Field of the Invention
[0001] The present invention relates to a glass article having an indication formed on its
surface and, more particularly, to a glass article having an indication formed on
its surface, wherein the indication has gloss and high luminance and is capable of
providing a variety of color tones. The present invention also relates to a method
for forming this indication.
Background of the Invention
[0002] As a method for forming an indication on a surface of a glass article such as a window
glass for an automobile or a building,
JP 2001-220960A describes a method for decorating a window glass of an automobile by blasting fine
sands directly onto the window glass to make fine scratches thereon.
[0003] Such a method for decorating a window glass of an automobile by the sandblasting
just like
JP 2001-220960 has a problem of reducing the surface strength of the glass plate when the indication
extends widely because the sandblasting scratches the surface of the glass plate essentially.
There is still a problem that it is impossible to have gloss and luminance and it
is only possible to obtain a hazing white color tone.
[0004] JP H11-161215A describes a method for providing a window glass with an optical decoration film for
a vehicle by forming a covering layer having a removed portion on a sheet of glass
and laminating an optical decoration film thereon in such a manner that the optical
decoration film covers the removed portion and the covering layer around the removed
portion.
[0005] In such a method for manufacturing a window glass with an optical decoration film
for a vehicle like
JP H11-161215A, a covering layer having a removed portion is required, and the structure of the
optical decoration film is complex. Further, it is required to control the thickness
of a layer composing the optical decoration film so as to provide sufficient flexibility
thereto to prevent the optical decoration film from separating from the removed portion
because of the gap between the covering layer and the removed portion.
[0006] JP H11-157873A,
JP H11-228177A, and
JP 2002-20140A describe a method of screen-printing a ceramic paste on a periphery of a sheet of
glass in order to prevent organic adhesives used for attaching a glass plate for a
vehicle to a vehicle body from being deteriorated due to sunlight and to hide organic
adhesives protruding on the glass.
[0007] The method of screen-printing a ceramic paste as disclosed in
JP H11-157873A,
JP H11-228177A, and
JP 2002-20140A is considered to be adopted as a method for providing an indication on a glass article.
Since the indication is made of ceramic in this case, however, it is impossible to
have luminance. Particularly in case of a glass plate for an automobile, a ceramic
print is made also on the periphery of the glass plate so that the color of the indication
is the same as the color of the periphery. In this case, the indication must be unnoticeable.
In addition, the ceramic color can not provide any color tone other than black.
[0008] Japanese Patent No. 3284349 (
Japanese Patent Application No. H8-530192) describes a method for producing a glass plate having a colored film thereon by
applying a transparent or translucent colored layer, which includes gold fine particles
having a mean particle diameter of 10 nm or less and being dispersed therein, on the
glass plate and heating it.
[0009] In case that the method of forming a colored film on a glass plate as described in
Japanese Patent No. 3284349 is adopted as a method for providing an indication on a glass article, the indication
must have insufficient luminance and gloss even though it has high reflectance because
the colored film is used as a shade band for a window glass for an automobile (Lines
44 through 46 in left paragraph of Page 3). Further, the colored film can provide
color tone only in gray end of spectrum (Line 41 in left paragraph of Page 3 and Line
31 in left paragraph of the same page) so that it lacks a diversity of color tone.
[0010] JP H10-212137A describes a method for manufacturing a window glass for an automobile by forming
a heat ray shielding film on a surface of glass ribbon by thermal decomposition method,
and removing or reforming an unnecessary area from the heat ray shielding film, wherein
the glass ribbon is obtained by the float process.
[0011] In case that the method of forming a heat ray shielding film on a surface of glass
ribbon by thermal decomposition method as described in
JP H10-212137A is adopted as a method for forming an indication on a glass article, the indication
must have insufficient luminance and gloss relative to reflecting light so that the
stereoscopic effect must be impaired because the film made by thermal decomposition
method is flat and smooth reflection film. Further, since the film is formed by the
thermal decomposition method on the surface of the glass ribbon which is manufactured
by the float process, the surface area of the glass ribbon to be processed is large
and an extensional equipment is required. Furthermore, in case of providing a spot
mark such as a figure, this method is inefficient because the area to be removed must
be greater than the area to be remained.
Summary of the Invention
[0012] It is an object of the present invention to solve the aforementioned problems and
to provide a glass article having an indication formed on its surface, wherein the
indication has gloss and high luminance and is capable of providing a variety of color
tones, and to provide a method for forming the indication.
[0013] A glass article of the present invention has an indication on its surface. The indication
is made of a composition containing a glossy pigment comprising glass flakes coated
with metal oxide having a refractive index higher than that of glass and/or a glossy
pigment comprising glass flakes coated with metal.
[0014] The indication is formed by applying a paint containing a glossy pigment comprising
glass flakes coated with metal oxide having a refractive index higher than that of
glass and/or a glossy pigment comprising glass flakes coated with metal.
Detailed description of the Invention
[0015] An indication formed on a surface of a glass article of the present invention has
gloss and high luminance and is capable of providing a variety of color tones.
[0016] The aforementioned glossy pigment is composed of glass flakes, having extremely flat
and smooth surfaces, as a base material. Since each flake works like a fine mirror,
the glossy pigment has gloss and excellent luminance. Therefore, the indication made
of this glossy pigment has a look which is clear, glossy, and excellent in luminance,
incomparably better than conventional ones. By changing the kind of metal oxide having
a refractive index higher than that of glass and/or metal to be coated on the glass
flakes and/or by changing the thickness of a coating thereof, it is possible to provide
a variety of color tones to an indication.
[0017] The metal oxide having a refractive index higher than that of glass to be coated
on the glass flakes may be at least one selected from the group consisting of titanium
oxide, iron oxide, zirconium oxide, chromium oxide, cobalt oxide, zinc oxide, and
tin oxide, while the metal to be coated on the glass flakes may be gold, silver, platinum,
palladium, titanium, cobalt, nickel, or alloy thereof. In this case, a coating having
a high refractive index is obtained, thus it can provide high luminance to the indication.
[0018] When the thickness of the glass flakes is from 0.1 to 7 µm, the glass flakes are
prevented from being crushed and the finished indication is prevented from having
unevenness, whereby the indication has good appearance. When the particle diameters
of the glass flakes are in a range of from 5 to 250 µm, the indication has a good
look and high luminance.
[0019] When the indication is made of a composition containing low-melting glass, the indication
strongly sticks to the surface of the glass article so that the indication hardly
peels.
[0020] When a layer containing a matte inorganic pigment is provided to cover the indication,
the surface of the indication is protected. In addition, by changing the thickness
of the layer containing a matte inorganic pigment, and/or by changing the kind and/or
amount of the matte inorganic pigment contained in the layer containing a matte inorganic
pigment, the degree of gloss can be controlled.
[0021] The glass article may be a tempered glass plate for an automobile, a laminated safety
glass plate for an automobile, a glass plate for a vehicle, and window glass for a
building, but not limited thereto.
[0022] According to a method for forming an indication on a surface of a glass article of
the present invention, the indication having gloss and high luminance and being capable
of providing a variety of color tones can be easily formed on a surface of a glass
article.
[0023] Low-melting glass powder may be added to the aforementioned paint. In this case,
the paint is applied to the surface of the glass article and is heated to be fixed
thereto, whereby the indication is easily fixed to the surface of the glass article.
When the low-melting glass powder is melted by being heated at a high temperature,
the melted glass sufficiently wets and covers the glossy pigment and the glass is
fixed to a surface of the glass material of the glass article, thereby powerful adhesion
occurs.
[0024] After the paint is applied to the glass article, a coating paint containing a matte
inorganic pigment and low-melting glass powder may be applied on the paint. After
that, the coating paint is heated to be fixed thereto, thereby the indication is easily
fixed to the surface of the glass article. Besides, the low-melting glass powder is
melted by being heated at a high temperature, the melted glass wets and covers the
glossy pigment, and the glass is fixed to the coated paint layer, thereby powerful
adhesion occurs.
[0025] Hereinafter, the present invention will be further described in detail.
[0026] A glass article of the present invention is provided with an indication on its surface.
The indication is made of a composition containing a glossy pigment composed of glass
flakes coated with a metal and/or a glossy pigment composed of glass flakes coated
with metal oxide having a refractive index higher than that of glass.
[0027] Examples of the metal to be coated on the glass flakes include gold, silver, platinum,
palladium, titanium, cobalt, nickel, and alloy thereof. Among these, silver, nickel,
or an alloy thereof is preferable because of low cost and excellent quality. When
the glass flakes are coated with the metal, the thickness of the coating film is preferably
from 0.04 to 0.2 µm. When the thickness is less than 0.04 µm, the gloss inherent in
metal significantly decreases so as to make the pigment lose its function as glossy
pigment. On the other hand, when the thickness exceeds 0.2 µm, luminance does not
follow the used amount of the metal, thus it causes a problem of cost.
[0028] The metal oxide having a refractive index higher than that of glass to be coated
on the glass flakes preferably has higher refractive index. Examples include anatase
type titanium dioxide, rutile type titanium dioxide, iron oxide, zirconium oxide,
chromium oxide, cobalt oxide, zinc oxide, and tin oxide. Among these, anatase type
titanium dioxide, rutile type titanium dioxide, or iron oxide is preferable from the
viewpoint of chemical durability and cost. Especially, rutile type titanium dioxide
or iron oxide is preferable. The thickness of the coating film of the metal oxide
is suitably adjusted according to the kind of the metal oxide, the required degree
of luminance, and/or interference color and is preferably in a range of from 0.03
to 0.8 µm. When the coating film is too thin, it is impossible to obtain sufficient
gloss. On the other hand, when the coating film is too thick, cost performance lost.
[0029] The refractive index of the metal oxide is required to be higher than the refractive
index of glass as the base material. The high refractive index of the metal oxide
facilitates total reflection from particle surfaces of the glossy pigment, thus it
can provide higher luminance to the coating film. Since the refractive index of glass
is normally in a range of from 1.5 to 1.6, anatase type titanium dioxide having a
refractive index of about 2.5, rutile type titanium dioxide having a refractive index
of about 2.7, or iron oxide having a refractive index of from 2.4 to 2.7 is preferably
used so as to obtain high luminance because of the aforementioned total reflection.
The coating film of titanium dioxide functions as an interference filter. Therefore,
by changing the thickness of the coating film of titanium dioxide, luminance of a
variety of colors can be obtained. That is, by adjusting the thickness of the coating
film of metal oxide, luminance of delicate chromatic colors is imparted to the face
of the printed matter, thereby the indication can be improved in its luxuriousness.
When the thickness of the coating film of titanium dioxide is on the order of 0.05
µm, reflected colors of silver are given. In case of about 0.14 µm, reflected colors
of red-purple are given. In case of about 0.2 µm, reflected colors of yellowish green
are given. The luminance of chromatic colors is much better than print faces using
conventional color materials such as pearl mica and can make expressive appearance
with stereoscopic effect.
[0030] The glossy pigment is required to have flake configuration having large specific
surface area in order to obtain higher luminance.
[0031] The thickness of the glass flakes as the base material of the glossy pigment is preferably
from 0.1 µm to 7 µm. The particle diameter of the glass flakes is preferably from
5 µm to 250 µm. When the particle diameter exceeds 250 µm, the finish of the indication
is poor. On the other hand, when the particle diameter is less than 5 µm, the luminance
is significantly deteriorated. When the thickness is less than 0.1 µm, the glass flakes
are easily broken. When the thickness exceeds 7 µm, the finish of the indication is
liable to be uneven, thereby the appearance thereof is deteriorated.
[0032] The interference filter function of the coating film depends on smoothness of the
surface of the coating film and the surface of the glass flakes. That is, as these
surfaces are smoother, scattering of reflected light is effectively inhibited. Therefore,
the interference filter effectively functions so as to generate extremely strong reflected
light in one direction. Accordingly, glass flakes having excellent surface smoothness
are suitably used as the base material.
[0033] The glossy pigment may be manufactured by coating surfaces of the glass flakes with
metal by means of normal electroless deposition or powder sputtering. For example,
JP H2-58582A describes a method for forming a metal coating on surfaces of glass flakes having
a mean particle diameter of 40 µm and a thickness of 3 µm by means of electroless
deposition.
JP S60-86177 describes a method for forming a metal coating on glass flakes having a thickness
of about 3 µm and a grain size of about 300-700 µm by means of sputtering.
[0034] Known as a method for coating glass flakes with metal oxide is a method of coating
surfaces of the glass flakes with metal hydroxide by sol-gel method or liquid phase
method and then thermal-dehydrating them. As an example of the sol-gel method,
JP H9-176515A describes glass flakes coated with a metal oxide coating film and having an average
shape ratio (average thickness/average grain size) of 1/9 to 1 and an average grain
size of 25-500µm. The present invention may adopt the glass flakes mentioned above.
[0035] As an example of the liquid phase method, described in
USP 5,753,371 is a method in which C glass flakes are dispersed in acid aqueous solution and, after
that, TiCl
4 solution is introduced while adjusting the pH. The TiCl
4 introduction is finished when an appearance of predetermined interference color has
been reached. The method further comprises filtering and washing the reaction product
with water and baking the reaction product at a predetermined temperature. The present
invention may adopt this method.
[0036] According to
JP 2001-31421, a method which is improved from the aforementioned liquid phase method and is capable
of evenly, uniformly, and stably coating glass flakes with metal hydroxide is provided
(hereinafter, referred to as "p liquid phase method"). The glass flakes may also be
coated with metal oxide by this p liquid phase method. That is, after the glass flakes
are surface-treated with tin chloride in hydrochloric acid solution, the glass flakes
are treated with hexachloroplatinic acid as pretreatment. The pretreated glass flakes
are added to hydrochloric acid solution of which the pH has been adjusted to about
1.0 to make slurry. The temperature of the slurry is increased to 75°C. TiCl
4 solution is introduced while the pH is adjusted to 1.0. The TiCl
4 introduction in the slurry is finished when an appearance of predetermined interference
color is reached, thereby a reaction product is obtained. The reaction product is
filtered and washed with water and baked at a predetermined temperature, for example
600°C. According to this p liquid phase method, a product which is evenly, uniformly,
and stably coated with metal oxide can be obtained more advantageously than the method
of
USP 5,753,371. The present invention may adopt this method.
[0037] In case of iron oxide, the glass flakes are added to hydrochloric acid solution of
which the pH has been adjusted to 2-4 to make slurry. The temperature of this slurry
is increased to a temperature of from 50°C to 75°C. FeCl
3 solution is introduced in the slurry while the pH is adjusted to 2-4. FeCl
3 introduction is finished when an appearance of predetermined interference color is
reached, thereby a reaction product is obtained. The reaction product is filtered
and washed with water and baked at a predetermined temperature, for example 600°C.
In addition, it may be reduced to obtain a different glossy pigment.
[0038] There is no special limitation on glass composition of the glass flakes to be coated
with metal or metal oxide, so the glass flakes may be glass comprising primarily silicon
dioxide and containing aluminum oxide, calcium oxide, sodium oxide, and the like in
proper amounts. There is no special limitation on kind of glass. Examples of kinds
of glass are E-glass and C-glass which are in heavy usage, further include alkali-resistant
glass, high-strength glass, silica glass, boron-free E-glass, boron-free alkali glass,
and soda-lime glass (A-glass). Typical compositions of these kinds of glass are shown
in Table 1.
[0039]

[0040] The indication formed on the glass article may be made of a composition containing,
in addition to the aforementioned glossy pigment, low-melting glass and/or matte inorganic
pigment. In case of using a composition containing low-melting glass, the low-melting
glass is melted by being heated, the melted low-melting glass wets and covers the
glossy pigment or the like sufficiently so as to develop color and form a film. The
indication formed on the glass article is fixed to the glass article at the interface
therebetween, thereby strong adhesion occurs. In case of using a composition containing
matte inorganic pigment, the degree of gloss can be controlled by changing the proportion
of the matte inorganic pigment and the glossy pigment.
[0041] The indication may contain an extender pigment, an auxiliary substance, and/or an
inorganic filler.
[0042] Preferably adopted as the method of forming the indication on the surface of the
glass article is a method of applying a paint containing the aforementioned glossy
pigment, solvent solution of resin (vehicle component), and the like onto the surface
of the glass article. The paint may be prepared by mixing and dispersing the glossy
pigment, the solvent solution of resin, and the like by using a paint conditioner,
a dissolver, a high-speed mixer, a homo mixer, a kneader, a rolling mill, a sand mill
or the like.
[0043] As the material of the solvent solution of resin (vehicle component), various conventional
resins and solvents may be used. The resin may be gum rosin, wood rosin, tall oil
rosin, lime rosin, rosin ester, maleic acid resin, polyamide resin, vinyl resin, nitrocellulose,
acetylcellulose, ethyl cellulose, chlorinated rubber, cyclized rubber, ethylene vinyl
acetate copolymer, urethane resin, polyester resin, acrylic resin, methacrylic resin,
butyral resin, polyvinyl pyrrolidone resin, and alkyd resin and mixtures thereof,
water-soluble resin prepared by dissolving one or more of the aforementioned resins,
and aqueous emulsion resin thereof. The solvent may be hydrocarbon solvent, alcohol
solvent, ketone solvent, ether solvent, ester solvent, or water. Specific examples
are pine oil, α-Terpineol, butyl carbitol, butyl carbitol acetate, and propylene glycol.
[0044] The solvent solution of the resin (vehicle component) may be a solution in which
10-50 % by mass of the aforementioned resin is dissolved in 50-90 % by mass of the
solvent.
[0045] The content rate of the glossy pigment in the paint is preferably from 3 to 40 %
by mass. When the content rate is less than 3 % by mass, the luminance of the indication
may be poor because of too small amount of the glossy pigment. On the other hand,
when the content rate of the glossy pigment exceeds 40 % by mass, the fluidity of
the paint should be insufficient and the dispersibility of the glossy pigment in the
paint should be deteriorated, thus coagulation occurs.
[0046] As the method of applying this paint to the surface of the glass article, there are
screen printing, gravure printing, spray coating, roll coating, and the like. Among
these, the screen printing is simplest and is suitable for partial coating.
[0047] It is preferable that, in addition to the glossy pigment and the solvent solution
of resin (vehicle component), low-melting glass is added to the paint because the
paint can be securely fixed to the glass surface by heating it.
[0048] The low-melting glass may be any of various low-melting glasses which are conventionally
generally used for ceramic colors. Examples are lead borosilicate glass mainly consisting
of PbO, Si
2O, and B
2O
3, bismuth borosilicate glass mainly consisting of Bi
2O
3, Si
2O, and B
2O
3, and zinc borosilicate glass mainly consisting of ZnO, SiO
2, and B
2O
3.
[0049] The paint may contain a matte inorganic pigment, an extender pigment, an auxiliary
substance, and/or an inorganic filler in such an amount not to deteriorate the gloss.
[0050] The matte inorganic pigment may be any of conventional matte inorganic pigments.
For examples, CuO· Cr
2O
3 (black), CoO·Cr
2O
3 (black), Fe
2O
3 (brown), TiO
2 (white), CoO·Al
2O
3 (blue), and NiO·Cr
2O
3 (green) may be used.
[0051] The amount of the matte inorganic pigment is in the range of from 0% to 40% of the
paint. When the amount exceeds 40%, the percentage of the low-melting glass is inevitably
reduced so that the film formation should be insufficient when the paint is heated,
and it leads to a problem that adhesive primer seeps into the film in a bonding step.
[0052] The inorganic filler is selected from inorganic fillers which are not melted at a
high temperature. Metallic powder such as Al, Zn, Fe, Ni, Sn, or Cu is preferably
used as the inorganic filler. To control the fluidity when the paint is heated at
high temperature, metallic oxide of, for example, alumina, silica, zircon, or zircon
silicate may be used as the inorganic filler. To adjust the thermal expansion coefficient
of the paint, low-expansion powder of, for example, β-eucryptite, β-spodumene, cordierite,
or molten silica may also be used as the inorganic filler.
[0053] The smaller the particle diameter of the inorganic filler powder is, the better because
the work and effect of the inorganic filler powder depend on the surface area of particles
thereof. However, too small particle diameter leads to a problem of rapidly increasing
the fusing temperature of the paint. Therefore, it is preferable that the particle
diameter is selected from a range of from about 0.05 to about 5.0 µm, preferably from
about 0.1 to about 1.0 µm.
[0054] When the amount of the inorganic filler powder exceeds 10%, the fusing temperature
of the paint is increased, and it leads to a problem of poor adhesion with the glass
article. If the purpose of adding the inorganic filler powder is achieved by another
method or by characteristics of the low-melting glass, the inorganic filler powder
is not indispensable.
[0055] Examples of the extender pigment include barium sulfate, barium carbonate, calcium
carbonate, gypsum, alumina white, talc, calcium silicate, and precipitated magnesium
carbonate.
[0056] Examples of the auxiliary substance include plasticizer, antioxidant, ultraviolet
rays protective agent, and antistatic agent.
[0057] The content rate of the solvent solution of resin (vehicle component) in the paint
is suitably determined according to the coating method to be adopted for the resultant
paint and is not especially limited. When the paint containing low-melting glass has
the form of ink suitable for screen printing, the content rate of the solvent solution
of resin is preferably selected from a range of from 10 to 40% by mass. When the paint
is adapted for spray coating or rolling coating, the content rate of the solvent solution
of resin is preferably selected from a range of from 30 to 70% by mass.
[0058] The indication of the present invention is obtained by drying the paint applied on
the glass article. The paint may be dried, for example, for 3-15 minutes at about
100-200°C.
[0059] When the paint contains the low-melting glass, the paint applied to the glass article
may be heated to be fixed in a oven after dried. The paint may be heated for about
1-10 minutes at about 500-800°C, for example, at 700°C.
[0060] During the paint is heated at a high temperature (500°C or more), organic matters
are decomposed and removed. As a result, no organic matters are left in the film thus
formed. The low-melting glass is melted on the glass article by heating it at a high
temperature (not so high as to melt the glass article) so as to wet and cover the
glossy pigment and the like sufficiently. The paint forms a film and is developed
in color. The film is fixed to a surface of the glass article, thereby powerful adhesion
occurs.
[0061] According to a usual processes, a glass plate for an automobile or the like is bent
by press-fitting the glass plate between a pair of molds. According to another usual
process, a glass plate is bent by vacuuming the glass plate to a mold in a oven. In
these processes, a glass plate is preheated from room temperature to about 660°C in
a tunnel oven, and then bent in a batch oven which is connected to the tunnel oven,
at 640-720°C. When the paint is heated and fixed to the glass plate and is crystallized
during the preheating process, the paint has no fluidity (with no reduction in glass
viscosity) when the glass plate is bent in the oven during the subsequent bending
process because the glass has been crystallized, thus good finish can be obtained.
[0062] The indication made by applying this paint may be coated with a protective film on
its uppermost surface in order to improve the durability. The protective film may
be made of an organic material such as acrylic resin, polyester resin, or the like
or an inorganic material such as silicon dioxide, aluminum oxide, or the like. If
necessary, the surface of the protective film may be treated with a surface treatment
agent such as a coupling agent. As a specific means for improving the durability,
a method disclosed in
JP S62-91567A,
JP H07-268241A, or
USP 5,436,077 may be adopted.
[0063] The glass article may have a matte inorganic pigment containing layer for coating
the surface of the indication. The matte inorganic pigment containing layer provides
works and effects that the surface of the indication can be protected and that the
degree of gloss can be controlled by changing the thickness of the matte inorganic
pigment containing layer, and/or by changing the kind and/or the amount of the matte
inorganic pigment contained in the matte inorganic pigment containing layer. In this
case, after the paint is applied to the surface of the glass article and dried, the
coating material containing a matte inorganic pigment and low-melting glass powder
is applied over the paint and is then heated to be fixed, thereby a matte inorganic
pigment layer is formed. The matte inorganic pigment and the low-melting glass may
be the same as used in the paint for the indication.
Examples and Comparative Examples
[0064] Hereinafter, the present invention will be described in further detail with reference
to the following examples and comparative examples. The present invention is not limited
by the following examples and various changes and modification may be made without
departing from the spirit of the present invention.
[Example 1]
[0065] A first layer paint containing a glossy pigment was prepared from components in the
proportion shown in Example 1 of Table 2. The first layer paint was applied to a soda
lime glass plate by screen print using a patterned screen of #120 mesh. Then, the
first layer paint was dried for 4 minutes at 180°C. In the glossy pigment contained
in the first layer paint, the average thickness and average particle diameter of glass
flakes and the thickness of titanium oxide coating on the glass flakes are shown in
Table 3. After that, a second layer paint containing a matte inorganic pigment in
the proportion shown in Table 4 was applied over the first layer paint by the screen
print in the same manner. The second layer paint was dried for 4 minutes at 180°C.
After that, the glass plate applied the first layer paint and the second layer paint
was heated for 100 seconds at 700°C and then quenched with air, thereby a sample on
which a glossy pigment containing layer as a first layer and a matte inorganic pigment
containing layer as a second layer were formed on the glass plate in this order was
obtained.
[0066] As the solvent solution of low-melting glass containing resin in Table 2, G1-1334
(available from Okuno Chemical Industries, Co., Ltd.) was used. As the solvent solution
of resin in Table 2, Oil 1063S (available from Okuno Chemical Industries, Co., Ltd.)
was used. As the second layer paint in Table 2, PFA-1130KC-BK (available from Okuno
Chemical Industries, Co., Ltd.) was used.
[0067] The thickness of the obtained sample was measured by optical microscope-image analysis.
The appearance (gloss, stereoscopic effect, luminance, and color tone) of the obtained
sample was observed with eyes under natural light. These results are shown in Table
5.
[0068] As shown in Table 5, the obtained sample has silver color tone with gloss, has stereoscopic
effect, and is excellent in luminance.
[0069]
[Table 2]
| Composition of First layer paint |
Example 1 |
Example 2 |
Example 3 |
| Glossy pigment |
coating (MC1020RS available from Nippon Sheet Glass Co., Ltd.) : 10 wt% |
coating (MC1020RG available from Nippon Sheet Glass Co., Ltd.) : 10 wt% |
coating (MC1020RR available from Nippon Sheet Glass Co., Ltd.) : 10 wt% |
| Solvent solution of resin [pine oil: 98 wt%, aromatic hydrocarbon: 2 |
10 wt% |
10 wt% |
10 wt% |
| Solvent solution of low-melting glass containing resin [zinc borosilicate glass powder:
73 wt%, pine oil: 21 wt%, cellulosic resin: 3 wt%, rosin resin: 3 wt%] |
80 wt% |
80 wt% |
80 wt% |
[0070]
[Table 3]
| |
Example 1 |
Example 2 |
Example 3 |
| Glossy pigment |
glass flakes with titanium dioxide coating (MC1020RS available from Nippon Sheet Glass
Co., Ltd.) |
glass flakes with titanium dioxide coating (MC1020RG available from Nippon Sheet Glass
Co., Ltd.) |
glass flakes with titanium dioxide coating (MC1020RR available from Nippon Sheet Glass
Co., Ltd.) |
| Average thickness of glass flakes |
1 µm |
1 µm |
1 µm |
| Average particle diameter |
20 µm |
20 µm |
20 µm |
| Thickness of coating |
about 50-100 nm |
about 150-200 nm |
about 100-150 nm |
[0071]
[Table 4]
| Composition of Second layer paint |
Examples 1, 2, 3 |
| zinc borosilicate glass powder |
57 wt% |
| matte inorganic pigment (CuO-Cr2O3-MnO) |
22 wt% |
| pine oil |
17 wt% |
| cellulosic resin |
2 wt% |
| rosin resin |
2 wt% |
[0072]
[Table 5]
| Item |
Example 1 |
Example 2 |
Example 3 |
Comparative Example 1 |
Comparative Example 2 |
| Thickness of First layer (µm) *1 |
20 |
20 |
20 |
0.2 |
20 |
| Thickness of Second layer (µm) *1 |
20 |
20 |
20 |
-- |
20 |
| Color of appearance |
silver |
green |
red |
gray |
black |
| Gloss *2 |
O |
O |
O |
Δ |
× |
| Stereoscopic effect *3 |
O |
O |
O |
× |
× |
| Luminance *4 |
○ |
○ |
○ |
× |
× |
*1) Values measured by optical microscope-image analysis
*2) Gloss: the appearance of paint surface was observed through the glass plate with
eyes and was evaluated according to the following evaluation criteria:
○: strong gloss
Δ: moderate gloss
×: weak gloss
*3) Stereoscopic effect: the appearance of paint surface was observed through the
glass plate with eyes and was evaluated according to the following evaluation criteria:
○: Glossy pigment appeared to be in three dimensions
Δ: Glossy pigment appeared to be in three dimensions slightly
×: Glossy pigment appeared to be in two dimensions
*4) Luminance: the appearance of paint surface was observed through the glass plate
with eyes and was evaluated according to the following evaluation criteria:
○: Strong luminance
Δ: Moderate luminance
×: Weak luminance
|
[Example 2]
[0073] A sample was prepared in the same manner as Example 1 except that a first layer paint
shown in Example 2 of Table 2 and Table 3 was used. The average thicknesses of the
first layer and the second layer were measured and the obtained sample was observed
with eyes in the same manner as Example 1. The results are shown in Table 5.
[0074] The obtained sample has green color tone with gloss, has stereoscopic effect, and
is excellent in luminance.
[Example 3]
[0075] A sample was prepared in the same manner as Example 1 except that a first layer paint
shown in Example 3 of Table 2 and Table 3 was used. The average thicknesses of the
first layer and the second layer were measured and the obtained sample was observed
with eyes in the same manner as Example 1. The results are shown in Table 5.
[0076] The obtained sample has red color tone with gloss, has stereoscopic effect, and is
excellent in luminance.
[Comparative Example 1]
[0077] A sample was prepared in the same manner as Example 1 except that a paint for shade
band shown in Comparative Example 1 of Table 6 was used as the first layer paint and
no second layer was formed. The average thickness of the first layer was measured
and the obtained sample was observed with eyes in the same manner as Example 1. The
results are shown in Table 5.
[0078]
[Table 6]
| Composition of First layer |
Comparative Example 1 |
Comparative Example 2 |
| Paint for shade band |
composite material of gold fine particles-nylon 11: 5 wt%, |
-- |
| salt of Co organic acid: 15 wt%, |
| modified silicone oil: 2 wt%, |
| cellulose binder: 28 wt%, |
| polyamide binder: 28 wt%, |
| silicone oil: 0.1 wt%, |
| carbitol: 11.9 wt%, |
| cresol: 10 wt% |
| Black ceramic |
-- |
zinc borosilicate glass powder: 57 wt%, |
| black pigment: 22 wt%, |
| pine oil: 17 wt%, |
| cellulosic resin 2 wt%, |
| rosin resin 2 wt% |
[0079] The obtained sample has gray color tone and is poor in all of gloss, stereoscopic
effect, and luminance.
[Comparative Example 2]
[0080] A sample was prepared in the same manner as Example 1 except that a black ceramic
paint shown in Comparative Example 2 of Table 6 was used as the first layer paint.
The average thicknesses of the first layer and the second layer were measured and
the obtained sample was observed with eyes in the same manner as Example 1. The results
are shown in Table 5.
[0081] The obtained sample has black color tone and is poor in all of gloss, stereoscopic
effect, and luminance.