BACKGROUND OF THE INVENTION
Field of the Invention:
[0001] This invention relates to an air gun in the form of a model gun, and particularly
to the electronic control of an air gun that is suitable for performing control so
that the position of the piston after shooting returns to a specified position regardless
of whether shooting was single-shot mode or repeating mode.
Description of the Related Art:
[0002] An air gun in the form of a model gun that is patterned after an automatic rifle
is used as a toy or for shooting practice. Particularly, in the case of being used
for shooting practice, it is desired that the air gun have the same appearance and
be capable of being handled the same as a real gun. Prior art for this kind of air
gun has been disclosed in
Japanese Examined Patent Publication H7-43238.
[0003] In this prior art, by pulling the trigger, a motor drives a pump comprising a piston
and cylinder, and discharges compressed air though a discharge hole, while at the
same time a bullet is fed in synchronization with this, and that bullet is shot. In
this prior art, the mechanism that shoots the bullet is electrically powered so that
it can be driven by a motor, however, the bullet shooting mechanism is a mechanical
mechanism such as a cam. Also, switching between single-shot mode and repeating mode
is performed by a mechanical mechanism comprising a mechanical tappet arm or switching
lever. Moreover, the power to the motor is turned ON/OFF by a mechanical contact switch.
Also, in this prior art it is possible to switch between single-shot mode and repeating
mode by switching a lever, and in the case of repeating mode, the motor operates as
long as the trigger is pulled, and the series of operations related to repeating mode
are repeatedly performed, and by releasing the trigger, the operations stop.
[0004] In the aforementioned prior art, starting and stopping the shooting operation was
performed by turning ON/OFF a mechanical switch to the power supply of the motor,
so there was a problem in reliability in that defective operation due to burnt contacts
or incomplete contacting occurs easily. Also, switching between single-shot mode and
repeating mode is performed by a mechanism comprising a mechanical cam and lever,
so defective operation occurs easily due to wear or fatigue.
[0005] Moreover, in the repeating mode operation of this prior art, it was not possible
to control how many times the gun was shot.
[0006] Also, in this prior art, there was no way for checking whether or not there were
bullets in the magazine, and particularly during continuous shooting, even after the
last bullet was shot, there was a problem in that in a state of having no bullets,
useless blank shooting continued.
[0007] In this prior art, the trigger was released at arbitrary timing, so in accordance
to this, the motor also stopped at arbitrary timing. Therefore, there was a problem
in that the rotating shaft (sector gear) also stopped at an arbitrary position, and
stopped while still being meshed with the rack formed on the piston. The following
problems occur when the rotating shaft (sector gear) stops while still being meshed
with the rack:
- (1) The air gun is left for a long period of time in the stopped state with stress
still being applied to the rotating shaft and rack, which causes mechanical failure
of the deceleration mechanism and piston unit to occur.
- (2) The air gun is left for a long period of time in the stopped state when the spring
compressed. Therefore, the spring effect of the spring becomes weak.
- (3) The air gun is stopped with stress still being applied to the rotating shaft and
rack, so the meshing between the rotating shaft and rack cannot be easily released.
Therefore, it is not possible to easily open up the inside when performing internal
inspection such as during maintenance.
SUMMARY OF THE INVENTION
[0008] In order to solve the aforementioned problems, the object of the present invention
is to improve the reliability of the mechanical mechanism of the gun, prevent degradation
of the spring effect of the spring and make it possible to easily open the inside
of the gun to perform maintenance by performing control after any number of shootings
so that the rotating shaft (sector gear) and rack do not stop in the meshed state.
[0009] The invention according to a first claim of the invention is an air gun that uses
compressed air generated by a piston to shoot bullets, comprising: a means for detecting
an operation reference position of a drive system that drives the piston, and stopping
the operation of the drive system at a specified position when the operation reference
position is detected.
[0010] Also, the invention according to a second claim of the invention is an air gun that
uses compressed air generated by a piston to shoot bullets, comprising: a means for
detecting an operation reference position of a drive system that drives the piston,
and stopping the operation of the drive system when the operation reference position
is detected, so that it always returns to the starting position of the shooting operation.
[0011] Moreover, the invention according to a third claim of the invention is an air gun
having a cylinder and a piston that is housed inside the cylinder, and that uses air
that is compressed by the cylinder and piston to shoot bullets, and comprising: a
rack that is located so that it is integrated with the piston; a sector gear having
a toothed section on part of its circumference that meshes with the rack, and a non-toothed
section that does not mesh with the rack; a motor that drives the sector gear by way
of a deceleration-gear mechanism; a rotation-reference position that is located on
the sector gear; and a sensor that detects the rotation-reference position; where
when the sensor detects the rotation-reference position, power to the motor is turned
OFF; the sector gear stops at a position where the non-toothed section of the sector
gear faces the rack; and the piston always returns to the starting position of the
shooting operation.
[0012] The invention according to a fourth claim of the invention is the air gun of claim
3 wherein detection of the rotation-reference position is performed by a photo detector
detecting a hole for the rotation-reference position formed on part of the drive system.
[0013] Also, the invention according to a fifth claim of the invention is the air gun of
claim 4 wherein the detection signal from the photo detector is input to a microcomputer,
and when the rotation-reference position is detected, the microcomputer generates
and outputs an OFF signal for the motor that turns OFF the power to the motor.
[0014] Moreover, the invention according to a sixth claim of the invention is the air gun
of any of the claims 3 to 5 wherein the drive power supply of the motor comprises:
a battery, motor, and MOS-FET that turns the power from the battery ON/OFF.
[0015] The invention according to a seventh claim of the invention is an air gun comprising:
a piston that is housed inside a cylinder; a spring that applies a force to the piston
in the direction of a cylinder head that is located on one end of the cylinder; a
rack that is fastened to the bottom of the piston so that it is integrated with the
rack; a sector gear having a toothed section formed around its circumference that
meshes with the rack, and a non-toothed section that does not mesh with the rack,
and when the toothed section is meshed with the teeth of the rack, moves the rack
against the force of the spring in a direction opposite that of the cylinder head;
a motor that drives and rotates the sector gear; a rotation-reference-position-detection
hole for detecting a rotation-reference position of the sector gear; a sensor that
detects the rotation-reference-position-detection hole; and a method of cutting off
the power to the motor when the sensor detects the rotation-reference-position-detection
hole; wherein by having the rotation-reference-position-detection hole rotate to a
specified position from the detected position so that the non-toothed section of the
sector gear stops at a position that faces the rack, the spring force moves the piston
in the direction of the cylinder head, and air that is compressed between a piston
head located on the piston and the cylinder head is discharged from a center hole
in the cylinder head in the direction of the barrel, and shoots a bullet through the
barrel.
[0016] Also, the invention according to an eighth embodiment of the invention is the air
gun of claim 1 or claim 2 wherein when the operation reference position is detected
and the air gun is in the shooting stopped state, it is possible to open the gun body
of the air gun around a hinge, so that it is possible to see at least part of the
piston and the sector gear.
[0017] Moreover, the invention according to a ninth embodiment of the invention is the air
gun of any one of the claims 3 to 7 wherein when the operation reference position
is detected and the air gun is in the shooting stopped state, it is possible to open
the gun body of the air gun around a hinge, so that it is possible to see at least
part of the piston and the sector gear.
[0018] The invention according to a tenth embodiment of the invention is a control method
for an air gun that uses compressed air generated by a piston to shoot bullets that:
detects an operation reference position of a drive system that drives the piston,
and stops the operation of the drive system at a specified position when the operation
reference position is detected.
[0019] Also, the invention according to an eleventh embodiment of the invention is a control
method for an air gun that uses compressed air generated by a piston to shoot bullets,
that: detects an operation reference position of a drive system that drives the piston,
and stops the operation of the drive system when the operation reference position
is detected, so that it always returns to the starting position of the shooting operation.
[0020] Moreover, the invention according to a twelfth embodiment of the invention is a control
method for an air gun having a cylinder and a piston that is housed inside the cylinder,
and that uses air that is compressed by the cylinder and piston to shoot bullets,
and comprising: a rack that is located so that it is integrated with the piston; a
sector gear having a toothed section on part of its circumference that meshes with
the rack, and a non-toothed section that does not mesh with the rack; a motor that
drives the sector gear by way of a deceleration-gear mechanism; a rotation-reference
position that is located on the sector gear; and a sensor that detects the rotation-reference
position; and that when the sensor detects the rotation-reference position, turns
OFF power to the motor; stops the sector gear at a position where the non-toothed
section of the sector gear faces the rack; and always returns the piston to the starting
position of the shooting operation.
[0021] The invention according to a thirteenth embodiment of the invention is the control
method for an air gun of claim 12 that performs detection of the rotation-reference
position by a photo detector detecting a hole for the rotation-reference position
formed on part of the drive system.
[0022] Also, the invention according to a fourteenth embodiment of the invention is the
control method for an air gun of claim 13 that inputs the detection signal from the
photo detector to a microcomputer, and when the rotation-reference position is detected,
the microcomputer generates and outputs an OFF signal for the motor that turns OFF
the power to the motor.
[0023] Moreover, the invention according to a fifteenth embodiment is a control method of
an air gun comprising: a piston that is housed inside a cylinder; a spring that applies
a force to the piston in the direction of a cylinder head that is located on one end
of the cylinder; a rack that is fastened to the bottom of the piston so that it is
integrated with the rack; a sector gear having a toothed section formed around it
circumference that meshes with the rack, and a non-toothed section that does not mesh
with the rack, and when the toothed section is meshed with the teeth of the rack,
moves the rack against the force of the spring in a direction opposite that of the
cylinder head; a motor that drives and rotates the sector gear; a rotation-reference-position-detection
hole for detecting a rotation-reference position of the sector gear; a sensor that
detects the rotation-reference-position-detection hole; and a means for cutting off
the power to the motor when the sensor detects the rotation-reference-position-detection
hole; and performs control so that by having the rotation-reference-position-detection
hole rotate to a specified position from the detected position so that the non-toothed
section of the sector gear stops at a position that faces the rack, the spring force
moves the piston in the direction of the cylinder head, and air that is compressed
between a piston head located on the piston and the cylinder head is discharged from
a center hole in the cylinder head in the direction of the barrel, and shoots a bullet
through the barrel.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024]
Fig. 1 shows the air gun in the form of a model gun of this invention that is patterned
after an automatic rifle.
Fig. 2 is a drawing showing the shooting control unit of the invention.
Fig. 3 is an enlarged view of the control circuit of the invention.
Fig. 4 is a drawing showing section A-A of Fig. 3.
Fig. 5 is a drawing showing the electronic-control circuit of the invention.
Fig. 6 is a drawing explaining the operation of the invention from setting a bullet
until the bullet is shot.
Fig. 7 is a drawing showing the control block of the electronic-control circuit of
the invention.
Fig. 8 is a drawing showing the control circuit shown in Fig. 7 shown in more detail.
Fig. 9 is a flowchart of control performed for the single-shot mode operation of the
invention.
Fig. 10 is a drawing showing the open gun body of the invention.
Fig. 11 is a flowchart of control performed for the repeating mode operation of the
invention.
Fig. 12 is a flowchart of control performed for N-repeating mode operation of the
invention.
Fig. 13 is a flowchart of control performed for the single-shot mode operation of
the invention.
Fig. 14 is a flowchart of control performed when switching between the single-shot
modes and repeating mode operations of the invention.
Fig. 15 is a flowchart of control performed when switching among the single-shot mode,
repeating mode and N-repeating mode operations of the invention.
Fig. 16 is another flowchart of control performed when switching among the single-shot
mode, repeating mode and N-repeating mode operations of the invention.
Fig. 17 is yet another flowchart of control performed when switching among the single-shot
mode, repeating mode and N-repeating mode operations of the invention.
Fig. 18 to Fig. 20 are yet another flowchart of control performed when switching among
the single-shot mode, repeating mode and N-repeating mode operations of the invention.
Fig. 21 is a flowchart of the control performed when counting the number of shootings
in the single-shot mode operation of the invention.
Fig. 22 is a flowchart of the control performed when counting the number of shootings
in the single-shot mode, repeating mode and N-repeating mode operations of the invention.
Fig. 23(a), Fig. 23(b) and Fig. 23(c) are a front view, top view and left side view
of the gun magazine of the invention, respectively.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0025] Fig. 1 shows an air gun in the form of a model gun that is patterned after an automatic
rifle.
[0026] First, each part of the air gun shown in Fig. 1 will be explained. In the figure,
1 is the air gun body, 21 is a cylindrical barrel through which a bullet passes when
being shot, and 3 is a trigger that is pulled when shooting the bullet. Also, 4 is
a magazine, 5 is a gun grip, 6 is a gun stock, 7 is a hand-guard liner, 8 is a hand
carry and 9 is a hinge.
[0027] As shown in Fig. 23, the magazine 4 is constructed so that a plurality of bullets
19 are stored inside it (details of the inside are not shown), and a spring feeds
the bullets 19 from a feed hole 59 that is located on the top surface of the magazine
4. On the side surface of the magazine 4 there is a bullet-detection lever 58 that
protrudes from the frame 60 and detects whether or not there are any bullets 19, and
when there are bullets in the magazine 4, the bullet-detection lever 58 moves upward,
and where there are no bullets, it moves downward. This bullet-detection lever 58
comes in contact with the pressure member of a bullet-detection switch that is shown
by the dashed line in Fig. 23, and it is possible for the bullet-detection switch
41 shown in Fig. 3 to detect whether or not there are any bullets in the magazine
4 according to the movement of the bullet-detection lever 58. In other words, the
pressure member 42 of the bullet-detection switch is pressed downward by a spring
(elastic member not shown in the figure), and when the bullet-detection lever 58 moves
upward, it is pressed upward against the spring force by the bullet-detection lever
58, however when the bullet-detection lever 58 moves downward, the pressure member
42 of the bullet-detection switch is pressed downward by the spring force, and this
presses the contact of the bullet-detection switch 41 downward and closes the contact.
The ON/OFF signal from the contact of the bullet-detection switch 41 is input to the
control circuit, and is used to perform control for preventing blank shooting described
later.
[0028] Also, as will be described later, with the air gun of this invention, it is possible
to open the gun body 1 using the hinge 9 as a rotating shaft as shown in Fig. 10,
and perform internal maintenance.
[0029] Fig. 2 shows the inside of the gun body by a cut away view of the control section
that controls bullet shooting. In the figure, 10 is a cylinder that houses a piston
12 inside, 11 is a cylinder head that is located on one end of the cylinder 10 and
in which a continuous hole 57 is formed though which pressurized air can pass, 12
is a piston that moves back and forth inside the cylinder 10, and 13 is a piston head
that is located on one end of the piston 12. Also, 14 is an O-ring that is located
around the outside of the piston head 13 so that air cannot leak to the side of the
piston 12 from an air space 62 between the piston head 13 and cylinder head 11 that
are surrounded by the cylinder 10. Moreover, 15 is a spring that presses the piston
12 toward the left side, 16 is a piston-movement-restriction member that restricts
the piston 12 from freely rotating around the center axis of the cylinder 10 in order
that a rack 18 can mesh properly with a sector gear 25, 17 is center rod that is located
so that the spring 15 is located in line with the center axis of the piston 12, 18
is a rack that is located on the bottom of the piston 12 and meshes with the teeth
33 of the sector gear 25, 19 is a bullet, 20 is a chamber in which that bullet 19
is fed, 21 is a cylindrical barrel through which a shot bullet 19 passes, 22 is a
motor that drives and rotates the sector gear 25, 23 is a motor shaft, and 24 is a
deceleration gear. The operation of these parts indicated by reference numbers 10
to 25 will be described later.
[0030] In the figure, 47 is an electronic-control circuit that comprises a microcomputer
49 and other electronic parts. Also, 27 is a battery that is used as the drive power
source for the motor 22, and is the control power source for the electronic-control
circuit 47. Moreover, 28 is a motor-power-supply-control unit that turns the motor
ON/OFF according to an ON/OFF instruction from the microcomputer 49, and turns ON/OFF
the power supplied to the motor 22 from the battery 27. There is a switch in the motor-power-supply-control
unit 28, and taking into consideration the controllability and life of the switch,
a semiconductor switch is used for this switch, and particularly in this invention,
power saving is taken into consideration, so an MOS-FET (MOS field-effect transistor)
is used. In the figure, 29 and 30 are power lines for supplying power to the motor
22 from the battery 27. Also, 31 is a control line that transmits an ON/OFF signal
from the electronic-control unit 47 to the motor-power-supply-control unit 28. Moreover,
32 is a control-circuit-housing case that houses the deceleration mechanism, which
rotates the sector gear 25 to decelerate the rotation from the motor 22, and the electronic-control
unit 47.
[0031] Fig. 3 is an enlarged view of the control circuit portion.
[0032] In Fig. 3, 33 is the toothed section of the sector gear 25, and 34 is the non-toothed
section of the sector gear 25. The sector gear 25 has a toothed section 33 and non-toothed
section 34 in this way, and the toothed section 33 meshes with the rack 18. When the
rack 18 is in a position that faces the non-toothed section, the piston 12 becomes
free from the sector gear 25 and is pressed toward the side of the cylinder head by
the pressure of the spring 15. In the figure, 35 is a first printed circuit board
for the control circuit on which the electronic-control circuit 47 is located, and
36 is a second printed circuit board for the control circuit. Also, 37 is a trigger
switch, and this trigger switch 37 is turned ON by pulling the trigger 3. Moreover,
38 is signal line for transmitting signals between the first printed circuit board
35 for the control circuit and second printed circuit board 36 for the control circuit,
and as shown in Fig. 5, is a conductor having enough strength for maintaining the
position and shape of the first printed circuit board 35 for the control circuit and
second printed circuit board 36 for the control circuit. In the figure, 39 is a photodiode
that is paired with a phototransistor 44, and they form a photo detector for detecting
the rotation reference position of the sector gear 25. Also, 40 is a hole for detecting
the rotation reference position of the sector gear. Moreover, 41 is a bullet-detection
switch for detecting whether or not there are any bullets 19 in the magazine 4. In
the figure, 42 is a pressure member for the bullet-detection switch. When there are
bullets 19 in the magazine 4, the bullet-detection lever 58 described above presses
the pressure member 42 of the bullet-detection switch upward, and turns the bullet-detection
switch 41 to the OFF state, and when there are no more bullets 19 in the magazine
4, the bullet-detection lever 58 moves downward, and a spring (elastic member not
shown in the figure) presses the pressure member 42 of the bullet-detection switch
downward and turns the bullet-detection switch 41 to the ON state. In the figure,
43 is a first connector mounted on the first printed circuit board 35 for the control
circuit, and it is connected to a signal line from a selector switch 51 to be described
later.
[0033] Fig. 4 is a sectional view of the section A-A of Fig. 3. In the figure 44 is a phototransistor
and it is paired with the photodiode 39 to form a photo detector that detects the
rotation reference position of the sector gear 25. As shown in Fig. 4, the photodiode
39 and phototransistor 44 face each other with the sector gear 25 in the middle, and
the sector gear 25 is capable of rotating between the photodiode 39 and phototransistor
44, and when positioned at the position of the rotation reference position of the
hole 40 shown in Fig. 3 for detecting the rotation reference position of the sector
gear 25, light from the photodiode 39 passes through the hole 40 for detecting the
rotation reference position and is received by the phototransistor 44.
[0034] In the figure, 45 and 46 are installation holes for attaching the control-circuit-housing
case 32 to the gun body 1. Here, 47 indicates the electronic-control circuit.
[0035] Fig. 5 shows the external appearance of the electronic-control circuit 47. In the
figure 48 is a second connector that connects to the signal line that controls the
motor-power-supply-control unit 28. Also, 49 is a microcomputer. The microcomputer
49 is mounted on this electronic-control circuit 47, and it controls the shooting
operation to be described later. Also mounted are the trigger switch 37, photodiode
39, phototransistor 44, bullet-detection switch 41, first connector 43, etc.
[0036] Fig. 5(a) is a bird's eye view of the overall electronic-control circuit 47. Fig.
5(b) is a front view as seen from the left front of Fig. 5(a), and Fig. 5(c) is a
view as seen from the direction of the arrow B in Fig. 5(b). The electronic-control
circuit 47 is positioned by fitting the side of the first printed-circuit board 35
and second printed-circuit board 36 for the control circuit in a groove 55 formed
in the sidewall of the control-circuit-housing case 32 so that it slides in the groove
55. This positioning is important in order to set the relative positions of the photodiode
39, phototransistor 44 and sector gear 25.
[0037] Next, the bullet shooting operation will be explained. Fig. 6 is a drawing for explaining
the operation from after the bullet 19 is set until it is shot.
[0038] In Fig. 6, the cylinder 10 comprises a cylinder head 11 on its right end section,
and a piston 12 that fits inside it. A rack 18 is formed on the bottom section of
the piston 12, and it is such that it meshes with the toothed section 33 of the sector
gear 25. Also, one end of a spring 15 comes in contact with the bottom end 61 of the
cylinder and is arranged so that the other end presses the piston head 13 toward the
right. The piston head 13 is formed on the right end section of the piston 12, and
when shooting a bullet 19, air in a space 62 surrounded by the cylinder 10, piston
head 13 and cylinder head 11 is pushed outward in the direction of the barrel 21 from
a center hole 57 in the cylinder head 11. The sector gear 25 is driven so that it
decelerates the rotation of the motor 22 by way of a bevel gear on the tip end of
the motor shaft 23 and a deceleration gear 24.
[0039] Fig. 6(a) shows the state immediately after the sector gear 25 meshes with the rack
18, and shows the state immediately before the piston 12 begins moving to the left.
In Fig. 6 the sector gear 25 rotates to the left. At this time, a bullet 19 is supplied
from the magazine 4 (not shown in the figure) and is set inside the chamber 20 that
is located between the cylinder head 11 and barrel 21. Also, a photodiode 39 and phototransistor
44 are located as shown in Fig. 6(a). At this time, a hole 40 for detecting the rotation
reference position of the sector gear 25 is located as shown in Fig. 6(a), so the
rotation reference position of the section gear 25 is not detected.
[0040] Fig. 6(b) shows the state of the sector gear 25 meshed with the rack 18, and furthermore
shows the state of the sector gear 25 rotated against the pressure of the spring 15.
At this time, the piston 12 moves to the left and a space 62 is formed between it
and the cylinder head 11, and air indicated by the dashed arrow 56 is supplied to
this space 62. It is not shown in Fig. 6, however, there is a check valve on the piston
head 13, and when the piston 12 moves to the left side, air is supplied through this
check valve as shown by the dashed arrow 56 in Fig. 6(b). The check valve (not shown
in the figure) on the piston head 13 operates so that air is prevented from flowing
when the piston 12 moves to the right (see Fig. 6(d)).
[0041] Fig. 6(c) shows the state when the meshing between the sector gear 25 and the rack
18 has reached the end position, and is the state immediately before the sector gear
25 rotates beyond this point and the toothed section 33 no longer meshes with the
toothed section of the rack 18. Also, at this time, the hole 40 for detecting the
rotation reference position of the sector gear 25 rotates to the photo detector position
that is formed by the photodiode 39 and phototransistor 44, and this photo detector
detects the rotation reference position of the sector gear 25. When a motor OFF signal
for stopping the motor 22 is sent from the electronic-control circuit 47 to the motor-power-supply-control
unit 28 according to this detection signal of the rotation reference position, the
power to the motor 22 is turned OFF, and the motor decelerates and stops. When this
happens, the sector gear 25 rotates a little due to the inertia of the motor 22, deceleration-gear
mechanism and friction loss and stops. How much it rotates before it stops is determined
according to the relationship of the actual construction, so in Fig. 6(c) how to show
the positional relationship between the toothed section 33 of the sector gear 25 and
the hole 40 for detecting the rotation reference position is difficult to find accurately
by calculation, so it is set experimentally.
[0042] Fig. 6(d) shows the state where the sector gear 25 has stopped in this way. At this
time, the non-toothed section 34 of sector gear 24 faces the rack 18, and is in a
state where the sector gear 25 does not mesh with the rack 18 and is separated, and
the piston 12 is released from being pressed by the sector gear 25 and rack 18, and
is pressed toward the right by the pressure force of the spring 15. At this time,
the air in the space 62 between the piston head 13 and the cylinder head 11 is compressed,
and is discharged with great force from the center hole 57 in the cylinder head 11
in the direction of the barrel 21. This pushes the bullet 19 with great energy in
the right direction through the barrel 21, and the bullet 19 is shot.
[0043] When the rotation reference position of the sector gear 25 is detected and the shooting
operation is stopped in this way, it is possible to always stop the non-toothed section
34 of the sector gear 25 so that it faces the rack 18. Also, the piston 12 always
returns to the starting position of the shooting operation.
[0044] Even though the rotation reference position of the sector gear 25 is detected as
shown in Fig. 6(c), if the motor OFF signal for stopping the motor 22 is not sent
from the electronic-control circuit 47 to the motor-power-supply-control unit 28,
operation continues and the operation shown in Fig. 6 is repeated, and the shooting
operation is performed.
[0045] Next, the construction of the electronic-control circuit 47 that controls the repeating
mode operation will be explained.
[0046] Fig. 7 shows the control blocks of the electronic-control circuit 47. In the figure,
49 is a microcomputer. Signals from the bullet-detection switch 41, signals from the
trigger switch 37, signals from the single-shot mode /repeating mode and single-shot
mode /N-repeating mode switch 52 and selector switch 51, and rotation-reference-position-detection
signals from the rotation-reference-position-detection unit 50 of the sector gear
25 are input to the microcomputer 49, and it outputs a motor ON/OFF signal to the
motor-power-supply-control unit 28 by way of an amplifier 53. In the figure, 43 and
48 described above indicate connectors. When a motor ON signal is output from the
microcomputer 49, the semiconductor switch of the motor-power-supply-control unit
28 is turned ON, and the voltage from the battery 27 is applied to the motor by way
of the power-supply-control unit 28, and the motor 22 operates when power is supplied,
however, when a motor OFF signal is output from the microcomputer 49, power from the
battery 27 is cut off by the power-supply-control unit 28 and the motor 22 stops.
Also, in the figure, 50 is a rotation-reference-position-detection unit that comprises
a photo detector made up of the photodiode 39, phototransistor 44, and the sector
gear 25. A detailed explanation of the operation of the microcomputer 48 will be given
later with reference to the flowcharts given in Fig. 9 on.
[0047] Fig. 8 will be used to explain the construction of the electronic-control circuit
47 in more detail.
[0048] In Fig. 8, 49 is a microcomputer, and it operates according to a control voltage
Vcc that is generated from a battery. Light that is emitted from the photodiode 39
passes through the hole 40 for detecting the rotation reference position of the sector
gear 25 and is received by the phototransistor 44. The output from the phototransistor
44 is amplified by an operational amplifier 54 and input to the microcomputer 49.
When light emitted from the photodiode 39 passes through the hole 40 for detecting
the rotation reference position of the sector gear 25 and is received by the phototransistor
44, the phototransistor 44 is turned ON, and the output from the operational amplifier
54 also changes, and a rotation-reference-position-detection signal is obtained.
[0049] A contact signal from the trigger switch 37 is input to the microcomputer 49, making
it possible to detect whether the trigger 3 has been pulled. Also, a contact signal
from the bullet-detection switch 41 is input, making it possible to detect whether
there are any bullets 19 in the magazine 4.
[0050] Also, the single-shot mode /repeating mode and single-shot mode /N-repeating mode
switch 52 is constructed so that it is possible to insert a jumper wire on the printed-circuit
board of the control circuit. For example, depending on whether a jumper wire has
been inserted in the switch 52, when a jumper wire has been inserted, single-shot
mode /repeating mode is designated, and when a jumper wire is not inserted, it is
possible to switch so that single-shot mode /N-repeating mode is designated. Needless
to say, distinguishing between single-shot mode /repeating mode and single-shot mode
/N-repeating mode according to the state of the jumper wire can be performed opposite
that of the example described above.
[0051] In the figure, 51 is a selector switch and is a 3-point switch. This switch can switch
to each respective contact position, 'single-shot mode ', 'repeating mode' and 'safety'.
Here, when 'safety' is selected, the shooting operation is not performed even when
the trigger 3 is pulled.
[0052] Also, 53 is an amplifier that amplifies the motor ON/OFF signal that is output from
the microcomputer 49. The output from the amplifier 53 is input to the gate of the
MOS-FET of the motor-power-supply-control unit 28. The MOS-FET functions as a switch
that switches the motor 22 voltage ON/OFF. Therefore, when the MOS-FET is turned ON
by the motor ON signal from the microcomputer 49, voltage is applied to the motor
22 and power is supplied from the battery 27 causing the motor 22 to operate. Also,
by turning OFF the MOS-FET in accordance to a motor OFF signal from the microcomputer
49, power from the battery 27 is cut off and the motor 22 stops operating. A deceleration
gear 24 is formed on the output shaft of the motor 22, and it rotates and drives the
sector gear 25.
(First Embodiment of Control)
[0053] Next, control flowcharts will be used to explain the bullet shooting control in detail.
[0054] Fig. 9 shows a first embodiment of control, and is a flowchart showing control of
the single-shot mode operation.
[0055] First, control is started in step 100, and in step 101 a check is performed to determine
whether the trigger switch 37 has been pressed. When the trigger switch 37 has not
been pressed, a watchdog timer WDT is cleared in step 102, and operation returns to
step 101.
[0056] When the microcomputer 49 is operating properly, this watchdog timer WDT is periodically
reset in order that an error signal is not output, however, when the microcomputer
49 is not operating properly, the watchdog timer WDT is no longer reset periodically,
but outputs an error signal and stops operation by causing a safety apparatus to function,
etc. The timer value of the watchdog timer WDT is set to 1000 ms for example when
the power to the microcomputer 49 is initially turned ON. The technology for a watchdog
timer is well known, so an explanation of it will be omitted here.
[0057] In step 101, when it is detected that the trigger switch 37 has been pressed, a check
is performed in step 103 to determine whether there is a bullet in the magazine 4.
This check is executed by inputting the signal from the bullet-detection switch 41
to the microcomputer 49 and determining whether the signal is ON or OFF. When there
is a bullet 19 in the magazine 4, the bullet-detection switch 41 is pressed upward
by the pressure member 42 for the pressure-detection switch, and turns the bullet-detection
switch 41 OFF.
[0058] In step 103, when it is detected that there are no bullets 19 in the magazine 4,
the operation advances to step 104 and the power to the motor 22 is turned OFF. At
this time, the microcomputer 49 outputs a motor OFF signal to the signal amplifier
53, and the amplifier 53 amplify the signal and send it to the motor-power-supply-control
unit 28. The motor-power-supply-control unit 28 receives this signal, and by a switch
cuts off the power that is supplied from the battery 27 to a motor 22. A semiconductor
switch can be used for the switch of the motor-power-supply-control unit 28. A bipolar
transistor can be used as the semiconductor switch, however, from the aspect of conserving
energy, it is preferred that a MOS-FET be used. By using a MOS-FET (MOS field-effect
transistor) it is possible to lengthen the life of the battery 27.
[0059] Next, operation advances to step 105, and after waiting a wait time of 20 ms, returns
to step 101. This wait time is used to stabilize control, and is not limited to 20
ms.
[0060] In step 103, when it is detected that there are bullets 19 in the magazine 4, operation
advances to step 106 and the motor power is turned ON. At this time, the microcomputer
49 outputs the motor-power ON signal to the signal amplifier 53, and the amplifier
53 amplifies the signal and sends it to the motor-power-supply-control unit 28. The
motor-power-supply-control unit 28 receives the signal and turns the MOS-FET signal
ON, and supplies power from the battery 27 to the motor 22. From this, the motor 22
starts operating and rotates the sector gear 25 by way of a deceleration mechanism
such as a deceleration gear 24.
[0061] Next, in step 107, a check is performed to determine whether the rotation reference
position of the sector gear 25 was detected. The rotation reference position is detected
when the hole 40 for detecting the rotation reference position of the sector gear
25 passes the position where a photo detector formed by a photodiode 39 and phototransistor
44 is located, and light that is emitted from the photodiode 39 passes through the
hole 40 for detecting the rotation reference position of the sector gear 25 and is
received by the phototransistor 44, and then this signal is amplified by an operational
amplifier 54 and input to the microcomputer 49. When the photo detector is not in
the position of the hole 40 for detecting the rotation reference position of the sector
25, the phototransistor 44 does not receive light, so the rotation-reference-position-detection
signal is not input to the microcomputer 49. As the motor 22 begins to operate, it
is located in a rotation position as shown in Fig. 6(d) or Fig. 6(a) just before the
sector gear 25 meshes with the rack 18, and since the photo detector is not in the
position of the hole 40 for detecting the rotation reference position, the rotation
reference position of the sector gear 25 is not detected. When the rotation reference
position of the sector gear 25 is not detected, operation returns to step 106, and
step 106 and step 107 are repeated until the rotation reference position of the sector
gear 25 is detected.
[0062] In step 107, when the rotation reference position of the sector gear 25 is detected,
operation advances to step 108, and a signal is output to turn the motor power OFF.
At this time, the hole 40 for detecting the rotation reference position of the sector
gear 25 is located in the position of the photo detector as shown in Fig, 6(c). At
this time, the microcomputer 49 outputs the motor OFF signal to the signal amplifier
53, and the amplifier 53 amplifies the signal and sends it to the motor-power-supply-control
unit 28. The motor-power-supply-control unit 28 receives this signal, and by way of
a power switch, cuts off the power being supplied from the battery to the motor 22.
[0063] The motor 22 whose power is cut off does not immediately stop, but due to inertia
rotates a certain amount to a position as shown in Fig. 6(d) and then stops. It is
important that the stopped position of the sector gear 25 be a position where it does
not mesh with the rack 18. Taking into consideration performing maintenance of the
gun, it is preferred that construction be such that the gun body 1 can be opened by
rotating it around the hinge 9 as shown in Fig. 10 so that the inside can be inspected,
and with this invention, it is possible to stop the sector gear 25 in a position so
that it does not mesh with the rack 18, so the gun can be easily opened as shown in
Fig. 10. In the state where the sector gear 25 meshes with the rack 18, stress is
applied to the sector gear 25 and rack 18, so the gun cannot be easily opened, however
in this embodiment, this kind of state can be avoided.
[0064] The amount of rotation from after the rotation reference position of the sector gear
25 has been detected until the motor 22 stops changes according to the motor 22 inertia,
friction loss of the gear mechanism, etc., however, the amount of rotation is determined
to the extent that the motor 22 inertia or friction loss of the gear mechanism is
determined, so the amount of rotation can be measured using a test apparatus, and
the hole 40 for detecting the rotation reference position can be adjusted so that
the sector gear 25 stops in a position where it does not mesh with the rack 18. Also,
the stopped position changes depending on fluctuation in voltage from the battery
27, however, by detecting the battery 27 voltage and using a safety apparatus that
stops operation when the voltage drops below a threshold value, it is possible to
further keep the fluctuating range of the stopped position to a minimum. In regards
to voltage drop of the battery 27 voltages, it is possible to install a display that
will indicate that the battery 27 needs recharging just before or just when the battery
voltage reaches the threshold value.
[0065] In step 108, after a signal is output to turn the motor power OFF, operation advances
to step 109 and a check is performed to determine whether the trigger switch 37 is
ON. When the trigger switch 37 is ON, operation advances to step 110 and the watchdog
timer is reset, after which operation returns to step 109.
[0066] In step 109, when it is detected that the trigger switch 37 is OFF, operation advances
to step 105, and after waiting a wait time of 20 ms, operation returns to step 101
and the operation described above continues.
[0067] With the operation shown in the flowchart described above, it is possible to perform
the single-shot mode operation by pulling the trigger 3 one time, and so that the
single-shot mode operation is performed in the same way the next time the trigger
3 is pulled, it is possible to perform the single-shot mode operation of shooting
one bullet each time the trigger 3 is pulled one time.
[0068] With this embodiment, single-shot mode operation is stopped by detecting the rotation
reference position of the sector gear 25, so it is possible to stop operation at a
position where the sector gear 25 does not mesh with the rack 18. Therefore, it is
possible to easily open the gun body 1 as shown in Fig. 10 and easily perform internal
maintenance. Also, since it is possible to stop operation at a position where the
sector gear 25 does not mesh with the rack 18, a state in which no stress is applied
to the spring 15 is possible when storing the gun, and thus it is possible to suppress
degradation of the elastic force of the spring 15. Moreover, since it is possible
to stop operation at a position where the sector gear 25 does not mesh with the rack
18, a state in which no undesirable stress is applied to the rack 18 or piston 12
when storing the gun is possible, and thus it is possible to improve reliability of
the deceleration mechanism or piston unit. Also, with this embodiment, it is possible
to stop operation as soon as there are no more bullets 19 in the magazine 4, so there
is no unnecessary blank shooting operation.
(Second Embodiment of Control)
[0069] Fig. 11 shows a second embodiment of control, and is a flowchart of the control for
the repeating mode operation.
[0070] First, control is started in step 120, and in step 121 a check is performed to determine
whether the trigger switch 37 is pressed. When the trigger switch 37 is not being
pressed, then in step 122 a watchdog timer WDT is cleared and operation returns to
step 121.
[0071] In step 121, when it is detected that the trigger switch 37 is being pressed, then
in step 123 a check is performed to determine whether there are bullets 19 in the
magazine 4. This check is executed by inputting a signal from the bullet-detection
switch 41 to the microcomputer 49 and checking whether the signal is ON or OFF. When
there are bullets 19 in the magazine 4, the pressure member 42 for the bullet-detection
switch pushes the bullet-detection switch 41 upward so that the switch is OFF.
[0072] In step 123 when it is detected that there are no bullets 19 in the magazine 4, operation
advances to step 124 and the power to the motor 22 is turned OFF. At this time, the
microcomputer 49 outputs a motor-OFF signal to the signal amplifier 53, and the amplifier
53 amplifies the signal and sends it to the motor-power-supply-control unit 28. The
motor-power-supply-control unit 28 receives the signal, and by way of a MOS-FET, cuts
off the power that is supplied to the motor 22 from the battery 27.
[0073] Next, operation advances to step 125, and after waiting a wait time of 20 ms, operation
returns to step 121. This wait time is for stabilizing control and is not limited
to 20 ms.
[0074] In step 123 when it is detected that there are bullets 19 in the magazine 4, operation
advances to step 126 and the power to the motor is turned ON. At this time, the microcomputer
49 outputs a motor-ON signal to the signal amplifier 53, and the amplifier amplifies
the signal and sends it to the motor-power-supply-control unit 28. The motor-power-supply-control
unit 28 receives the signal, and turns ON the MOS-FET to supply power from the battery
27 to the motor 22. By doing this, the motor 22 begins to operate and turns the sector
gear 25 by way of a deceleration mechanism comprising the motor shaft 23 and deceleration
gear 24.
[0075] Next, in step 127 a check is performed to determine whether the rotation reference
position of the sector gear 25 has been detected. When the rotation reference position
of the sector gear 25 has not been detected, operation returns to the beginning of
step 127, and step 127 is repeated until the rotation reference position of the sector
gear 25 is detected.
[0076] In step 127, when the rotation reference position of the sector gear 25 is detected,
operation advances to step 128, and in step 128 when the trigger switch 37 is not
ON, operation advances to step 129 and outputs a signal to turn the motor power OFF.
At this time, the hole 40 for detecting the rotation reference position of the sector
gear 25 is located in the position of the photo detector as shown in Fig, 6(c). At
this time, the microcomputer 49 outputs a motor-OFF signal to the signal amplifier
53, and the amplifier 53 amplifies the signal and sends it to the motor-power-supply-control
unit 28. The motor-power-supply-control unit 28 receives the signal, and by way of
a power switch, cuts off the power that is supplied to the motor 22 from the battery
27.
[0077] In step 129, after outputting a signal to turn the motor power OFF, operation advances
to step 125, and after waiting a wait time of 20 ms, operation advances to step 121
and the operation described above continues.
[0078] In step 128, when the trigger switch 37 is ON, operation advances to step 130, and
a check is performed to determine whether there are any bullets 19 in the magazine
4. When it is detected that there are bullets 19 in the magazine 4, operation advances
to step 131, the watchdog timer WDT is cleared, and operation returns to step 127.
[0079] In step 130, when it is detected that there are no bullets 19 in the magazine 4,
operation advances to step 129 and turns the power to the motor 22 OFF. In step 129,
after outputting a signal to turn the motor power OFF, operation advances to step
125, and after waiting a wait time of 20 ms, operation returns to step 101, after
which the operation described above continues.
[0080] With this embodiment, it is possible to shoot bullets 19 continuously while the trigger
3 is pulled, and by releasing the trigger 3 to stop the shooting operation, after
the trigger 3 is released, the rotation reference position of the sector gear 25 is
detected and the stop operation starts. Therefore, the final stopped position of the
repeating mode operation can be controlled with good precision in the same was as
in the single-shot mode operation of the first embodiment, and it is possible to always
have the sector gear 25 stop in a state where it does not mesh with the rack 18.
[0081] Therefore, as in the first embodiment, it is possible to easily open the gun body
1 as shown in Fig. 10, and to easily perform internal maintenance. Also, it is possible
to stop operation at a position where the sector gear 25 does not mesh with the rack
18, so when storing the gun, a state in which there is no stress applied to the spring
15 is possible, and thus it is possible to suppress degradation of the elastic force
of the spring 15. Moreover, since it is possible to stop operation at a position where
the sector gear 25 does not mesh with the rack 18, a state in which no undesirable
stress is applied to the rack 18 or piston 12 when storing the gun is possible, and
thus it is possible to improve reliability of the deceleration mechanism or piston
unit. Also, with this embodiment, it is possible to stop operation as soon as there
are no more bullets 19 in the magazine 4, so there is no unnecessary blank shooting
operation.
(Third embodiment of control)
[0082] Fig. 12 shows a third embodiment of control, and is a flowchart for N-repeating mode
control that is performed when performing the repeating mode operation N times. N
can be any arbitrary positive integer 2 or greater. The inventors manufactured a gun
with N as 3, however, it is not limited to this.
[0083] First, control is started in step 140, and in step 141 a check is performed to determine
whether the trigger switch 37 is being pressed. When the trigger switch 37 is not
being pressed, then in step 122, the watchdog timer WDT is cleared and operation returns
to step 121.
[0084] In step 141, when it is detected that the trigger switch 37 is being pressed, then
in step 143 a check is performed to determine whether there are bullets 19 in the
magazine 4. This check is executed by inputting a signal from the bullet-detection
switch 41 to the microcomputer 49, and checking whether this signal is ON or OFF.
When there are bullets 19 in the magazine 4, the pressure member 42 for the bullet-detection
switch pushes the bullet-detection switch 41 upward to turn the switch OFF.
[0085] In step 143, when it is detected that there are no bullets 19 in the magazine 4,
operation advances to step 144, and the power to the motor 22 is turned OFF. At this
time, the microcomputer 49 outputs a motor-OFF signal to the signal amplifier 53,
and the amplifier 53 amplifies the signal and sends it to the motor-power-supply-control
unit 28. The motor-power-supply-control unit 28 receives this signal, and by way of
a MOS-FET, cuts off the power being supplied to the motor 22 from the battery 27.
[0086] Next, operation advances to step 145, and after waiting a wait time of 20 ms, operation
returns to step 141. This wait time is for stabilizing control and is not limited
to 20 ms.
[0087] In step 143, when it is detected that there are bullets 19 in the magazine 4, operation
advances to step 146, and a counter CNT1 is set to N. N is the number of shootings,
and is a positive integer 2 or greater.
[0088] Next, operation advances to step 147, and the motor power is turned ON. At this time,
the microcomputer 49 outputs a motor-ON signal to the signal amplifier 53, and the
amplifier 53 amplifies the signal and sends it to the motor-power-supply-control unit
28. The motor-power-supply-control unit 28 receives this signal and turns ON the MOS-FET
and supplies power from the battery 27 to the motor 22. By doing this, the motor 22
begins to operate, and rotates the sector gear 25 by way of a deceleration mechanism
that comprises a motor shaft 23, deceleration gear 24 or the like.
[0089] Next, in step 148, a check is performed to determine whether the rotation reference
position of the sector gear 25 has been detected. When the rotation reference position
of the sector gear 25 is not detected, operation returns to the start of step 148,
and step 148 is repeated until the rotation reference position of the sector gear
25 is detected.
[0090] In step 148, when the rotation reference position of the sector gear 25 is detected,
operation advances to step 149, and in step 149 a check is performed to determine
whether there are bullets 19 in the magazine 4. When it is detected that there are
no bullets 19 in the magazine 4, operation advances to step 129 and the power to the
motor 22 is turned OFF. In step 129, after a signal to turn the motor power OFF is
output, operation advances to step 125, and after waiting a wait time of 20 ms, operation
returns to step 101 and the operation described above continues.
[0091] In step 149, when it is detected that there are bullets 19 in the magazine 4, operation
advances to step 151, and 1 is subtracted from the value of the counter CNT1. Next,
a check is performed to determine whether the result became 0 after 1 was subtracted.
If the value is not 0, operation returns to step 148 and processing from step 148
to step 151 is repeated unit the value becomes 0.
[0092] In step 151, when it is detected that the value of the counter CNT1 has become 0,
operation advances to step 152 and the power to the motor 22 is turned OFF.
[0093] Next, operation advances to step 153, and when the trigger switch 37 is ON, the watchdog
timer WDT is cleared and operation returns to the beginning of step 153.
[0094] When the trigger switch 37 is not ON, operation advances to step 145, and after waiting
a wait time of 20 ms, operation returns to step 141, and the operation described above
continues.
[0095] With this embodiment, it is possible to perform repeating mode an arbitrary number
of times N, and by releasing the trigger 3 during N-shot mode, it is possible to stop
the N-repeating mode operation. Also, in the same way as in the single-shot mode operation
of the first embodiment, the last operation is capable of detecting the rotation reference
position of the sector gear 25 and stopping. Therefore, as in the case of the single-shot
mode operation of the first embodiment, it is possible to accurately control the final
stopping position of the N-continuous operation, and it is possible for the sector
gear 25 to always stop in a state in which it does not mesh with the rack 18. Moreover,
as in the first embodiment, it is possible to easily open the gun body 1 as shown
in Fig. 10, and to easily perform internal maintenance. Also, it is possible to stop
operation at a position where the sector gear 25 does not mesh with the rack 18, so
when storing the gun, a state in which there is no stress applied to the spring 15
is possible, and thus it is possible to suppress degradation of the elastic force
of the spring 15. Moreover, since it is possible to stop operation at a position where
the sector gear 25 does not mesh with the rack 18, a state in which no undesirable
stress is applied to the rack 18 or piston 12 when storing the gun is possible, and
thus it is possible to improve reliability of the deceleration mechanism or piston
unit. Also, with this embodiment, it is possible to stop operation as soon as there
are no more bullets 19 in the magazine 4, so there is no unnecessary blank shooting
operation.
(Fourth Embodiment of Control)
[0096] Fig. 13 shows a fourth embodiment of control in which it is possible to switch operation
between single-shot mode and repeating mode. The single-shot mode operation is based
on the first embodiment, and the repeating mode operation is based on the second embodiment.
[0097] First, control is started in step 160, and then in step 161 a check is performed
to determine whether the trigger switch 37 is being pressed. When the trigger switch
37 is not being pressed, in step 162, the watchdog timer WDT is cleared and operation
returns to step 161.
[0098] In step 161, when it is detected that the trigger switch 37 is being pressed, then
in step 163 a check is performed to determine whether there are any bullets 19 in
the magazine 4. This check is executed by inputting a signal from the bullet-detection
switch 41 to the microcomputer 49, and checking whether this signal is ON or OFF.
[0099] In step 163, when it is detected that there are no bullets 19 in the magazine 4,
operation advances to step 164, and the power to the motor 22 is turned OFF. At this
time, the microcomputer 49 outputs a motor-OFF signal to the signal amplifier 53,
and the amplifier amplifies the signal and sends it to the motor-power-supply-control
unit 28. The motor-power-supply-control unit 28 receives the signal, and by way of
a MOS-FET, cuts off the power being supplied to the motor 22 from the battery 27.
[0100] Next, operation advances to step 165, and after waiting a wait time of 20 ms, operation
returns to step 161. This waiting time is for stabilizing control, and is not limited
to 20 ms.
[0101] In step 163, when it is detected that there are bullets 19 in the magazine 4, operation
advances to step 166, and a check is performed to determine whether the operation
is single-shot mode or repeating mode.
[0102] Switching between single-shot mode and repeating mode is performed by a selector
switch 51. The selector switch 51 is located on the side surface of the gun body 1
as shown in Fig. 1. As shown in Fig. 8, the selector switch 51 is a switch that has
contacts on a single-shot mode side, repeating mode side and safety side, and when
it is switched to the single-shot mode side, +5V is input to the microcomputer 49,
and when it switched to the repeating mode side, -5V is input to the microcomputer
49, and when it is switched to the safety side, 0V is input to the microcomputer 49.
From these three values, the microcomputer 49 determines whether operation is single-shot
mode or repeating mode. Shooting is not performed when set to the safety side. Needless
to say, the combinations of these three values are not limited to those of this embodiment.
[0103] In step 166, when it is determined that the operation is single-shot mode, operation
advances to step 167. Step 167 performs processing of the single-shot mode operation
of block S1 indicated by the dashed line in Fig. 9. When leaving step 167, operation
returns to step 165, and after waiting a wait time of 20 ms, operation returns to
step 161, and the operation described above continues.
[0104] In step 166, when it is determined that operation is repeating mode, operation advances
to step 168. Step 168 performs processing of the repeating mode operation of block
C1 indicated by the dashed line in Fig. 11. When leaving step 168, operation advances
to step 165, and after waiting a wait time of 20 ms, operation returns to step 161
and the operation described above continues.
[0105] With this embodiment, it is possible to easily switch between single-shot mode and
repeating mode operation. Also, since the single-shot mode operation is based on the
first embodiment 1, and the repeating mode operation is based on the second embodiment,
at the end of either the single-shot mode or repeating mode operation, the rotation
reference position of the sector gear 25 is detected, and operation stops. Therefore,
it is possible to obtain the effect of both the first and second embodiments.
(Fifth Embodiment of Control)
[0106] Fig. 14 shows a fifth embodiment of control in which it is possible to switch operation
between single-shot mode and N-repeating mode operation. The single-shot mode operation
is based on the first embodiment and the N-repeating mode operation is based on the
third embodiment. The operation flow shown in Fig. 14 is similar to that of the fourth
embodiment shown in Fig. 13. It differs in that in the third embodiment shown in Fig.
13, step 166 determines whether operation is single-shot mode or repeating mode, and
step 168 executes the repeating mode process of block C1 indicated by the dashed line
in Fig. 11, however, in this embodiment shown in Fig. 14, step 186 determines whether
operation is single-shot mode or N-shot mode, and step 188 executes the N-repeating
mode process of block N1 indicated by the dashed line in Fig. 12. The switching judgment
for determining whether operation is single-shot mode or N-shot mode in step 186 is
executed by inputting the switching state of the selector switch 51 to the microcomputer
49. The other processing is the same as that shown in Fig. 13. In other words, steps
160 to 165 and step 167 correspond to steps 180 to 185 and step 187, respectively.
[0107] With this embodiment it is possible to easily switch between single-shot mode operation
and N-repeating mode operation. Also, the single-shot mode operation is based on the
first embodiment and the N-repeating mode operation is based on the third embodiment,
so after the single-shot mode or N-repeating mode operation is complete, the rotation
reference position of the sector gear 25 is detected and operation stops. Therefore,
it is possible to also obtain the same effects as in the first and third embodiments.
(Sixth Embodiment of Control)
[0108] Fig. 15 shows a sixth embodiment of control in which it is possible to switch operation
among single-shot mode, repeating mode and N-repeating mode operation. The single-shot
mode operation is based on the first embodiment, the repeating mode operation is based
on the second embodiment, and the N-continuous operation is based on the third embodiment.
In the operation flow shown in Fig. 15, first operation is determined to be either
single-shot mode and repeating mode operation, or single-shot mode and N-repeating
mode operation, then depending on the result, the single-shot mode and repeating mode
operation of embodiment four is performed as shown by block A1 in Fig. 13, or the
single-shot mode and N-repeating mode of the fifth embodiment is performed as shown
by block B1 in Fig. 14.
[0109] First, control starts in step 190, and in step 191 a check is performed to determine
whether the operation is single-shot mode and repeating mode, or single-shot mode
and N-shot mode. This is performed by inputting a signal from the single-shot mode
and repeating mode /single-shot mode and N-shot mode selection unit 52 shown in Fig.
7 or Fig. 8 to the microcomputer 49, and determining the set state. In step 191, when
it is determined that operation is single-shot mode and repeating mode, operation
advances to step 192, and the single-shot mode and repeating mode operation of embodiment
4 shown by block A1 in Fig. 13 is performed. In step 191, when it is determined that
operation is single-shot mode and N-shot mode, operation advances to step 193, and
the single-shot mode and N-repeating mode operation of embodiment 5 shown by block
B1 in Fig. 14 is performed. Determining in block A1 or block B1 whether operation
is single-shot mode or repeating mode is performed by the microcomputer 49 determining
the state of the selection switch 51 the same way as in embodiments 4 and 5.
[0110] With this embodiment, ultimately it is possible to switch operation among single-shot
mode, repeating mode and N-shot mode. Also, since the single-shot mode operation is
based on the first embodiment, the repeating mode operation is based on the second
embodiment and the N-repeating mode operation is based on the third embodiment, regardless
of whether single-shot mode, repeating mode or N-shot mode is selected, operation
ends by detecting the rotation reference position of the sector gear 25 and stopping.
Therefore, it is possible to obtain the effect of the first thru fifth embodiments
as well.
(Seventh Embodiment of Control)
[0111] Fig. 16 shows a seventh embodiment of control in which it is possible to switch operation
among single-shot mode, repeating mode, and N-shot mode. The aspect that the single-shot
mode operation is based on the first embodiment, the repeating mode operation is based
on the second embodiment and the N-repeating mode operation is based on the third
embodiment is the same as in the sixth embodiment.
[0112] In the operation flow shown in Fig. 16, first a check is performed to determine the
ON/OFF state of the trigger switch 37, and a check is performed to determine whether
there are any bullets 19 in the magazine 4, and then switching is performed to select
the single-shot mode, repeating mode or N-repeating mode operation.
[0113] First, control starts in step 200, and in step 201 a check is performed to determine
whether the trigger switch 37 is being pressed. When the trigger switch 37 is not
being pressed, in step 202 the watchdog timer WDT is cleared and operation returns
to step 201.
[0114] In step 201 when it is detected that the trigger switch 37 is being pressed, then
in step 203 a check is performed to determine whether there are any bullets 19 in
the magazine 4. This check is performed by inputting a signal from the bullet-detection
switch 41 to the microcomputer 49 and determining whether the signal is ON or OFF.
[0115] In step 203, when it is detected that there are no bullets 19 in the magazine 4,
operation advances to step 204 and power to the motor 22 is turned OFF.
[0116] Next, operation advances to step 205, and after waiting a wait time of 20 ms, operation
returns to step101.
[0117] In step 203, when it is detected that there are bullets 19 in the magazine 4, operation
advances to step 206 and a check is performed to determine which of single-shot mode,
repeating mode and N-shot mode is selected. This is executed by determining the switching
state of a 3-contact selection switch (not shown in the figure). Depending on the
determination result in step 206, the processing of step 207, 208 or 209 is executed.
Step 207 is the processing of block S1 shown by the dashed line in Fig. 9, step 208
is the processing of block C1 shown by the dashed line in Fig. 11, and step 209 is
the processing of block N1 shown by the dashed line in Fig. 12.
[0118] The operation flow shown in Fig. 16 is simplified so that processing of checking
of the ON/OFF state of the trigger switch 37, and the determining whether there are
bullets 19 in the magazine 4 that is common in the embodiments 1 to 3 are lumped together.
Also, in the operation flow shown in Fig. 15, the aspect of switching among the single-shot
mode, repeating mode and N-repeating mode operation is the same as in the sixth embodiment.
In the sixth embodiment, single-shot mode and repeating mode were handled as one large
block, and single-shot mode and N-shot mode were handled as another large block, and
in the case of this method of handling, operation was selected by using a single-shot
mode and repeating mode /single-shot mode and N-shot mode selection unit 52 and selection
switch 51 as shown in Fig. 7 or Fig. 8. However, in this seventh embodiment single-shot
mode, repeating mode or N-repeating mode operation is selected by a 3-contact switch,
which is preferable. Also, the switch for determining switching can be one 3-contact
switch that switches among the single-shot mode, repeating mode and N-repeating mode
operation.
[0119] With this seventh embodiment, ultimately it is possible to switch operation among
single-shot mode, repeating mode or N-shot mode. Also, since the single-shot mode
operation is based on the first embodiment, the repeating mode operation is based
on the second embodiment and the N-repeating mode operation is based on the third
embodiment, regardless of whether single-shot mode, repeating mode or N-shot mode
is selected, operation ends by detecting the rotation reference position of the sector
gear 25 and stopping. Therefore, it is possible to obtain the effect of the first
thru fifth embodiments as well.
(Eighth Embodiment of Control)
[0120] Fig. 17 shows an eighth embodiment of control in which it is possible to switch among
single-shot mode, repeating mode and N-repeating mode operation. The aspect that the
single-shot mode operation is based on the first embodiment, the repeating mode operation
is based on the second embodiment and the N-repeating mode operation is based on the
third embodiment is the same as in embodiments 6 and 7.
[0121] In the operation flow shown in Fig. 17, repeating mode and N-shot mode are first
lumped together as repeating mode and separated from single-shot mode, and then repeating
mode and N-shot mode are separated.
[0122] First, control starts in step 220, and then in step 221 a check is performed to determine
whether the trigger switch 37 is being pressed. When the trigger switch 37 is not
being pressed, then in step 222 the watchdog timer WDT is cleared and operation returns
to step 221.
[0123] In step 221, when it is detected that the trigger switch 37 is being pressed, then
in step 223 a check is performed to determine whether there are any bullets 19 in
the magazine 4. This check is executed by inputting a signal from the bullet-detection
switch 41 to the microcomputer 49 and determining whether the signal is ON or OFF.
[0124] In step 223, when it is detected that there are no bullets 19 in the magazine 4,
operation advances to step 224 and the power to the motor 22 is turned OFF.
[0125] Next, operation advances to step 225, and after waiting a wait time of 20 ms, operation
returns to step 221.
[0126] In step 223 when it is detected that there are bullets 19 in the magazine 4, operation
advances to step 226 and determines whether the operation is single-shot mode or repeating
mode /N-shot mode. This determination can be executed by using a selector switch as
in Fig. 7 and Fig. 8 and having the microcomputer 49 determine the switching state.
[0127] In step 226, when operation is determined to be single-shot mode, operation advances
to step 227 and the processing block S1 shown by the dashed line in Fig. 9 is executed.
This is the processing flow for performing the single-shot mode operation.
[0128] In step 226, when operation is determined to be repeating mode /N-shot mode, operation
advances to step 228, and a check is performed to determine whether operation is repeating
mode or N-shot mode. This check is performed by using the single-shot mode /repeating
mode and single-shot mode /N-repeating mode switch 52 shown in Fig. 7 and Fig. 8 and
having the microcomputer 49 determine the switching state. In step 228, when operation
is determined to be repeating mode, operation advances to step 229 and the processing
of block C1 shown by the dashed line in Fig. 11 is executed. This is the processing
flow that performs the repeating mode operation. Also, in step 228, when operation
is determined to be N-shot mode, operation advances to step 230 and the processing
of block N1 shown in Fig. 12 is executed. This is the processing flow that performs
the N-repeating mode operation.
[0129] As in the case of the seventh embodiment, in this eighth embodiment operation flow
is simplified so that processing of checking the ON/OFF state of the trigger switch
37 and checking whether there are any bullets 19 in the magazine 4, which is common
with other embodiments, are lumped together and performed.
[0130] With this eighth embodiment, ultimately it is possible to switch operation among
single-shot mode, repeating mode or N-shot mode. Also, since the single-shot mode
operation is based on the first embodiment, the repeating mode operation is based
on the second embodiment and the N-repeating mode operation is based on the third
embodiment, regardless of whether single-shot mode, repeating mode or N-shot mode
is selected, operation ends by detecting the rotation reference position of the sector
gear 25 and stopping. Therefore, it is possible to obtain the effect of the first
thru fifth embodiments as well.
(Ninth Embodiment of Control)
[0131] Figs. 18 to 20 show a ninth embodiment of control. Operation will be explained with
reference to the drawings.
[0132] Control starts in step 240 shown in Fig. 18, after which operation advances to step
241 to perform initial setting. Here, the initial value of the watchdog timer that
will be used in the following processing is set to 1000 ms, and processing is performed
to turn the power to the motor 22 OFF. As previously stated, the initial value of
the watchdog timer is not limited to 1000 ms. Moreover, the reason for performing
the process of turning the power to the motor 22 at the beginning is to first set
the motor 22 in a stopped state.
[0133] Next, operation advances to step 242 and a check to determine whether the operation
is single-shot mode /repeating mode, or single-shot mode /N-shot mode is performed.
This check is performed by using the single-shot mode /repeating mode and single-shot
mode /N-repeating mode switch 52, and having the microcomputer 49 determine the switching
state.
[0134] In step 242, when operation is determined to be single-shot mode /repeating mode,
operation advances to step 243 shown in Fig. 19. In step 243, a check is performed
to determine whether the trigger switch 37 is being pressed. When the trigger switch
37 is not being pressed, in step 244 the watchdog timer WDT is cleared and operation
advances to step 243.
[0135] In step 243 when it is detected that the trigger switch 37 is being pressed, operation
advances to step 245 and a check is performed to determine whether operation is single-shot
mode or repeating mode. This check can be executed by inputting the switching state
of the selector switch 51 to the microcomputer 49. In step 245, when it is determined
that operation is single-shot mode, operation advances to step 246 and a check is
performed to determine whether there are any bullets 19 in the magazine 4. This check
is performed by inputting a signal from the bullet-detection switch 41 to the microcomputer
49, and determining whether the signal is ON or OFF. When there are bullets 19 in
the magazine 4, the pressure member 42 for the bullet-detection switch pushes the
bullet-detection switch 41 and turns the switch ON.
[0136] In step 246, when it is detected that there are no bullets 19 in the magazine 4,
operation advances to step 249 and the power to the motor 22 is turned OFF.
[0137] Next, operation advances to step 248, and after waiting a wait time of 20 ms, operation
returns to step 243.
[0138] In step 246, when it is detected that there are bullets 19 in the magazine 4, operation
advances to step 247. This step 247 indicates the single-shot mode process of block
S1 shown by the dashed line in Fig. 9. After leaving the processing of step 247, operation
advances to step 248, and after waiting a wait time of 20 ms, operation returns to
step 243.
[0139] In step 245, when operation is determined to be repeating mode, operation advances
to step 250 and a check is performed to determine whether there are any bullets 19
in the magazine 4. In step 250, when it is detected that there are no bullets 19 in
the magazine 4, operation advances to step 249 and the power to the motor 22 is turned
OFF, after which operation advances to step 248, and after waiting a wait time of
20 ms, operation returns to step 243.
[0140] In step 250, when it is detected that there are bullets 19 in the magazine 4, operation
advances to step 251. This step 251 is the repeating mode process of block C1 shown
by the dashed line in Fig. 11. After leaving the processing of step 251, operation
advances to step 248, and after waiting a wait time of 20 ms, operation returns to
step 243.
(Tenth Embodiment of Control)
[0141] Fig. 21 and Fig. 22 show a tenth embodiment of control in which it is possible to
count the number of bullets that have been shot.
[0142] Fig. 21 is a drawing in which a counter is used in the single-shot mode operation
flow shown in Fig. 9 that counts the number of bullets 19 that have been shot. Similarly,
it is possible to use a counter in the repeating mode operation flow shown in Fig.
11, and in the N-repeating mode operation flow shown in Fig. 12. The counter in the
case of repeating mode and N-shot mode is the same as that shown in Fig. 21, so no
drawings are provided. Moreover, Fig. 22 shows a flowchart of the process for counting
the number of bullets 19 that have been shot in single-shot mode, repeating mode or
N-shot mode. Operation will be explained below with reference to Fig. 21 and Fig.
22.
[0143] In Fig. 21 the same reference numbers will be used for parts that are the same as
in Fig. 9.
[0144] First, control starts in step 100, and in step 300 the value n1 of the counter C2
is reset to 0. Next, operation advances to step 101, and processing up to step 107
is the same as in the first embodiment shown in Fig. 9. Also, in step 107 a check
is performed for determining whether the rotation reference position of the sector
gear 25 has been detected.
[0145] In step 107, when the rotation reference position of the sector gear 25 is detected,
operation advances to step 301. Here, 1 is added to the value n1 of the counter C2.
In the case of single-shot mode, only one bullet 19 has been shot, so the value n1
of the counter C2 becomes n1 = 0 + 1.
[0146] Next, operation advances to step 108 and outputs a signal to turn the power to the
motor 22 OFF. Passing steps 109, 110 and 105, operation returns to step 101.
[0147] Furthermore, when the trigger switch is ON, the operation described above is repeated,
and 1 is further added to the value n1 of the counter C2 so that n1 = 1 + 1 = 2.
[0148] Each time the trigger switch 37 goes ON and a bullet 19 is shot, the value n1 of
the counter C2 is counted up. In other words, after a bullet 19 is shot, correspondingly
the value n1 of the counter C2 is counted up.
[0149] Similarly, in the case of repeating mode, it is possible to count the number of bullet
19 that have been shot. In other words, taking the counter to be C3 in the case of
repeating mode, as shown in Fig. 21, after step 120 in Fig. 11, the counter C3 is
reset to 0, and after step 127, the value of the counter C3 is counted up one at a
time. This case is for repeating mode, so the loop from step 127 to step 131 is continued
and bullets 19 are shot, and each time the process goes through step 127, the counter
counts up by 1. Therefore, it is possible to accurately count the number of bullets
19 that were continuously shot.
[0150] Also, similarly, in the case of N-shot mode as well, it is possible to count the
number of bullets that have been shot. In other words, by taking the counter in the
case of N-shot mode to be C4, as shown in Fig. 21, after step 140 in Fig. 12, the
counter C4 is reset to 0, and after step 148, the value of the counter C4 is counted
up 1 at a time. This case is for N-shot mode, so the loop from step 127 to step 131
is continued and bullets 19 are shot, and each time the process goes through step
127, the counter counts up by only 1, and the number is counted up until it reaches
a maximum of N shots shot. Therefore, it is possible to accurately count the number
of bullets 19 that were continuously shot in the case of N-shot mode.
[0151] The embodiment shown in Fig. 22 is another form of embodiment 7 of single-shot mode,
repeating mode and N-shot mode shown in Fig. 16, in which the total number of bullets
19 shot in single-shot mode, repeating mode or N-repeating mode operation is found
and displayed.
[0152] First, control starts in step 200, and in step 400 the values n1, n2 and n3 of the
counters C2, C3 and C4 are reset to 0. Next, operation advances to step 201 and the
process to step 406 is the same as in the seventh embodiment shown in Fig. 16. In
step 206 a check is performed to determine which of single-shot mode, repeating mode
and N-shot mode is selected, and then the processing of steps 401, 402 and 403 is
executed. Step 401 is the processing of block S2 shown by the dashed line of Fig.
21. Step 402 is a process in which the counter C3 is used in the repeating mode operation
previously explained, and step 403 is a process in which the counter C4 is used in
the N-repeating mode operation previously explained, and more specifically, C2 is
the block C1 in Fig. 11 in which the counter C3 is inserted after step 127, and N2
is the block N1 shown in Fig. 12 in which the counter C4 is inserted after step 148.
[0153] After passing the processing of steps 401 to 403, step 404 is executed. Step 404
calculates and displays the total of n1 to n3 that were counted by the counters C2
to C4 in steps 401 to 403. The display is not shown in the figure, however, it can
be easily made using control technology that uses a normal microcomputer, for example
a liquid-crystal display or the like can be used, and it is possible to use this liquid-crystal
display to display the total value of the number of bullets 19 shot. In this embodiment,
separate counters were used for single-shot mode, repeating mode and N-shot mode,
making it possible to perform counting for single-shot mode, repeating mode and N-shot
mode, respectively, however, it is also possible to perform counting using a common
counter. In this case, regardless of the route, single-shot mode, repeating mode or
N-shot mode passed, the total value for single-shot mode, repeating mode and N-shot
mode is counted. Step 404 is not necessary in this case, and it is possible for step
400 to just reset the common counter.
[0154] Also, the count value described above counted the number of bullets 19 shot, however,
by initially setting the number bullets 19 loaded and counting down as the bullets
19 are shot, it is possible to know how many bullets 19 are remaining. In this case,
it is possible to input a numerical value, however, since the number of new bullets
19 in a magazine 4 is known, by detecting that value when a magazine is set, it is
possible to automatically set that value as the initial value of the number of bullets
19. When the initial value is set, then the initial value when a new magazine 4 is
set is stored in internal memory. Also, when it is desired to set an arbitrary value
as the initial setting, it is possible to use key input for entering numerical values.
This key input is not shown in the figures, however, could be easily formed by using
control technology that uses a normal microcomputer.
[0155] In the tenth embodiment described above, the method of counting the number of bullets
19 shot was performed by having the photo detector count the number of times the rotation
reference hole on the sector gear 25 passes, however, the means of counting is not
limited to this. For example, it is possible to perform the same counting by counting
the movement of the piston 12 or hammer that goes through one cycle in correspondence
to the operation of shooting one bullet 19.
[0156] It is preferred that the ON/OFF state of the trigger switch 37, bullet-detection
switch 41, selector switch 51 and single-shot mode /repeating mode and single-shot
mode /N-repeating mode switch 52 explained in the various embodiments above be determined
according to the fail-safe means, however it is not limited to this. The ON/OFF states
can be opposite this, and what is important is that it be possible to determine the
switch state.
[0157] Also, the electronic-control circuit and control flow are not limited to that explained
above, and can be changed within the main scope of the invention.
[0158] Also, in the explanation above, a free run stop occurred after the rotation reference
position of the sector gear 25 was detected. This means was used because inexpensive
construction of the invention was taken into consideration, however if expensive construction
is allowable, it is also possible to employ a servomotor as the means for positioning
the sector gear 25.
[0159] Moreover, as mentioned above, it is possible for the value N in N-shot mode to be
set to any arbitrary positive integer 2 or greater. The invention manufactured a gun
with N as 3, however the invention is not limited to this.
Industrial Applicability
[0160] This invention can be used in the place of a real gun for shooting practice or maintenance
training. Also, it can be used as a model gun for a toy.
[0161] Moreover, with this invention, in any kind of shooting operation, it is possible
to control the resting position of the rotating wheel (sector gear) and rack so they
do not stop in the meshed state, and this makes it possible to improve reliability
of the mechanical mechanism of the gun and to prevent degradation of the spring effect
of the spring.
[0162] Furthermore, the rotating wheel (sector gear) and rack do not come to stop in a meshed
state, so it is possible to easily open the inside of the gun and to perform maintenance
easily.