[0001] The present invention relates to a flush lighting apparatus for false ceilings.
[0002] There are known flush lighting apparatuses consisting of a main cylindrical diffuser
body which supports a separate transparent lens and a LED-holder circuit board with
power wiring and possible heat dissipator.
[0003] Said main body comprises fastening means for connecting the lighting apparatus to
the false ceiling.
[0004] The various components mentioned above (diffuser, lens, circuit board and wiring)
must be assembled by using screw/nut screw connections, bolts, or the like, which
means that threaded or non-threaded holes must be made in components which are often
made of not easily workable material.
[0005] Furthermore, the installer must use appropriate tools to proceed with assembly, operating
on screws, nuts or other which must be attached to the aforesaid components.
[0006] The manufacturer of this type of light apparatuses must therefore envisage for each
apparatus a series of connection elements (screws, nuts and the like) for fastening
the components.
[0007] The assembly of the lens in the diffuser is a particularly critical moment given
the importance of the lens in ensuring quality of the projected light. Incorrect positioning
may cause dazzling of the user underneath the apparatus.
[0008] Furthermore, the lens may accidentally fall, causing considerable monetary damage.
The lens is often the most costly component of a lighting apparatus.
[0009] The assembler must therefore pay the utmost attention and this causes a considerably
waste of time.
[0010] It is the object of the present invention to make a flush lighting apparatus for
false ceilings consisting of components which are easy and fast to assemble without
the use of supplementary fastening elements.
[0011] In accordance with the invention, such object is reached by a flush lighting apparatus
for false ceilings characterised in that it comprises a lens including single block
cylindrical diffuser snappingly supported by an intermediate body in which there is
accommodated a LED-holder circuit board locked in working position by an overhanging
dissipator also snappingly mounted onto the intermediate body.
[0012] The fact that the lens is integral with the diffuser eliminates the problem of assembly.
Furthermore, with the lens being within the diffuser, the lens is certainly protected
from accidental shocks during the step of assembly of the apparatus and/or fastening
to the false ceiling.
[0013] These and other features of the present invention will be further explained in the
following detailed description of an embodiment example shown by way of non-limitative
example in the attached drawings, in which:
figure 1 shows a side view of an apparatus according to the present invention;
figure 2 shows a sectional view taken along line II-II in figure 1;
figure 3 shows a top plan view of the apparatus in figure 1;
figure 4 shows a bottom plan view of the apparatus in figure 1;
figure 5 shows a front view of the apparatus;
figure 6 shows a sectional view taken along line VI-VI in figure 5;
figure 7 shows a sectional view taken along line VII-VII in figure 5;
figure 8 shows an axonometric view of the disassembled apparatus;
figure 9 shows an axonometric view of the disassembled apparatus inverted with respect
to the view in figure 8.
[0014] A lighting apparatus comprises a single block cylindrical diffuser 1 comprising a
transparent polycarbonate lens 2 supported by an intermediate hollow cylindrical body
3 by means of lateral protrusions 4 which engage side slots 5 of the diffuser 1.
[0015] Said lens 2 is obtained by integral moulding with the diffuser 1 shaped to also have
an edge 20 on its lower side for coupling with the false ceiling and two cavities
21 separate from the lens 2.
[0016] The intermediate body 3 comprises lateral arms 6 for fastening to the false ceiling
and internal protrusions 7 on which a LED-holder circuit board 8 rests fastened in
said position by a dissipator 9 locked by appropriately shaped folded upper ends 10
of upper arms 11 of the intermediate body 3.
[0017] Said folded ends 10 are "beak"-shaped with a lower surface abutting against the complementary
upper surface of the dissipator 9.
[0018] Said dissipator 9 comprises cavities 12 within which electrical material (not shown)
connected to the circuit board 8 via vertical channels 13 is accommodated.
[0019] The assembly of the device is very simple being based solely on snappingly mounted
systems.
[0020] Considering the disassembled device shown in figures 8 and 9, the diffuser 1 is coupled
with the intermediate body 3 engaging the side protrusions 4 (slightly flexible) of
the latter in the slots of the diffuser 1, then the circuit board 8 is rested on the
internal protrusions 7 and locked in said position by placing the dissipator 9 over
said board 8.
[0021] Upper arms 11 are used to fasten the dissipator 9 (and therefore the board 8), whose
"beak"-shaped folded ends 10 touch the top of the dissipator 9. In order to secure
the block, said arms 11 must be slightly flexible, therefore allowing to fit the dissipator
9 into the upper part of the intermediate body 3.
[0022] The electrical material is arranged in cavities 12 and appropriately connected to
board 8 by means of channels 13.
[0023] The dissipator 9, in addition to locking the board 8, is used to dissipate the heat
produced during use of the lighting apparatus. For this purpose, the cavities 12,
in addition to accommodating the wiring, allow to dissipate the heat better (by increasing
the heat exchange surface).
[0024] The lighting device is ready to be fastened to the false ceiling by means of the
side arms 6, also slightly flexible, and the edge 20.
[0025] It can be observed that no screws or nuts are required. No components need to be
drilled.
[0026] The assembler does not need to use tools.
[0027] In particular, the lens 2, being integral with the diffuser 1, does not need to be
handled by the assembler; furthermore, being inside the diffuser 1, it is protected
by the latter in the event of accidental shocks.
1. A flush lighting apparatus for false ceilings characterised in that it comprises a single block cylindrical diffuser (1) including lens (2), which is
snappingly supported by an intermediate body (3) in which there is accommodated a
LED-holder circuit board (8) locked in working position by a overhanging dissipator
(9) also snappingly mounted onto the intermediate body (3).
2. An apparatus according to claim 1, characterised in that said intermediate body (3) comprises lateral protrusions (4) engageable in side slots
(5) of the diffuser (9), side arms (6) for fastening the apparatus to the false ceiling
and upper fastening means (11) for fastening the dissipator (9).
3. An apparatus according to claim 2, characterised in that said fastening means consist in upper arms (11) with ends (10) shaped so as to engage
with said dissipator (9) and lock it.
4. An apparatus according to claim 2, characterised in that said intermediate body (3) comprises at least one internal protrusion (7) on which
the LED-holder circuit board (8) rests.
5. An apparatus according to claim 1, characterised in that said dissipator (9) comprises cavities (12) adapted to accommodate electrical material
connectable to the circuit board (8) through channels (13) of said dissipator (9).
6. An apparatus according to claim 1, characterised in that said lens (2) is made of transparent polycarbonate.