TECHNICAL FIELD
[0001] The present invention relates to an capsule-type medical apparatus that houses a
wiring board, on which a functional circuit is mounted, in a sealed container. The
capsule-type medical apparatus performs a predetermined function by driving of the
functional circuit while the capsule-type medical apparatus is put in a subject.
BACKGROUND ART
[0002] A capsule-type medical apparatus, which has a capsule-like shape and is capable of
acquiring information such as a pH value and a temperature inside a subject, makes
an appearance in recent years. In a field of endoscope, the capsule endoscope is now
attracting attention together with a conventional endoscope, for the reason that the
capsule endoscope can relieve suffering of a subject, for example.
[0003] The capsule endoscope houses, for example, a power supply 3 and a wiring board 2
consisting of a functional circuit inside a capsule-shaped sealed container 1 in order
to acquire image data inside a body cavity while the capsule endoscope is inserted
into the body cavity of the subject, as shown in FIG. 20. The sealed container 1 is
provided with a container main body 1a having a cylindrical shape and having a bottom,
as well as provided with a front cover 1b formed of an optical material. The sealed
container is configured by attaching the front cover 1b to a distal end of the container
main body 1a while keeping a desired water-tightness therebetween, after housing the
wiring board 2 and the power supply 3 inside the container main body 1a. The sealed
container 1 has a size swallowable by a human being, and both ends thereof are each
formed in semi-spherical shape. Various functional parts and electronic parts such
as an illumination unit 4, a lens unit 5, an imaging element 6, and a radio transmission
unit 7 are mounted on the wiring board 2 to form the functional circuit described
above.
[0004] In order to use the capsule endoscope, the capsule endoscope is swallowed by the
subject while the power supply 3 is turned on. When the capsule endoscope is inserted
into the body cavity of the subject, the illumination unit 4 illuminates the inside
of the subject body such as an observed region of stomach, small intestine, and large
intestine with an illuminating light through the front cover 1b until the capsule
endoscope is discharged from the subject body. Then, an image is formed on an imaging
element 6 through the lens unit 5 by an incident reflective light through the front
cover 1b. Consequently, the image formed on the imaging element 6 by the reflective
light is output as an image signal. Further, the image signal output from the imaging
element 6 is radio transmitted outside by the radio transmission unit 7, and a receiver
arranged outside the subject body receives the image data, thereby allowing for observation
of the data (for example, see Patent Document 1 and Patent Document 2).
DISCLOSURE OF INVENTION
PROBLEM TO BE SOLVED BY THE INVENTION
[0006] In the capsule endoscope described above, a plurality of circular circuit board sections
2a and a strip-shaped connection strip board section 2b that is arranged between the
circular circuit board sections 2a, which are integrally formed, constitute the wiring
board 2 as shown in FIG. 21. The functional parts and the electronic parts are effectively
housed in the sealed container 1 by housing the circular circuit board sections 2a
and the connection strip board section 2b in the sealed container 1 while folding
the connection strip board section 2b so that the circular circuit board sections
2a are located in parallel with each other.
[0007] However, it is difficult to fix a position to be folded on the wiring board 2 consisting
of the circular circuit board sections 2a and the connection strip board sections
2b which are integrally formed. For example, the connection strip board section 2b
may be folded at a position apart from the circular circuit board section 2a, or the
connection strip board section 2b may be folded obliquely with respect to a tangential
direction of the circular circuit board section 2a.
[0008] An outside dimension of the wiring board 2 folded at the position apart from the
circular circuit board section 2a or folded obliquely with respect to the tangential
direction of the circular circuit board section 2a may become larger than the inner
diameter of the sealed container 1, so that assembly operation such as insertion of
the circuit board 2 into the sealed container 1 becomes complicated. As a matter of
course, if the sealed container 1 is sufficiently-large, then the inconvenience described
above can be avoided. However, it becomes complicated to insert the large sealed container
1 into the subject body. Such inconvenience, but not limited to the capsule endoscope,
is common for various capsule-type medical apparatuses.
[0009] The present invention is provided in view of the foregoing, and an object of the
present invention is to provide an capsule-type medical apparatus capable of easily
being inserted into a subject body by improving housing efficiency of an internal
member of the capsule-type medical apparatus into a sealed container. Further, another
object of the present invention is to provide an capsule-type medical apparatus that
can improve the housing efficiency while avoiding complexity in an assembly operation.
MEANS FOR SOLVING PROBLEM
[0010] In order to achieve the object, an capsule-type medical apparatus of claim 1 houses
a wiring board on which a functional circuit is mounted inside a sealed container,
and performs a predetermined operation by driving of the functional circuit while
the capsule-type medical apparatus is inserted into a subject body. The wiring board
includes a plurality of comparatively rigid wiring board sections on which parts constituting
the functional circuit are mounted, and a comparatively flexible wiring board section
that connects the plurality of the rigid wiring boards. The flexible wiring board
section is extended from a straight-line portion formed on the rigid wiring board
section as well as the rigid wiring board section and the flexible wiring board section
are housed in the sealed container by folding the flexible wiring board so that the
adjacent rigid wiring board sections oppose to each other.
[0011] Further, in the capsule-type medical apparatus of claim 2 according to claim 1, an
interior of the sealed container has a circular cross-section as well as the rigid
wiring board section is disk-shaped, and the straight-line portion is formed by removing
the extended section of the flexible wiring board section at the rigid wiring board
section.
[0012] Further, in the capsule-type medical apparatus of claim 3 according to claim 2, the
rigid wiring board section has a dimension so that the rigid wiring board section
fits inside the sealed container, and a space for arranging the flexible wiring board
section is formed between the sealed container and the straight-line portion.
[0013] An capsule-type medical apparatus which houses a wiring board on which a functional
circuit is mounted, inside the sealed container, and performs a predetermined function
by driving of the functional circuit while the capsule-type medical apparatus is inserted
into a subject body. The wiring board includes a plurality of rigid wiring board sections
on which parts constituting the functional circuit are mounted, and a flexible wiring
board section that connects the plurality of the rigid wiring board sections so that
the adjacent rigid wiring board sections oppose to each other.
[0014] Further, in the capsule-type medical apparatus of claim 5 according to claim 4, the
opposing rigid wiring board sections are bonded preliminarily by a resin sealant before
the rigid wiring board section is housed inside the sealed container.
[0015] Further, in the capsule-type medical apparatus of claim 6 according to claim 5, the
resin sealant has an electrical insulating property.
EFFECT OF THE INVENTION
[0016] According to the present invention, an capsule-type medical apparatus is provided
with a plurality of comparatively rigid wiring board sections on which parts constituting
a functional circuit is mounted and with a comparatively flexible wiring board section
that connects the plurality of the rigid wiring board sections. The flexible wiring
board section is extended from a straight-line portion formed on the rigid wiring
board section, and the rigid wiring board sections and the flexible wiring board section
are housed in the sealed container with the flexible wiring board sections folded
so that adjacent rigid wiring board sections oppose to each other. Consequently, housing
efficiency into the sealed container can be improved without complicating an assembly
operation. Further, a disk-shaped rigid wiring board section is used and the straight-line
portion is formed by removing a part of the rigid wiring board section when inside
of the sealed container has a circular cross-section. Consequently, a space for placing
the flexible wiring board section is formed between the sealed container and the straight-line
portion; therefore, enlargement of the capsule-type medical apparatus can be prevented
and suffering of a subject when the subject swallows the capsule-type medical apparatus
is reduced.
[0017] Further, according to the present invention, a plurality of rigid wiring board sections
on which parts constituting the functional circuit are mounted are provided, and a
flexible wiring board section that connects the plurality of the rigid wiring board
sections so that the adjacent rigid wiring board sections oppose to each other is
provided. Further, parts having a protruding height that exceeds a predetermined threshold
are mounted on the rigid wiring board sections that oppose to each other at such positions
that the parts do not oppose to each other. Consequently, the capsule endoscope can
be easily inserted into the subject body because the each of the rigid wiring board
sections can be arranged as near to each other as possible. Further, the opposing
rigid wiring board sections are bonded preliminarily by a resin sealant before housing
the rigid wiring board section inside the sealed container. Consequently, the wiring
board can be treated easily. When an electronically insulated material is used as
the resin sealant, a short of the electronic parts mounted as the functional parts
can be avoided without insulating the electronic parts using an insulating film and
the like.
BRIEF DESCRIPTION OF DRAWINGS
[0018] FIG. 1 is a sectional side view of an capsule endoscope, which is an capsule-type
medical apparatus, according to an embodiment of the present invention;
FIG. 2 is a development plan view of a wiring board section that is an internal member
of the capsule endoscope shown in FIG. 1;
FIG. 3 is a sectional side view of FIG. 2;
FIG. 4 is a bottom plan view of FIG. 2;
FIG. 5 is a V-V sectional view of FIG. 1;
FIG. 6 is a VI-VI sectional view of FIG. 1;
FIG. 7 is a VII-VII sectional view of FIG. 1;
FIG. 8 is a VIII-VIII sectional view of FIG. 1;
FIG. 9 is a IX-IX sectional view of FIG. 1;
FIG. 10 is a X-X sectional view of FIG. 1;
FIG. 11 is a XI-XI sectional view of FIG. 1;
FIG. 12 is an enlarged sectional view showing a relevant part of the internal member
used for the capsule endoscope shown in FIG. 1;
FIG. 13 is a sectional side view of an imaging board section;
FIG. 14 is a sectional side view showing lamination layers of the imaging board section
and an illumination board section;
FIG. 15 is a sectional side view showing a switch board section;
FIG. 16 is a sectional side view of a power supply board section;
FIG. 17 is a sectional side view showing an RF unit;
FIG. 18 is an exploded sectional side view showing a state in which the internal member
of the capsule endoscope shown in FIG. 1 is inserted into a sealed container;
FIG. 19 is a schematic drawing showing an example of use of the capsule endoscope;
FIG. 20 is a sectional side view showing a conventional capsule endoscope; and
FIG. 21 is a development plan view of the wiring board section used for the capsule
endoscope shown in FIG. 20.
EXPLANATIONS OF LETTERS OR NUMERALS
[0019]
- 10
- Button cell
- 20
- Rigid and flexible wiring board section
- 20F
- Flexible wiring board section
- 20FK
- Space
- 20FS
- Slit
- 20R
- Rigid wiring board sections
- 20R1
- Illumination board section
- 20R2
- Imaging board section
- 20R3
- Switch board section
- 20R4
- Power supply board section
- 20R5
- Transmission board section
- 20R6
- Antenna board section
- 21
- Attachment hole
- 22R1
- Straight-line portion
- 22R2
- Straight-line portion
- 22R3
- Straight-line portion
- 22R4
- Straight-line portion
- 22R5
- Straight-line portion
- 23
- Light-emitting device
- 24
- Drive circuit
- 24a,24b
- Large electronic part
- 24c
- Small electronic part
- 25
- DSP
- 26
- CCD
- 27
- Drive circuit
- 28
- Cover glass
- 29
- Holding frame
- 29a
- cylindrical portion
- 29b
- Base portion
- 29c
- Positioning portion
- 29d
- Reinforcing portion
- 30
- Lens unit
- 31
- Lens frame
- 31a
- Slide portion
- 31b
- Attachment portion
- 31c
- light-shielding portion
- 31d
- Shoulder portion
- 32,33
- lens member
- 34
- Collar member
- 35
- Pad portion
- 36
- Relief hole
- 37
- Reed switch
- 38a
- Memory
- 38b
- Transducer
- 38c
- Mixer device
- 39
- Positive electrode contact member
- 40
- DC-DC converter
- 41
- Through-hole land
- 42
- RF unit
- 43
- Antenna
- 44
- Heat-shrinkable tube
- 50
- Large electronic part
- 51
- Small electronic part
- 100
- Sealed container
- 110
- Container main body
- 111
- Bottom portion
- 112
- Barrel portion
- 113
- Engagement groove
- 120
- Front cover
- 121
- Dome portion
- 121a
- Translucent portion
- 121b
- Pupil portion
- 122
- Engagement portion
- 123
- Engagement protrusion
- 124
- Projection portion
- 125
- Abutting surface
- 200
- Package
- 201
- Jacket
- 202
- Receiver
- 203
- External memory device
- 204
- Computer
- 205
- Display
- BB
- Bonding agent
- C
- Capsule endoscope
- P
- Resin sealant
BEST MODE(S) FOR CARRYING OUT THE INVENTION
[0020] An exemplary embodiment of an capsule endoscope, which is an capsule-type medical
apparatus, according to the present invention is explained in detail below with reference
to the accompanying drawings.
[0021] FIG. 1 is a sectional side view showing the capsule endoscope according to the embodiment
of the present invention. An capsule endoscope C shown here has a size capable of
being inserted into a subject body from a mouth of a subject such as a human being,
an animal, and the like. The capsule endoscope C acquires image data, which is internal
information of alimentary canal such as stomach, small intestine, and large intestine,
until the capsule endoscope C is discharged outside from the subject body after the
capsule endoscope C is inserted. The capsule endoscope C is provided with internal
power supplies 10, a wiring board 20 on which a functional circuit performing a predetermined
function is mounted, and a capsule-shaped sealed container 100 that houses the internal
power supplies 10 and the wiring board section 20.
[0022] The internal power supply 10 accumulates drive electric power that is supplied to
the functional circuit. In the present embodiment, three general-purpose silver oxide
button cells (hereinafter also referred to as button cell 10) are used as the internal
power supplies 10. It is not necessary to use the silver oxide cell as the internal
power supply 10, and a battery such as a rechargeable battery and a power generating
battery can be used.
Further, it is not necessary to have three button cells 10, and the number of cells
can be determined in accordance with an operation time of the functional circuit.
[0023] The wiring board section 20 is a composite board section provided with a plurality
of rigid wiring board sections 20R and a flexible wiring board section 20F connecting
the plurality of the rigid wiring board sections 20R in series (hereinafter the wiring
board section 20 will be referred to as rigid and flexible wiring board section 20
as appropriate). The rigid wiring board sections 20R made from a comparatively rigid
material such as glass epoxy resin, and the rigid wiring board section 20R is a section
on which various functional parts and electronic parts constituting the functional
circuit are mainly mounted. The flexible wiring board section 20F is made from a comparatively
flexible film-like material such as polyimide and polyester resin, and the flexible
wiring board section 20F is a section that mainly functions as a cable for electrically
connecting the plural rigid wiring board sections 20R to each other.
[0024] The functional circuit configured on the wiring board section 20 has a plurality
of predetermined functional sections necessary for acquiring the image data. For example,
the functional sections have an illumination function that illuminates a predetermined
region with an illuminating light, an imaging function that converts a reflective
light due to the illumination with the illuminating light into an image signal, a
switch function that turns ON/OFF the supplied electric power from the internal power
supply 10, a voltage conversion function that adjusts an internal power supply voltage
to a predetermined constant voltage, a transmission processing function that performs
modulation and amplification with respect to the acquired image signal, an antenna
function that outputs the modulated and amplified image signal to outside as a radio
signal, a control function that controls the whole functions.
[0025] In the present embodiment, the plural functional sections are divided into plural
pieces of the rigid wiring board section 20R. Specifically, the rigid wiring board
section 20R of the wiring board section 20 includes an illumination board section
20R1 for implementing the illumination function, an imaging board section 20R2 for
implementing the imaging function and the control function, a switch board section
20R3 for implementing the switch function, a power supply board section 20R4 for implementing
the voltage conversion function, a transmission board section 20R5 for implementing
the transmission processing function, and an antenna board section 20R6 for implementing
the antenna function.
[0026] The illumination board section 20R1 is disk-shaped as shown in FIGS. 1 to 6, and
the illumination board section 20R1 has an attachment hole 21 at a center thereof
as well as has a straight-line portion 22R1 at one portion of a periphery face thereof.
The attachment hole 21 is a section to which a lens unit 30 described later is mounted,
and the attachment hole 21 has a circular shape with a small diameter. The straight-line
portion 22R1 is configured by linearly removing penumbra of the illumination board
section 20R1, and the straight-line portion 22R1 is provided in a direction orthogonal
to an extending direction of the flexible wiring board section 20F.
[0027] In order to implement the illumination function, an light-emitting device 23 such
as a white diode is mounted on one of mounting faces of the illumination board section
20R1, and the electronic part for configuring a drive circuit 24 of the light-emitting
device 23 is mounted on the other mounting face of the illumination board section
20R1. Four light-emitting devices 23 are mounted on the illumination board section
20R1 so that distances from the attachment hole 21 and each of the light-emitting
devices 23 are equal to others, as well as the light-emitting devices 23 are equally
spaced around the attachment hole 21, as shown in FIG. 4. The light-emitting device
23 is not limited to the white diode, and it is possible to use a diode having other
color or to use an EL (electroluminescence) device. Further, number of the light-emitting
device 23 is not limited to four, and the number can be three or less, or five or
more as long as the illumination function is sufficiently implemented.
[0028] A first large electronic part 24a for driving the light-emitting device 23, a second
large electronic part 24b for supplying steady voltage to the light-emitting device
23, and a small electronic part 24c such as a small capacitor, represent the electronic
parts constituting the drive circuit 24 of the light-emitting device 23. The small
electronic part 24c such as the small capacitor has sufficiently small protruding
height from the mounting face, and the height is much less than a predetermined threshold
such as 1/2 of a space to be obtained between the imaging board section 20R2 and the
illumination board section 20R1. On the other hand, the first large electronic part
24a for driving the light-emitting device 23 and the second large electronic part
24b for supplying the steady voltage to the light-emitting device 23 have comparatively
large protruding height from the mounting face so that the height exceeds the threshold
described above.
[0029] The imaging board section 20R2 is disk-shaped and has a diameter the same as or slightly
smaller than the diameter of the illumination board section 20R1 as shown in FIGS.
1 to 4, 7, and 8, and the imaging board section 20R2 has two straight-line portions
22R2 at a periphery face thereof. The straight-line portion 22R2 is formed by linearly
removing penumbra of the imaging board section 20R2, and the straight-line portions
22R2 are provided in parallel to each other as well as provided orthogonally with
respect to the extending direction of the flexible wiring board section 20F.
[0030] A processor element for implementing the control function, such as a DSP (Digital
Signal Processor) (hereinafter simply referred to as DSP 25), and an electronic part
are mounted on one of mounting faces of the imaging board section 20R2. Further, an
imaging element for realizing the imaging function, such as a CCD (Charge Coupled
Device) and a CMOS (Complementary Metal Oxide Semiconductor) (hereinafter simply referred
to as CCD 26), and an electronic part constituting the drive circuit 27 of the CCD
26 are mounted on the other mounting face of the imaging board section 20R2. The DSP
25 mainly controls driving of the capsule endoscope C, signal process of the CCD 26,
and driving of the illumination board section 20R1.
[0031] The CCD 26 has a rectangular outline, and is provided as a ball grid array package
so that a direction of pixel array thereof is along the straight-line portion 22R2
of the imaging board section 20R2. A holding frame 29 is provided on a pixel face
of the CCD 26 through a cover glass 28, and a lens unit 30 is mounted inside the holding
frame 29 as shown in FIGS. 1 and 12.
[0032] The cover glass 28 has a rectangular flat plate shape with substantially the same
size as an upper face of the CCD 26, and the cover glass 28 covers substantially entire
upper face of the CCD 26. The holding frame 29 has a cylindrical portion 29a that
has cylindrical shape with a diameter larger than the pixel face of the CCD 26, and
has a base 29b that is formed integrally with the cylindrical portion 29a at a proximal
end of the cylindrical portion 29a. The holding frame 29 is attached to the cover
glass 28 through the base portion 29b so that a central axis of a field of view at
the CCD 26 matches a center of axis of the cylindrical portion 29a. Further, in the
base portion 29b of the holding frame 29, a positioning portion 29c and a reinforcing
portion 29d are projected in level with respect to each other at an end face of the
cover glass 28 and at a side face of the cover glass 28. The positioning portion 29c
determines a position of the holding frame 29 and the cover glass 28 along one direction
while the end face of the cover glass 28 is brought into contact with the positioning
portion 29c. Further, the reinforcing portion 29d determines a position of the holding
frame 29 and the cover glass 28 along another direction, while the cover glass 28
is brought into contact with the reinforcing portion 29d. A section between the cover
glass 28 and the holding frame 29, and an exposed face of the cover glass 28 that
are not covered by the holding frame 29 are coated by a black bonding agent BB. Consequently,
unnecessary light incidence from the exposed face can be avoided, and a clear image
can be projected on the CCD 26.
[0033] The lens unit 30 includes a cylindrical lens frame 31 and a pair of large and small
lens members 32 and 33. A cylindrical slide portion 31a with a comparatively large
diameter that has an exterior diameter fitting into the cylindrical portion 29a of
the holding frame 29, a cylindrical attachment portion 31b with a comparatively small
diameter that has an exterior diameter fitting into the Attachment hole 21 of the
illumination board section 20R1, and a light-shielding portion 31c that is projected
inwards from an entire periphery of a distal end of the attachment portion 31b, together
form the lens frame 31. Here, the attachment portion 31b is connected to a distal
end of the slide portion 31a coaxially. A shoulder portion 31d is configured between
the slide portion 31a and the attachment portion 31b, at an exterior periphery face
of the lens frame 31. The light-shielding portion 31c corresponds to an entrance pupil
that determines an observed region of the image data with respect to the lens unit
30. An exterior end face of the light-shielding portion 31c is taperedly sunk towards
a central axis of the lens unit 30.
[0034] A collar member 34 is lying between the pair of the lens members 32 and 33, and the
lens members 32 and 33 are mounted inside the lens frame 31 with optical axes of the
lens members 32 and 33 matched to each other. The lens member 32 with a small diameter
has a flat plane at a front side thereof and a convex plane at a backside thereof,
and the lens member 32 has a comparatively large index of refraction of light. The
lens member 32 is mounted at a front side of the lens frame 31. The lens member 33
with a large diameter has a convex plane at a front side thereof, which is a side
opposing to the lens member 32 with the small diameter, and has a flat plane at a
backside thereof. The lens member 33 has a comparatively small index of refraction
of light, and the lens frame 33 is mounted at a backside of the lens frame 31.
[0035] The lens unit 30 is slidably disposed in the cylindrical portion 29a of the holding
frame 29 through the slide portion 31a while arranging the light-shielding portion
31c outwards, and a focus can be adjusted by appropriately shifting the lens unit
30 along the optical axis direction with respect to the pixel face of the CCD 26.
The holding frame 29 and the lens unit 30 are preferably fastened to each other after
the focus is adjusted.
[0036] A large electronic part 50 such as a capacitor for power supply voltage circuit to
drive the CCD 26 and a small electronic part 51 such as a capacitor and a resistor
necessary for driving the CCD 26 are arranged at a front face of the imaging board
section 20R2 as shown in FIGS. 7 and 14. A protruding height of the large electronic
part 50 from a mounting face of the imaging board section 20R2 is comparatively large
so that the protruding height exceeds the threshold described above, whereas a protruding
height of the small electronic part 51 from the mounting face of the imaging board
section 20R2 is much less than the threshold. Here, any specific limitation is not
provided for a mounting position of the small electronic part 51; however, there is
a limitation for a mounting position of the large electronic part 50. That is to say,
the large electronic part 50 is provided only at a position opposing to the small
electronic part 24c mounted on the other mounting face of the illumination board section
20R1, or at a position apart from the electronic parts 24a, 24b, and 24c mounted on
the other mounting face of the illumination board section 20R1, while folding the
flexible wiring board section 20F to oppose the imaging board section 20R2 and the
illumination board section 20R1 to each other.
[0037] Further, plural pad portions 35, which are external terminals, are provided at sections
outside of a mounting region of the electronic part and the like on one mounting face
of the imaging board section 20R2 as shown in FIG. 8. The pad portions 35 are conductor
sections roundly exposed from the mounting face of the imaging board section 20R2.
The pad portion 35 is provided with a section that functions as an exterior power
supply terminal for supplying electric power directly to the functional circuit from
an exterior power supply not shown, and provided with a section that functions as
an exterior input terminal for supplying default setting value of the functional circuit
to a memory 38a described below.
[0038] The switch board section 20R3 is disk-shaped and has a same or smaller diameter compared
to the diameter of the imaging board section 20R2 as shown in FIGS. 1 to 4, 9, and
15. The switch board section 20R3 has two straight-line portions 22R3 at a periphery
face as similar to the imaging board section 20R2, as well as the switch board section
20R3 has an relief hole 36 at a central section thereof. The straight-line portion
22R3 is configured by linearly removing penumbra of the switch board section 20R3,
and the straight-line portions 22R3 are provided so that the straight-line portions
22R3 are in parallel to each other as well as the straight-line portions 22R3 are
orthogonal to the extending direction of the flexible wiring board section 20F. The
relief hole 36 is for housing a part of a reed switch 37 described below, and the
relief hole 36 is formed in a long hole shape extending along the straight-line portion
22R3.
[0039] The reed switch 37 for implementing the switch function is mounted on one of the
mounting faces of the switch board section 20R3 while a part of the reed switch 37
being housed in the relief hole 36, as well as the electronic part such as the memory
38a, a transducer 38b, and a mixer device 38c are mounted around the relief hole 36
on one of the mounting faces.
[0040] The reed switch 37 responds to a magnetic field and turns ON/OFF the electric power
supplied from the internal power supply 10. In the present embodiment, the electric
power supply from the internal power supply 10 is turned OFF when the magnetic field
is caused, for example, by placing a permanent magnet close to the reed switch 37,
and the electric power supply from the internal power supply 10 is continuously turned
ON when the magnetic field does not exist.
[0041] The memory 38a is a volatile memory unit that stores data such as a default setting
value of the DSP 25 necessary for driving the functional circuit. Data for compensating
white balance coefficient of the CCD 26 and fluctuation of the CCD 26, and pixel deficiency
address data of the CCD 26 represent, for example, the default setting value of the
DSP 25. The transducer 38b provides a basic clock to the DSP 25. The mixer device
38c is mounted by flip chip bonding, and the mixer device 38c has a function of mixing
an image signal and a clock signal output from the DSP 25. A disk-spring-like positive
electrode contact member 39, which is a contact point with respect to a positive electrode
of the button cell 10, is provided on the other mounting face of the switch board
section 20R3 as shown in FIG. 1.
[0042] The power supply board section 20R4 is disk-shaped, and has a smaller diameter than
the diameter of the switch board section 20R3 as well as a diameter of a negative
electrode of the button cell 10, as shown in FIGS. 1 to 4, 10, and 16. Further, the
power supply board section 20R4 has two straight-line portions 22R4 at periphery face
as similar to the switch board section 20R3. The straight-line portion 22R4 is formed
by linearly removing penumbra of the power supply board section 20R4, and the straight-line
portions 22R4 are in parallel to each other as well as orthogonal to the extending
direction of the flexible wiring board section 20F.
[0043] Plural electronic parts such as DC-DC converter 40 for implementing the voltage conversion
function are provided on one of mounting faces of the power supply board section 20R4.
The DC-DC converter 40 controls a voltage acquired from the button cell 10 in order
to acquire steady voltage necessary for the capsule endoscope C. A negative electrode
contact member, which is a contact point with respect to a negative electrode of the
button cell 10, is provided on the other mounting face of the power supply board section
20R4, although not clearly shown in the drawings.
[0044] The transmission board section 20R5 is disk-shaped, has a same or slightly smaller
diameter compared to the diameter of the switch board section 20R3, and has a straight-line
portion 22R5 at one part of a periphery face as similar to the illumination board
section 20R1 as shown in FIGS. 1, 2, 4, and 11. The straight-line portion 22R5 is
formed by linearly removing penumbra of the transmission board section 20R5, and the
straight-line portion 22R5 has a plurality of through-hole lands 41.
[0045] An end of the flexible wiring board section 20F is connected to one of mounting faces
of the transmission board section 20R5 through the through-hole land 41 as well as
a plurality of the electronic parts such as an RF (Radio Frequency) unit 42 for implementing
the transmission processing function are mounted on the other mounting face of the
transmission board section 20R5.
[0046] The antenna board section 20R6 is disk-shaped and has a diameter smaller than the
diameter of the transmission board section 20R5, and the antenna board section 20R6
is attached to the other mounting face side of the transmission board section 20R5
so that the antenna board section 20R6 and the transmission board section 20R5 are
in parallel to each other as shown in FIGS. 1 and 11. An antenna 43 is formed on the
antenna board section 20R6 by arranging a conducting wire substantial spirally. Both
ends of the conducting wire constituting the antenna 43 are each electrically connected
to a circuit section of the transmission board section 20R5, although not shown in
the drawings.
[0047] The illumination board section 20R1, the imaging board section 20R2, the switch board
section 20R3, the power supply board section 20R4, and the transmission board section
20R5 of the rigid wiring board section 20R are preliminary connected to each other
in series with the order written above by the flexible wiring board section 20F, as
shown in FIGS. 2 to 4. From the illumination board section 20R1 to the power supply
board sections 20R4 of the rigid wiring board sections 20R are formed together in
a flat plate shape with the flexible wiring board section 20F, and the electronic
parts are mounted on each of the rigid wiring board sections 20R from the illumination
board section 20R1 to the power supply board section 20R4. Then, the transmission
board section 20R5, which is formed together with the antenna board section 20R6,
is connected to an end of the flexible wiring board section 20F, whereby the straight
rigid and flexible wiring board 20 is configured.
[0048] Here, it is possible to easily mount the electronic parts on the rigid wiring board
section 20R from the illumination board section 20R1 to the power supply board section
20R4, which configures the flat plate with the flexible wiring board section 20F,
by a general mounting technique. Further, it is not necessary to electrically connect
the rigid wiring board section 20R and the flexible wiring board section 20F that
are formed together because the rigid wiring board section 20R and the flexible wiring
board section 20F are already electrically connected to each other at a production
process thereof. Consequently, it is possible to shorten a production process as well
as to simplify an assembly operation.
[0049] The flexible wiring board section 20F arranged between the rigid wiring board sections
20R are configured to have different width and length according to needs. The flexible
wiring board section 20F arranged between the switch board section 20R3 and the power
supply board section 20R4 is configured to have comparatively wide width, and the
flexible wiring board section 20F is divided into two by a slit 20FS formed along
an elongated direction of the flexible wiring board section 20F.
[0050] With respect to the straight rigid and flexible wiring board 20, operation of the
functional circuit is tested first. Then, the flexible wiring board section 20F is
appropriately folded so that the adjacent rigid wiring board sections 20R oppose to
each other as shown in FIG. 1. Further, the button cell 10 is held between the positive
electrode contact member 39 of the switch board section 20R3 and the negative electrode
contact member (not shown) of the power supply board section 20R4 while matching the
negative and positive electrode of the button cell 10 therebetween. Consequently,
the rigid and flexible wiring board 20 is blocked in cylindrical shape as an internal
member capable of being housed in the sealed container 100.
[0051] The operation test is for testing whether or not the functional circuit operates
normally when the electric power is supplied to the functional circuit. For the rigid
and flexible wiring board 20 having the configuration described above, it is possible
to test the operation of the functional circuit while having the rigid and flexible
wiring board 20 straight as shown in FIGS. 2 to 4. That is to say, the electrical
power can be supplied to the functional circuit by, for example, contacting a spicular
electrode of an exterior power supply to the pad portion 35, which functions as the
external power supply terminal, for the rigid and flexible wiring board 20 that is
provided with the pad portion 35 on the imaging board section 20R2. Therefore, the
operation of the functional circuit can be tested and the accurate operation can be
ensured even before the button cell 10, which is the internal power supply, is held
between the positive electrode contact member 39 and the negative electrode contact
member (not shown), such as at a manufacturing line of the rigid and flexible wiring
board 20.
[0052] Further, an operation time of the functional circuit due to the button cell 10 can
be sufficiently maintained even if a comparatively small button cell 10 is used because
the external power supply is used to test the operation so that the button cell 10,
which is the internal power supply, is not consumed. Furthermore, initializing process
such as inputting of the default setting value of the functional circuit to the memory
38a of the switch board section 20R3 through the pad portion 35, which functions as
the external input terminal, can be performed together with the electric power supply
by the external power supply, if necessary.
[0053] In order to bend the flexible wiring board section 20F after the operation test,
the attachment portion 31b of the lens unit 30 is fitted into the attachment hole
21 of the illumination board section 20R1 while opposing the other mounting face of
the illumination board section 20R1 with respect to the other mounting face of the
imaging board section 20R2 as shown in FIG. 1. The lens unit 30 fitted into the attachment
hole 21 of the illumination board section 20R1 is positioned and held by the illumination
board section 20R1 while the shoulder portion 31d, which is formed between the slide
portion 31a and the attachment portion 31b of the lens frame 31, is brought into contact
with the other mounting face of the illumination board section 20R so that the optical
axes of the lens members 32 and 33, and the central axis of the visual field are each
matched to the central axis of the illumination board section 20R1.
[0054] In the configuration described above, the CCD 26 and the imaging board section 20R2
can be shifted together with respect to the lens members 32 and 33 by sliding the
cylindrical portion 29a of the holding frame 29 with respect to the slide portion
31a of the lens frame 31, so that the focus of the CCD 26 can be adjusted. After the
focus of the CCD 26 is adjusted, the illumination board section 20R1 and the imaging
board section 20R2 are bonded together by filling and hardening the space therebetween
by a resin sealant P such as an insulated bonding agent therebetween.
[0055] One of the mounting faces of the imaging board section 20R2 is configured so that
the mounting face of the imaging board section 20R2 opposes to one of the mounting
faces of the switch board section 20R3. Then, the flexible wiring board section 20F
is folded so that the other mounting face of the switch board section 20R3 opposes
to the other mounting face of the power supply board section 20R4. Consequently, the
button cell 10 is held between the positive electrode contact member 39 and the negative
electrode contact member (not shown).
[0056] After holding the button cell 10 between the switch board section 20R3 and the power
supply board section 20R4, the button cell 10, the switch board section 20R3, and
the power supply board section 20R4 are surrounded by a heat-shrinkable tube 44 so
that the button cell 10 is compressed and bonded together with the switch board section
20R3 and the power supply board section 20R4, by heating appropriately. Then, each
of a space between the imaging board section 20R2 and the switch board section 20R3
and a space between the power supply board section 20R4 and the transmission board
section 20R5 are filled with the resin sealant P such as the insulated bonding agent,
and the resin sealant P is hardened in order to maintain the space between each of
the rigid wiring board sections 20R in a bonded state.
[0057] The flexible wiring board section 20F can be easily and accurately folded at a constant
position along a boundary line between the rigid wiring board section 20R and the
flexible wiring board section 20F, in the rigid and flexible wiring board 20 in which
the plural comparatively rigid wiring board sections 20R are connected by the comparatively
flexible wiring board section 20F when the internal member of the cylindrical shape
is configured as described above. Specifically, each of the flexible wiring board
sections 20F can be folded easily and surely at a position close to the rigid wiring
board section 20R along each of the straight-line portions 22R since the flexible
wiring board section 20F is extended in the orthogonal direction with respect to each
of the straight-line portions 22R of the disk-shaped rigid wiring board section 20R,
in the present embodiment.
[0058] Further, each of the straight-line portions 22R are formed by removing penumbra of
the disk-shaped rigid wiring board section 20R so that the folded flexible wiring
board section 20F can be stored in the section corresponding to the removed section,
as shown in FIGS. 5 and 6, for example. Furthermore, the flexible wiring board section
20F positioning at outer periphery of the button cell 10 is divided into two by the
slit 20FS along the elongated direction of the flexible wiring board section 20F;
therefore, the flexible wiring board section 20F is closely arranged at the periphery
face of the button cell 10 as shown in FIGS. 10 and 11. As a result, enlargement of
the exterior dimension of each of the rigid wiring board sections 20R and the exterior
dimension of the button cell 10 due to the flexible wiring board section 20F can be
avoided.
[0059] Further, the large electronic parts 24a and 24b are mounted apart from the large
electronic part 50 on the mounting faces of the illumination board section 20R1 and
the imaging board section 20R2 that oppose to each other, so that the exterior dimension
in an elongated direction of the capsule endoscope C can be miniaturized. Further,
the flexible wiring board sections 20F are bonded with each other by the electrically
insulated resin sealant P, thus it is easy to handle the rigid and flexible wiring
board section. Consequently, short circuit of the electronic parts can be avoided
without insulation of the electronic parts by a separate insulating film and the like,
since the resin sealant P is insulated. Therefore, assembly operation does not become
complicated.
[0060] The sealed container 100 that houses the button cell 10 and the rigid and flexible
wiring board 20 is provided with a container main body 110 and a front cover 120,
which separately constitute the sealed container 100.
[0061] The container main body 110 has substantially semi spherical dome-shaped bottom portion
111 and a substantially cylindrical barrel portion 112 that extends to the bottom
portion 111 as shown in FIGS. 1 and 18, and the bottom portion 111 and the barrel
portion 112 are integrally molded by synthetic resin material. Cycloolefin polymer,
polycarbonate, acrylic, polysulfone, and urethane, for example, can be used as the
synthetic resin material for molding the container main body 110; however, the polysulfone
is preferably used when strength of the container main body 110 is considered.
[0062] The barrel portion 112 of the container main body 110 has a predetermined draft,
and a diameter of the barrel portion 112 gradually increases towards an opening at
the distal end thereof, though not clearly shown in the drawings. A dimension of the
container main body 110 is set so that the rigid and flexible wiring board section
20, which is blocked as the interior member, and the button cell 10 can be housed
in the container main body 110 when the rigid and flexible wiring board section 20
and the button cell 10 are inserted from the antenna board section 20R6 side as shown
in FIG. 1. Further, the dimension of the container main body 110 is set so that a
space between the container main body 110 and the housed interior member is minimized.
[0063] An engagement groove 113 is formed around entire periphery of an internal periphery
face of the barrel portion 112 of the container main body 110 at a position slightly
towards a proximal end from the opening at the distal end.
[0064] The front cover 120 has a substantially semi spherical dome-shaped dome portion 121
and an engagement portion 122 that cylindrically extends from a proximal end of the
dome portion 121 as shown in FIG. 1, and the dome portion 121 and the engagement portion
122 are integrally molded by the synthetic resin material, which is to be an optical
material. Cycloolefin polymer, polycarbonate, acrylic, polysulfone, and urethane can
be used as the synthetic resin material for modulating the front cover 120; however,
the cycloolefin polymer or the polycarbonate is preferably used when strength and
optical performance of the front cover 120 are considered.
[0065] The dome portion 121 of the front cover 120 has an exterior dimension substantially
the same as an exterior dimension of the distal end of the barrel portion 112 of the
container main body 110. Further, the engagement portion 122 has an exterior dimension
capable of fitting into the interior periphery of the distal end of the barrel portion
112 of the container main body 110. Therefore, the front cover 120 can be fitted into
the interior periphery of the distal end of the barrel portion 112 through the engagement
portion 122 in a way so that an exterior face of the dome portion 121 smoothly continues
to an exterior face of the barrel portion 112, when the front cover 120 is attached
to the distal end of the container main body 110.
[0066] An engagement protrusion 123 is provided at entire circumference of the engagement
portion 122 of the front cover 120. Here, the engagement protrusion 123 corresponds
to the engagement groove 113 of the container main body 110. The engagement protrusion
123 is provided to prevent unnecessary fall out of the front cover 120 from the container
main body 110, by engaging the engagement protrusion 123 to the engagement groove
113 of the container main body 110 when the front cover 120 is attached to the distal
end of the barrel portion 112. Further, the engagement portion 122 has an interior
diameter capable of fitting the illumination board section 20R1 of the rigid and flexible
wiring board section 20 therein.
[0067] A translucent portion 121a is provided at a region, which is a predetermined symmetric
region having a center at center of curvature of the dome portion 121 (inside a region
surrounded by two points chained line in FIG. 1). Further, a pupil portion 121b is
provided at entire periphery positioned closer to the container main body 110 compared
to the position of the translucent portion 121a.
[0068] The translucent portion 121a and the pupil portion 121b are sections to determine
the observed region of the image data with respect to the front cover 120. The translucent
portion 121a of the front cover 120 is formed to have homogeneity and uniform thickness.
On the other hand, the pupil portion 121b is formed to be thicker than the translucent
portion 121a, and the pupil portion 121b has a projection portion 124 that swells
out inwards from the interior periphery face of the engagement portion 122. A abutting
surface 125, which is positioned at a proximal end side of the projection portion
124, extends in a direction orthogonal to a center of axis of the front cover 120.
The projection portion 124 is configured so that the optical axis of the lens unit
30 matches the center of axis of the front cover 120 as well as a center of the entrance
pupil with respect to the lens unit 30 matches the center of the curvature of the
front cover 120 (= center of the entrance pupil of the front cover 120) on the optical
axis, when one of the mounting faces of the illumination board section 20R1 contacts
and engages to the projection portion 124. An interior diameter of the projection
portion 124 is larger than a mounting region of the light-emitting device 23 mounted
on the illumination board section 20R1 so that the projection portion 124 does not
interfere with the light-emitting device 23 when the illumination board section 20R1
is rotated with respect to the center of axis of the illumination board section 20R1.
[0069] When the blocked rigid and flexible wiring board section 20 and the button cell 10
are to be housed in the sealed container 100 described above, the illumination board
section 20R1 is covered by the front cover 120 in advance as shown in FIG. 18. Then,
the bonding agent is applied to the interior periphery face of the container main
body 110, as well as the electrically insulated resin sealant P is applied around
the rigid and flexible wiring board section 20 and the button cell 10. The internal
member is inserted into the container main body 110 after applying the resin sealant
P, and the engagement protrusion 123 of the front cover 120 is engaged to the engagement
groove 113 of the container main body 110. When the engagement protrusion 123 of the
front cover 120 is engaged to the engagement groove 113 of the container main body
110, the front cover 120 and the container main body 110 are preferably rotated relative
to each other in order to send the bonding agent around the entire periphery thereof.
[0070] As described above, the optical axis of the lens unit 30 matches the center of axis
of the front cover 120 without being tilted and the center of the entrance pupil of
the lens unit 30 matches the center of curvature of the front cover 120, when one
of the mounting faces of the illumination board section 20R1 is contacted and engaged
to the abutting surface 125 of the front cover 120. Further, the projection portion
124 of the front cover 120 does not interfere with the light-emitting device 23 of
the illumination board section 20R1 when the illumination board section 20R1 is inserted
into the engagement portion 122. Consequently, it is unnecessary to consider the relative
position of the illumination board section 20R1 and the front cover 120. Further,
it is unnecessary to adjust the position of the optical system with respect to the
incident light while assembling the capsule endoscope C, and the assembly operation
can be easily performed.
[0071] The bonding agent infiltrated between the interior periphery face of the container
main body 110 and the exterior periphery face of the engagement portion 122 at the
front cover 120 provides desired water-tightness therebetween. Consequently, liquid
such as body fluid does not infiltrate into the sealed container 100 when the capsule
endoscope C is inserted into the body cavity. Specifically, the bonding agent between
the front cover 120 and the container main body 110 is not abraded after sterilization
and the like after the assembly operation, since the engagement protrusion 123 and
the engagement groove 113 are engaged to each other. Consequently, breakdown of the
internal member due to the infiltration of the body fluid can be avoided.
[0072] A connection section, which appears on the exterior surface of the sealed container
100, between the front cover 120 and the container main body 110 when the front cover
120 and the container main body 110 are connected to each other is chamfered as shown
in the drawings. Consequently, it is possible to prevent occurrence of external force
in the direction separating the front cover 120 and the container main body 110 due
to the front cover 120 and the container main body 110 being caught; because the chamfer
processing minimizes a bump caused between the front cover 120 and the container main
body 110. Therefore, the water-tightness of the sealed container 100 is assured.
[0073] FIG. 19 is a schematic drawing for explaining an example of use of the capsule endoscope
C described above. In the following, an operation of the capsule endoscope C is explained
with reference to FIG. 19.
[0074] First, the reed switch 37 is activated by taking out the capsule endoscope C of the
present embodiment from a package 200 in which the permanent magnet (not shown) is
built, and the electrical power for the functional circuit from the button cell 10,
which is the internal power supply, is continuously supplied through the DC-DC converter
40.
[0075] When the subject wearing a jacket 201 swallows the capsule endoscope C while the
electric power is supplied, each part of the functional circuit is driven by an order
from the DSP 25, so that the image data of the subject body can be acquired until
the capsule endoscope C is discharged. More particularly, the light-emitting device
23 illuminates the observed region of the subject body such as stomach, small intestine,
and large intestine with the illuminating light through the translucent portion 121a
of the front cover 120. Further, the reflected light entering through the Translucent
portion 121a of the front cover 120 is assembled on the CCD 26 through the lens unit
30. Then, the reflected light assembled on the CCD 26 is outputted as the image signal.
[0076] The image signal output from the CCD 26 is radio transmitted to outside from the
antenna 43 after the image signal is modulated and amplified in the RF unit 42. Then,
the image signal is sequentially stored as the image data into an external memory
device 203, such as a Compactflash® memory, of the receiver 202 attached to the jacket
201.
The image data stored in the external memory device 203 is, for example, visualized
on a display 205 through a computer 204 so that the viewable image data becomes a
subject of diagnosis by a doctor or a nurse.
[0077] In the capsule endoscope C described above, the rigid and flexible wiring board 20
in which each of the straight-line portions 22R of the plurality of comparatively
rigid wiring board sections 20R is connected to each other through the comparatively
flexible wiring board section 20F. Consequently, it is possible to easily and accurately
bend the flexible wiring board section 20F at the steady position near the straight-line
portion 22R of the rigid wiring board section 20R when the rigid and flexible printed
circuit board 20 is cylindrically blocked to be housed inside the sealed container
100. Therefore, the exterior dimension of the blocked rigid and flexible wiring board
20 does not become larger than the interior diameter of the sealed container 100,
so that the rigid and flexible wiring board section 20 can be easily housed inside
the sealed container 100.
[0078] Further, the straight-line portion R22 of each of the rigid wiring board sections
20R is formed by removing the penumbra thereof, thus the space 20FK between the straight-line
portion 22R and the container main body 110 for housing the flexible circuit board
section 20F is formed as shown in FIGS. 5 to 9. Furthermore, the flexible wiring board
section 20F arranged at the exterior periphery section of the button cell 10 is divided
into two by the slit 20FS formed along the elongated direction of the flexible wiring
board section 20F. Consequently, the flexible wiring board section 20F is placed close
to the periphery face of the button cell 10, and it becomes possible to minimize the
exterior dimension of the cylindrically blocked interior member as well as to minimize
the exterior dimension of the sealed container 100 that houses the interior member.
Hence, suffering by the subject when the capsule endoscope C is swallowed can be reduced
as far as possible.
[0079] Further, the diameter of the antenna board section 20R6, which is the first board
section to be inserted into the sealed container 100 among the board sections of the
rigid wiring board section 20R, is the smallest of all so that the rigid wiring board
section 20R can be easily inserted into the container main body 110 of the sealed
container 100.
[0080] The flexible wiring board section 20F arranged at the external periphery of the button
cell 10 is divided into two by the slit 20FS formed along the elongated direction
thereof in the embodiment described above; however, it is not required to divide the
flexible wiring board section 20F into two in the present invention. Thus, the flexible
wiring board section 20F can be divided into three or more.
[0081] The embodiment described above has a relationship in which (the exterior diameter
of the illumination board section 20R1) > (the exterior diameter of the imaging board
section 20R2) > (the exterior diameter of the switch board section 20R3) > (the exterior
diameter of the power supply board section 20R4) > (the exterior diameter of the transmission
board section 20R5) > (the exterior diameter of the antenna board section 20R6). Therefore,
the bonding agent applied to the interior periphery face of the container main body
110 cannot be wiped out by the rigid wiring board section 20R of the distal end side
when the rigid wiring board section 20R is inserted into the container main body 110.
Consequently, it is possible to maintain sufficient bonding property with respect
to the container main body 110. In the present invention, it suffices to set the exterior
diameter of the antenna board section 20R6 smaller than the exterior diameter of the
transmission board section 20R5 that is arranged right in front of the antenna board
section 20R6.
[0082] The embodiment described above is explained in terms of the capsule endoscope C by
way of example; however, the present invention can be applied to other capsule-type
medical apparatus such as a pH capsule and a temperature measuring capsule.
INDUSTRIAL APPLICABILITY
[0083] An capsule-type medical apparatus according to the present invention is useful for
an capsule-type medical apparatus that is configured by housing a wiring board section
on which the functional circuit performing a predetermined function is provided, inside
a sealed container. Further, the capsule-type medical apparatus according to the present
invention is useful for an capsule-type medical apparatus that performs a predetermined
function by driving of the functional circuit when the capsule-type medical apparatus
is inserted into a subject body.