[0001] The present invention relates to a packaging machine of the type that comprises a
horizontal packaging line along which the products are first enclosed in a tube of
slideable film and then a transverse welding station carries out transverse welding
of the tube of film to obtain the single packages.
[0002] In the prior art, the welding station comprises a pair of welding bars that extend
transversely to the sliding direction of the film and are moved to be alternately
closed against one another with the film between them. The movement of the bars is
obtained with suitable motor-driven cams to make the bars perform a closed trajectory
that accompanies the sliding of the film during welding and, between one weld and
the next, enables the products arranged inside the tube of film to be passed over.
[0003] A similar known technique requires careful study of the shape of the cams to optimise
the welding cycles and a variation in the welding pass or in the size of the product
limits the packaging machine in terms of speed and packageability.
[0004] The general object of the present invention is to remedy the drawbacks mentioned
above by providing a packaging machine that enables the cam movements of the welding
bars to be simulated, enabling greater flexibility and a fast possibility of adaptation
to different movements of the welding bars.
[0005] In view of this object it has been decided to make, according to the invention, a
packaging machine comprising means for forming a tube of slideable film arranged around
a sequence of products and provided with a transverse welding station of the tube
that comprises a pair of welding bars extending transversely to the tube of film and
which are moved to close at intervals on the tube of film on opposite sides with motion
that is alternate and synchronised with the sliding of the film, characterised in
that the welding station comprises a first motor-driven movement unit for moving the
bars towards and away from one another in a normal direction to the sliding direction
of the tube of film, and a second motor-driven movement unit for moving the first
motor-driven movement unit in a direction parallel to the sliding direction of the
film, electronic control means commanding the first and second movement unit in a
synchronised manner to make the welding bars perform interpolated curves that simulate
cam profiles.
[0006] In order to make the explanation of the innovative principles of the present invention
and the advantages thereof with respect to the known art clearer, with the help of
the enclosed drawings a possible embodiment applying these principles will be disclosed
below by way of example. In the drawings:
- figure 1 shows a schematic view of a machine according to the invention;
- figure 2 shows an example of the trajectory of the welding bars obtained with the
machine according to the invention;
- figure 3 shows further examples of possible trajectories that are obtainable with
the machine according to the invention.
[0007] With reference to the figures, figure 1 shows, indicated generally by 10, a packaging
machine comprising means 11 for forming a tube of film 12 that is slideable on a conveyor
belt and arranged around a sequence of products 13 and provided with a transverse
welding station 14 of the tube for obtaining the separation between successive packages.
[0008] The obtaining means of the tube is known and is easily imaginable by those skilled
in the art and will not therefore be disclosed further.
[0009] The welding station 14 comprises a pair of welding bars 15, 16 extending transversely
to the tube of film and which are moved to close at intervals on the tube of film
on opposite sides with motion that is alternate and synchronised with the sliding
of the film, so as to obtain the transverse welding 17 between the products.
[0010] The welding station comprises a first motor-driven movement unit 18 for moving the
bars towards and away from one another in a normal direction to the sliding direction
of the tube of film.
[0011] The first unit is supported by a second motor-driven movement unit 19 for moving
the first motor-driven movement unit in a direction parallel to the sliding direction
of the film. Electronic control means 20 (of known type, for example suitable programmed
microprocessor means) commands the first and second movement unit in a synchronised
manner to make the welding bars perform interpolated curves that simulate set cam
profiles. The cam profiles are selected by means of selecting means 21, from those
stored in suitable electronic memory means 22. If necessary, the means 21, advantageously
made in the form of a known microcomputer, can also enable a customised cam profile
to be drawn that can be stored amongst the cam profiles from which to choose each
time. Each profile can also have parameters that are modifiable by the user so as
to draw the cam that is most suitable for the specific needs.
[0012] In the advantageous embodiment shown, the first unit 18 comprises bar-supporting
carriages 23, 24 and 25, 26, which are motor-driven to slide along respective guides
27, 28 extending transversely to the sliding direction of the film. Each bar has a
supporting carriage for each end.
[0013] A motor-driven screw, belt or anything else 29 engages one of the two carriages of
each bar with opposite screw-nut screw couplings so as to move the bars towards or
away from one another in a symmetrical manner through the motor-driven rotation of
the screw (by means of an electric motor 30) in the two directions. Advantageously,
the carriages on each end of the bars slide on a respective pair of parallel guides
and the motor-driven screw is arranged between a pair of such parallel guides.
[0014] The second motor-driven unit 19 comprises guides 31 parallel to the movement direction
of the film, on which there slides a supporting carriage 32 of the first motor-driven
unit. A motor-driven movement screw 33 is arranged parallel to the guides for engaging
the supporting carriage 32 with a screw-nut screw coupling and moving it along the
respective guides to the motor-driven rotation (by means of an electric motor 34)
of the screw. Still advantageously, the guides 31 are two parallel guides, and the
screw 33 is arranged between them.
[0015] By way of example of the operation of the machine, in figure 2 a possible trajectory
40 of a known cam is shown that can be selected in the memory 22 and which the bars
can follow through interpolation of the control device 20 that commands the two motors
30 and 34 in a synchronised manner. In the movement portion with the bars against
the film, the bars are moved at the same sliding speed as the film.
[0016] In figure 3 there are shown further possible selectable trajectories a)-e). For simplicity,
in figure 3 the trajectories are shown only for the upper bars. The trajectories for
the lower bars can simply mirror those shown.
[0017] At this point it is clear that the objects of the present invention have been reached.
[0018] With a machine made according to the principles of the present invention, it is possible,
through the selecting means, to command which cam profile has to be simulated through
interpolation by the transverse welding station. Changing the cam profiles to be followed
is thus easy and very fast, without need for any real mechanical intervention. For
the normal user of such machines it is easy to intervene on the machines according
to the invention, as he only has to choose between "virtual" cam profiles as if he
were choosing (or designing) the real cam profiles in a traditional machine.
[0019] Naturally, the above description of an embodiment applying the innovative principles
of the present invention is given by way of example of such innovative principles
and must not therefore be taken to limit the scope of what is claimed herein. For
example, the machine may comprise any other known device for such types of machine,
such as, for example, devices for delivering or packaging in a modified atmosphere.
1. Packaging machine comprising means (11) for forming a tube of slideable film (12)
arranged around a sequence of products and provided with a transverse welding station
(14) of the tube that comprises a pair of welding bars (15, 16) extending transversely
to the tube of film and which are moved to close at intervals on the tube of film
on opposite sides with motion that is alternate and synchronised with the sliding
of the film, characterised in that the welding station (14) comprises a first motor-driven movement unit (18) for moving
the bars towards and away from one another in a normal direction to the sliding direction
of the tube of film, and a second motor-driven movement unit (19) for moving the first
unit in a direction parallel to the sliding direction of the film, electronic control
means (20, 21, 22) commanding the first and second movement unit in a synchronised
manner to make the welding bars perform interpolated curves that simulate cam profiles.
2. Machine according to claim 1, characterised in that it comprises electronic memory means (22) in which several cam profiles are stored
and that it comprises selecting means (21) for selecting a desired cam profile from
these different cam profiles and sending it to the control means to have the interpolated
curve performed that simulates this desired cam profile.
3. Machine according to claim 1, characterised in that the first unit (18) comprises supporting carriages (23, 24, 25, 26) of the bars that
are motor-driven to slide along respective guides (27, 28) extending transversely
to the sliding direction of the film and to the extension of the bars.
4. Machine according to claim 3, characterised in that each bar has a supporting carriage for each end, a motor-driven screw (29) engaging
one of the two carriages of each bar with opposite screw-nut screw couplings for moving
the bars towards or away from one another in a symmetrical manner at the motor-driven
rotation of the screw in the two directions.
5. Machine according to claim 3, characterised in that the carriages on each end of the bars slide on a respective pair of parallel guides
(27, 28) and the motor-driven screw (29) is arranged between a pair of such parallel
guides.
6. Machine according to claim 1, characterised in that the second motor-driven unit (19) comprises guides (31) parallel to the movement
direction of the film, on which there slides a supporting carriage (32) of the first
motor-driven unit, a motor-driven movement screw (33) being arranged parallel to the
guides for engaging the supporting carriage (32) with a screw-nut screw coupling and
moving it along the respective guides at the motor-driven rotation of the screw.
7. Machine according to claim 6, characterised in that the guides (31) are two parallel guides, and the screw (33) is arranged between them.