[0001] The present invention relates to a mechanism for door shackles.
[0002] As is known, mechanisms for door shackles enabling the rotation and return to position
of said shackles are housed within a body provided with an outer covering element
to aesthetical purposes, generally made of brass or other precious material.
[0003] It is further known that, still to aesthetical purposes, the outer cover of the mechanism
often consists of two concentric portions having a different color or surface finishing
(chroming, butter finish or other treatments).
[0004] In such cases the covering element covers only partially said body, which is also
made of brass or other precious material and becomes the central portion of the cover
arranged around the shackle.
[0005] The shackle mechanism is then applied onto the body during assembly. An example of
an easy-to-use mechanism for door shackles is described in
Italian patent no. IT1.282.808 of 21.4.1994 issued to the Applicant, whose content is to be regarded as a substantial part of
the present description to reference purposes, in particular as far as the elements
constituting the mechanism for door shackles are concerned.
[0006] It is also known that cylinders of door locks for houses or other premises are usually
protected on the door side pointing outside, in order to increase lock safety, by
means of a cylinder-covering element having a cap-like shape matching one of the two
ends of the cylinder so as to house the latter within. Said cylinder cover, also known
in the field as "defender" or "security", typically consists of a sub-plate made of
a burglar-resistant material, generally hardened steel, covered to aesthetical purposes
by a plate made of brass or other material. The cylinder cover is then housed in its
turn in the central hole of a support body and is provided on its inner edge with
a peripheral projection preventing - once said cover is housed in operating position
- its extraction through the central hole of the support body. The support body can
be, depending on the circumstances, a circular or oval washer surrounding the lock,
or an oblong plate extending from the lock to the door shackle, and is anyhow covered
in its turn to aesthetical purposes with a covering element made of brass or other
precious material. An outer cover consisting of two concentric portions having a different
color or surface finishing can be provided also for the support body, the cover element
thus covering only partially the support body made of precious material and constituting
the central portion of the cover arranged around the cylinder cover.
[0007] The known technique disclosed above has some drawbacks.
[0008] Indeed, the solutions described are quite expensive, since both the body of the shackle
mechanism and the cylinder support body are significantly massive, and therefore their
production with precious materials increases the price of the finished product.
[0009] It should further be pointed out that the assembly of the shackle mechanism onto
the body is quite a complex operation, which should generally be carried out at the
factory with obvious disadvantages involving delivery and storage costs.
[0010] Moreover, the assembly of the shackle onto the mechanism should always be carried
out before assembling the mechanism onto the door with a difficult operation, and
it is always necessary to disassemble the whole door mechanism if only the shackle
has to be replaced due to wrong assembly or other. It should eventually be pointed
out that known mechanisms have quite a complex assembly, which makes it necessary
to pre-assemble the mechanism at the factory and deliver the assembled mechanism to
the distributor or installer. This results in high costs for storing and delivering
said mechanisms, since the assembled mechanism is bulkier than its single components.
[0011] Under these circumstances the technical task underlying the present invention is
to provide a mechanism for door shackles that can basically obviate the drawbacks
referred to above. Within said technical task an aim of the present invention is to
provide a mechanism for door shackles that enables a significant reduction of manufacturing,
assembly, storage and delivery costs. Another aim of the present invention is to provide
a mechanism that can be easily carried out.
[0012] A further aim is to considerably speed up and simplify assembly operations for door
locks and shackles, thus enabling the assembly during installation and reducing stock
of the various elements. A further aim of the present invention is to provide a mechanism
with a high flexibility, a high interchangeability for the various components and
rapid combinations of different elements. A final aim of the present invention is
to provide a mechanism that enables an easy assembly and disassembly of the shackle
from the mechanism also when the latter is mounted on the door.
[0013] These and other aims, which shall become more evident thanks to the following description,
are basically achieved by a mechanism for door shackles according to the appended
claims. Further characteristics and advantages will become more evident from the detailed
description of a preferred but not exclusive embodiment of a mechanism for door shackles
according to the present invention. Said description will now be disclosed with reference
to the accompanying drawings, provided to a merely indicative and therefore nonlimiting
purpose, in which:
- Figure 1 is a perspective exploded view of a mechanism for door shackles according
to the present invention;
- Figures 2 and 3 are perspective views of a support body of the device of Figure 1;
- Figure 4 and 5 are perspective views of a variant of the support body with a different
fastening system to a door;
- Figures 6 and 7 are perspective views of a rotary element of the device of Figure
1;
- Figures 8, 9 and 10 show the disassembly of a shackle from a portion of the mechanism
of Figure 1 in three operating stages;
- Figure 11 shows an execution variant of an elastic sealing ring according to the present
invention.
[0014] With reference to the accompanying figures, a mechanism 24 for door shackles 15 comprises
a support body 2 to be fastened to a door and having a hole 3, a rotary element 16
associated to said support body 2 and having an engagement portion 16a to be associated
to a shackle 15, and an elastic element 17 placed between the support body 2 and the
rotary element 16 and having a first end 17a associated to an operating portion 18
of the support body 2 and a second end 17b associated to an operating portion 19 of
the rotary element 16. The support body 2, the rotary element 16 and the elastic element
17 define an elastic return mechanism 14 for a shackle 15. The mechanism 24 for door
shackles 15 further comprises an elastic sealing ring 24 placed beside the rotary
element 16 and to be movably associated to an operating end 15a of a shackle 15 so
as to fasten said operating end 15a to said rotary element 16.
[0015] The mechanism 24 for door shackles 15 comprises also a covering device 1. The covering
device 1 comprises a support body 2 to be fastened to a door and having a central
hole 3, and a first covering element 4 having an opening 5 and to be associated to
the support body 2 so as to cover a first portion 2a of said body. The first covering
element 4 can be screwed onto a peripheral portion 6 of the support body 2 through
corresponding threadings. The covering device 1 further comprises a second covering
element 7 having a central hole 8 corresponding to the central hole 3 of the support
body 2. The second covering element 7 is concentric with respect to the first covering
element 4 and can be placed beside the latter in the central opening 5, and can be
associated to the support body 2 so as to cover a second portion 2b of said body 2.
Preferably, the second covering element 7 is basically disc-shaped and its mass is
as small as possible. The second covering element 7 and the first covering element
4 cover the whole front surface 9 of the support body 2. The second covering element
7 has a peripheral portion 10 placed between the support body 2 and the first covering
element 4, and is therefore kept in position since it is clamped between said elements.
[0016] The support body 2 is provided with a housing 11 for the second covering element
7 and with an engagement portion 12, for instance a pin, to be associated to a corresponding
engagement portion 13, for instance a hollow seat, of the second covering element
7 so as to prevent the reciprocal rotation in operating position. In a preferred embodiment,
as shown in Figures 1 to 7, the central hole 3 of the support body 2 is therefore
designed to enable the passage of an operating end 15a of the shackle 15. In said
embodiment the device 1 further comprises a rotary element 16 associated to the support
body 2 and having an engagement portion 16a that can be associated to the operating
end 15a of the shackle 15, and an elastic element 17, for instance a coil spring,
placed between the support body 2 and the rotary element 16. The elastic element 17
has a first end 17a associated to an operating portion 18 of the support body 2, and
a second end 17b associated to an operating portion 19 of the rotary element 16. Advantageously,
the support body 2, the rotary element 16 and the elastic element 17 therefore define
an elastic return mechanism 14 for a shackle 15, which is thus integrated and should
not be applied later during assembly of the mechanism 14. Said embodiment of the elastic
return mechanism 14 using only said three elements, i.e. the support body 2, the rotary
element 16 and the elastic element 17, is enabled by a free choice of the material
which the support body 2 and the rotary element 16 are made of. As a matter of fact,
the embodiment of the elastic return mechanism 14 using only three elements requires
the presence on the support body 2 and on the rotary element 16 of a series of operating
portions with undercuts, which would not be easily obtained from a technical point
of view by molding with traditional materials such as brass. The possibility of using
suitable metal alloys, for instance "Zamak" (zinc alloy), or plastic for the support
body 2, thus enables to achieve the result referred to above.
[0017] It should be pointed out that the return mechanism 14 can therefore be applied also
to known covering elements covering the support body 2 wholly with one element, since
here again the support body 2 can be made of any suitable material. It is further
provided for known elements such as gaskets 20, sealing rings 21 - for instance "seizer"
rings - and a control rod 22, which is fitted into the door and connects the operating
end 15a of the shackle 15 referred to above to a corresponding operating end of an
opposite second shackle.
[0018] The support body 2 is provided with some conventional threaded holes 23, arranged
around the central hole 3, for assembling said support body 2 onto a door (not shown
in the figure) by means of known assembly elements. The support body 2 can thus be
mounted onto the door by means of fastening screws housed in suitable holes made in
the door parallel to the lock cylinder or to the rotation axis of the shackle 15,
which screws connect two corresponding support bodies 2 mounted on both sides of the
door. Obviously, the size of the lock cylinder and of the fastening screws is suitably
chosen depending on the thickness of the door onto which they have to be mounted.
In the example shown below the support body 2 comprises a basically circular washer,
which could however also be an elliptical washer or an oblong plate extending from
the lock to the shackle 15, as is known per se and therefore not shown in the accompanying
figures.
[0019] Advantageously, the first covering element 4 and the second covering element 7 have
a different surface appearance, for instance a different color or a different surface
treatment. At least the first 4 and the second covering element 7 can be made of brass
or other precious material, whereas the support body 2 and the rotary element 16 not
being visible from outside can be advantageously made of cheaper materials, such as
metal alloys, "Zamak" (commercial name of a zinc-aluminum-magnesium-copper alloy),
or plastic. A covering device 1 according to the present invention, as described above
from a mainly structural point of view, works as follows.
[0020] The elastic return mechanism 14 of the shackle 15 can be assembled straight after
manufacturing its components and be therefore supplied ready-to-use to the installer.
The remaining elements can be advantageously all stored and delivered to the installer
separately, therefore unassembled. In order to install the mechanism 14 and the covering
device 1 it is only necessary to associate the support body 2, the spring 17 and the
rotary element 16, which are pre-assembled, to the second covering element 7, coupling
the corresponding engagement portions 12, 13 so as to avoid reciprocal rotation. The
first element 4 is now screwed onto the support body 2, thus blocking the second covering
element 7 in position. The shackle 15 is then associated to the rotary element 16
and to the control rod 22, and the return mechanism 14 with the covering device 1
can thus be mounted onto the door. The covering device for a lock works in the same
way as shown before, with the subsequent association of the support body 2 to a lock
cylinder or a cylinder cover.
[0021] In an execution variant, the mechanism for door shackles 15 as shown above comprises
a modified support body 2' and a modified rotary element 16', an elastic sealing ring
24 (instead of the traditional "seizer" sealing ring 21) and a stop element 25.
[0022] The stop element 25 is designed to keep the elastic sealing ring 24 in contact with
the rotary element 16 while fitting the operating end 15a of the shackle 15 into the
elastic sealing ring 24.
[0023] It is thus possible to automatically mount the shackle into the mechanism, even though
the latter is already mounted on the door.
[0024] The stop element 25 can comprise a plate to be fastened to the rotary element 16,
for instance by means of four pins 29 placed on the rotary element and four fastening
holes 30 on the stop element 25. As an alternative, the stop element 25 could be made
integrally with the rotary element 16, and therefore as one piece, finding a suitable
arrangement enabling the sealing ring 24 to be fitted into its seat.
[0025] Advantageously, the sealing ring 24 is elastic and is placed beside the rotary element
16 and can be movably associated to an operating end 15a of the shackle 15 so as to
fasten said operating end 15a to the rotary element 16. Figure 17 shows a different
shape of the ring 24, and further shape variants are obviously possible. The elastic
sealing ring 24 is provided with a first 24a and a second end 24b having folded portions,
suitably shaped so as to separate the ends 24a, 24b and thus partially open the ring
24 by exerting a thrust coplanar to said ring 24. The sealing ring 24 is further provided
with at least a low resistance portion 24c (for instance having a small section or
a suitable shape reducing its resistance) designed to increase the elasticity of the
ring 24 and thus to make its opening easier. Advantageously, the elastic sealing ring
24 can be obtained by shearing or by means of a threadlike element suitable folded
so as to achieve a suitable shape, which can also differ from the one shown in the
figures.
[0026] The rotary element 16 is advantageously equipped with a plurality of positioning
elements 26 to be movably associated to the elastic sealing ring 24, which is suitably
shaped so as to be associated to the positioning elements 26. Said positioning elements
26 thus enable to fasten the elastic sealing ring 24 rotably together with the rotary
element 16, thus preventing reciprocal rotations and enabling in the meanwhile a partial
opening of the elastic sealing ring 24.
[0027] Moreover, the support body 2 is advantageously provided with a side opening 27 designed
to enable the introduction, when the mechanism is mounted on a door, of a spacing
element 28 parallel to the elastic sealing ring 24, so as to enable a partial opening
of the elastic sealing ring 24 and the release of the operating end 15a of the shackle
15.
[0028] Obviously, said side opening 27 should be arranged so as to be, when the mechanism
is in its rest position, on the two ends 24a, 24b of the elastic sealing ring 24.
[0029] Furthermore, said mechanism can comprise a spacing element 28 having an end 28a suitably
matching the folded portions of the ends 24a, 24b of the ring 24 and designed to fit
into the side opening 27 of the support body 2 so as to allow the shackle to be disassembled.
[0030] Obviously, said execution variant can also be carried out separately from the covering
device disclosed above.
[0031] The mechanism described above works as briefly disclosed in the following.
[0032] The shackle 15 can be very easily mounted, since it is only necessary to assemble
the mechanism 14, to mount it onto a door and then to fit the shackle 15 into the
mechanism 14 so that the end 15a pushes against the elastic sealing ring 14, slightly
opening the latter and thus blocking it around said end 15a, which has a known peripheral
groove.
[0033] In order to disassemble the shackle, it is only necessary to fit the end 28a of the
spacing element 28 into the side opening 27 of the body 2, pushing against the folded
portions of the ends 24a, 24b of the ring 24, so as to allow the shackle to be disassembled,
as shown in detail in Figures 14 to 16 (in which for reasons of clarity only the shackle
15, the rotary element 16, the sealing ring 24 and the spacing element 28 are shown,
without the body 2 and the stop element 25).
[0034] The present invention achieves important advantages. First of all, a mechanism for
door shackles according to the present invention enables to achieve a considerable
reduction of product manufacturing, assembly, storage and delivery costs. As a matter
of fact, thanks to an extremely simple assembly, it is now possible to store and deliver
to distributors and installers single components instead of the mechanisms with already
assembled shackles, which obviously results in advantages concerning room and reduction
of variants to be stored. Furthermore, thanks to the second covering element, the
support body can be made of less precious materials, which allows to save a lot of
money. Moreover, since the return mechanism can be placed directly on the support
body, the number and complexity of the elements of the mechanism are further reduced.
It should further be pointed out that a mechanism according to the present invention
enables to significantly simplify and speed up assembly operations for door locks
and shackles, thus reducing operators' interventions and enabling assembly during
installation. It is further possible to easily assemble the shackle automatically
when the mechanism is already mounted on the door, as well as to easily disassemble
only the shackle in case of assembly mistakes or shackle replacement. The invention
further grants a high flexibility of its various components, which can be easily associated
one to the other and replaced by elements having different materials and appearance,
thus allowing different combinations of elements to be rapidly obtained. Therefore,
the invention also enables to reduce stock of the various elements. Moreover, the
mechanism can be easily manufactured with low costs. The invention thus conceived
is subject to several changes and variants, all of which fall within the inventive
idea characterizing it. Furthermore, all details can be replaced by technically equivalent
element and any size, depending on needs, can be used.
1. Sealing ring (24) having a first (24a) and a second end (24b), characterized in that said first and second end (24a, 24b) have folded portions suitably shaped so as to
separate said ends (24a, 24b) and thus to partially open the ring (24) by exerting
a thrust coplanar to said ring (24).
2. Sealing ring (24) according to claim 1, characterized in that it is provided with at least a low resistance portion (24c) designed to increase
the elasticity of the ring (24) and thus to make its opening easier.
3. Sealing ring (24) according to claim 1 or 2, characterized in that it is obtained from a suitably folded threadlike element.
4. Mechanism for door shackles (15), comprising:
a support body (2) to be fastened to a door and having a hole (3),
a rotary element (16) associated to said support body (2) and having an engagement
portion (16a) to be associated to a shackle (15), and
an elastic element (17) placed between the support body (2) and the rotary element
(16) and having a first end (17a) associated to an operating portion (18) of the support
body (2) and a second end (17b) associated to an operating portion (19) of the rotary
element (16), said support body (2), rotary element (16) and elastic element (17)
defining an elastic return mechanism (14) for a shackle (15),
characterized in that it further comprises an elastic sealing ring (24) according to any of the claims
from 1 to 3, placed beside said rotary element (16) and to be movably associated to
an operating end (15a) of a shackle (15) so as to fasten said operating end (15a)
to said rotary element (16).
5. Mechanism according to claim 4, characterized in that it further comprises a stop element (25) designed to keep said elastic sealing ring
(24) in contact with said rotary element (16) while fitting said operating end (15a)
of a shackle (15) into said elastic sealing ring (24).
6. Mechanism according to any of the claims 4 or 5, characterized in that said stop element (25) comprises a plate to be fastened to said rotary element (16).
7. Mechanism according to any of the claims 4 or 5, characterized in that said stop element (25) is made integrally with said rotary element (16).
8. Mechanism according to any of the claims 4 to 7, characterized in that said rotary element (16) is equipped with a plurality of positioning elements (26)
movably associated to said elastic sealing ring (24), which is suitably shaped so
as to be associated to said positioning elements (26), so as to rotably fasten said
elastic sealing ring (24) together with said rotary element (16), thus enabling a
partial opening of said elastic sealing ring (24).
9. Mechanism according to any of the claims from 4 to 8, characterized in that said support body (2) is provided with a side opening (27) enabling the introduction,
when said mechanism is mounted on a door, of a spacing element (28) parallel to said
elastic sealing ring (24), so as to partially open said elastic sealing ring (24)
and to release said operating end (15a) of a shackle (15).
10. Mechanism according to claim 9, characterized in that it comprises a spacing element (28) having an end (28a) suitably matching said folded
portions of said ends (24a, 24b) of the ring (24) and designed to fit into said side
opening (27) of the support body (2).