[0001] The present finding relates to a stud-connector for the connection of a concrete
casting onto an iron beam, according to the general part of claim 1.
[0002] It is known that for several years steel structures in concrete have been used, in
particular, for making conglomerate plates which are sustained by metallic beams;
there is therefore the need to mutually fix the beams on said steel and concrete structures.
[0003] Originally, stud-connectors of cylindrical form were used, which were electrically
welded to the upper surface of the steel beams, but which came out of the aforesaid
so to remain incorporated in the concrete bed of the slab.
[0004] The mounting of said connectors was carried out by means of an electrical welding
operation, to be carried out on the beams already in place, which led to difficulties
not always easy to overcome by the operators. In any case, notwithstanding the operator's
care in undertaking the operation, the mounting was not perfect, i.e. it was susceptible
to causing considerable problems of structural character on the finished works.
[0005] In the publication of European patent
EP-B-0504500 of the same applicant, a stud-connector is described which comprises a cylindrical
section rod, with an upper head of greater diameter and with a lower bar of slightly
smaller diameter. Such stud has a shaped plate lower down, wherein a central opening
is present in which an end of said bar is inserted, and it has two side openings wherein
the rivets are inserted for fixing the device on the beam flange.
[0006] The device according to the finding is adapted to be mounted on such flange, either
directly or by means of the interposition of a zigzag-shaped sheet, which sustains
the casting of the concrete slab placed above the same.
[0007] The device described in the abovementioned document, which is also particularly useful,
as well as easy to use, sometimes leads to non-perfect fixings between the rivets
and the stud-connectors.
[0008] Object of the present finding is that of permitting a perfect fixing between the
stud and the rivets inserted in it, avoiding the possibility of even minimal movements
of the rivets in the transverse direction, avoiding problems of stability inside the
fixing plant.
[0009] This is obtained, according to the finding, by foreseeing that the holes wherein
the rivets are inserted, as well as the portions of the rivet shanks placed in proximity
with the heads of the aforesaid, have a frustoconical profile. In this manner, by
firmly inserting the rivets in their seat, a stable fixing is determined of the aforesaid
in their respective seats.
[0010] These and other characteristics of the finding are described below in detail, with
reference to one its particular embodiments, given as a not limiting example with
the aid of the attached drawing tables, where:
- Figures 1, 2 and 3 (Table I) respectively represent the side views and a top plan
view of the device according to the finding;
- Figure 4 presents an enlarged view of the detail IV of the subsequent figure 6;
- Figure 5 represents an enlarged view of the detail V of figure 1;
- Figure 6 (Table II) represents a stud-connector mounted on the flange of a beam of
double-"T" shape;
- Figure 7 (Table III) represents the same stud-connector, also mounted on a beam of
double-"T" shape, with the interposition of a zigzag-shaped plate.
[0011] As may be seen from figures 1, 2 and 3, the stud-connector is composed of a cylindrical
rod 1, which has a head 2 of greater diameter. Below, the rod is supported by a base
plate 3, of substantially rectangular shape, which has two raised side edges 4, 5
adapted to stiffen the structure.
[0012] Two holes 7, 8 are foreseen in the plate, within which the rivets 9, 10 are adapted
to be inserted. The latter, in a known manner, are advantageously covered with two
thin cylindrical sheaths which permits maintaining said rivets (inserted in them)
in mounting or insertion position, during the storage or transportation and when the
fixing operation takes place.
[0013] As may be seen in figure 6, the fixing operation, which is realised by means of a
pneumatic riveting machine, acts on the heads 9", 10" of the rivets 9 and 10, until
the tips of the same penetrate within the flange 13 of the iron beam on which the
stud must be fixed.
[0014] As may be seen in figure 7, such object may also be obtained by means of the interposition
of a zigzag-shaped plate 14, which is interposed between the rod 1 and the top flange
13 of the beam.
[0015] The fundamental characteristic of the device according to the finding consists of
the fact that, as is particularly visible in figure 4, the holes 7 and 8, in which
the rivets 9 and 10 are inserted, have a frustoconical shape, with a portion of smaller
section turned downward; in the same manner, an analogous shape is foreseen at the
sections 9', 10' of the rivet shanks 9 and 10 placed in proximity of the respective
heads 9" and 10".
[0016] In this manner, it is possible to ensure an extremely stable contact between the
rivets 9 and 10 placed inside the holes 7 and 8 and the inner walls of the aforesaid
holes, which permits avoiding the possibility of even minimal sliding of the rivet
head in the transverse direction.
[0017] As already said above, in similar devices of known art this is susceptible to causing
problems of stability for the entire fixing structure.
[0018] Moreover, in order to ensure a more effective fastening between the rod 1 and the
plate 3, it is possible to foresee the fact that the portion 1' of the rod 1, which
is set in contact with said plate 3, has a double frustoconical shape 1" , 1"'. Clearly,
the small plate will have a hole in which one of the ends of the rod 1 is inserted,
and the edges of said hole are set in the contact zone between the two frustoconical
structures 1" and 1"'; all this is clearly visible in detail in figure 5.
[0019] Above said two elements, the rod has an enlarged zone 1
IV, which embeds the edge 11' of the hole 11 (figure 1) present in said plate 3, avoiding
any possible oscillation of the rod with respect to the small plate.
[0020] Therefore, it may be seen how by means of the device according to the finding, it
is possible to obtain in a rapid, secure and economical manner, the connection of
a concrete casting on iron beams.
1. STUD-CONNECTOR FOR THE CONNECTION OF A CONCRETE CASTING ONTO AN IRON BEAM, of the
type comprising a cylindrical section rod (1), equipped with an upper head (2) of
greater diameter, whose opposite end is fixed to a shaped plate (3), wherein a pair
of holes (7, 8) is present adapted to permit the passage of the shank of rivets (9,
10), the device being characterised in that the holes (5, 6) have a frustoconical shape, with smaller section portion turned
downward, as an analogous conformation is foreseen at the sections (9', 10') near
the heads (9", 10'') of the rivets (9, 10).
2. STUD-CONNECTOR, according to claim 1, characterised in that the portion (1') of the rod (1), which is set in contact with the plate (3), has
a double frustoconical shape (1'', 1"'), a hole (11) being foreseen in which one of
the ends of the rod is inserted and the edges (11') of said hole being set in the
contact zone between the two frustoconical structures (1") and (1"'), above said two
elements the rod (1) having an enlarged zone (1IV), which embeds the edges (3') of the hole present in the small plate (3).
3. STUD-CONNECTOR, according to claims 1 or 2, characterised in that the plate (3) is foreseen with two raised side edges (4, 5) which emerge from the
same.
4. STUD-CONNECTOR, characterised in that the concrete casting is interposed by means of a zigzag-shaped plate (14), which
defines such casting.