[0001] This invention relates to a presser device designed for use on machine tools, in
particular machines for sanding wood or similar materials.
[0002] Prior art sanding machines, for example wide belt sanders, comprise a frame that
mounts a conveyor belt extending in a longitudinal direction and designed to convey
a workpiece to be sanded.
[0003] The frame mounts a plurality of rollers with parallel axes positioned above the conveyor
belt and designed to tension and drive an endless abrasive belt trained around the
rollers themselves.
[0004] The abrasive belt has a sanding unit comprising a presser device designed to exert
a suitable pressure on a part of the sanding belt in the direction of the conveyor
belt in such a way as to vary the sanding pressure on the workpiece.
[0005] More specifically, the presser device is positioned transversally to the direction
of feed of the conveyor belt and is divided into a plurality of adjacent shoes.
[0006] The shoes are independent of each other, are each associated with an actuator controlled
by a drive device and each is designed to press on a respective portion of the abrasive
belt.
[0007] More specifically, the shoe drive devices are controlled by a scanning barrier located
above the level of the conveyor belt and upstream of the abrasive belt.
[0008] When the workpiece is positioned on the conveyor belt, it moves under the scanning
barrier which scans it and detects its size.
[0009] At this point, the scanning barrier controls the actuator drive devices in such a
way that each actuator exerts more or less pressure according to whether the portion
to be sanded is on the inner side of the workpiece or near an edge.
[0010] In particular, presser devices are known which exert two different pressure levels
and a counterpressure on the actuator and on the respective shoe.
[0011] Each pressure level enables the shoe to push down on the abrasive belt with a different
force in order to achieve a desired sanding effect.
[0012] The counterpressure on the other hand, enables the actuator to quickly lift the shoe,
thus disengaging it from the abrasive belt.
[0013] A common problem with prior art devices of this kind is the possibility of damaging
the parts of the surface to be sanded close to the edge of the workpiece.
[0014] This is because at the edge of the workpiece, the surface of the shoe is partly free
of the workpiece and, since the force applied to the shoe is constant, the pressure
exerted by the shoe on the workpiece may be too high.
[0015] In other words, the shoe may be pushed down too hard on the edge surface of the workpiece,
causing it to splinter and spoiling the overall quality of the sanded surface.
[0016] This raises production costs because a large number of workpieces have to be rejected
as a result of defective edges caused by incorrect sanding.
[0017] One aim of this invention is to improve the presser devices applicable to machine
tools such as sanding machines.
[0018] Another aim of the invention is to provide a presser device that enables the edge
of a workpiece to be sanded without being damaged.
[0019] It is a further aim of the invention to provide a presser device that improves the
quality of the workpiece surface.
[0020] Yet another aim of the invention is to reduce the number of incorrectly sanded workpieces
that have to be rejected.
[0021] According to a first aspect of it, this invention provides a presser device applicable
to a sanding machine to exert pressure on a workpiece through pneumatic means and
comprising drive means for applying a first pressure level to the pneumatic means
or a second pressure level to the pneumatic means and counterpressure means for creating
a counterpressure designed to move the pneumatic means away from the workpiece, characterised
in that it also comprises additional drive means designed to apply at least a third
pressure level to the pneumatic means.
[0022] According to a second aspect of it, this invention provides a method for controlling
a presser device applicable to a sanding machine to exert pressure on a workpiece
through pneumatic means, comprising a step of applying a first pressure level to the
pneumatic means or a second pressure level to the pneumatic means and a step of exerting
a counterpressure designed to move the pneumatic means away from the workpiece, characterised
in that it further comprises a step of applying at least a third pressure level to
the pneumatic means.
[0023] Thanks to the invention, it is possible to make a presser device equipped with pneumatic
means to which at least three different pressure levels can be applied.
[0024] This means that, compared to prior art devices, there are more pressure levels available
to modulate the pressure of the sanding unit more precisely, especially when working
near an edge of the workpiece.
[0025] Sanding precision can be considerably improved by suitably adjusting the pressure
to prevent splintering of workpiece edges, thus producing workpieces with a better
surface quality.
[0026] This also allows the number of reject workpieces to be reduced, with obvious economic
benefits.
[0027] The invention can be better understood and implemented with reference to the accompanying
drawings which illustrated preferred embodiments of it and in which:
Figure 1 is a longitudinal section of a first version of a presser device;
Figure 2 is a longitudinal section of a second version of a presser device;
Figure 3 is a longitudinal section of another version of the presser device of Figure
2;
Figure 4 is a schematic top view of a sanding machine, showing in particular the pad
and the workpiece scanning barrier.
[0028] Figure 1 shows the actuating section of a sanding pad, comprising a plurality of
presser devices 1 positioned side by side.
[0029] This actuating section is applicable to a wide belt sander designed to sand wood
or similar materials.
[0030] These sanding machines comprise a frame that mounts a conveyor belt 5 extending and
moving along a substantially horizontal axis X and designed to convey a workpiece
2 along said axis X (Figure 4).
[0031] The frame also mounts a plurality of rollers having parallel axes and which, in use,
are positioned at a level above and transversally to the conveyor belt 5 (Figure 4)
and which tension and drive an endless abrasive belt (not illustrated) trained around
the rollers themselves.
[0032] The abrasive belt runs in the direction of the conveyor axis X and is pressed against
the workpiece 2 by a plurality of presser devices 1.
[0033] Each presser 1 comprises pneumatic means 3 equipped with an actuator 4 that is removably
coupled, for example by a screw connection, with a shoe (not illustrated) having the
general shape of a parallelepiped extending along the axis X and designed to exert
a suitable pressure on a respective portion of the abrasive belt in the direction
of the conveyor in such a way as to enable the workpiece 2 to be sanded.
[0034] More specifically, the pneumatic means 3, and hence the actuators 4 of each presser
device 1, are independent of each other and designed to move each respective shoe
along a substantially vertical axis Z substantially perpendicular to the axis X.
[0035] The shoes, which vary in number according to the width of the abrasive belt, are
also positioned side by side, in a row like the keys on a piano keyboard, transversally
to the axis X.
[0036] The presser devices 1 are mounted on a crosspiece 6, consisting for example of an
aluminium extrusion and positioned transversally to the axis X above the abrasive
belt.
[0037] More specifically, the crosspiece 6 is inserted between the abrasive belt tensioning
rollers and extends in a direction parallel to them according to a customary arrangement
of these machines.
[0038] Thus, in use, when the shoes are lowered along the axis Z, they meet the abrasive
belt and press it against the workpiece 2 so that the latter can be sanded.
[0039] The crosspiece 6 also comprises a counterpressure chamber 9 and a first pressure
chamber 10, independent of each other and extending parallel to each other for the
full length of the crosspiece 6. The first pressure chamber 10 is larger in volume
than the counterpressure chamber 9 and is located above the latter.
[0040] The crosspiece 6, viewed in a vertical cross section, is substantially square shaped
and has a plurality of sealed housings 7 extending along the axis Z.
[0041] Each housing 7 extends transversally to the crosspiece 6 and through the centre of
the latter.
[0042] Each housing 7 is designed to contain a liner 8 of the pneumatic means 3, having
the general form of a hollow cylinder and extending along the axis Z.
[0043] In particular, the liner 8 has three different inside diameters: a first inside diameter
11 in a first section 12; a second inside diameter 13 in a second section 14; and
a third inside diameter 15 in a third section 16, opposite the first section 12, the
second section 14 being located between the first section 12 and the third section
16.
[0044] The first inside diameter 11 is smaller than the second inside diameter 13 which
is in turn smaller than the third inside diameter 15.
[0045] Each liner 8 is designed to receive the respective actuator 4 in such a way as to
guarantee the dimensional precision required and to increase the smoothness of movement
along the axis Z of the actuator 4.
[0046] Each actuator 4 is shaped substantially like a cylinder extending along the axis
Z and has three different outside diameters: a first outside diameter 17 in a first
portion 18 of it; a second outside diameter 19 in a second portion 20 of it; and a
third outside diameter 21 in a third portion 22 of it.
[0047] More specifically, the first outside diameter 17 is smaller than the second outside
diameter 19 which is in turn smaller than the third outside diameter 21.
[0048] This creates, between the second portion 20 of the actuator 4 and the second section
14 of the liner 8, a first annular chamber 23 which communicates with a second annular
chamber 24 made between the second portion 20 and the third section 16.
[0049] The liner 8 also has a substantially horizontal aperture 25 through which the first
annular chamber 23 communicates with the counterpressure chamber 9. The crosspiece
6 also has an upper surface 27 surmounted by a guard 26.
[0050] The guard 26 and the surface 27 define a compartment 28 for accommodating means 29
for driving the pneumatic means 3.
[0051] The drive means 29 comprise an electronic card 30 designed to drive a first solenoid
valve 31, a second solenoid valve 32 and a third solenoid valve 33, the second solenoid
valve 32 being located between the first solenoid valve 31 and the third solenoid
valve 33.
[0052] The drive means 29 also comprise a chamber 34 located between the solenoid valves
and the upper surface 27.
[0053] The chamber 34, which is shaped substantially like a parallelepiped, is equipped
with a first conduit 35, extending substantially along the axis Z, a second conduit
36, a third conduit 37, opposite the second conduit 36 and a main conduit 41, substantially
parallel with the first conduit 35.
[0054] In particular, the first conduit 35 connects the chamber 34 with the first pressure
chamber 10 through a hole 38 made in the upper surface 27.
[0055] The second conduit 36 connects the chamber 34 with a second pressure chamber 39 located
inside the guard 26 and extending in a direction substantially parallel with the first
pressure chamber 10.
[0056] Further, the third conduit 37 connects the chamber 34 with a third pressure chamber
40 located inside the guard 26 and extending in a direction substantially parallel
with the second pressure chamber 39.
[0057] Lastly, the main conduit 41 connects the chamber 34 with a surface 42 of the actuator
4.
[0058] The drive means 29 of each presser device 1 are controlled by a scanning barrier
43 positioned at a level above the conveyor belt 5 and upstream of the abrasive belt
(Figure 4).
[0059] When the workpiece 2 is positioned on the moving conveyor belt 5, it moves under
the scanning barrier 43 which scans it and detects its size.
[0060] The scanning barrier 43 is opposite and substantially parallel with the shoes of
the presser devices 1 and has a scan spacing 44 whose length is a third of the length
of the shoe spacing 45.
[0061] Thus, each shoe is controlled by the three respective scan spaces 44 facing it along
the axis X.
[0062] When the scanning barrier 43 scans a portion of the workpiece 2 corresponding to
three scan spaces 44, it means it is scanning an inside portion of the workpiece 2.
[0063] At this point, the scanning barrier 43 controls the respective shoe drive means 29
which activate the first solenoid valve 31.
[0064] The first solenoid valve 31 draws air from the first pressure chamber 10 through
the first conduit 35 and applies it through the chamber 34 and the main conduit 41
to the surface 42 of the actuator 4.
[0065] The actuator 4 thus applies a first pressure level P1 to the underlying abrasive
belt portion through the respective shoe.
[0066] When the scanning barrier 43 scans a portion of the workpiece 2 corresponding to
two scan spaces 44, it means it is scanning a portion of the workpiece 2 near an edge.
[0067] At this point, the scanning barrier 43 controls the respective shoe drive means 29
which activate the second solenoid valve 32.
[0068] The second solenoid valve 32 draws air from the second pressure chamber 39 through
the second conduit 36 and applies it through the chamber 34 and the main conduit 41
to the surface 42 of the actuator 4.
[0069] The actuator 4 thus applies a second pressure level P2 that is lower than the first
pressure level P1 to the underlying abrasive belt portion through the respective shoe.
[0070] When the scanning barrier 43 scans a portion of the workpiece 2 corresponding to
one scan space 44, it means it is scanning a portion of the workpiece 2 at an edge.
[0071] At this point, the scanning barrier 43 controls the respective shoe drive means 29
which activate the third solenoid valve 33.
[0072] The third solenoid valve 33 draws air from the third pressure chamber 40 through
the third conduit 37 and applies it through the chamber 34 and the main conduit 41
to the surface 42 of the actuator 4.
[0073] The actuator 4 thus applies a third pressure level P3 that is lower than the second
and first pressure levels P2 and P1 to the underlying abrasive belt portion through
the respective shoe.
[0074] It should be noticed that the shoe of each actuator 4 moves independently of the
others and that each applies a pressure level suited to the portion of the workpiece
2 being sanded.
[0075] Thus, each presser device 1 is equipped with pneumatic means 3 that can be driven
by at least three different pressure levels: PI or P2 or P3.
[0076] This means that the presser devices 1 can modulate the pressure of the sanding unit
more precisely than prior art devices, especially when working near the edge of the
workpiece 2.
[0077] Sanding precision can thus be considerably improved by suitably adjusting the pressure
to prevent damage such as splintering of workpiece edges, thus producing workpieces
2 with a better surface quality.
[0078] In addition, the actuator 4 is operated upon constantly during and before sanding
starts by a counterpressure PC which is modulated to opposes the first pressure level
P1, the second pressure level P2 or the third pressure level P3, as required.
[0079] The counterpressure PC works as follows: a solenoid valve, not illustrated, draws
air from the counterpressure chamber 9 and channels it through the aperture 25 and
through the first annular chamber 23 to the second annular chamber 24.
[0080] The counterpressure PC applied to the annular surface 24a of the actuator 4 facing
the second annular chamber 24 enables the actuator 4 to be raised quickly as soon
as sanding of the workpiece 2 is completed, that is to say, as soon as the pressing
action of the first pressure level P1 or second pressure level P2 or third pressure
level P3 ceases.
[0081] Also, the counterpressure PC keeps the shoes in the raised position when sanding
has been completed.
[0082] Figure 2 shows the actuating section of a sanding pad comprising a plurality of presser
devices 1' positioned side by side in a second embodiment.
[0083] Each presser 1' comprises pneumatic means 3' equipped with an actuator 4' coupled
to the shoe in a manner similar to that of the embodiment described above.
[0084] The presser devices 1' are mounted on a crosspiece 6', consisting for example of
an aluminium extrusion positioned as described above.
[0085] The crosspiece 6' comprises a counterpressure chamber 9', a first pressure chamber
10', a second pressure chamber 39' and a third pressure chamber 40' independent of
each other and extending parallel to each other for the full length of the crosspiece
6'.
[0086] The crosspiece 6', viewed in a vertical cross section, is substantially rectangular
and has a plurality of sealed housings 7' extending along the axis Z.
[0087] Each housing 7' extends transversally to the crosspiece 6' and through the centre
of the latter. Each housing 7' is designed to contain a liner 8' of the pneumatic
means 3', having the general form of a hollow cylinder and extending along the axis
Z.
[0088] In particular, the liner 8' has five different inside diameters: a first inside diameter
11' in a first section 12'; a second inside diameter 13' in a second section 14';
a third inside diameter 15' in a third section 16'; a fourth inside diameter 47 in
a fourth section 48; and a fifth inside diameter 53 in a fifth section 54.
[0089] The first inside diameter 11' is smaller than the second inside diameter 13' which
is in turn smaller than the third inside diameter 15', which is smaller than the fourth
and fifth inside diameters 47 and 53.
[0090] Each liner 8' is designed to receive a respective actuator 4' in such a way as to
guarantee the dimensional precision required for coupling with the actuator 4' and
to guarantee the smoothness of movement along the axis Z of the actuator 4' itself.
[0091] Each actuator 4' is shaped substantially like a cylinder extending along the axis
Z and has four different outside diameters: a first outside diameter 17' in a first
portion 18' of it; a second outside diameter 19' in a second portion 20' of it; a
third outside diameter 21' in a third portion 22' of it; and a fourth outside diameter
49 in a fourth portion 50 of it.
[0092] More specifically, the first outside diameter 17' is smaller than the second outside
diameter 19' which is in turn smaller than the third outside diameter 21' which is
smaller than the fourth outside diameter 49.
[0093] This creates, between the first portion 18' of the actuator 4' and the first section
12' of the liner 8', a first annular chamber 23' which communicates with a second
annular chamber 24' made between the first portion 18' and the second section 14'.
[0094] Further, a third annular chamber 51 is created between the second portion 20' and
the third section 16', and a fourth annular chamber 52 between the third portion 22'
and the fourth section 48.
[0095] Close to the fifth inside diameter 53 there are sealing means 56 facing a surface
42' of the actuator 4'.
[0096] The sealing means 56 and the surface 42' define a substantially cylindrical cavity
57.
[0097] The crosspiece 6' also has a lateral surface 55 surmounted by a guard 26'.
[0098] The guard 26' and the lateral surface 55 define a compartment 28' for accommodating
means 29' for driving the pneumatic means 3'.
[0099] The drive means 29' comprise an electronic card 30' designed to drive a first solenoid
valve 31', a second solenoid valve 32' and a third solenoid valve 33', all three solenoid
valves being located on the lateral surface 55.
[0100] In particular, the first pressure chamber 10' is driven by the first solenoid valve
31' and communicates with the cylindrical cavity 57 through a first, substantially
horizontal conduit 35', and a first hole 58 made in a side portion 61 of the liner
8' at the first conduit 35'.
[0101] The second pressure chamber 39' is driven by the second solenoid valve 32' and communicates
with the fourth annular chamber 52 through a second, substantially horizontal conduit
36', and a second hole 59 made in the side portion 61 at the second conduit 36'.
[0102] The third pressure chamber 40' is driven by the third solenoid valve 33' and communicates
with the third annular chamber 51 through a third, substantially horizontal conduit
37', and a third hole 60 made in the side portion 61 at the third conduit 37'.
[0103] The drive means 29' of each presser device 1' are controlled, like the first embodiment
described above, by a scanning barrier 43 (Figure 4).
[0104] When the scanning barrier 43 scans a portion of the workpiece 2 corresponding to
three scan spaces 44, it means it is scanning an inside portion of the workpiece 2.
[0105] At this point, the scanning barrier 43 controls the respective shoe drive means 29'
which activate the first solenoid valve 31'.
[0106] The first solenoid valve 31' draws air from the first pressure chamber 10' and conveys
it through the first conduit 35' to the cylindrical cavity 57. The actuator 4' is
thus forced to push down on the underlying abrasive belt portion through the respective
shoe with a first pressure level P1'.
[0107] When the scanning barrier 43 scans a portion of the workpiece 2 corresponding to
two scan spaces 44, it means it is scanning a portion of the workpiece 2 near an edge.
[0108] At this point, the scanning barrier 43 controls the respective shoe drive means 29'
which activate the first solenoid valve 31' and the second solenoid valve 32'.
[0109] While the first solenoid valve 31' draws air from the first pressure chamber 10'
and conveys it through the first conduit 35' to the cylindrical cavity 57, the second
solenoid valve 32' draws air from the second pressure chamber 39' and conveys it through
the second conduit 36' to the fourth annular chamber 52.
[0110] This produces a first pressure PP1 (equal to P1') exerted by the air on the surface
42' which pushes the actuator 4' down, and a first counterpressure PC1 exerted by
the air on the annular surface 52a of the actuator 4' facing the fourth annular chamber
52 which tends to raise the piston.
[0111] The actuator 4' is thus forced to push down on the underlying abrasive belt portion
through the respective shoe with a second pressure level P2' that is the sum of the
first pressure PP1 and of the first counterpressure PC1, which is lower than the first
pressure level P1'.
[0112] When the scanning barrier 43 scans a portion of the workpiece 2 corresponding to
one scan space 44, it means it is scanning a portion of the workpiece 2 at an edge.
[0113] At this point, the scanning barrier 43 controls the respective shoe drive means 29'
which activate the first solenoid valve 31' and the third solenoid valve 33'.
[0114] While the first solenoid valve 31' draws air from the first pressure chamber 10'
and conveys it through the first conduit 35' to the cylindrical cavity 57, the third
solenoid valve 33' draws air from the third pressure chamber 40' and conveys it through
the third conduit 37' to the third annular chamber 51.
[0115] This produces the first pressure PP1 exerted by the air on the surface 42' which
pushes the actuator 4' down, and a second counterpressure PC2 exerted by the air on
the annular surface 51a of the actuator 4' facing the third annular chamber 51 which
tends to raise the piston.
[0116] The actuator 4' is thus forced to push down on the underlying abrasive belt portion
through the respective shoe with a third pressure level P3' that is the sum of the
first pressure PP1 and of the second counterpressure PC2, which is lower than the
second pressure level P2'.
[0117] There may also be a fourth pressure level P4 produced by simultaneously activating
the first solenoid valve 31', the second solenoid valve 32' and the third solenoid
valve 33'.
[0118] While the first solenoid valve 31' draws air from the first pressure chamber 10'
and conveys it through the first conduit 35' to the cylindrical cavity 57, the second
solenoid valve 32' draws air from the second pressure chamber 39' and conveys it through
the second conduit 36' to the fourth annular chamber 52, and the third solenoid valve
33' draws air from the third pressure chamber 40' and conveys it through the third
conduit 37' to the third annular chamber 51.
[0119] This produces the first pressure PP1 exerted by the air on the surface 42' which
pushes the actuator 4' down, the first counterpressure PC1 exerted by the air on the
fourth annular chamber 52 which tends to raise the piston, and the second counterpressure
PC2 exerted by the air on the third annular chamber 51 which tends to raise the piston.
[0120] The actuator 4' is thus forced to push down on the underlying abrasive belt portion
through the respective shoe with a fourth pressure level P4 that is the sum of the
first pressure PP1, the first counterpressure PC1 and the second counterpressure PC2,
which is lower than the third pressure level P3'.
[0121] It should be noticed that in this embodiment of the invention, it is possible, by
combining the operating pressures, to create four different pressure levels: P1',
P2', P3' and P4.
[0122] This means that the presser devices 1 can modulate the contact pressure of the sanding
unit on the workpiece 2 more precisely than prior art devices, especially when working
near an edge of the workpiece 2.
[0123] As in the first embodiment, the actuator 4' is operated upon constantly during and
before sanding starts by a counterpressure PC' which is modulated to oppose the first
pressure level P1', the second pressure level P2', the third pressure level P3' or
the fourth pressure level P4, as required.
[0124] The counterpressure PC is produced by a solenoid valve, not illustrated, which draws
air from the counterpressure chamber 9' and channels it through the first annular
chamber 23' to the second annular chamber 24'.
[0125] The counterpressure PC applied to the second annular chamber 24' enables the actuator
4' to be raised quickly as soon as sanding of the workpiece 2 is completed, that is
to say, as soon as the pressing action of the first pressure level P1', of the second
pressure level P2', of the third pressure level P3' or of the fourth pressure level
P4 ceases.
[0126] Also, the counterpressure PC keeps the shoes in the raised position when sanding
has been completed.
[0127] Figure 3 shows an alternative version, labelled 1' ', of the presser device 1' of
Figure 2;
[0128] The presser device 1' ' is substantially the same as the device 1' and is not therefore
described in detail below.
[0129] In this embodiment of the invention, the presser device 1" does not have the liner
8' and the five different inside diameters are made directly in a housing 7" of a
crosspiece 6": a first inside diameter 11'' in a first section 12 " ; a second inside
diameter 13'' in a second section 14" ; a third inside diameter 15'' in a third section
16"; a fourth inside diameter 47' in a fourth section 48'; and a fifth inside diameter
53' in a fifth section 54'.
[0130] The first inside diameter 11' ' is smaller than the second inside diameter 13' '
which is in turn smaller than the third inside diameter 15' ' , which is smaller than
the fourth and fifth inside diameters 47' and 53'.
[0131] Once an actuator 4" has been positioned inside the housing 7'', operation is substantially
the same as that of the previous embodiment.
1. A presser device applicable to a sanding machine to exert pressure on a workpiece
(2) through pneumatic means (3; 3') and comprising drive means (31; 31'; 32; 32')
for applying a first pressure level (P1; P1') on the pneumatic means (3; 3') or a
second pressure level (P2; P2') on the pneumatic means (3; 3') and counterpressure
means for creating a counterpressure (PC; PC') designed to move the pneumatic means
(3; 3') away from the workpiece (2), the presser device being characterised in that it also comprises additional drive means (33; 33') designed to apply at least a third
pressure level (P3; P3'; P4) on the pneumatic means (3; 3').
2. The device according to claim 1, wherein the drive means (31; 31'; 32; 32') comprise
first drive means (31; 31') to create the first pressure level (P1; P1').
3. The device according to claim 1 or 2, wherein the drive means (31; 31'; 32; 32') comprise
second drive means (32; 32') to create the second pressure level (P2; P2').
4. The device according to one of the foregoing claims, further comprising pressure chamber
means (9, 10, 39, 40; 9', 10', 39', 40') extending in direction substantially transversal
to a feed axis (X) of the workpiece (2) and comprising independent, substantially
adjacent chambers.
5. The device according to claim 4, wherein the pressure chamber means comprise a first
pressure chamber (10; 10'), a second pressure chamber (39; 39'), a third pressure
chamber (40; 40') and a counterpressure chamber (9; 9').
6. The device according to claim 5, wherein the first pressure chamber (10; 10'), the
second pressure chamber (39; 39'), the third pressure chamber (40; 40') and the counterpressure
chamber (9; 9') are made in crosspiece means (6') that mount the pneumatic means (3;
3') and are positioned substantially one above the other.
7. The device according to one of the foregoing claims, wherein the drive means comprise
a first solenoid valve (31; 31') and a second solenoid valve (32; 32'), the additional
drive means comprise a third solenoid valve (33; 33') and the counterpressure means
(9; 9') comprise a solenoid valve, all these solenoid valve being designed to drive
the pneumatic means (3; 3') along an additional, substantially vertical axis (Z).
8. The device according to claim 7, wherein the first solenoid valve (31; 31'), the second
solenoid valve (32; 32') and the third solenoid valve (33; 33') communicate, respectively,
with the first pressure chamber (10; 10'), with the second pressure chamber (39; 39')
and with the third pressure chamber (40; 40') through first conduit means (35; 35'),
second conduit means (36; 36') and third conduit means (37; 37'), respectively.
9. The device according to claim 8, wherein the first conduit means (35), the second
conduit means (36) and the third conduit means (37) lead into a further pressure chamber
(34) equipped with a conduit (41) which connects the further pressure chamber (34)
with the pneumatic means (3).
10. The device according to one of the foregoing claims from 7 to 9, wherein the first
solenoid valve (31), the second solenoid valve (32) and the third solenoid valve (33)
are each designed to create a pressure level (P1; P2; P3) which tends to move the
pneumatic means (3) towards the workpiece (2).
11. The device according to one of the foregoing claims from 7 to 10, wherein the first
solenoid valve (31), the second solenoid valve (32) and the third solenoid valve (33)
are designed to apply pressure on surface means (42) of the pneumatic means (3).
12. The device according to one of the foregoing claims from 7 to 11, wherein the solenoid
valve is designed to apply pressure on first annular chamber means (23) that communicate
with second annular chamber means (24), the first annular chamber means (23) and the
second annular chamber means (24) being made between the pneumatic means (3) and the
crosspiece means (6).
13. The device according to one of the foregoing claims from 7 to 10, wherein the first
solenoid valve (31') is designed create a pressure (PP1) which tends to move the pneumatic
means (3) towards the workpiece (2), the second solenoid valve (32') is designed create
a first counterpressure (PC1) which tends to move the pneumatic means (3') away from
the workpiece (2) and the third solenoid valve (33') is designed create a second counterpressure
(PC2) which tends to move the pneumatic means (3') away from the workpiece (2).
14. The device according to one of the foregoing claims from 7 to 13, wherein the first
solenoid valve (31') acts in conjunction with the second solenoid valve (32') to create
a second pressure level (P2').
15. The device according to one of the foregoing claims from 7 to 14, wherein the first
solenoid valve (31') acts in conjunction with the third solenoid valve (33') to create
a third pressure level (P3').
16. The device according to one of the foregoing claims from 7 to 15, wherein the first
solenoid valve (31') acts in conjunction with the second solenoid valve (32') and
with the third solenoid valve (33') to create a fourth pressure level (P4).
17. The device according to one of the foregoing claims from 7 to 16, wherein the first
solenoid valve (31') is designed to apply a pressure level (P1) on surface means (42')
of the pneumatic means (3').
18. The device according to one of the foregoing claims from 7 to 17, wherein the solenoid
valve, the second solenoid valve (32') and the third solenoid valve (33') are designed
to apply pressure, respectively, on first annular chamber means (23') that communicate
with second annular chamber means (24'), on third annular chamber means (51) and on
fourth annular chamber means (52), the first annular chamber means (23'), the second
annular chamber means (24') the third annular chamber means (51) and the fourth annular
chamber means (52) being made between the pneumatic means (3) and the crosspiece means
(6).
19. The device according to claim 18, wherein housing means (7; 7') are located between
the pneumatic means (3; 3') and the crosspiece means.
20. The device according to claim 19, wherein the housing means comprise liner means (8).
21. The device according to one of the foregoing claims, wherein the pneumatic means comprise
substantially cylindrical actuator means (4; 4') extending along the additional axis
(Z).
22. The device according to claim 21, wherein the actuator means (4; 4') have a sequence
of different diameters.
23. The device according to one of the foregoing claims, comprising guard means (26; 26')
associated with the crosspiece means (6; 6') designed to receive the drive means (9,
10, 39, 40; 9', 10', 39', 40').
24. The device according to claim 21, wherein the guard means (26) are associated with
upper surface means of the crosspiece means (6).
25. The device according to claim 21 or 22, wherein the guard means (26) are designed
to receive the second pressure chamber (39) and the third pressure chamber (40).
26. The device according to one of the foregoing claims from 21 to 23, wherein the guard
means (26') are associated with lateral surface means (55) of the crosspiece means
(6').
27. A method for controlling a presser device applicable to a sanding machine to exert
pressure on a workpiece through pneumatic means, comprising a step of applying a first
pressure level to the pneumatic means or a second pressure level to the pneumatic
means and a step of exerting a counterpressure designed to move the pneumatic means
away from the workpiece, the method being characterised in that it further comprises a step of applying at least a third pressure level to the pneumatic
means.
28. The method according to claim 27, wherein the pressure is created by dedicated means
for each of the first, second and third pressure levels.