 10 and the like. Specifically,
wrapping is done in such a way as placing the resin film 90 on a mounting table 10,
mounting the CD case 80 thereon, folding the film 90, bonding one end of the film
90 and the other so as to cover the four faces of the CD case 80, interfolding the
film 90 protruded from the rest two faces, and bonding the film 90.
Herein, in the description below, a thickness direction denotes a direction vertical
to a surface of the mounting table 10, a width direction denotes a direction parallel
to the surface of the table 10 and vertical to faces where the film 90 is interfolded,
and a longitudinal direction denotes a direction vertical to both the thickness and
the width directions. Further, as to faces of the object, a top face and a bottom
face denote faces opposed to each other in the thickness direction, a front end face
and a rear end face denote faces between two sides of the top and the bottom faces
and opposed to each other in the longitudinal direction, and a right side face and
a left side face denote faces between two sides of the top and the bottom faces and
opposed to each other in the width direction.
[0058] The wrapping device 1 includes the mounting table 10, first movable projections 11,
second movable projections 12, a movable folder 17, interfolding portions 13, a front
face heater 15, side face heaters 16, and a fixing plate 43.
[0059] The mounting table 10, as shown in Fig. 1, is of rectangular shape. The table 10
is provided with a first rib 18 and a second rib 19 projecting from the upper surface
of the table 10. The first and the second ribs 18 and 19 are substantially the same
shape, with a cross section of rectangular shape, and extending in the width direction
in parallel.
A front bottom step 18a is formed on the face nearer the second rib 19 of the first
rib 18, and a rear bottom step 19a is formed on the face nearer the first rib 18 of
the second rib 19. The first and the second ribs 18 and 19 defines a receptacle 10a
therebetween, which functions as a mounting portion for mounting a CD case described
below.
Herein, the mounting table 10 has a width in conformity with that of the CD case 80,
and a distance between the front bottom step 18a of the first rib 18 and the rear
bottom step 19a of the second rib 19 is in conformity with the length of the CD case
80. The receptacle 10a seen from above is substantially the same shape as the bottom
face 84 of the CD case 80. Further, the mounting table 10 has recessed areas 10b,
which are located at opposite edges in the width direction of the table 10 to form
a cavity between the table 10 and the interfolding portions 13 described below so
that a user can insert his or her fingers into the recessed areas to hang up the table
10.
[0060] The mounting table 10, as shown in Fig. 1, is supported by a pivot not shown and
a support 23. The pivot is connected with a connecting portion 50, which is secured
to the fixing plate 43 provided under the wrapping device 1. The table 10 is pivotably
supported around the pivot not shown, which direction is parallel to the width direction.
[0061] The support 23 supports the table 10 to be at an upper position and at a lower position,
that is, supports the table 10 with its position changed. The support 23 has a knob
25, operation of which makes the table 10 supported at the upper position move to
the lower position readily. Herein, a power of the operation uses a gravitational
force of the table 10, whereas the table 10 is hung up by hands from the lower position
to the upper position.
[0062] The table 10 pivots as described above, so that its slanted state changes, as being
slanted such that the rear bottom step 19a is higher than the front bottom step 18a
at the upper position, and as being the near-horizontal at the lower position.
[0063] The first movable projections 11, as shown in Fig. 1, 10, and 11, are of reverse
L-shaped plate. The first projections 11 are provided at four places, adjacent to
the opposite ends of the table 10 in the width direction, adjacent to the first and
the second ribs 18 and 19 in the longitudinal direction. The first projections 11
in four places are situated little above the table 10 at almost the same position
in the thickness direction (the vertical direction).
[0064] Distal ends 11a of the first projections 11 project in the longitudinal direction.
The distal ends 11a of a pair of the first projections on the same side in the width
direction project in a different direction, facing to each other and inwardly.
The first projections 11 are movable within almost the same length as the projecting
length of the distal ends 11a.
[0065] Fig. 2B shows the mounting table 10 seen from underneath. Referring to Fig. 2B, each
pair of the first projections 11 on the same side in the longitudinal direction (the
cross direction) are mutually connected via a coupling rod 21. The wrapping device
1 has two coupling rods 21, with each of the first projections 11 in four places connected
to one of the rods 21. The coupling rods 21 each have a sliding portion 33 that engages
with a rail 31 at the bottom of the table 10 so as to be movable in the longitudinal
direction. Consequently, movement of the coupling rods 21 makes the first projections
11 move in the longitudinal direction.
Further, the sliding portions 33, as shown in Fig. 2B, are hung on the rail 31 not
to fall downward, and the members such as the coupling rods 21 and the first projections
11 fixed on the rods 21 are hung on the mounting table 10 via the rails 31.
[0066] Further, the wrapping device 1 has operating portions 30 connected with the coupling
rods 21. Sliding the operating portions 30 in the longitudinal direction makes the
first projections 11 move. The operating portions 30 each have a rib 35 with the ribs
35 of the two operating portions 30 arranged facing to each other, between which a
spring 34 is loaded. The spring 34 is a compression spring and has urging force acting
in a direction keeping away the two operating portions 30 mutually, thereby keeping
each other's operating portions 30 away.
The two operating portions 30 are arranged on the same left side of the table 10,
so as to be operated in one hand.
[0067] Referring to Fig. 1, there is provided two pieces of the second movable projections
12, which are of thin plate-like shape.
Further, the wrapping device 1 has a frame 22, to which two pieces of the second projections
12 are attached. The frame 22 is journaled by a pivot 22a attached to a connecting
portion 50 and extending in the width direction. The frame 22 is pivotable around
the pivot 22a so as to be pivotally moved toward the table 10. The second projections
12 are attached so that their distal ends 12a points toward the table 10. The distal
ends 12a have substantially the same length as that of the CD case 80 in the longitudinal
direction and are of substantially flat shape. Moving the frame 22 toward the table
10 makes the second projections 12 move from top down, thereby being outside of the
table 10 in the width direction.
[0068] The movable folder 17, as shown in Fig. 1, is a plate-like member and journaled by
a pivot 17a attached to the connecting portion 50 and extending in the width direction.
The folder 17 is pivotable around the pivot 22a so as to be pivotally moved toward
the table 10. The pivot point of the folder 17 and the pivot point of the frame 22
with the second projections 12 are provided at the same side relative to the table
10. The pivot axes are situated outside of the side of the table 10 adjacent to the
rib 18 (i.e., adjacent to the front end face 84 of the mounted CD case 80) and parallel
to the side.
Further, the pivot 17a is connected to the folder 17 adjacent to its one edge, whereas
a front top step 20 is formed adjacent to the other edge on the side opposite to the
pivot 17a.
The folder 17 is pivotally moved toward the table 10 around the pivot 22a. Pivotally
moving the folder 17 toward the table 10 displaces the front top step 20 to a point
above the front bottom step 18a on the table 10, so as to be opposed to the front
bottom step 18a in the thickness direction.
[0069] The folder 17 has a slot 17b. It is constituted in such a manner that a handle 40
described below attached to a retainer plate 39 of the front face heater 15 passes
through the slot 17b when the folder 17 is moved toward the table 10. Consequently,
such structure prevents the handle 40 from contacting with the folder 17 in the case
of moving the folder 17.
[0070] The interfolding portions 13 are of elongated plate-like members and provided outside
of the right and left sides of the table 10 in the width direction. The interfolding
portions 13 in two places, as described below, are respectively located outside of
a left side face 85 and a right side face 86 of the CD case 80 mounted on the table
10. The interfolding portions 13 each have substantially the same length as that of
the receptacle 10a in the longitudinal direction.
The interfolding portions 13 each have a top face 13a, which is located at a lower
level than the receptacle 10a of the table 10 when the table 10 is at the upper position,
and at a higher level than the table 10 at the lower position. The interfolding portions
13 are secured to the fixing plate 43.
[0071] In the process that the table 10 moves from the upper position to the lower position,
the vertical position of the receptacle 10a approximately corresponds to that of the
interfolding portions 13, and that is when the bottom surface of the receptacle 10a
of the table 10 is slanted relative to the top faces 13a of the interfolding portions
13. More specifically, the rear bottom step 19a is slanted higher relative to the
front bottom step 18a.
[0072] The front face heater 15 is arranged at the side where the folder 17 is provided
relative to the table 10. In other words, the front face heater 15 is located outside
of the front end face 81 of the CD case 80 mounted on the table 10. The front face
heater 15 is constituted, as a cross section of that is shown in Fig. 3, by a tubular
member 37 made of resin, rubber or the like of tubular shape having elasticity and
an electrically-heated wire 38 which is a heating element embedded in the tubular
member 37. Electrifying to the electrically-heated wire 38 generates heat in the wire
38, and the heat is conducted to the tubular member 37, thereby heating the resin
film 90 contacting with the tubular member 37 to fuse the film 90 mutually, as described
below. Herein, an adhesive being fusible by heating may be applied in advance on the
film 90 that is a wrapping material to heat the adhesive for fusing.
[0073] The front face heater 15 is retained by the retainer plate 39, which is of plate-like
member. The front face heater 15 is attached to the edge of the retainer plate 39
to cover the entire area of the edge adjacent to the table 10 of the retainer plate
39.
The retainer plate 39 is made of resin with heat resistance, so that the heat generated
by the electrically-heated wire 38 is not easily conducted to the retainer plate 39.
[0074] Further, the retainer plate 39 is movable in the width direction toward the table
10, and is urged in a direction away from the table 10 by an urging member not shown.
The retainer plate 39 has a handle 40 secured thereto. Only when the handle 40 is
pushed toward the table 10, the heater 15 is moved toward the table 10, and when pushing
is stopped, the handle 40 moves back in a direction away from the table 10 by the
urging member.
When the handle 40 is pushed, the front face heater 15 is located above the front
bottom step 18a and adjacent to the front end face 81 of the CD case 80 mounted on
the table 10. Then, the front face heater 15 is moved toward the table 10 to press
the front end face 81 of the CD case 80.
In the state that the folder 17 is moved toward the table 10, the front face heater
15 is also movable toward the table 10. In this case, the front face heater 15 is
moved between the front bottom step 18a and the front top step 20.
[0075] The side face heaters 16 are arranged on either outside in the width direction of
the table 10. Each of the side face heaters 16 is constituted, as a cross section
of that is shown in Fig. 4, similar to the front face heater 15.
Retainer plates 39 of the side face heaters 16 are located at a higher level than
the interfolding portions 13 and movable in the longitudinal direction toward the
table 10. When being moved toward the table 10 at the lower position, the side face
heaters 16 are moved toward the edges of either side of the table 10, and to a position
above and adjacent to outside of the width direction of the receptacle 10a.
[0076] Further, as well as the front face heater 15, the side face heaters 16 are urged
in a direction away from the table 10 by an urging member not shown. The retainer
plates 39 of the side face heaters 16 each are provided with a handle 40. Only when
the handles 40 are pushed toward the table 10, the side face heaters 16 are moved
toward the table 10.
In this way, the side face heaters 16 have the same movements to the front face heater
15.
[0077] Now, a method for wrapping a CD case 80 in a resin film 90 by using the wrapping
device 1 will be described.
[0078] The resin film 90 for use in wrapping has a width a little wider than that of the
CD case 80 and a length more than twice the total amount of the length and thickness
of the CD case 80. Herein, in the case of using a long film, it is to be cut in advance
to the length described above.
A material of the resin film 90 is not limited, though a resin made of ethylene or
polypropylene, a drawn film, or the like may be employed.
[0079] At first, as shown in Fig. 1, the mounting table 10 is located at the upper position
and the frame 22 and the front face folder 17 are located away from the table 10.
[0080] Referring to the Fig. 5, the resin film 90 is placed on the table 10. More specifically,
an end of the film 90 in the longitudinal direction is to be adjacent to the front
bottom step 18a so as to cover the entire area of the receptacle 10a therewith. The
film 90 is placed in this way, thereby covering the front bottom step 18a and the
rear bottom step 19a.
A distance between the end of the film 90 in the longitudinal direction and the front
bottom step 18a is to be shorter than the thickness of the CD case 80.
[0081] Further, the CD case is mounted on the film 90 to conform to the receptacle 10a.
That ensures, as shown in Fig. 6, that the film 90 is placed between the CD case 80
and the front bottom step 18a, so that the film 90 is folded along the front bottom
step 18a and toward the front end face 81 of the CD case 80. Similarly, the film 90
is placed between the CD case 80 and the rear bottom step 19a, so that the film 90
is folded along the rear bottom step 19a and toward the rear end face 82 of the CD
case 80. The bottom face 84 of the CD case 80 is covered with the film 90.
[0082] Next, the resin film 90 is folded back to cover the top face 83 of the CD case 80.
Referring to Fig. 7, since the length of the film 90 is a little more than twice the
total amount of the length and thickness of the CD case 80, its end covers the top
face 83 of the CD case 80. Thus, the film 90 covers the rear end face 82, the top
face 83, and the bottom face 84, and the opposite ends of the film 90 in the longitudinal
direction come to the front end face 81.
Then, as shown in Fig. 7, the movable folder 17 is pivotally moved toward the table
10, thereby making the front top step 20 take its position facing to the front bottom
step 18a in the thickness direction.
The front top step 20 of the folder 17 folds the film 90 protruded from the top face
83 toward the front end face 81, so that the film 90 partly overlaps as in the state
shown in Figs. 8 and 9B.
At this time, slightly pulling the film 90 toward the front end face 81 enables a
more definite wrapping with the film 90 close to the CD case 80 without surface waviness.
[0083] In this state, the overlapped film 90 is fused to be bonded by the front face heater
15. More specifically, the electrically-heated wire 38 of the front face heater 15
is energized for heat generation, whereby the tubular member 37 reaches a high temperature,
and then the handle 40 is moved in a direction indicated by arrows in Figs. 9A and
9B to bring the tubular member 37 in contact with the overlapped film 90, which becomes
a high temperature and is fused. Once being fused, the film 90 does not return to
the original condition by force of restitution even the folder 17 is put back into
place.
[0084] Therefore, as shown in Fig. 10, the CD case 80 is covered with the film 90 at its
front end face 81, its rear end face 82, its top face 83 and its bottom face 84, whereas
the left side face 85 and the right side face 86 have the film 90 protruded therefrom
in the width direction.
[0085] Further, as described below, the film 90 protruded from the right and the left side
faces 86 and 85 of the CD case 80 is interfolded. Herein, a method of interfolding
at the right and the left side faces 86 and 85 will be described only about the case
of the right side face 86, and as for the case of the left side face 85, a description
is omitted because of the similar case due to a symmetric shape.
[0086] Referring to Fig. 10, the table 10 is at the upper position, that is, the receptacle
10a of the table 10 is located at a higher level than the top face 13a of the interfolding
portion 13. Consequently, the film 90 protruded in the width direction is also located
at a higher level than the top face 13a of the interfolding portion 13.
The distal ends 11a of the first projections 11 are located in front of and back of
the protruded film 90.
[0087] Then, as shown in Fig. 12, when the two operating potions 30 are moved inward, the
first projections 11 are moved inward, so that the film 90 protruded to the right
side face 86 of the CD case 80 is pressed by the distal ends 11a to be folded inward.
That leads to the state shown in Fig. 11. In the embodiment, since the two operating
portions 30 are adapted to be moved inward, all the first projections 11 are operated
in one hand in such a manner as holding the operating portions 30. Alternatively,
only one operating portion 30 may be equipped so as to operate all the first projections
11 by the one operating portion 30.
[0088] When the first projections 11 are moved inward, a front end face protruded part 91
protruded from the front end face 81 and a rear end face protruded part 92 protruded
from the rear end face 82 among the protruded film 90 are interfolded inward. Then,
as shown in Fig. 11, a top face protruded part 93 protruded from the top face 83 and
a bottom face protruded part 94 protruded from the bottom face 84 are slightly transformed
in a direction where the thickness direction extends, upon interfolding of the front
end face protruded part 91 and the rear end face protruded part 92.
[0089] Further, pivotally moving the frame 22 toward the table 10 leads through the state
shown in Figs. 13 and 16 to Figs. 14, 15, and 17, thereby locating the second projection
12 adjacent to the right side face 86 of the CD case 80.
That is when, as shown in Fig. 13, the top face protruded part 93 is interfolded downward
by the second projection 12. And when the second projection 12 is moved toward the
table 10 and let downward, the distal end 12a of the second projection 12 exceeds
an upper side 86a of the right side face 86 of the CD case 80, being slanted. Thus,
a point where the top face protruded part 93 is interfolded proceeds from a front
side (the right as viewed in Fig. 13) to a rear side (the left as viewed in Fig. 13)
gradually, thereby enabling a smooth interfolding with little catch.
[0090] After the top face protruded part 93 is interfolded, the knob 25 of the support 23
is operated so as to move the table 10 from the upper position to the lower position.
Referring to Fig. 14, when the table 10 is at the upper position before the knob 25
is operated, the bottom face protruded part 94 is located at higher level than the
top face 13a of the interfolding portion 13, and then, when the table 10 is moved
to the lower position, the bottom face protruded part 94 is interfolded upward, so
the top face protruded part 93 is within the bottom face protruded part 94. In this
manner, as shown in Fig. 20, a state in double chain line changes to a state in solid
line.
[0091] When the table 10 is moved downward so as to be from the upper position to the lower
position, faces of the table 10 in the vertical direction pass through the top face
13a of the interfolding portion 13. At this time, the bottom face 84 of the CD case
80 on the table 10 moves, being slanted relative to the top face 13a of the interfolding
portion 13, so a point where the bottom face protruded part 97 is interfolded proceeds
gradually from a front side (the right as viewed in Figs. 18 to 20) to a rear side
(the left side as viewed in Figs. 18 to 20), thereby enabling a smooth interfolding
with little catch.
[0092] Then, releasing the hand holding the operating portions 30 to put the first projections
11 back into place and moving the frame 22 upward lead to a state shown in Fig. 19.
In this state, since the interfolding portion 13 holds the lower side of the bottom
face protruded part 94, within which the front end face protruded part 91, the rear
end face protruded part 92, and the top face protruded part 93 are, the film 90 does
not restitute to return to the original condition before being interfolded.
[0093] Further, the interfolded part described above is fused by the side face heater 16.
More specifically, the electrically-heated wire 38 of the side face heater 16 is energized
for heat generation, whereby the tubular member 37 reaches a high temperature, and
then the handle 40 is moved to make the heater 16 contact with the bottom face protruded
part 94, which is fused with the top face protruded part 93.
Once fusing the bottom face protruded part 94 with the top face protruded part 93
by the side face heater 16, the interfolded part of the film 90 of the right side
face 86 does not return to the original condition by force of restitution.
The wrapping is completed in this way.
[0094] The method in the embodiment simplifies the structure of the device because no necessity
to hang up the CD case 80 to be wrapped after the CD case 80 is mounted on the mounting
table 10. Further, the steps 18a, 19a, and 20 and the movable projections 11 and 12
fold and interfold the resin film 90 that is a wrapping material at its ends and at
the parts corresponding to the sides of the CD case 80, so as to wrap precisely without
failure with simple operation.
[0095] Now, another wrapping device 2 provided in a second embodiment of the present invention
will be described.
Figs. 22A and 22B are a front view and a side view of the wrapping device provided
in the second embodiment of the present invention. Figs. 23 to 26 are enlarged side
views of the upper part of Figs. 22A and 22B. Fig. 27 is a perspective view of a CD
case to be wrapped and a resin film. Figs. 28 to 32 are perspective views and side
views showing a diagram on the way of wrapping.
[0096] The wrapping device 2, as shown in Fig. 22, includes a mounting table 110, a movable
folder 117, right and left side face interfolding members (viz. side face interfolding
members) 130, and heating rollers (viz. side face heaters) 133.
[0097] The mounting table has a slope 137 with a mounting surface 137a slanted relative
to the horizontal, and an upper movable portion 128 and a lower movable portion 129
both being movable along the mounting surface 137a of the slope 137.
[0098] The slope 137 is of rectangular plate-like shape and substantially vertical to the
horizontal. The slope 137 is supported by a support 138 provided underneath. There
is provided a front bottom step 118a at an upper part and on the mounting surface
137a of the slope 137. Referring to Fig. 22B, the front bottom step 118a extends horizontally.
[0099] The upper and the lower movable portion 128 and 129 each have a main body 142 in
the shape of a rod extending horizontally and projections 111 arranged to the opposite
ends of the main body 142. The projections 111 project in a direction along the mounting
surface 137a of the slope 137 and inward so that the projections 111 of the upper
movable portion 128 and the projections 111 of the lower movable portion 129 face
to each other. More specifically, the projections 111 of the upper movable portion
128 project downward and the projections 111 of the lower movable portion 129 project
upward.
Herein, the main body 142 has substantially the same length as the width of the CD
case 80. A distance between the lower movable portion 129 at a first stage and the
front bottom step 118a is substantially the same as the length of the CD case 80.
[0100] The upper and the lower movable portions 128 and 129 are movable along the mounting
surface 137a of the slope 137. That is because the slope 137 has grooves 141 on the
mounting surface 137a thereof so that projections 135 formed on the upper and the
lower movable portions 128 and 129 engage with the grooves 141, whereby preventing
the upper and the lower movable portions 128 and 129 from disengaging from the slope
137 and being movable along the mounting surface 137a. Further, the grooves 141 are
arranged in a direction extending vertically, so that the upper and the lower movable
portions 128 and 129 are movable vertically.
Herein, the upper and the lower movable portions 128 and 129 are urged upward by means
of urging members not shown such as springs. Such a structure allows the upper and
the lower movable portions 128 and 129 to move downward only when needed. The lower
movable portion 129 also has a stopper not shown so as to be located at the first
stage.
[0101] The upper movable portion 128 has a handle 140, operation of which makes the upper
movable portion 128 move vertically by hand. There is also provided a heating portion
(a front face heater) 143 on the lower part of the upper movable portion 128 so as
to fuse the film 90 of the front end face 81 of the CD case 80, as will be described
below.
[0102] The CD case 80 is mounted on the top of the lower movable portion 129 of the mounting
table 110 and on the mounting surface 137a of the slope 137.
[0103] The right and left side face interfolding members 130, as shown in Fig. 22 and 31,
are located in two places at both sides slightly below midline of the slope 137. Each
of the interfolding members 130 in two places have conical rollers 131 and 132, which
are rotatably secured by means of shafts 131a and 132a secured to the slope 137. Herein,
the shafts 131b and 132b are arranged horizontally and substantially parallel to the
mounting surface 137a of the slope 137.
The rollers 131 and 132, as shown in Fig. 22A, are conical and taper towards the slope
137.
[0104] The heating rollers 133 are positioned below the interfolding members 130 in two
places respectively and heated by heat generated by such as an electrical heater.
The heating rollers 133 are rotatably secured by means of shafts 133b secured to the
slope 137. Herein, the shafts 133b are vertical to the mounting surface 137a of the
slope 137 and also vertical to a moving direction of the upper and the lower movable
portions 128 and 129. The CD case 80 is contactable with outer peripheries 133a of
the heating rollers 133 at its right and left side faces 86 and 85.
[0105] Referring to Figs. 23, 24, and the like, the movable folder 117 is of L-shaped plate
and provided adjacent to the upper edge of the slope 137. The folder 117 is journaled
by a pivot 117a on the slope 137, so as to pivotally move toward the table 110. The
folder 117 is provided with a front top step 120.
Herein, the folder 117, as shown in Fig. 22A, has a slot 147 so that the handle 140
of the upper movable portion 128 is movable.
[0106] Pivotally moving the folder 117 toward the table 110 makes the front top step 120
take its place facing to the front bottom step 118a in the thickness direction, and
it is possible to adjust a distance between the front top step 120 and the front bottom
step 118a at this state to be substantially the same as the thickness of the CD case
80.
[0107] Now, a method for wrapping a CD case 80 in a resin film 90 by using the wrapping
device 2 will be described.
At first, as shown in Fig. 27, the resin film 90 is placed to cover the top face 83,
the rear end face 82, and the bottom face 84 therewith. Herein, the resin film 90
is of the same material and size as the case of the wrapping device 1 provided in
the first embodiment, that is, has a width a little wider than that of the CD case
80 and a length more than twice the total amount of the length and thickness of the
CD case 80. More specifically, the film 90 has a width adding a length for folding
back at the opposite ends to the width of the CD case 80 and the length adding an
overlap space to the length twice the total amount of the length and thickness of
the CD case 80.
[0108] In this state, the CD case 80 with the film 90 is mounted on the top of the lower
movable portion 129 of the mounting table 110 and on the mounting surface 137a of
the slope 137 of the device 2. Herein, at this time, the movable folder 117 is open,
as shown in Fig. 23.
[0109] Fig. 28 shows the film 90 in this state. In such a manner, the rear end face 82 of
the CD case 80 contacts with the lower movable portion 129, and the rear end face
protruded part 92 of the film 90 is interfolded since the projections 111 of the lower
movable portion 129 project upward.
[0110] Further, the film 90 at the bottom face 84 is sandwiched between the mounting surface
137a of the slope 137 and the CD case 80. The upper edge of the resin film at the
bottom face 84 is folded toward the front end face 81 by the front bottom step 118a.
[0111] Next, the folder 117 is pivotally moved toward the table 110, and this state is shown
in Figs 24 and 29. The front top step 120 takes its place facing to the front bottom
step 118a in the thickness direction, thereby folding the film 90 at the top face
83 toward the front end face 81.
In such a manner, portions of the film 90 under the bottom face 84 and on the top
face 83 are folded to be along the front end face 81, thereby covering the front end
face 81 of the CD case 80. The film 90 at the front end face 81 is partly overlapped.
[0112] Further, moving the handle 140 downward makes the upper movable portion 128 move
downward. Therefore, as shown in Fig. 25, the bottom side of the main body 142 of
the upper movable portion 128 contacts with the front end face 81 of the CD case 80,
and then, the heating portion 143 of the upper movable portion 128 heats to fuse the
overlapping film 90 interfolded toward the front end face 81.
[0113] Then, as shown in Fig. 30, the film 90 covers the top face 83, the rear end face
82, the bottom face 84, and the front end face 81 therewith. Each of the right and
the left side faces 86 and 85 have a top face protruded part 93 and a bottom face
protruded part 94 where the film 90 is protruded. The front end face protruded part
91 and the rear end face protruded part 92 are folded back by the projections 111
on the upper and the lower movable portions 128 and 129.
[0114] If and when the handle 140 is moved further downward by a stronger force than the
upward urging force acting on the upper and the lower movable portions 128 and 129,
as shown in Fig. 26, the upper movable portion 128, the CD case 80, and the lower
movable portion 129 are also moved downward. Therefore, the right and the left side
faces 86 and 85 of the CD case 80 is led adjacent to the right and left side interfolding
members 130 situated at both sides slightly below the midline of the slope 137.
In such a manner, the CD case 80 slides in the same direction as the moving direction
of the upper and the lower movable portions 128 and 129 and in a direction along the
mounting surface 137a.
[0115] Referring to Fig. 31, one of the bottom face protruded parts 94 is interfolded inward
by a conical surface 131 a of the roller 131 of the interfolding member 130, and one
of the top face protruded parts 93 is interfolded inward by a conical surface 132a
of the roller 132.
Consequently, when the CD case 80 pass through the interfolding member 130, the top
face protruded part 93 and the bottom face protruded part 94 are interfolded with
overlapped so that the top face protruded part 93 comes outside. Further, such interfolding
is done from downside to upside.
[0116] Referring to Fig. 32, it follows with the heating roller 133 passing through the
overlapped part, so that the outer periphery 133a of the heating roller 133 contact
with the top face protruded part 93. The top face protruded part 93 and the bottom
face protruded part 94 are heated to be fused. Herein, the heating roller 133 is arranged
just below the interfolding member 130, thereby fusing the film 90 before the film
90 is put back into place by a rebound.
[0117] The front end face 81 of the CD case 80 passes through the heating roller 133, the
CD case 80 is moved to a lower level than the heating roller 133, and then the wrapping
of the CD case 80 is completed.
Herein, Figs. 28 to 32 illustrate only the left side face 85, though the wrapping
of the right side face 86 is also done likewise simultaneously.
[0118] Now, still another wrapping device 3 provided in a third embodiment of the present
invention will be described.
Fig. 33 is a front view and a side view of the wrapping device provided in the third
embodiment of the present invention. Fig. 34 is a perspective view of one of right
and left side face interfolding members. Figs. 35 and 39 are perspective view on the
way of wrapping. Figs. 36 to 38 are perspective views and side views showing diagrams
on the way of wrapping.
[0119] The wrapping device 3, as shown in Fig. 33, includes a mounting table 110, a movable
folder 117, right and left side face interfolding members (viz. side face interfolding
members) 160, and heating rollers 133. The wrapping device 3 is different only in
a structure of the right and left side face interfolding members 160 from the wrapping
device 2 described above.
[0120] Each of the interfolding members 160 provided in the device 3, as shown in Fig. 34,
is a rectangular tube having rectangular inner and outer shapes with two slots 161
and 162. Two interfolding members 160 are respectively arranged at both ends of and
slightly below the midline of the slope 137, similarly to the interfolding members
130 provided in the second embodiment. Further, the interfolding members 160 are positioned
with their slot faces 163 having the slots 161 and 162 inside.
[0121] As to each of the interfolding members 160, the slots 161 and 162 are formed so as
to penetrate through the inside and outside thereof. One slot 161 extends from a first
edge 165 to a second edge 166 in a longitudinal direction and the other slot 162 extends
from the first edge 165 to about the halfway in the longitudinal direction.
Referring to Fig. 33, the slot 161 is arranged closer to the mounting surface 137a
of the table 110 of the slope 137 than the slot 162.
[0122] The slot 161 extends substantially parallel to the sliding direction of the CD case
80 that is the longitudinal direction from the first edge 165 to about the halfway,
and is slanted relative to the sliding direction so as to keep away from the slope
137 from about the halfway to the second edge 166. The slot 162 is slanted relative
to the sliding direction so as to come close to the slope 137 from the first edge
165 to about the halfway.
The position of the slot 161 at the first edge 165 in a thickness direction is adjacent
to the mounting surface 137a, whereas the position of the slot 162 at the first edge
165 is at the thickness of the CD case 80 away from about the surface 137 of the slope
137 in the thickness direction.
[0123] Now, a method for wrapping a CD case 80 in a resin film 90 by using the wrapping
device 3 will be described.
Similar to the case of the second embodiment, as shown in Fig. 27, the resin film
90 is placed to cover the top face 83, the rear end face 82, and the bottom face 84
therewith. Then the CD case 80 is wrapped by the method described in the second embodiment,
until the film 90 at the side of the front end face 81 is fused to cover the top face
83, the rear end face 82, the bottom face 84, and the front end face 81 therewith.
A method of interfolding the film 90 protruded toward the right and left side faces
86 and 85 is as follows. It is different from the method described in the second embodiment.
[0124] Specifically, the upper movable portion 128 is moved downward by means of the handle
40, and the CD case 80 and the lower movable portion 129 are moved downward. Therefore,
the top face protruded parts 93 and the bottom face protruded parts 94, each of which
are the film 90 protruded from the right and the left side faces 86 and 85, come adjacent
to the right and left side face interfolding members 160 respectively.
[0125] Further downward movement of the CD case 80 changes a state shown in Fig. 35 into
a state shown in Fig. 36, that is, the bottom face protruded part 94 is guided into
the slot 161 of the interfolding member 160 and the top face protruded part 93 is
guided into the slot 162.
[0126] Referring to Fig. 36B that shows a cross section adjacent to the lower edge of the
CD case 80, the bottom face and the top face protruded parts 94 and 93 are not folded
yet at the beginning of being put into the slots 161 and 162.
[0127] Moving the CD case 80 still further downward, the bottom face protruded part 94 goes
into and along the slot 161, whereas the top face protruded part 93 goes into and
along the slot 162. Since the slot 162 is slanted in the direction closer to the slope
137, the top face protruded part 93 is gradually folded toward the slope 137 in accordance
with the move of the CD case 80.
Then, when the lower edge of the CD case 80 comes adjacent to the halfway of the interfolding
member 160, as shown in Figs 37A and 37B, the top face protruded part 93 is completely
interfolded. The bottom face protruded part 94 is not interfolded at about the halfway.
[0128] Moving the CD case 80 successively downward, the bottom face protruded part goes
into along the slot 161. Since the slot 161 is slanted away from the slope 137, the
bottom face protruded part 94 is gradually folded toward the opposite side of the
slope 137 in accordance with the move of the CD case 80.
[0129] When the entire CD case 80 passes through the interfolding member 160, as shown in
Fig. 39, the film 90 at the left side face 85 of the CD case 80 is completely interfolded.
[0130] Then, as the device 2 described above, the overlapping part of the top face and the
bottom face protruded parts 93 and 94 comes to the heating roller 133, and the outer
periphery 133a of the heating roller 133 contacts with the top face protruded part
93. Therefore, the top face and the bottom face protruded parts 93 and 94 are heated
to be fused. Herein, the heating roller 133 is arranged just below the interfolding
member 160, thereby fusing the film 90 before that the film 90 is put back into place
by a rebound.
[0131] Use of the wrapping devices 2 and 3 wraps the CD case 80 to be wrapped in the resin
film 90 that is a wrapping material with a simple operation. More specifically, the
CD case 80 is wrapped in the film 90 and set in the devices 2 and 3 in this state,
the movable folder 117 is pivotally moved, and the handle 140 is moved downward, thereby
enabling a completion of wrapping. Consequently, it is available to wrap without a
complicated operation and readily by anyone.
[0132] In the embodiments, an object to be wrapped is the CD case 80, but may be any other
object to be wrapped. Further, a wrapping material is the resin film 90, but may be
any other wrapping material.
1. A wrapping device for wrapping an object to be wrapped of substantially cuboid shape
with predetermined width, length, and thickness having top and bottom faces opposed
in a thickness direction, front and rear end faces opposed in a longitudinal direction,
and right and left side faces opposed in a width direction in a wrapping material
being fusible by heating, comprising:
a mounting table for mounting the object;
a movable folder; and
a front face heater adapted to heat the wrapping material to such a temperature as
fusible;
the mounting table having a front bottom step;
the movable folder having a front top step and being movable toward the mounting table;
wherein the front top step is adapted to take its position facing to the front bottom
step in the thickness direction when the movable folder is moved to the mounting table;
in this state, the front face heater is movable between the front bottom step and
the front top step, so as to fuse the wrapping material of the front end face.
2. The wrapping device as defined in claim 1, further comprising:
a side face interfolding member; and
a side face heater adapted to heat the wrapping material to such a temperature as
fusible;
wherein the object on the mounting table is slidable in a sliding direction passing
through the side face interfolding member; and
wherein the wrapping material is interfoldable on at least one of the right and left
side faces of the object when the object passes through the interfolding member;
the side face heater being provided ahead of the interfolding member in the sliding
direction.
3. The wrapping device as defined in claim 2,
wherein the mounting table comprises a mounting face for mounting the object thereon;
the mounting face being slanted relative to the horizontal;
the object being slidable downward along the mounting face.
4. The wrapping device as defined in claim 2 or 3, further comprising a lower movable
portion adapted to support the object from the lower side,
the lower movable portion being movable in the sliding direction of the object and
urged upward.
5. The wrapping device as defined in claim 4,
wherein the lower movable portion has a projection;
wherein the projection is adapted to interfold the wrapping material protruded from
the rear end face to at least one of the right and left side faces.
6. The wrapping device as defined in one of claims 2 to 5, further comprising an upper
movable portion with a projection,
wherein the projection is adapted to interfold the wrapping material protruded from
the front end face to at least one of the right and left side faces.
7. The wrapping device as defined in claim 6,
wherein the front face heater is attached to the upper movable portion.
8. The wrapping device as defined in one of claims 2 to 7,
wherein the side face interfolding member has rollers each with a conical surface,
so that the wrapping material protruded from the top and bottom faces to at least
one of the right and left side faces of the object is interfolded by the conical surfaces
when the object is slid.
9. The wrapping device as defined in one of claims 2 to 7,
wherein the side face interfolding member has slots;
the slots being slanted relative to the sliding direction of the object so that the
wrapping material protruded from the top and bottom faces to at least one of the right
and left side faces of the object is interfolded by being guided into the slots when
the object is slid.
10. The wrapping device as defined in claim 8 or 9, further comprising a side face heater
adapted to heat the wrapping material to such a temperature as fusible below the side
face interfolding member.
11. The wrapping device as defined in claim 1,
wherein the mounting table has a rear bottom step;
so that a receptacle is formed between the front and the rear bottom steps of the
table,
a distance between the front and the rear bottom steps being substantially the same
as the length of the object.
12. A wrapping device for wrapping an object to be wrapped of substantially cuboid shape
with predetermined width, length, and thickness having top and bottom faces opposed
in a thickness direction, front and rear end faces opposed in a longitudinal direction,
and right and left side faces opposed in a width direction, in a wrapping material
being fusible by heating, comprising:
a mounting table;
first movable projections;
a second movable projection;
an interfolding portion arranged outside of the width direction of the mounting table;
and
a side face heater adapted to heat the wrapping material to such a temperature as
fusible;
wherein the mounting table has a mounting portion for mounting the object thereon,
a width of which portion is substantially the same as that of the object;
wherein the mounting table is movable up and down, so that the mounting portion is
located upper than the top face of the interfolding portion at the upper position
where the table is located upward, and so that the mounting portion is located lower
than the top face of the interfolding portion at the lower position where the table
is located downward;
wherein the first projections are movable in the longitudinal direction along at least
one of the right and left side faces of the object, so as to move to interfold the
material protruded from the front and rear end faces toward the at least one of the
side faces;
wherein the second projection is movable in the thickness direction along the at least
one of the side faces of the object, so as to move to interfold the material protruded
from the top face toward the at least one of the side faces; and
wherein the side face heater is movable toward the at least one of the side faces
of the object mounted on the mounting table at the lower position.
13. The wrapping device as defined in claim 12 further comprising a support,
wherein the support is adapted to support the mounting table, thereby maintaining
the upper position;
the support having a knob;
operation of the knob releasing supporting by the support, thereby allowing the mounting
table to move to the lower position.
14. The wrapping device as defined in claim 12 or 13,
wherein in the case of making the mounting table move downward to be at the lower
position from the upper position so that the wrapping material protruded from the
bottom face and located above the interfolding portion is interfolded by passing through
the top face of the interfolding portion with the bottom face of the material mounted
on the mounting portion slanted relative to the top face of the interfolding portion.
15. The wrapping device as defined in one of claims 12 to 14,
wherein the second projection has a flat end, so that in the case of making the second
projection move to the mounting table, the end is slanted relative to the top edge
of the side face of the object mounted on the mounting table when the end passes through
the top edge.
16. The wrapping device as defined in one of claims 12 to 15,
wherein the first projections are formed at four places adjacent to opposite ends
in the longitudinal direction of the right side face and the left side face of the
object mounted on the mounting table and have operating portions adapted to operate
the first projections.
17. The wrapping device as defined in one of claims 12 to 16 further comprising:
a movable folder; and
a front face heater adapted to heat the wrapping material to such a temperature as
fusible;
wherein the mounting table has a front bottom step and a rear bottom step and forms
a receptacle with substantially the same length as the object between the front and
the rear bottom steps; and
wherein the folder is provided with a front top step and movable toward the mounting
table, so that the front top step is adapted to take its position facing to the front
bottom step in the thickness direction when the movable folder is moved toward the
mounting table,
so that the front face heater is adapted to be displaced between the front bottom
step and the front top step, thereby fusing the wrapping material of the front end
face.
18. The wrapping device as defined in claim 17 further comprising a frame holding the
second movable projection,
the frame and the movable folder being pivotable;
the mounting table being of rectangular shape;
pivot axes of the frame and the folder being arranged out of one of the sides of the
rectangular table and in parallel with the side.
19. The wrapping device as defined in one of claims 1 to 18,
wherein at least one of the front face heater and the side face heater is constituted
by an elastic material of cylindrical shape and a heating element embedded in the
elastic material.
20. A wrapping method using the wrapping device as defined in one of claims 1 to 10,
wherein the wrapping material has a width wider than that of the object to be wrapped,
and a length more than twice the total amount of the length and thickness of the object;
and comprising the steps of:
wrapping the material around the object to cover the top face, the rear end face,
and the bottom face therewith;
fusing the material by the front face heater with the front end face sealed with the
front bottom step and the front top step; and
fusing the material as interfolded at the right and left side faces.
21. A wrapping method using the wrapping device as defined in one of claims 11, 17, 18,
and 19,
wherein the wrapping material has a width wider than that of the object, and a length
more than twice the total amount of the length and thickness of the object; and comprising
the steps of:
mounting the material on the mounting table to cover the receptacle therewith, with
a first longitudinal end of the material on the front bottom step;
folding the material under the bottom face of the object by the front bottom step
and the rear bottom step after mounting the object on the material on the table so
as to engage with the receptacle of the table;
folding back the material to cover the top face of the object with a second longitudinal
end of the material moved to the front bottom step, whereupon folding the second end
by the front top step with the movable folder moved; and
wrapping the top and bottom faces and the front and rear end faces of the object with
the material by bonding the first end and the second end of the material by means
of the front side heater.
22. A wrapping method using the wrapping device as defined in one of claims 12 to 19,
wherein the wrapping material has a width wider than that of the object to be wrapped,
and a length more than twice the total amount of the length and thickness of the object;
and comprising the steps of:
bonding one longitudinal end and the other longitudinal end of the material so as
to cover the top and bottom faces and the front and rear end faces of the object with
the material;
interfolding the edges in the longitudinal direction of the right and left side faces
of the material inward by the first movable projections;
interfolding a top in the thickness direction of the right and left side faces of
the material inward by the second movable projection;
interfolding a bottom in the thickness direction of the right and left side faces
inward by moving the mounting table to the lower position; and
bonding by the side face heaters.