BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a printing machine. In particular, the present invention
relates to an intaglio offset printing machine.
2. Description of Related Art
[0002] Figs. 1 and 1A of the drawings illustrate a conventional intaglio printing machine
comprising a metal intaglio plate cylinder 10 and an impression cylinder 20 for carrying
out direct printing. The plate cylinder 10 includes a plurality of recesses 11 into
which ink is filled. A gap 12 is defined between the plate cylinder 10 and the impression
cylinder 20, allowing passage of a soft, thin object 1 (such as a piece of paper for
producing bills) to be printed. When the soft, thin object 1 to be printed is passing
through the gap 12, the impression cylinder 20 impresses the soft, thin object 1,
urging the soft, thin object 1 into the recesses 11 of the plate cylinder 10. As illustrated
in Fig. 1A, the ink in the recesses 11 is fixed on the surface of the soft, thin object
1. An intaglio printing is thus carried out on the surface of the soft, thin object
1.
[0003] However, the metal intaglio plate cylinder 10 and the impression cylinder 20 are
only suitable for carrying out printing on soft, thin objects, not suitable for printing
on a surface of hard materials.
[0004] As illustrated in Fig. 2 of the drawings, an intaglio printing machine disclosed
in
U.S. Patent No. 4,566,384 includes a distributing cylinder 14, a form roller 13, and a plate cylinder 10'.
A printing plate 100 is provided on the plate cylinder 10' and comprises an ink-repellent
outer layer, a photo-sensitive layer laminated beneath the ink-repellent outer layer,
and an elastic layer laminated beneath the photo-sensitive layer. The printing plate
100 includes a plurality of recesses 101 on a surface thereof. Ink is filled into
the recesses 101.
[0005] In operation, the plate cylinder 10' directly impresses a hard object 2 to be printed.
The ink in the recesses 101 of the plate cylinder 10' is fixed on the surface of the
hard object 2, thereby completing the intaglio printing.
[0006] Although the printing plate 100 on the plate cylinder 10' allows printing on a surface
of a hard object, the printing result is still limited to poor matching in the deformation
of the printing plate 100 and the deformation of the hard object 2. The ink is supplied
into the recesses 101 of the printing plate 100 by wiping the printing plate 100,
resulting in shortening of the life of the printing plate 100, as the printing plate
100 made of elastic material is damaged. After printing, a portion of the residual
ink on the printing plate 100 is wiped off from the printing plate 100 while another
portion of the residual ink on the printing plate 100 is wiped into recesses 101 of
the printing plate 100, further shortening the life of the printing plate 100. The
elastic coefficient of the printing plate 100 changes as the printing plate 100 is
damaged by wiping. As a result, the image transcribed from the printing plate 100
onto the surface of the hard object 2 is unstable due to variation of the elastic
coefficient of the printing plate 100. Namely, different images are generated through
the same printing plate 100. The printing result is thus unstable and unsatisfactory.
OBJECTS OF THE TNVENTION
[0007] An object of the present invention is to provide an intaglio offset printing machine
with excellent matching in a surface of a transferring cylinder of the intaglio offset
printing machine and a surface of a hard object to be printed, thereby prolonging
the life of the intaglio offset printing machine.
[0008] Another object of the present invention is to provide an intaglio offset printing
machine that may carry out two different offset printing operations.
SUMMARY OF THE INVENTION
[0009] An intaglio offset printing machine in accordance with the present invention comprises
a metal intaglio plate cylinder including a plurality of recesses in a circumference
thereof and a transferring cylinder. Ink is filled into the recesses. The transferring
cylinder presses against the metal intaglio plate cylinder, allowing the ink in the
recesses of the metal intaglio plate cylinder to be transferred onto the transferring
cylinder when the metal intaglio plate cylinder and the transferring cylinder are
turned synchronously. The transferring cylinder presses against a surface of an object
to be printed. Thus, the ink on the transferring cylinder is transferred onto the
surface of the object passing through the transferring cylinder.
[0010] The intaglio offset printing machine in accordance with the present invention may
further include an impression cylinder for exerting a pressure to the transferring
cylinder. A gap is defined between the impression cylinder and the transferring cylinder.
The object to be printed is moved to pass through the gap for carrying out intaglio
offset printing when the impression cylinder and the transferring cylinder are turned
synchronously. Preferably, the transferring cylinder comprises an elastic sleeve mounted
therearound. A surface of the elastic sleeve deforms when the metal intaglio plate
cylinder presses against the transferring cylinder. Preferably, the elastic sleeve
is made of rubber.
[0011] Preferably, the intaglio plate cylinder is an engraved metal plate.
[0012] The object to be printed may be soft and thin or hard.
[0013] Other objects, advantages and novel features of this invention will become more apparent
from the following detailed description when taken in conjunction with the accompanying
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014]
Fig. 1 is a schematic sectional view of a conventional intaglio printing machine;
Fig. 1 A is an enlarged view of a portion of the intaglio printing machine in Fig.
1;
Fig. 2 is a schematic sectional view of another conventional intaglio printing machine;
and
Fig. 3 is a schematic sectional view of an intaglio offset printing machine in accordance
with the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0015] Referring to Fig. 3, an intaglio offset printing machine in accordance with the present
invention comprises a metal intaglio plate cylinder 10, an impression cylinder 20,
and a transferring cylinder 30. The metal plate cylinder 10, the impression cylinder
20, and the transferring cylinder 30 are arranged in parallel. The metal intaglio
plate cylinder 10 presses against the transferring cylinder 30, which, in turn, presses
against the impression cylinder 20.
[0016] Still referring to Fig. 3, the metal intaglio plate cylinder 10 includes an engraved
metal plate with a plurality of recesses 11 in a circumference thereof. The recesses
11 form a specific image. Ink may be filled into the recesses 11 by conventional wiping.
The metal intaglio plate cylinder 10 is made of metal and thus not damaged by wiping.
The metal intaglio plate cylinder 10 is driven to turn via an appropriate means. A
tight contact is provided between the metal intaglio plate cylinder 10 and the transferring
cylinder 30. Thus, the ink in the recesses 11 of the metal intaglio plate cylinder
10 can be transferred onto the transferring cylinder 30.
[0017] Still referring to Fig. 3, the impression cylinder 20 presses against the transferring
cylinder 30 and thus provides a printing pressure to the transferring cylinder 30
suitable for improving the printing quality. A gap 31 is formed between the impression
cylinder 20 and the transferring cylinder 30. When the impression cylinder 20 and
the transferring cylinder 30 are turned synchronously, a hard object 20 is passed
through the gap 31 for carrying out intaglio offset printing. The pressure from the
impression cylinder 20 is directly imparted to the hard object 2.
[0018] Still referring to Fig. 3, an elastic sleeve 300 is mounted around the transferring
cylinder 30. When the metal intaglio plate cylinder 10 presses against the transferring
cylinder 30, an appropriate deformation is generated on the surface of the elastic
sleeve 300 so as to move into the recesses 11 of the metal intaglio plate cylinder
10. Thus, when the metal intaglio plate cylinder 10 and the transferring cylinder
30 are turned synchronously, the ink 11 in the recesses 11 of the metal intaglio plate
cylinder 10 is adhered to the surface of the elastic sleeve 300 of the transferring
cylinder 30, forming an ink image 301 to be transferred. Preferably, the elastic sleeve
is made of natural rubber, artificial rubber, or other elastic material. Alternatively,
the elastic sleeve is made of a rubber blanket.
[0019] Still referring to Fig. 3, when the hard object 2 is passing through the gap 31,
since the impression cylinder 20 presses against the surface of the hard object 2,
the ink image 301 on the elastic sleeve 300 is transferred onto the surface of the
hard object 2, completing the intaglio offset printing of the image on the surface
of the hard object 2.
[0020] The intaglio offset printing machine in accordance with the present invention may
only include a metal intaglio plate cylinder 10 and a transferring cylinder 30. Namely,
the impression cylinder 20 can be omitted if desired. The transferring cylinder 30
presses against the surface of the hard object 2 for carrying out intaglio offset
printing.
[0021] Referring to Fig. 1 and 3, the metal intaglio plate cylinder 10 and the impression
cylinder 20 according to prior art can only used to carry out printing on a soft,
thin object 1, whereas the metal intaglio plate cylinder 10 and the transferring cylinder
30 and/or the impression cylinder 20 can be used to carry out printing on a hard object
2.
[0022] Further, the disadvantages of unstable printing effect and unsatisfactory printing
effect of the intaglio printing machine disclosed in
U.S. Patent No. 4,566,384 is avoided by the intaglio offset printing machine in accordance with the present
invention. Further, the intaglio offset printing machine in accordance with the present
invention can be used to carry out printing on either soft or hard objects. Further,
the life of the intaglio offset printing machine in accordance with the present invention
is relatively long, as the metal intaglio plate cylinder is almost not damaged by
the wiping operation for filling ink for printing purposes or for removing residual
ink after printing.
[0023] While the principles of this invention have been disclosed in connection with a specific
embodiment, it should be understood by those skilled in the art that these descriptions
are not intended to limit the scope of the invention, and that any modification and
variation without departing the spirit of the invention is intended to be covered
by the scope of this invention defined only by the appended claims.
1. An intaglio offset printing machine comprising:
a metal intaglio plate cylinder including a plurality of recesses in a circumference
thereof, with ink being adapted to be filled into the recesses; and
a transferring cylinder pressing against the metal intaglio plate cylinder, allowing
ink in the recesses of the metal intaglio plate cylinder to be transferred onto the
transferring cylinder when the metal intaglio plate cylinder and the transferring
cylinder are turned synchronously, the transferring cylinder being adapted to press
against a surface of an object to be printed, with the ink on the transferring cylinder
being transferred onto the surface of the object passing through the transferring
cylinder.
2. The intaglio offset printing machine as claimed in claim 1, further comprising an
impression cylinder for exerting a pressure to the transferring cylinder, a gap being
defined between the impression cylinder and the transferring cylinder, the object
to be printed being moved to pass through the gap for carrying out intaglio offset
printing when the impression cylinder and the transferring cylinder are turned synchronously.
3. The intaglio offset printing machine as claimed in claim 2, wherein the transferring
cylinder comprises an elastic sleeve mounted therearound, and wherein a surface of
the elastic sleeve deforms when the metal intaglio plate cylinder presses against
the transferring cylinder.
4. The intaglio offset printing machine as claimed in claim 3, wherein the elastic sleeve
is made of rubber.
5. The intaglio offset printing machine as claimed in claim 1, wherein the intaglio plate
cylinder is an engraved metal plate.
6. The intaglio offset printing machine as claimed in claim 1, wherein the machine is
suitable for printing on the object made from a soft and thin sheet.
7. The intaglio offset printing machine as claimed in claim 1, wherein the machine is
suitable for printing on the object made from a soft or hard material.
8. The intaglio offset printing machine as claimed in claim 1, wherein the transferring
cylinder comprises an elastic sleeve mounted therearound, a surface of the elastic
sleeve deforms when the metal intaglio plate cylinder presses against the transferring
cylinder.
9. The intaglio offset printing machine as claimed in claim 8, wherein the elastic sleeve
is made of rubber, or elastic material.