Technical Field
[0001] The present invention relates to an ink composition for use in the ink jet-recording
technique (ink jet-recording ink composition) and a method for the preparation of
a lithographic printing plate using the ink composition and, more particularly, to
an ink jet-recording ink composition, which is highly sensitive to the irradiation
with radiant rays, permits the formation of a high quality image and is excellent
in the storage stability as well as a method for the preparation of a lithographic
printing plate, which is free of any developing treatment and permits the formation
of images having high printing durability and high quality.
Background Art
[0002] As the image-recording methods in which images are formed on a medium to be recorded
(or a recording medium) such as paper on the basis of image data signals, there have
been known, for instance, the electrophotogaphy technique, the sublimation-type and
melt-type thermal ink-transfer techniques, and the ink jet-recording technique. The
electrophotogaphy technique requires the use of a process for forming an electrostatic
latent image on a drum made of a light-sensitive material through charging and light-exposure
operations and therefore, this technique suffers from various problems. For instance,
the technique requires the use of a complicated system and this in turn results in
an increase in the production cost. In addition, the device used in the thermal ink-transfer
technique is rather cheap, but this technique suffers from problems in that the technique
requires the use of an ink ribbon, and this in turn leads to an increase in the running
cost and the generation of a large amount of waste matter. On the other hand, the
ink jet-recording technique uses a cheap device and is a technique in which images
are directly formed on a recording medium by discharging ink only on the desired image
area. Accordingly, this technique permits the efficient use of the ink and requires
a reduced running cost. Furthermore, this technique is less noisy and therefore, it
is quite excellent as an image-recording technique.
[0003] As an example of such an ink jet-recording technique, there has been known a recording
technique which makes use of an ink jet-recording ink capable of being cured through
the irradiation thereof with radiant rays.
[0004] For instance, such an ink jet-recording technique using an ultraviolet ray-curable
ink jet-recording ink has attracted special interest lately since this technique may
give out a relatively small quantity of bad smells, is excellent in the quick drying
ability and permits the recording of images even on a recording medium free of any
ink absorbability. There has been proposed, in the following Patent Document 1, a
composition comprising a polymerizable compound selected from the group consisting
of specific acrylate compounds and a coloring material for the purpose of providing
a highly safe ink jet-recording ink, which can record images even on a substrate whose
direct image-recording through the ink jet-recording technique has in general been
believed to be considerably difficult, without causing any bleeding, while ensuring
high sensitivity and high adhesion to a recording medium and which has only a reduced
skin-irritating effect and/or only a slight sensitization.
Disclosure of the Invention
[0006] The ink jet-recording ink capable of being cured through the irradiation thereof
with radiant rays such as ultraviolet light rays (radiation-curable ink jet-recording
ink) should not only have sufficiently high sensitivity, but also provide high quality
images. A variety of advantages can be obtained by the development of a radiation-curable
ink jet-recording ink having high sensitivity. For instance, a high radiation-curing
ability is imparted to the resulting ink, the electric power consumption of the ink
jet-recording can be reduced, the service life of a source of radiant rays is improved
through the reduction of the load to be applied thereto and the generation of any
low molecular weight substances due to any insufficient curing of the ink can be prevented.
Moreover, the improvement of the ink-sensitivity leads to the improvement of the strength
of the cured images, in particular, when the ink jet-recording ink is used as the
image area of a lithographic printing plate and this in turn results in the formation
of such a printing plate having high printing durability.
[0007] On the other hand, to obtain high quality images, the ink jet-recording ink should
satisfy the following requirements: the ink particles injected on the surface of a
recording medium should maintain their shape (uncrushable) even after the injection
thereof; and the ink particles never undergo any deformation (free of any bleeding
and/or penetration) on the surface of the recording medium till the ink particles
injected in a predetermined pattern or shape are cured by the irradiation with radiant
rays and thus fixed thereon.
[0008] However, any conventional technique including that disclosed in the foregoing Patent
Document 1 has not yet provided any radiation-curable ink jet-recording ink which
has sufficient sensitivity and can ensure the formation of high quality images.
[0009] Accordingly, it is an object of the present invention to provide an ink jet-recording
ink composition, which is highly sensitive to the irradiation with radiant rays, permits
the formation of a high quality image and is excellent in the storage stability as
well as a method for the preparation of a lithographic printing plate, which is free
of any developing treatment and permits the formation of images having high printing
durability and high quality.
[0010] According to the present invention, there are provided inventions each specified
below:
- (1) An ink jet-recording ink composition capable of being cured through the irradiation
with radiant rays, which comprises at least a coloring material, a polymerizable compound
and a polymerization initiator, wherein the polymerization initiator possesses a polymerizable
structure in the molecule.
- (2) The ink jet-recording ink composition as set forth in item (1), wherein the polymerizable
structure of the polymerization initiator is selected from the group consiting of
acryl group, methacryl group, styryl group, allyl group, vinyl group, and α-hetero
methacryl group represented by the general formula (I):

wherein, Ra and Rb each independently represents a hydrogen atom, a halogen atom, a cyano group or an
organic group; Z represents CN or COY; X represents a group or a halogen atom bonded
to the α -carbon through a hetero atom; and Y represents a group or a halogen atom bonded
to the carbonyl group through a hetero atom, provided that X and Y, Ra and Rb, or X and Ra or Rb may be linked together to thus form a ring-like structure.
- (3) The ink jet-recording ink composition as set forth in item (2), wherein the polymerizable
structure of the polymerization initiator is α -hetero methacryl group represented by the following general formula (I).
- (4) The ink jet-recording ink composition as set forth in item (1), wherein the polymerization
initiator is a compound represented by the following general formula (II):

wherein, m is an integer ranging from 1 to 6, Ra1 and Rb1 each independently represents a hydrogen atom, a halogen atom, a cyano group or a
monovalent organic group; X1 represents a halogen atom, a monovalent or divalent group bonded through a hetero
atom, or a divalent hetero atom; Z1 represents CN or COY1; Y1 represents a monovalent or divalent group bonded to a carbonyl group through a hetero
atom, or a halogen atom, provided that at least one of X1 and Y1 represents a divalent group; Rd represents a monovalent to hexa-valent structure for initiating polymerization derived
from a polymerization initiator; the dotted line represents a bonding arm when X1 or Y1 and Rd are linked together and the number of the bonding arms present in the structure ranges
from 1 to 6 in total.
- (5) The ink jet-recording ink composition as set forth in item (4), wherein the "monovalent
group bonded through a hetero atom" is a hydroxyl group, a substituted oxy group,
a mercapto group, a substituted thio group, an amino group, a substituted amino group,
a sulfo group, a sulfonate group, a substituted sulfinyl group, a substituted sulfonyl
group, a phosphono group, a substituted phosphono group, a phosphonate group, a substituted
phosphonate group, a nitro group or a hetero ring-containing group (provided that
this group is linked through the hetero atom), and the "divalent group bonded through
a hetero atom" is one derived from the foregoing monovalent group in which one hydrogen
atom or other atom or group is replaced with a bonding arm.
- (6) The ink jet-recording ink composition as set forth in item (4), wherein the monovalent
to hexa-valent group for initiating polymerization is derived from a polymerization
initiator selected from the group consisting of (a) aromatic ketones, (b) aromatic
onium salt compounds, (c) organic peroxides, (d) thio compounds, (e) hexaaryl-biimidazole
compounds, (f) ketoxime ester compounds, (g) borate compounds, (h) azinium compounds,
(i) metallocene compounds, (j) activated ester compounds, and (k) carbon-halogen bond-containing
compounds.
- (7) A method for the preparation of a lithographic printing plate comprising the steps
of ejecting the ink composition as set forth in the foregoing items (1) to (6) to
place it on a hydrophilic substrate (or to impact the ink composition on the substrate)
and then irradiating the ink composition with radiant rays to thus form an image on
the substrate.
[0011] The inventors of this invention have conducted various studies and have found that
the curing ability of an ink jet-recording ink composition can be improved by the
use of a polymerization initiator having a polymerizable group, in particular, a structure
represented by the foregoing general formula (I) in the molecule (hereunder sometimes
referred to as "
α-hetero (atom-containing) methacrylic initiator"). Regarding the polymerizable initiator,
the radicals generated through the irradiation thereof with radiant rays permits the
improvement of the polymerization-initiating rate through the immediate transfer of
the radicals to the nearest polymerizable groups within the molecule as compared with
the initiator free of any polymerizable group. Moreover, the initiator would be incorporated
into the cured matrix formed from a large amount of the polymerizable compound when
the composition is exposed to light to cure the same and to thus improve the strength
of the cured product, and this may in turn leads to the improvement of the apparent
degree of curing. In addition, the use of an
α -hetero atom-containing methacrylic initiator would permit the further improvement
of the effects described above as compared with the acrylate type initiators each
carrying the usual polymerizable group, since the former has a quite excellent self-coagulation
ability and ensures a high polymerization rate in the presence of oxygen.
[0012] The method for the preparation of a lithographic printing plate according to the
present invention employs the ink jet-recording ink composition likewise according
to the present invention and therefore, the resulting product is improved in the strength
of the cured image area and the adhesion between the image area and the surface of
a substrate, as compared with those prepared according to the conventional method.
[0013] In particular, the
α -hetero methacrylic initiator has an ability of undergoing thermal polymerization
lower than that observed for the acrylic compound and accordingly, the resulting ink
composition is also excellent in the storage stability.
[0014] Consequently, the present invention can thus provide an ink jet-recording ink composition,
which is highly sensitive to the irradiation with radiant rays, permits the formation
of a high quality image and is excellent in the storage stability as well as a method
for the preparation of a lithographic printing plate, which is free of any developing
treatment and permits the formation of images having high printing durability and
high quality.
Best Mode for Carrying Out the Invention
[0015] The ink composition of the invention is characterized in that it can be cured through
the irradiation with radiant rays and that it comprises a coloring material and a
polymerizable compound having a specific structure. The term "radiant rays (radiation)"
used herein means wide variety of radiations such as
α -beams,
y -beams, X-rays, ultraviolet light rays, visible light rays and electron beams and
the present invention is intended to provide an ink composition which can be cured
by the irradiation with ultraviolet light rays and electron beams among others and,
in particular, ultraviolet light rays.
[Polymerization Initiator]
[0016] The polymerization initiator used in the ink composition of the present invention
is a compound having a polymerizable structure (also referred to as "polymerizable
group") in the molecule and it is not restricted to any specific one inasmuch as it
simultaneously comprises the structure of an initiator as will be detailed below and
a polymerizable group in the same molecule.
(Polymerizable Group)
[0017] Such polymerizable groups may be, for instance, acryl, methacryl, styryl, allyl and
vinyl groups, and
α -hetero methacryl group represented by the general formula (I). Among them, preferred
are
α -hetero methacryl groups because of their excellent balance between the polymerizability
and the storage stability.
[0018] Particularly preferred compounds as those each having a polymerizable structure in
the molecule are ones each having at least one structure represented by the general
formula (I). The structure represented by the general formula (I) is in the form of
a monovalent or divalent substituent and at least one of R
a, R
b, X and Y has at least one bonding arm. Moreover, X and Y may serve as a connecting
group having n connectable sites and at least one structure of an initiator and a
group represented by the general formula (I) may be linked to the terminals thereof
(n is an integer of not less than 2) (multimer).
[0019] In Formula (I), X and Y each represent a hetero atom or a halogen atom, each of them
may be a terminal group or a connecting group and the connecting group may further
be linked to another substituent (in this respect, the substituent may also include
the structures of Formula (I) and the initiator structure as has been described above).
[0020] When the structure represented by Formula (I) is linked to an initiator structure
through X or Y, the hetero atoms as a part of the initiator structures may serve as
the hetero atoms represented by X, Y The substituent X preferably represents a halogen
atom, or an initiator structure having at least one bonding arm as a group, in which
X serves as a connecting group and it is linked to another substituent, or a hydroxyl
group, a substituted oxy group, a mercapto group, a substituted thio group, an amino
group, substituted amino group, a sulfo group, a sulfonate group, a substituted sulfinyl
group, a substituted sulfonyl group, a phosphono group, a substituted phosphono group,
a phosphonate group, a substituted phosphonate group, a nitro group or a hetero ring-containing
group (provided that it is connected through the hetero atom). The substituent Y may
be, for instance, a halogen atom, or an initiator structure having at least one bonding
arm as a group, in which Y serves as a connecting group and it is linked to another
substituent, or a hydroxyl group, a substituted oxy group, a mercapto group, a substituted
thio group, an amino group, substituted amino group or a hetero ring-containing group
(provided that it is connected through the hetero atom).
[0021] In case where X or Y serves as a connecting group and it is linked to another substituent
to form a group, the group may be converted into a connecting group having n connectable
sites through the elimination of n hydrogen atoms therefrom and then n groups represented
by Formula (I) may be linked to the connecting group (n is an integer of not less
than 2). Moreover, X and Y may be bonded together to form a ring-like structure.
[0022] More preferably, R
a and R
b each independently represents a hydrogen atom, a halogen atom, a cyano group or an
organic group such as a substituted or unsubstituted, saturated or unsaturated hydrocarbon
group, a substituted oxy group, a substituted thio group, a substituted amino group,
a substituted carbonyl group or a carboxylate group, or R
a and R
b may be bonded together to form a ring-like structure.
[0023] The polymerization initiators used in the present invention and represented by the
foregoing formula (I) are more preferably compounds represented by the following general
formula (II):

[0024] In Formula (II), m is an integer ranging from 1 to 6, R
a1 and R
b1 each independently represents a hydrogen atom, a halogen atom, a cyano group or a
monovalent organic group; X
1 represents a halogen atom, a monovalent or divalent group bonded through a hetero
atom, or a divalent hetero atom; Z
1 represents CN or COY
1; and Y
1 represents a monovalent or divalent group bonded to a carbonyl group through a hetero
atom, or a halogen atom. R
d represents a monovalent to hexa-valent structure for initiating polymerization derived
from a polymerization initiator (the structure of the polymerization initiator will
be described later). In this respect, at least one of X
1 and Y
1 represents a divalent group. The dotted line represents a bonding arm when X
1 or Y
1 and R
d are linked together and the number of the bonding arms present in the structure of
Formula (II) ranges from 1 to 6 in total. Further, X
1 and Y
1, R
a1 and R
b1, or X
1 and R
a1 or R
b1 may be linked together to thus form a ring-like structure.
[0025] Then each group in Formulas (I) and (II) will be detailed below.
[0026] The "hetero atom" may preferably be non-metallic atom and more specifically, it may
be, for instance, an oxygen, sulfur, nitrogen or phosphorus atom. The hetero atom
may have a charge. The "monovalent group bonded through a hetero atom" may preferably
be, for instance, a hydroxyl group, a substituted oxy group, a mercapto group, a substituted
thio group, an amino group, a substituted amino group, a sulfo group, a sulfonate
group, a substituted sulfinyl group, a substituted sulfonyl group, a phosphono group,
a substituted phosphono group, a phosphonate group, a substituted phosphonate group,
a nitro group or a hetero ring-containing group (provided that this group is linked
through the hetero atom). The "divalent (or higher-valent) group bonded through a
hetero atom" may be one derived from the foregoing monovalent group in which one or
more hydrogen atoms or other atoms or groups are replaced with a bonding arm or arms.
[0027] The term "halogen atom" used herein means, for instance, a chlorine, bromine, iodine
or fluorine atom.
[0028] In the foregoing general formulas (I) and (II), the "organic group" or "monovalent
organic group" means, for instance, a hydrocarbon group which may have a substituent
and which may have an unsaturated bond, a substituted oxy group, a substituted thio
group, a substituted amino group, a substituted carbonyl group, or a carboxylate group.
The "divalent (or higher-valent) organic group" may be one derived in the monovalent
organic group from which one or more hydrogen atoms or other atoms or groups are replaced
with a bonding arm or arms.
[0029] The foregoing "hydrocarbon group which may have a substituent and which may have
an unsaturated bond" may be, for instance, (i) an alkyl group, (ii) a substituted
alkyl group, (iii) an aryl group, (iv) a substituted aryl group, (v) an alkenyl group,
(vi) a substituted alkenyl group, (vii) an alkynyl group and (viii) a substituted
alkynyl group.
[0030] The alkyl group (i) may be, for instance, linear, branched or cyclic alkyl groups
having 1 to 20 carbon atoms and specific examples thereof are methyl, ethyl, propyl,
butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, hexadecyl,
octadecyl, eicosyl, isopropyl, isobutyl, s-butyl, t-butyl, isopentyl, neopentyl, 1-methylbutyl,
isohexyl, 2-ethylhexyl, 2-methylhexyl, cyclohexyl, cyclopentyl, and 2-norbornyl groups.
Among these, more preferably used herein are linear alkyl groups having 1 to 12 carbon
atoms, branched alkyl groups having 3 to 12 carbon atoms, and cyclic alkyl groups
having 5 to 10 carbon atoms.
[0031] The substituted alkyl group (ii) is constituted by bonding a substituent with an
alkylene group and such a substituent may be a monovalent non-metallic atomic group
other than hydrogen atom and examples thereof preferably used herein are halogen atoms
(such as -F, -Br, -Cl, -I), hydroxyl group, alkoxy groups, aryloxy groups, mercapto
groups, alkylthio groups, arylthio groups, alkyl dithio groups, aryl dithio groups,
amino groups, N-alkylamino groups, N,N-dialkylamino groups, N-arylamino groups, N,N-diarylamino
groups, N-alkyl-N-arylamino groups, acyloxy groups, carbamoyloxy groups, N-alkyl carbamoyloxy
groups, N-aryl carbamoyloxy groups, N,N-dialkyl carbamoyloxy groups, N,N-diaryl carbamoyloxy
groups, N- alkyl-N-aryl carbamoyloxy groups, alkylsulfoxy groups, arylsulfoxy groups,
acylthio groups, acylamino groups, N-alkyl-acylamino groups, N-aryl-acylamino groups,
ureido group, N'-alkyl-ureido groups, N',N'-dialkyl-ureido groups, N'-aryl-ureido
groups, N',N'-diaryl-ureido groups, N'-alkyl-N'-aryl ureido groups, N-alkyl-ureido
groups, N-aryl-ureido groups, N'-alkyl-N-alkyl ureido groups, N'-alkyl-N-aryl ureido
groups, N',N'-dialkyl-N-alkyl-ureido groups, N',N'-dialkyl-N-aryl-ureido groups, N'-aryl-N-alkyl
ureido groups, N'-aryl-N-aryl ureido groups, N',N'-diaryl-N-alkylureido groups, N',N'-diaryl-N-aryl-ureido
groups, N'-alkyl-N'-aryl-N-alkyl ureido groups, N'-alkyl-N'-aryl-N-aryl ureido groups,
alkoxy-carbonylamino groups, aryloxy-carbonylamino groups, N-alkyl-N-alkoxy-carbonylamino
groups, N-alkyl-N- aryloxy-carbonylamino groups, N-aryl-N-alkoxy-carbonylamino groups,
N-aryl-N- aryloxy-carbonylamino groups, formyl groups, acyl groups, carboxyl groups
and conjugated base groups thereof (hereunder referred to as "carboxylate(s)"), alkoxycarbonyl
groups, aryloxycarbonyl groups, carbamoyl groups, N-alkyl- carbamoyl groups, N,N-dialkyl-carbamoyl
groups, N-aryl-carbamoyl groups, N,N- diaryl-carbamoyl groups, N-alkyl-N-aryl-carbamoyl
groups, alkylsulfinyl groups, arylsulfinyl groups, alkylsulfonyl groups, arylsulfonyl
groups, sulfo group (-SO
3H) and conjugated base groups thereof (hereunder referred to as "sulfonate group(s)"),
alkoxy-sulfonyl groups, aryloxy-sulfonyl groups, sulfinamoyl groups, N-alkyl-sulfinamoyl
groups, N,N-dialkyl-sulfinamoyl groups, N-aryl-sulfinamoyl groups, N,N-diaryl-sulfinamoyl
groups, N-alkyl-N-aryl-sulfinamoyl groups, sulfamoyl groups, N-alkyl-sulfamoyl groups,
N,N-dialkyl-sulfamoyl groups, N-aryl-sulfamoyl groups, N,N-diaryl-sulfamoyl groups,
N-alkyl-N-aryl-sulfamoyl groups, N-acyl- sulfamoyl groups and conjugated base groups
thereof, N-alkylsulfonyl-sulfamoyl groups (-SO
2NHSO
2 (alkyl)) and conjugated base groups thereof, N-arylsulfonyl- sulfamoyl groups (-SO
2NHSO
2 (aryl)) and conjugated base groups thereof, N-alkylsulfonyl-carbamoyl groups (-CONHSO
2 (alkyl)) and conjugated base groups thereof, N-arylsulfonyl-carbamoyl groups (-CONHSO
2 (aryl)) and conjugated base groups thereof, alkoxy-silyl groups (-Si(O-alkyl)
3), aryloxy-silyl groups (-Si(O-aryl)
3), hydroxy-silyl groups (-Si(OH)
3) and conjugated base groups thereof, phosphono groups (-PO
3H
2) and conjugated base groups thereof (hereunder referred to as "phosphonate group(s)"),
dialkyl-phosphono groups (-PO
3(alkyl)
2), diaryl- phosphono groups (-PO
3(aryl)
2), alkylaryl-phosphono groups (-PO
s(alkyl)(aryl)), monoalkyl-phosphono groups (-PO
3H(alkyl)) and conjugated base groups thereof (hereunder referred to as "alkyl phosphonate
group(s)"), monoaryl-phosphono groups (-PO
3H(aryl)) and conjugated base groups thereof (hereunder referred to as "aryl phosphonate
group(s)"), phosphono-oxy groups (-OPO
3H
2) and conjugated base groups thereof (hereunder referred to as "phosphonato-oxy group(s)"),
dialkyl- phosphono-oxy groups (-OPO
3(alkyl)
2), diaryl-phosphono-oxy groups (-OPO
3(aryl)
2), alkylaryl-phosphono-oxy groups (-OPO
3(alkyl)(aryl)), monoalkyl-phosphono-oxy groups (-OPO
3H(alkyl)) and conjugated base groups thereof (hereunder referred to as "alkyl phosphonato-oxy
group(s)"), monoaryl-phosphono-oxy groups (-OPO
3H-(aryl)) and conjugated base groups thereof (hereunder referred to as "aryl phosphonato-oxy
group(s)"), cyano group, nitro group, aryl groups, alkenyl groups and alkynyl groups.
[0032] In the foregoing "substituted alkyl groups", examples of the alkyl groups as the
substituents thereof are alkyl groups specified above and specific examples of the
aryl groups as the substituents thereof are phenyl, biphenyl, naphthyl, tolyl, xylyl,
mesityl, cumenyl, fluorophenyl, chlorophenyl, bromophenyl, chloromethyl-phenyl, hydroxyphenyl,
methoxyphenyl, ethoxyphenyl, phenoxy-phenyl, acetoxyphenyl, benzoyloxy-phenyl, methylthio-phenyl,
phenylthio-phenyl, methylamino-phenyl, di-methylamino-phenyl, acetylamino-phenyl,
carboxyphenyl, methoxycarboxy-phenyl, ethoxy-carboxyphenyl, phenoxy-carboxyphenyl,
N-phenyl-carbamoylphenyl, phenyl, nitrophenyl, cyanophenyl, sulfophenyl, sulfonato-phenyl,
phosphono-phenyl, and phosphonato-phenyl groups. Moreover, examples of the alkenyl
groups as the substituents thereof are vinyl, 1-propenyl, 1-butenyl, cinnamyl and
2-chloro-1-ethenyl, and examples of the alkynyl groups thereof are ethynyl, 1-propynyl,
1-butynyl, trimethylsilyl-ethynyl, and phenyl-ethynyl groups. Examples of the acyl
groups present as the substituents of the foregoing substituted alkyl groups are those
represented by the general formula: R
4CO-, wherein R
4 may be, for instance, a hydrogen atom, and the aforementioned alkyl, aryl, alkenyl
and alkynyl groups.
[0033] On the other hand, the alkylene groups in the foregoing substituted alkyl groups
may be, for instance, divalent organic groups derived from the foregoing alkyl groups
having 1 to 20 carbon atoms, in which either of the hydrogen atoms is removed, and
preferably used herein may be, for instance, linear alkylene groups having 1 to 12
carbon atoms, branched alkylene groups having 3 to 12 carbon atoms and cyclic alkylene
groups having 5 to 10 carbon atoms. Specific examples of the substituted alkyl groups
preferably used herein are chloromethyl, bromomethyl, 2-chloroethyl, trifluoromethyl,
methoxymethyl, methoxy-ethoxyethyl, allyloxy- methyl, phenoxy-methyl, methylthio-methyl,
tolylthio-methyl, ethyl-aminoethyl, diethylamino-propyl, morpholino-propyl, acetyloxy-methyl,
benzoyloxy-methyl, N- cyclohexyl-carbamoyloxy-ethyl, N-phenyl-carbamoyloxy-ethyl,
acetylamino-ethyl, N-methylbenzoyl-aminopropyl, 2-oxoethyl, 2-oxopropyl, carboxypropyl,
methoxy- carbonyl-ethyl, methoxycarbonyl-methyl, methoxycarbonyl-butyl, ethoxycarbonyl-
methyl, butoxycarbonyl-methyl, allyloxy-carbonylmethyl, benzyloxy-carbonyl- methyl,
methoxycarbonyl-phenylmethyl, trichloromethyl-carbonylmethyl, allyloxy-carbonylbutyl,
chlorophenoxy-carbonylmethyl, carbamoylmethyl, N-methyl-carbamoylethyl, N,N-dipropyl-carbamoylmethyl,
N-(methoxyphenyl)-carbamoylethyl, N-methyl-N-(sulfophenyl) carbamoylmethyl, sulfopropyl,
sulfobutyl, sulfonato-butyl, sulfamoyl-butyl, N-ethylsulfamoyl-methyl, N,N-dipropyl-sulfamoylpropyl,
N-tolylsulfamoyl-propyl, N-methyl-N-(phosphono-phenyl) sulfamoyl-octyl, phosphono-butyl,
phosphonato-hexyl, diethyl-phosphono-butyl, di- phenyl-phosphono-propyl, methyl-phosphono-butyl,
methyl-phosphonato-butyl, tolyl-phosphonohexyl, tolyl-phosphonatohexyl, phosphono-oxypropyl,
phosphonato- oxybutyl, benzyl, phenethyl,
α -methylbenzyl, 1-methyl-1-phenylethyl, p-methyl- benzyl, cinnamyl, allyl, 1-propenylmethyl,
2-butenyl, 2-methylallyl, 2-methyl- propenyl-methyl, 2-propynyl, 2-butynyl and 3-butynyl
groups, and the groups represented by the following formulas:

[0034] The aryl groups (iii) may be, for instance, fused rings each formed from 1 to 3 benzene
rings through fusion, and fused rings each formed from a benzene ring and a 5-membered
unsaturated ring through fusion and specific examples thereof are phenyl, naphthyl,
anthryl, phenanthryl, indenyl, acenaphthenyl and fluorenyl groups, with phenyl and
naphthyl groups being more preferably used herein among others.
[0035] The substituted aryl group (iv) is an aryl group to which a substituent is linked
and usable herein may be, for instance, the foregoing aryl groups carrying, on the
ring-constituting carbon atom(s), one or more of monovalent non-metal atomic groups
except for hydrogen atom. Examples of such substituents preferably used herein are
the aforementioned alkyl and substituted alkyl groups and those listed above as substituents
in the substituted alkyl groups. Specific examples of these substituted aryl groups
preferably used in the invention include biphenyl, tolyl, xylyl, mesityl, cumenyl,
chlorophenyl, bromophenyl, fluorophenyl, chloro- methyl-phenyl, trifluoromethyl-phenyl,
hydroxyphenyl, methoxy-phenyl, methoxy- ethoxy-phenyl, allyloxy-phenyl, phenoxy-phenyl,
methylthio-phenyl, tolyl-thio- phenyl, phenylthio-phenyl, ethylamino-phenyl, diethylamino-phenyl,
morpholino- phenyl, acetyloxy-phenyl, benzoyloxy-phenyl, N-cyclohexyl-carbamoyloxy-phenyl,
N-phenyl-carbamoyloxyphenyl, acetylaminophenyl, N-methylbenzoyl-amino-phenyl, carboxyphenyl,
methoxy-carboxyphenyl, allyloxy-carboxyphenyl, chloro-phenoxy- carboxyphenyl, carbamoylphenyl,
N-methyl-carbamoylphenyl, N,N-di-propyl- carbamoylphenyl, N-(methoxyphenyl)-carbamoylphenyl,
N-methyl-N-(sulfophenyl) carbamoylphenyl, sulfophenyl, sulfonato-phenyl, sulfamoyl-phenyl,
N-ethylsulfamoyl-phenyl, N,N-dipropyl-sulfamoylphenyl, N-tolyl-sulfamoylphenyl, N-methyl-N-(phosphonophenyl)
sulfamoylphenyl, phosphonophenyl, phosphonato-phenyl, diethyl-phosphono-phenyl, diphenyl-phosphono-phenyl,
methyl-phosphono- phenyl, methyl-phosphonato-phenyl, tolyl-phosphonophenyl, tolyl-phosphonato-
phenyl, allyl, 1-propenyl-methyl, 2-butenyl, 2-methylallyl-phenyl, 2-methyl- propenylphenyl,
2-propynylphenyl, 2-butynylphenyl and 3-butynylphenyl, groups.
[0036] The alkenyl groups (v) may be, for instance, those listed above. The substituted
alkenyl group (vi) is an alkenyl group in which one or more of the hydrogen atoms
thereof are replaced with one or more of substituents and the substituent may be,
for instance, those discussed above in connection with the substituted alkyl group.
On the other hand, the alkenyl groups in this case may be those described above. Examples
of such substituted alkenyl groups preferably used herein include those represented
by the following structural formulas:

[0037] The alkynyl group (vii) may be, for instance, those described above. The substituted
alkynyl group (viii) is an alkynyl group in which one or more of the hydrogen atoms
of an alkynyl group are replaced with one or more of substituents and such substituents
may be, for instance, those described above in connection with the substituted alkyl
group. On the other hand, the alkynyl groups may be those described above.
[0039] The substituted oxy group used in this specification can be represented by the general
formula: R
5O-, wherein R
5 represents a monovalent nonmetal atomic group except for hydrogen atom. Examples
of preferred substituted oxy groups include alkoxy, aryloxy, acyloxy, carbamoyloxy,
N-alkyl-carbamoyloxy, N-aryl-carbamoyloxy, N,N-dialkyl-carbamoyloxy, N,N-diaryl-carbamoyloxy,
N-alkyl-N-aryl-carbamoyloxy, alkylsulfoxy, arylsulfoxy, phosphono-oxy and phosphonato-oxy
groups. In this respect, the alkyl and aryl groups in these groups may be alkyl and
substituted alkyl groups and aryl and substituted aryl groups, as has been described
above. The acyl group present in the acyloxy group may be one represented by the following
general formula: R
6CO-, wherein R
6 may be an alkyl or a substituted alkyl group, or an aryl or a substituted aryl group,
as has been described above. Among these substituents, more preferably used herein
are alkoxy, aryloxy, acyloxy and arylsulfoxy groups. Specific examples of substituted
oxy groups preferably used herein include methoxy, ethoxy, propyloxy, isopropyloxy,
butyloxy, pentyloxy, hexyloxy, dodecyloxy, benzyloxy, allyloxy, phenethyloxy, carboxy-ethyloxy,
methoxy- carbonylethyloxy, ethoxycarbonyl-ethyloxy, methoxyethoxy, phenoxyethoxy,
methoxy-ethoxyethoxy, ethoxy-ethoxyethoxy, morpholino-ethoxy, morpholinopropyl- oxy,
allyloxy-ethoxyethoxy, phenoxy, tolyloxy, xylyloxy, mesityloxy, cumenyloxy, methoxy-phenyloxy,
ethoxy-phenyloxy, chlorophenyl-oxy, bromophenyl-oxy, acetyloxy, benzoyloxy, naphthyloxy,
phenyl-sulfonyloxy, phosphono-oxy and phosphonato- oxy groups.
[0040] The substituted thio group used herein and disclosed in this specification is one
represented by the following general formula: R
7S-, wherein R
7 represents a monovalent non-metal atomic group except for hydrogen atom. Examples
of preferred substituted thio groups are alkylthio, arylthio, alkyldithio, aryldithio
and acylthio groups. In this respect, the alkyl and aryl groups in these groups may
be alkyl and substituted alkyl groups and aryl and substituted aryl groups, as has
been described above and the substituent R
6 appearing in the acyl group (R
6CO-) present in the acylthio group may be the same as that specified above. Among
these, more preferably used herein are alkylthio and arylthio groups among others.
Specific examples of preferred substituted thio groups are methylthio, ethylthio,
phenylthio, ethoxy-ethylthio, carboxy-ethylthio and methoxycarbonyl-thio groups.
[0041] The substituted amino group used herein and disclosed in this specification is one
represented by the following general formula: R
8NH- or (R
9)(R
10)N-, wherein R
8, R
9 and R
10 each represents a monovalent non-metal atomic group except for hydrogen atom. Examples
of such substituted amino groups preferably used in the invention include N-alkylamino,
N,N-dialkylamino, N-arylamino, N,N-diarylamino, N-alkyl-N-arylamino, acylamino, N-alkyl-acylamino,
N-aryl-acylamino, ureido, N'-alkylureido, N',N'-dialkyl-ureido, N'-arylureido, N',N'-diaryl-ureido,
N'-alkyl-N'- arylureido, N-alkylureido, N-arylureido, N'-alkyl-N-alkylureido, N'-alkyl-N-aryl-
ureido, N',N'-dialkyl-N-alkylureido, N',N'-dialkyl-N-arylureido, N'-aryl-N-alkyl-
ureido, N'-aryl-N-arylureido, N',N'-diaryl-N-alkylureido, N',N'-diaryl-N-arylureido,
N'-alkyl-N'-aryl-N-alkylureido, N'-alkyl-N'-aryl-N-arylureido, alkoxy-carbonylamino,
aryloxy-carbonylamino, N-alkyl-N-alkoxy-carbonylamino, N-alkyl-N-aryloxy -carbonylamino,
N-aryl-N-alkoxy-carbonylamino and N-aryl-N-aryloxy-carbonyl- amino groups. In this
respect, the alkyl and aryl groups in these groups may be alkyl and substituted alkyl
groups and aryl and substituted aryl groups, as has been described above. Moreover,
the acyl group present in the acylamino, N-alkyl-acylamino, and N-aryl-acylamino groups
may be one represented by the following general formula: R
6CO-, wherein R
6 may be the same as that defined above. Among these, more preferably used herein are
N-alkylamino, N,N-dialkyl- amino, N-arylamino, and acylamino groups. Examples of preferred
substituted amino groups are methylamino, ethylamino, diethylamino, morpholino, piperidino,
pyrrolidino, phenylamino, benzoylamino and acetylamino groups.
[0042] The substituted carbonyl group used herein and disclosed in this specification may
be one represented by the following general formula: R
11CO-, wherein R
11 represents a monovalent non-metal atomic group. Examples of such substituted carbonyl
groups preferably used in the invention are formyl, acyl, carboxyl, alkoxycarbonyl,
aryloxycarbonyl, carbamoyl, N-alkyl-carbamoyl, N,N-di-alkyl- carbamoyl, N-aryl-carbamoyl,
N,N-diaryl-carbamoyl and N-alkyl-N-aryl-carbamoyl groups. In this respect, the alkyl
and aryl groups in these groups may be alkyl and substituted alkyl groups and aryl
and substituted aryl groups, as has been described above. Among them, more preferably
used substituted carbonyl groups are formyl, acyl, carboxyl, alkoxycarbonyl, aryloxycarbonyl,
carbamoyl, N-alkyl- carbamoyl, N,N-di- alkyl-carbamoyl and N-aryl-carbamoyl groups,
with formyl, acyl, alkoxycarbonyl and aryloxycarbonyl being more preferably used in
the invention. Specific examples of substituted carbonyl groups preferably used herein
are formyl, acetyl, benzoyl, carboxyl, methoxycarbonyl, allyloxy-carbonyl, N-methyl-carbamoyl,
N-phenyl-carbamoyl, N,N-diethyl-carbamoyl and morpholino-carbonyl groups.
[0043] The substituted sulfinyl group used herein and described in this specification may
be one represented by the following general formula: R
12SO-, wherein R
12 represents a monovalent non-metal atomic group. Examples thereof preferably used
herein are alkylsulfinyl, arylsulfinyl, sulfinamoyl, N-alkyl-sulfinamoyl, N,N-di-
alkyl-sulfinamoyl, N-aryl-sulfinamoyl, N,N-diaryl-sulfinamoyl and N-alkyl-N-aryl-
sulfinamoyl groups. In this respect, the alkyl and aryl groups in these groups may
be alkyl and substituted alkyl groups and aryl and substituted aryl groups, as has
been described above. Among these examples, more preferably used in the present invention
are alkylsulfinyl groups and arylsulfinyl groups. Specific examples of such substituted
sulfinyl groups include hexyl-sulfinyl group, benzyl-sulfinyl group and tolyl-sulfinyl
group.
[0044] The substituted sulfonyl group used herein and described in this specification may
be one represented by the following general formula: R
13-SO
2-, wherein R
13 represents a monovalent non-metal atomic group. More preferably used herein may be,
for instance, alkylsulfonyl and arylsulfonyl groups. In this respect, the alkyl and
aryl groups in these groups may be alkyl and substituted alkyl groups and aryl and
substituted aryl groups, as has been described above. Specific examples of such substituted
sulfonyl groups are butyl-sulfonyl and chlorophenyl-sulfonyl groups.
[0045] As has been discussed above, the sulfonate group (-SO
3-) used in the specification means anionic conjugated base groups derived from sulfo
group (-SO
3H) and preferably, it is usually used in combination with a counter cation thereof.
Such counter cations may be, for instance, currently known ones or a variety of onium
ions (such as ammoniums, sulfoniums, phosphoniums, iodoniums and aziniums) and metal
ions (such as Na
+, K
+, Ca
2+ and Zn
2+).
[0046] As has been discussed above, the carboxylate group (-CO
2-) used in this specification means anionic conjugated base groups derived from a
carboxyl group (-CO
2H). Preferably, it is usually used in combination with a counter cation thereof. In
this respect, such counter cations may be, for instance, currently known ones or a
variety of onium ions (such as ammoniums, sulfoniums, phosphoniums, iodoniums and
aziniums) and metal ions (such as Na
+, K
+, Ca
2+ and Zn
2+).
[0047] The substituted phosphono group used in the specification means a group corresponding
to a phosphono group in which one or two hydroxyl groups present thereon are substituted
with one or two other organic oxo groups and preferred examples thereof include dialkyl-phosphono,
diaryl-phosphono, alkylaryl-phosphono, mono-alkyl-phosphono and monoaryl-phosphono
groups. Among these phosphono groups, more preferably used herein are dialkyl-phosphono
and diaryl-phosphono groups. Specific examples of such substituted phosphono groups
include diethyl-phosphono, dibutyl-phosphono and diphenyl-phosphono groups.
[0048] The phosphonate group (-PO
32-, -PO
3H
-) used in this specification means an anionic conjugated base group derived from the
acid-primary or secondary dissociation of a phosphono group (-PO
3H
2), as has been described above. Preferably, it is usually used in combination with
a counter cation thereof. Such counter cations may be, for instance, currently known
ones or a variety of onium ions (such as ammoniums, sulfoniums, phosphoniums, iodoniums
and aziniums) and metal ions (such as Na
+, K
+, Ca
2+ and Zn
2+).
[0049] The substituted phosphonate group used in this specification means an anionic conjugated
base group derived from a product obtained by replacing, with an organic oxo group,
one of the hydroxyl groups present in the foregoing substituted phosphono group and
specific examples thereof are conjugated bases of monoalkyl-phosphono groups (-PO
3H(alkyl)) and monoaryl-phosphono groups (-PO
3H(aryl)) as has been described above. Preferably, it is usually used in combination
with a counter cation thereof. Such counter cations may be, for instance, currently
known ones, or a variety of onium ions (such as ammoniums, sulfoniums, phosphoniums,
iodoniums and aziniums) and metal ions (such as Na
+, K
+, Ca
2+ and Zn
2+). (or X
1)
[0050] Then examples of the ring structures formed from the pairs of X (or X
1) and Y (or Y
1); R
a (or R
a1) and R
b (or R
b1); and X (or X
1) and R
a (or R
a1) or R
b (or R
b1) linked together will be given below. The rings may be, for instance, 5-, 6-, 7-
and 8-membered aliphatic rings and more preferably 5- and 6-membered aliphatic rings.
These rings each may further have a substituent on a carbon atom constituting the
same (examples of such substituents are those listed above in connection with the
substituted alkyl group), or a part of the ring-forming carbon atoms may be replaced
with a hetero atom (such as an oxygen, sulfur or nitrogen atom). Furthermore, a part
of the aliphatic ring may form a part of an aromatic ring.
[0051] In the polymerization initiator having the structure represented by Formula (I),
the structure for initiating polymerization (hereunder referred to as "initiator structure")
are, for instance, those derived from (a) aromatic ketones, (b) aromatic onium salt
compounds, (c) organic peroxides, (d) thio compounds, (e) hexaaryl- biimidazole compounds,
(f) ketoxime ester compounds, (g) borate compounds, (h) azinium compounds, (i) metallocene
compounds, (j) activated ester compounds, (k) carbon-halogen bond-containing compounds.
The structure represented by Formula (I) is preferably linked to the initiator structure
at the position of X or Y. On the other hand, the initiator structure may be linked
to the structure of Formula (I) at any position thereof inasmuch as the resulting
composition can surely ensure the intended effect of the present invention.
[0052] In this respect, a connecting group may be present between the structure represented
by Formula (I) and the initiator structure. Such a connecting group may be, for instance,
an alkylene group having 1 to 10 carbon atoms which may comprise an oxygen, nitrogen
or sulfur atom or a single bond.
[0053] Then the initiator structure of the polymerization initiator having the structure
represented by Formula (I) or (II) will be described below in detail. Examples of
such initiator structures preferably used in the invention are (a) aromatic ketones,
(b) aromatic onium salt compounds, (c) organic peroxides, (d) thio compounds, (e)
hexaaryl-biimidazole compounds, (f) ketoxime ester compounds, (g) borate compounds,
(h) azinium compounds, (i) metallocene compounds, (j) activated ester compounds, (k)
carbon-halogen bond-containing compounds, as has been described above.
[0054] Preferably, the polymerization initiator for the initiator structure is selected
from the group consisting of (a) aromatic ketones, (b) aromatic onium salt compounds,
(f) ketoxime ester compounds, and (k) carbon-halogen bond-containing compounds.
[0055] More preferably, (a) aromatic ketones are represented by the following general formula
Rd-1:

wherein Ar
1 is an optionally substituted C6-C18 aromatic hydrocarbon, and R
1 is an optionally substituted C1-C18 hydrocarbons. Examples of substituents in the
definition of Ar
1 and R
1 include those listed above as substituents in the "(ii) substituted alkyl group".
[0056] More preferably, (f) ketoxime ester compounds are represented by the following general
formula Rd-2:

wherein Ar
1 is an optionally substituted C6-C18 aromatic hydrocarbon, and R
1 and R
2 independently represent an optionally substituted C1-C18 hydrocarbons. Examples of
substituents in the definition of Ar
1, R
1 and R
2 include those listed above as substituents in the "(ii) substituted alkyl group".
[0057] More preferably, (b) aromatic onium salt compounds are represented by the following
general formula Rd-3, Rd-4, Rd-5 or Rd-6:

wherein Ar
1 is an optionally substituted C6-C18 aromatic hydrocarbon, R
1, R
2, R
3, R
4, R
5, R
6 independently represent an optionally substituted C1-C18 hydrocarbons, and X represents
a counter anion. Examples of substituents in the definition of Ar
1, R
1, R
2, R
3, R
4, R
5 and R
6 include those listed above as substituents in the "(ii) substituted alkyl group".
[0058] More preferably, (k) carbon-halogen bond-containing compounds are represented by
the following general formula Rd-7:
Ar
2(̵CCl
3)
n Rd-7
wherein Ar
2 is an optionally substituted C6-C18 hetero atom-containing aromatic hydrocarbon,
and n is an integer from 1 to 3. Examples of substituents in the definition of Ar
2 include those listed above as substituents in the "(ii) substituted alkyl group".
[0060] Examples of the aromatic ketones (a) more preferably used herein are those listed
below:
[0061] α Thiobenzophenone compounds disclosed in Japanese Examined Patent Publication (hereunder
referred to as "
J.P. KOKOKU") Sho 47-6416 and benzoin ether compounds disclosed in
J.P. KOKOKU Sho 47-3981 such as those represented by the following chemical formulas:

[0062] α -Substituted benzoin compounds disclosed in
J.P. KOKOKU Sho 47-22326 such as those represented by the following chemical formulas:

[0066] p-Di(dimethyl-aminobenzoyl) benzene disclosed in
J.P. KOKAI Hei 2-211452 such as those represented by the following chemical formulas:

[0067] Thio-substituted aromatic ketones disclosed in
J.P. KOKAI Sho 61-194062

such as those represented by the following chemical formulas:
[0068] Acyl-phosphine sulfides disclosed in
J.P. KOKOKU Hei 2-9597 such as those represented by the following chemical formulas:

[0070] Moreover, examples of the foregoing aromatic onium salts (b) as another origin of
the initiator structures include aromatic onium salts with elements belonging to Groups
V, VI and VII of Periodic Table such as N, P, As, Sb, Bi, O, S, Se, Te, or I. Examples
of such aromatic onium salts include compounds disclosed in
J.P. KOKOKU Nos. Sho 52-14277,
Sho 52-14278 and
Sho 52-14279. Specific examples thereof are those listed below:

[0071] Further examples likewise usable herein include, for instance, the following diazonium
salts:
(Diazonium Salts or Quinone-diazide)
[0073] The "organic peroxides" (c) as a further example of the polymerization initiator
which can provide the initiator structure used in the present invention may include
almost all of the organic compounds each having at least one oxygen-oxygen bond within
the molecule and specific examples thereof are methyl ethyl ketone peroxide, cyclohexanone
peroxide, 3,3,5-trimethyl-cyclohexanone peroxide, methyl-cyclohexanone peroxide, acetylacetone
peroxide, 1,1-bis(t-butylperoxy)-3,3,5-trimethyl-cyclohexane, 1,1-bis(t-butyl-peroxy)-cyclohexane,
2,2-bis(t- butylperoxy)-butane, t-butyl-hydroperoxide, cumene hydroperoxide, di-isopropyl-
benzene hydroperoxide, paramethane hydroperoxide, 2,5-dimethylhexane-2,5-di- hydroperoxide,
1,1,3,3-tetramethyl-butyl hydroperoxide, di-t-butyl peroxide, t-butyl-cumyl peroxide,
di-cumyl peroxide, bis(t-butylperoxy-isopropyl) benzene, 2,5-dimethyl-2,5-di(t-butylperoxy)
hexane, 2,5-xylenecarbonyl peroxide, succinic acid peroxide, benzoyl peroxide, 2,4-dichlorobenzoyl
peroxide, m-toluoyl peroxide, diisopropyl-peroxy dicarbonate, di-2-ethylhexyl peroxy-dicarbonate,
di-2-ethoxy- ethyl peroxy-dicarbonate, dimethoxy-isopropyl peroxy-dicarbonate, di-(3-methyl-3-
methoxybutyl) peroxy-dicarbonate, t-butylperoxy acetate, t-butylperoxy pivalate, t-butylperoxy
neodecanoate, t-butylperoxy octanoate, t-butylperoxy-3,5,5-trimethyl hexanoate, t-butylperoxy
laurate, tertiary carbonate, 3,3',4,4'-tetra-(t-butylperoxy- carbonyl) benzophenone,
3,3',4,4'-tetra-(t-amylperoxy-carbonyl) benzophenone, 3,3',4,4'-tetra-(t-hexylperoxy-carbonyl)
benzophenone, 3,3',4,4'-tetra-(t-octylperoxy- carbonyl) benzophenone, 3,3',4,4'-tetra-(cumylperoxy-carbonyl)
benzophenone, 3,3',4,4'-tetra-(p-isopropyl-cumyl-peroxycarbonyl) benzophenone, carbonyl
di-(t-butylperoxy-dihydrogen di-phthalate) and carbonyl di-(t-hexylperoxy-dihydrogen
di-phthalate).
[0074] Among them, preferably used herein are peroxy esters such as 3,3',4,4'-tetra- (t-butyl-peroxycarbonyl)
benzophenone, 3,3',4,4'-tetra-(t-amylperoxy-carbonyl) benzophenone, 3,3',4,4'-tetra-(t-hexylperoxy-carbonyl)
benzophenone, 3,3',4,4'-tetra-(t-octylperoxy-carbonyl) benzophenone, 3,3',4,4'-tetra-(cumylperoxy-carbonyl)
benzophenone, 3,3',4,4'-tetra-(p-isopropyl-cumyl-peroxycarbonyl) benzophenone, and
di-t-butyl di-peroxy isophthalate.
[0075] The thio compounds (d) as polymerization initiators capable of providing the initiator
structures used in the present invention are those represented by the following general
formulas (II):
R
20-NH-C(R
21)=S or R
20-N=C(R
21)-SH (II)
(Wherein R
20 represents an aryl or substituted aryl group, and R
21 represents a hydrogen atom or an alkyl group, provided that R
20 and R
21 represent non-metal atomic groups capable of being bonded together to form a 5- to
7-membered ring which may comprise a hetero atom selected from oxygen, sulfur and
nitrogen atoms).
[0077] The hexaaryl-biimidazole compounds (e) as further examples of the polymerization
initiators capable of providing the initiator structures used in the present invention
may be lophine dimers disclosed in
J.P. KOKOKU Nos. Sho 45-37377 and
Sho 44-86516 such as 2,2'-bis(o-chlorophenyl)-4,4'5,5'-tetraphenyl biimidazole, 2,2'-bis(o-bromophenyl)-4,4'5,5'-tetraphenyl
biimidazole, 2,2'-bis(o,p-di- chlorophenyl)-4,4'5,5'-tetraphenyl biimidazole, 2,2'-bis(o-chlorophenyl)-4,4'5,5'-
tetra-(m-methoxyphenyl) biimidazole, 2,2'-bis(o,o'-dichlorophenyl)-4,4'5,5'-tetra-
phenyl biimidazole, 2,2'-bis(o-nitrophenyl)-4,4'5,5'-tetraphenyl biimidazole, 2,2'-bis-(o-methylphenyl)-4,4'5,5'-tetraphenyl
biimidazole and 2,2'-bis(o-trifluorophenyl)-4,4'5,5'-tetraphenyl biimidazole.
[0078] The ketoxime ester compounds (f) as further examples of the polymerization initiators
capable of providing the initiator structures used in the present invention may be,
for instance, 3-benzoyloxy-iminobutan-2-one, 3-acetoxy-iminobutan-2-one, 3-propionyloxy-iminobutan-2-one,
2-acetoxyimino-pentan-3-one, 2-acetoxyimino-1- phenylpropan-1-one, 2-benzoyloxyimino-1-phenylpropan-1-one,
3-p-toluenesulfonyl-oxyiminobutan-2-one, and 2-ethoxycarbonyloxyimino-1-phenylpropan-1-one.
[0079] Examples of the borate salts (g) as further examples of the polymerization initiators
capable of providing the initiator structures used in the present invention include
compounds represented by the following general formula (III):
R
22-B·(R
23)(R
24)-R
25 Z
+ (III)
(Wherein R
22, R
23, R
24 and R
25 may be the same or different from one another and each independently represents a
substituted or unsubstituted alkyl group, a substituted or unsubstituted aryl group,
a substituted or unsubstituted alkenyl group, a substituted or unsubstituted alkynyl
group, or a substituted or unsubstituted heterocyclic group, or at least two of these
substituents R
22, R
23, R
24 and R
25 may be bonded together to form a ring-like structure, provided that at least one
of these substituents R
22, R
23, R
24 and R
25 represents a substituted or unsubstituted alkyl group. Z
+ represents an alkali metal cation or a quaternary ammonium cation). The alkyl groups
represented by the foregoing substituents R
22 to R
25may be linear, branched or cyclic ones and preferably those having 1 to 18 carbon
atoms. Specific examples thereof are methyl, ethyl, propyl, isopropyl, butyl, pentyl,
hexyl, octyl, stearyl, cyclobutyl, cyclopentyl, and cyclohexyl groups. In addition,
examples of the substituted alkyl groups are alkyl groups listed above which are substituted
with the following substituents: halogen atoms (such as -Cl, and -Br), cyano group,
nitro group, aryl groups (preferably phenyl group), hydroxyl group, the group represented
by the following general formula: -N(R
26)(R
27) (wherein R
26 and R
27 each independently represents a hydrogen atom, an alkyl group having 1 to 14 carbon
atoms or an aryl group), -COOR
28 (wherein R
28 represents a hydrogen atom, an alkyl group having 1 to 14 carbon atoms or an aryl
group), -OCOR
29 or -OR
30 (wherein each of R
29 and R
30 represents an alkyl group having 1 to 14 carbon atoms or an aryl group). The aryl
groups represented by R
22 to R
25 may be, for instance, monocyclic to tricyclic aryl groups such as phenyl and naphthyl
groups and the substituted aryl groups may be, for instance, those described above
which are substituted with substituents such as those listed above in connection with
the substituted alkyl groups, or alkyl groups having 1 to 14 carbon atoms. The alkenyl
groups represented by the foregoing substituents R
22 to R
25 may be linear, branched or cyclic ones having 2 to 18 carbon atoms and examples of
substituents for the substituted alkenyl groups may be, for instance, those listed
above in connection with the substituted alkyl groups. The alkynyl groups represented
by the foregoing substituents R
22 to R
25may be linear or branched ones having 2 to 28 carbon atoms and examples of substituents
for the substituted alkynyl groups may be, for instance, those listed above in connection
with the substituted alkyl groups. The heterocyclic groups represented by the foregoing
substituents R
22 to R
25 may be, for instance, 5-membered or higher heterocyclic groups each having at least
one member selected from N, S and O and preferably 5- to 7-membered heterocyclic groups
and these heterocyclic groups each may comprise a fused ring. Moreover, each of thee
heterocyclic group may further comprise a substituent selected from those listed above
in connection with the substituted aryl groups. Specific examples of the compounds
represented by Formula (III) those disclosed in
USP Nos. 3,567,453 and
4,343,891 and
EP Nos. 109,772 and
109,773; and those listed below:

[0082] Specific examples of the foregoing titanocene compounds include di-cyclopentadienyl-Ti-di-chloride,
di-cyclopentadienyl-Ti-bis-phenyl, di-cyclopentadienyl-Ti-bis-2,3,4,5,6-pentafluorophen-1-yl,
di-cyclopentadienyl-Ti-bis-2,3,5,6-tetrafluoro- phen-1-yl, di-cyclopentadienyl-Ti-bis-2,4,6-trifluorophen-1-yl,
di-cyclopentadienyl-Ti-2,6-difluorophen-1-yl, di-cyclopentadienyl-Ti-bis-2,4-difluorophen-1-yl,
dimethyl- cyclopentadienyl-Ti-bis-2,3,4,5,6-pentafluorophen-1-yl, dimethyl-cyclopentadienyl-
Ti-bis-2,3,5,6-tetrafluorophen-1-yl, di-methyl-cyclopentadienyl-Ti-bis-2,4-diffuoro-
phen-1-yl, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(pyr-1-yl) phenyl] titanium, bis-(cyclopentadienyl)-bis[2,6-difluoro-3-(methyl-sulfonamide)
phenyl] titanium, bis-(cyclopentadienyl)-bis[2,6-difluoro-3-(N-butyl-biaroyl-amino)
phenyl] titanium, bis- (cyclopentadienyl)-bis[2,6-difluoro-3-(N-ethylacetyl-amino)
phenyl] titanium, bis- (cydopentadienyl)-bis[2,6-difluoro-3-(N-methylacetyl-amino)
phenyl] titanium, bis- (cyclopentadienyl)-bis[2,G-difluoro-3-(N-ethyl-propionyl-amino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-ethyl-(2,2-dimethyl-butanoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-butyl-(2,2-dimethylbutanoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-pentyl-(2,2-dimethylbutanoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis-[2,6-difluoro-3-(N-hexyl)-(2,2-dimethylbutanoyl)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-methyl-butyryl-amino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-methyl-pentanoyl-amino)
phenyl] titanium, bis-(cyclopentadienyl)-bis[2,6-difluoro-3-(N-ethylcyclohexyl-carbonylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-ethyl-isobutyryl-amino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-ethylacetyl-amino) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(2,2,5,5-tetramethyl-1,2,5-azadisilolidin-1-yl)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(octyl-sulfonamide) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(4- tolyl-sulfonamide) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(4- dodecylphenyl-sulfonamide)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-di- fluoro-3-(4-(1-pentylheptyl) phenyl-sulfonamide)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(ethyl-sulfonylamide) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-((4-bromophenyl)-sulfonylamide)
phenyl] titanium, bis-(cyclopentadienyl)-bis[2,6-difluoro-3-(2-naphthyl-sulfonylamide)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-diffuoro-3-(hexadecyl-sulfonylamide)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-methyl-(4-dodecylphenyl)
sulfonylamide) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-methyl-4-(1-pentyl-
heptyl) phenyl) sulfonylamide] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-hexyl-(4-tolyl)-sulfonylamide)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-di- fluoro-3-(pyrrolidine-2,5-dion-1-yl)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(3,4-dimethyl-3-pyrrolidine-2,5-dion-1-yl)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,G-difluoro-3-(phthalimide) phenyl] titanium,
bis(cyclopentadienyl)-bis[2,6-difluoro-3-(isobutoxy-carbonylamino) phenyl] titanium,
bis(cyclopentadienyl)-bis[2,6-difluoro-3-(ethoxy-carbonylamino) phenyl] titanium,
bis(cyclo- pentadienyl)-bis[2,6-difluoro-3-(2-chloroethoxy-carbonylamino) phenyl]
titanium;
bis(cyclopentadienyl)-bis[2,6-difluoro-3-(phenoxy-carbonylamino) phenyl] titanium,
bis(cyclopentadienyl)-bis[2,6-difuoro-3-(3-phenyl-thioureido) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(3-butyl-thioureido)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(3-phenylureido) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(3-butylureido) phenyl] titanium,
bis(cyclo- pentadienyl)-bis[2,6-difluoro-3-(N,N-di-acetylamino) phenyl] titanium,
bis(cyclo- pentadienyl)-bis[2,6-difluoro-3-(3,3-dimethylureido) phenyl] titanium,
bis(cyclo- pentadienyl)-bis[2,6-difluoro-3-(acetylamino) phenyl] titanium, bis(cyclopenta-
dienyl)-bis[2,6-difluoro-3-(butyryl-amino) phenyl] titanium, bis(cyclopentadienyl)-
bis[2,6-difluoro-3-(decanoyl-amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-
difluoro-3-(octadecanoyl-amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-di-
fluoro-3-(isobutyryl-amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-
3-(2-ethylhexanoylamino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-
3-(2-methylbutanoylamino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-
3-(pivaloylamino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro- 3-(2,2-di-
methyl-butanoylamino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(2-ethyl-2-methylheptanoylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6- di-fluoro-3-(cyclohexyl-carbonylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis-[2,6-difluoro-3-(2,2-dimethyl-3-chloropropanoylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(3-phenylpropanoylamino)
phenyl] titanium, bis-(cyclopentadienyl)-bis[2,6-difluoro-3-(2-chloromethyl-2-methyl-3-chloropropanoylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(3,4-xyloylamino) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(4-ethylbenzoylamino) phenyl] titanium,
bis(cyclopentadienyl)-bis[2,6-difluoro-3-(2,4,6-mesitylcarbonyl- amino) phenyl] titanium,
bis(cyclopentadienyl)-bis[2,G-difluoro-3-(benzoylamino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-dinuoro-3-(N-(3-phenylpropyl)
benzoylamino) phenyl]titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(3-ethyl-heptyl)-2,2-dimethyl-pentanoylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-isobutyl-(4-toluyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-isobutyl-benzoylamino)
phenyl] titanium, bis-(cyclopentadienyl)-bis[2,6-difluoro-3-(N-cyclohexyl-methyl-pivaloylamino)
phenyl] titanium, bis(eyclopentadienyl)-bis[2,6-difluoro-3-(N-(oxolan-2-ylmethyl)
benzoylamino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(3-ethylheptyl)-2,2-dimethyl-butanoylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis-[2,6-difluoro-3-(N-(3-phenylpropyl-(4-toluylamino)
phenyl] titanium, bis(cyclopenta- dienyl)-bis[2,6-difluoro-3-(N-(oxolan-2-ylmethyl)-(4-toluyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(4-toluylmethyl)
benzoylamino) phenyl] titanium,
bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(4-toluylmethyl)-(4-toluyl) amino) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-butyl-benzoylamino) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-butyl-(4-toluyl) amino) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-hexyl-(4-toluyl) amino) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(2,4-dimethylpentyl)-2,2-dimethyl-butanoylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(2,4-dimethylpentyl)-2,2-dimethyl-pentanoylamino)
phenyl] titanium, bis- (cyclopentadienyl)-bis[2,6-difluoro-3-((4-toluyl) amino) phenyl]
titanium, bis(cyclo- pentadienyl)-bis[2,6-difluoro-3-(2,2-dimethyl-pentanoylamino)
phenyl] titanium,
bis(cyclopentadienyl)-bis[2,6-difluoro-3-(2,2-dimethyl-3-ethoxy-propanoylamino) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(2,2-dimethyl-3-allyloxy-propanoyl-amino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-allyl-acetylamino) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(2-ethyl-butanoylamino) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N- cyclohexylmethyl-benzoylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-cydohexylmethyl-(4-toluyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(2-ethylhexyl)
benzoylamino) phenyl] titanium, bis-(cyclopentadienyl)-bis[2,6-difluoro-3-(N-isopropyl-benzoylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(3-phenylpropyl)-2,2-dimethylpentano
yl-amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-hexyl-benzoyl-
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-cyclohexylmethyl)-(2,2-dimethyl-pentanoylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis- [2,6-difluoro-3-(N-butyl-benzoylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis-[2,6-difluoro-3-(N-(2-ethylhexyl)-(2,2-dimethyl-pentanoyl)
amino) phenyl] titanium,
bis(cyclopentadienyl)-bis-[2,6-difluoro-3-(N-hexyl-2,2-dimethyl-pentanoyl-amino) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-isopropyl-2,2-dimethyl-pentanoyl-amino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(3-phneylpropyl) pivaloylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis-[2,6-difluoro-3-(N-butyl-2,2-dimethylpentanoylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis-[2,6-difluoro-3-(N-(2-methoxyethyl) benzoylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-benzyl-benzoylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-benzyl-(4-toluyl) amino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(2-methoxyethyl)-(4-
toluyl) amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(4-methylphenyl-methyl)-2,2-dimethyl-pentanoylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis-[2,6-difluoro-3-(N-(2-methoxyethyl)-2,2-dimethyl-pentanoylamin
o) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-cyclohexylmethyl-(2-ethyl-2-methylheptanoyl)
amino) phenyl] titanium,
bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-butyl-(4-chlorobenzoyl) amino) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-hexyl-(2-ethyl-2-methyl-butanoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-cyclohexyl-2,2-dimethylpentanoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis(2,6-difluoro-3-(N-(oxolan-2-ylmethyl)-2,2-dimethylpentanoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-cyclohexyl-(4-chlorobenzoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-cyclo- hexyl-(2-chlorobenzoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(3,3-dimethyl-2-azetidinon-1-yl)
phenyl] titanium, bis(cyclopentadienyl)-bis [2,6-difluoro-3-(isocyanate) phenyl] titanium,
bis(cyclopentadienyl)-bis[2,6-difluoro- 3-(N-ethyl-(4-tolylsulfonyl) amino) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6- difluoro-3-(N-hexyl-(4-tolylsulfonyl) amino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-butyl-(4-tolylsulfonyl)
amino) phenyl] titanium, bis(cyclopenta- dienyl)-bis[2,6-difluoro-3-(N-isobutyl-(4-tolylsulfonyl)
amino) phenyl] titanium, bis-(cyclopenta-dienyl)-bis[2,6-difluoro-3-(N-butyl-(2,2-dimethyl-3-chloro-propanoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(3-phenylpropanoyl)-2,2-dimethyl-3-chloropropanoyl)
amino) phenyl] titanium, bis(cyclopenta-dienyl)-bis[2,6-di-fluoro-3-(N-cyclohexyl-methyl-(2,2-di-methyl-3-chloropropanoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-isobutyl-(2,2-dimethyl-3-chloropropanoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-butyl-(2-chloromethyl-2-methyl-3-chloropropanoyl)
amino) phenyl] titanium, bis(cyclopentaclienyl)-bis[2,6-clifluoro-3-(butyl-thio-carbonylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(phenyl- thio-carbonylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-iso- cyanato-phenyl] titanium,
bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-ethyl-(4-tolyl- sulfonyl) amino) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-hexyl- (4-tolylsulfonyl) amino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-butyl-(4-tolylsulfonyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-di- fluoro-3-(N-isobutyl-(4-tolylsulfonyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-butyl-(2,2-di-methyl-3-chloropropanoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(3-phenylpropanoyl)-2,2-dimethyl-3-chloropropanoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-cyclohexyl-methyl-(2,2-dimethyl-3-chloropropanoyl)
amino) phenyl] titanium, bis(cyclo-pentadienyl)-bis[2,6-di-fluoro-3-(N-isobutyl-(2,2-dimethyl-3-chloro-propanoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-butyl-(2-chloromethyl-2-methyl-3-chloro-propanoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(butylthio-carbonylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(phenylthio-carbonylamino)
phenyl] titanium,
bis(methyl-cyclopentadienyl)-bis[2,6-difluoro-3-(N-hexyl-2,2-dimethyl-butanoyl) phenyl]
amino] titanium, bis(methyl-cyclopentadienyl)-bis[2,6-difluoro-3-(N-hexyl-2,2-dimethyl-pentanoylamino)
phenyl] titanium, bis(methyl-cyclopentadienyl)-bis- [2,6-difluoro-3-(N-ethyl-acetylamino)
phenyl] titanium, bis(methyl-cyclopentadienyl)-bis[2,6-diffuoro-3-(N-ethyl-propionyl-amino)
phenyl] titanium, bis(trimethylsilyl-pentadienyl)-bis[2,6-clifluoro-3-(N-butyl-2,2-dimethyl-propanoylamino
) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(2-methoxyethyl)-trimethylsilyl-amino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-butyl-hexyl-dimethylsilyl-amino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-di- fluoro-3-(N-ethyl-(1,1,2-trimethylpropyl)
dimethylsilyl-amino) phenyl] titanium, bis(cyclo-pentadienyl)-bis[2,6-diuuoro-3-(3-ethoxy-methyl-3-methyl-2-azetidinon-1-
yl) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(3-allyloxy-methyl-3-methyl-2-azetidinon-1-yl)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(3-chloromethyl-3-methyl-2-azetidinon-1-yl)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-benzyl-2,2-dimethyl-propanoyl-amino)
phenyl] titanium,
bis(cyclopentadienyl)-bis[2,6-difluoro-3-(5,5-dimethyl-2-pyrrolidinon-1-yl) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(6,6-diphenyl-2-piperidinon-1-yl)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(2,3-dihydro-1,2-benzothiazol-3-one-(1,1-dioxide)-2-yl)
phenyl] titanium, bis(cyclopenta- dienyl)-bis[2,6-difluoro-3-(N-hexyl-(4-chlorobenzoyl)
amino) phenyl] titanium, bis-(cyclopentadienyl)-bis[2,6-difluoro-3-(N-hexyl-(2-chlorobenzoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-isopropyl-(4-chlorobenzoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(4-methylphenylmethyl)-(4-chlorobenzoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(4-methyl-phenylmethyl)-(2-chlorobenzoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-butyl-(4-chlorobenzoyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-benzyl-2,2-dimethyl-
pentanoyl-amino) phenyl] titanium, bis(cyclopentadienyl)-bis(2,6-difluoro-3-(N-(2-ethylhexyl)-4-tolylsulfonyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6- difluoro-3-(N-(3-oxaheptyl)
benzoylamino) phenyl] titanium, bis(cyclopentadienyl)- bis[2,6-difluoro-3-(N-(3,6-dioxadecyl)
benzoylamino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(trifluoromethyl-sulfonyl)
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(trifluoro-acetylamino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(2-chlorobenzoyl) amino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(4-chlorobenzoyl) amino)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(3,6-dioxadecyl)-2,2-dimethylpentanoyl
amino) phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(N-(3,7-dimethyl-
7-methoxy-octyl) benzoylamino) phenyl] titanium, and bis(cyclopentadienyl)-bis-[2,6-difluoro-3-(N-cyclohexyl-benzoylamino)
phenyl] titanium.
[0084] The carbon-halogen bond-containing compounds (k) as further examples of the polymerization
initiators capable of providing the initiator structures preferably used herein include,
for instance, those represented by the following general formulas (IV) to (X):

(In the formula (IV), X
2 represents a halogen atom. Y
2 represents a group: -C(X
2)
3, -NH
2, -NHR
32, -NR
32 or -OR
32. Wherein R
32 represents an alkyl group, a substituted alkyl group, an aryl group or a substituted
aryl group. In addition, R
31 represents a group: -C(X
2)
3, an alkyl group, a substituted alkyl group, an aryl group, a substituted aryl group
or a substituted alkenyl group.

(In the formula (V), R
33 represents an alkyl group, a substituted alkyl group, an alkenyl group, a substituted
alkenyl group, an aryl group, a substituted aryl group, a halogen atom, an alkoxy
group, a substituted alkoxy group, a nitro group or a cyano group; X
3 represents a halogen atom; and n is an integer ranging from 1 to 3).
General Formula (VI)
R
34-Z
2-CH
(2·m)(X
3)
mR
35 (VI)
(In the formula (VI), R
34 represents an aryl or substituted aryl group; R
35 represents a halogen atom or a group represented by the following formula:

Z
2 represents -C(=O)-, -C(=S)- or -SO
2-; R
36 and R
37 each represents an alkyl group, a substituted alkyl group, an alkenyl group, a substituted
alkenyl group, an aryl group or a substituted aryl group; R
38 is identical to R
32 defined above in connection with Formula (IV); X
3 represents a halogen atom; and m is 1 or 2).

(In the formula (VII), R
39 represents an aryl or heterocyclic group which may be substituted; R
40 represents a trihalo-alkyl group or a trihalo-alkenyl group having 1 to 3 carbon
atoms; p is 1, 2 or 3).

(In the formula (VIII), L represents a hydrogen atom or a substituent of the group
represented by the formula: CO-(R
41)
q(C(X
4)
3)
r; Q represents a sulfur, selenium or oxygen atom, a dialkyl-methylene group, an alken-1,2-ylene
group, a 1,2-phenylene group or an N-R group; M represents a substituted or unsubstituted
alkylene or alkenylene group, or a 1,2-arylene group; R
42 represents an alkyl, aralkyl or alkoxyalkyl group; R
41 represents a divalent non-heterocyclic or heterocyclic aromatic group; X
4 represents a chlorine, bromine or iodine atom; q = 0 and r = 1, or q = 1 and r =
1 or 2) or carbonyl-methylene heterocyclic compounds having a trihalogeno-methyl group.

(In the formula (IX), X
5 represents a halogen atom; t is an integer ranging from 1 to 3; s is an integer ranging
from 1 to 4; R
43 represents a hydrogen atom or a group: CH
3-t(X
5)
t; R
44 represents an s-valent unsaturated organic group which may be substituted) or 4-halogeno-5-(halogenomethyl-phenyl)-oxazole
derivatives.

(In the formula (X), X
6 represents a halogen atom; v is an integer ranging from 1 to 3; u is an integer ranging
from 1 to 4; R
45 represents a hydrogen atom or a group: CH
3-v(X
6)
v; R
46 represents an u-valent unsaturated organic group which may be substituted) or 2-(halogenomethyl-phenyl)-4-halogeno-oxazole
derivatives.
[0085] Specific examples of such carbon-halogen bond-containing compounds include compounds
disclosed in
WAKABAYASHI et al., Bull. Chem. Soc. Japan, 1969, 42:2924 such as 2-phenyl-4,6-bis(trichloromethyl)-S-triazine, 2-(p-chlorophenyl)-4,6-bis(trichloromethyl)-S-triazine,
2-(p-tolyl)-4,6-bis(trichloromethyl)-S-triazine, 2-(p-methoxyphenyl)-4,6-bis(trichloromethyl)-S-triazine,
2-(2',4'-dichlorophenyl)-4,6-bis(trichloromethyl)-S-triazine, 2,4,6-tris(trichloromethyl)-S-triazine,
2- methyl-4,6-bis(trichloromethyl)-S-triazine, 2-n-nonyl-4,6-bis(trichloromethyl)-S-tri-
azine and 2-(
α ,
α,
β -trichloroethyl)-4,6-bis(trichloromethyl)-S-triazine. Specific examples thereof further
include compounds disclosed in British Patent (hereunder referred to as "GBP")
No. 1,388,492 such as 2-styryl-4,6-bis(trichloromethyl)-S-tri- azine, 2-(p-methyl-styryl)-4,6-bis(trichloro-methyl)-S-triazine,
2-(p-methoxy-styryl)-4,6-bis(trichloro-methyl)-S-triazine, and 2-(p-methoxy-styryl)-4-amino-6-trichloromethyl-S-triazine;
compounds disclosed in
J.P. KOKAI Sho 53-133428 such as 2-(4- methoxy-naphtho-1-yl)-4,6-bis(trichloromethyl)-S-triazine, 2-(4-ethoxy-naphtho-1-
yl)-4,6-bis(trichloromethyl)-S-triazine, 2-[4-(2-ethoxyethyl)-naphtho-1-yl]-4,6-bis-
(trichloromethyl)-S-triazine, 2-(4,7-dimethoxy-naphtho-1-yl)-4,6-bis(trichloro- methyl)-S-triazine
and 2-(acenaphtho-5-yl)-4,6-bis(trichloromethyl)-S-triazine; compounds disclosed in
German Patent (hereunder referred to as "GP")
No. 3,337,024 such as those represented by the following chemical formulas:

[0086] Examples of the compounds (k) likewise include those disclosed in
F.C. Schaefer et al., J. Org. Chem., 1964, 29:1527 such as 2-methyl-4,6-bis(tribromomethyl)-S-triazine, 2,4,6-tris(tribromomethyl)-S-triazine,
2,4,6-tris(di-bromomethyl)-S-triazine, 2-amino-4-methyl-6-tribromomethyl-S-triazine
and 2-methoxy- 4-methyl-6-trichloromethyl-S-triazine. Further, examples of the compounds
(k) also include those disclosed in
J.P. KOKAI Sho 62-58241 such as those represented by the following chemical formulas:

[0089] Examples of the compounds (k) likewise include those disclosed in GP No. 2,641,100
such as 4-(4-methoxy-styryl)-6-(3,3,3-trichloropropenyl)-2-pyrone and 4-(3,4,5-trimethoxy-styryl)-6-trichloromethyl-2-pyrone,
or compounds disclosed in GP No. 3,333,450 such as those represented by the following
general formulas:

In this Formula, R
41 represents a benzene ring and R
42 represents an alkyl group, an aralkyl group or an alkoxyalkyl group.
Table 2
|
R42 |
M |
L |
q |
(C(X4)3)r |
1 |
C2H5 |
1,2-phenylene |
H |
1 |
4-CCl3 |
2 |
CH2C6H5 |
1,2-phenylene |
H |
1 |
4-CCl3 |
3 |
C2H5 |
1,2-phenylene |
H |
1 |
3-CCl3 |
4 |
C2H5 |
1,2-phenylene |
H |
1 |
4-CF3 |
5 |
C2H5 |
5-CH3-1,2-phenylene |
H |
0 |
CCl3 |
6 |
CH2C6H5 |
1,2-phenylene |
H |
0 |
CCl3 |
7 |
C2H4OCH3 |
1,2-phenylene |
H |
1 |
4-CCl3 |
[0092] Examples of the polymerization initiators having the structures represented by Formula
(I) more preferably used in the present invention are those capable of generating
radicals by the action of laser light beams whose wavelength falls within the range
of from 300 nm to 1200 nm. Examples of the polymerization initiators further preferably
used herein are compounds having, as skeletal structures, those derived from (a) aromatic
ketones, (b) aromatic onium salts, (c) organic peroxides, (e) hexaaryl-biimidazoles,
(i) metallocene compounds and (k) carbon-halogen bond- containing compounds. Moreover,
examples of polymerization initiators most preferably used herein are aromatic iodonium
salts, aromatic diazonium salts, titanocene compounds, and trihalomethyl-S-triazine
compounds represented by Formula (IV).
[0094] The polymerization initiators employed in the present invention may suitably be used
alone or in any combination of at least two of them. The polymerization initiators
each having a structure represented by the foregoing general formula (I) can in general
be easily synthesized according to the method as shown in the following reaction scheme.
However, the present invention is not restricted to the initiators prepared according
to this specific method at all.

In the formulas, ω represents -CO
2H, -OH, -SH, -N(R)
2 (wherein R represents an alkyl group or an aryl group);
α represents Br or OH;
β represents Cl or OH; and T
1 and T
2 each represents a divalent coupling group generated through the reaction of
α or
β with ω or a single bond.
[0095] More specifically, a desired polymerization initiator having a structure represented
by the foregoing Formula (I) can be prepared by reacting and coupling a polymerization
initiator having, at the terminal of the molecular structure, a reactive group mainly
selected from the group consisting of -CO
2H, -OH, -SH, -N(R)
2 groups (wherein R represents an alkyl group or an aryl group) with a compound as
a precursor for the structure of Formula (I) (such as a Br-, OH-, CO
2H- or COCl-carrying derivative). In this connection, the details of other synthetic
methods similar to the foregoing are disclosed in the patents listed above in connection
with the foregoing corresponding polymerization initiators.
[0096] The amount of the polymerization initiator to be incorporated into the ink composition
of the present invention preferably ranges from 0.01 to 60% by mass and more preferably
0.05 to 30% by mass on the basis of the mass of the whole components of the composition.
In addition, when using a sensitizing dye, the molar ratio of the polymerization initiator
to the sensitizing dye as will be detailed later preferably ranges from 100:0 to 1:99
and more preferably 90:10 to 10:90 and most preferably 80:20 to 20:80, in the ink
composition of the present invention. Further, when using a co-sensitizing agent as
will be described later, it is suitably used in an amount preferably ranging from
0.01 to 50 parts by mass, more preferably 0.02 to 20 parts by mass and most preferably
0.05 to 10 parts by mass, per one part by mass of the polymerization initiator used.
[Polymerizable Compounds]
[0097] As the polymerizable compound, there can be used herein, for instance,
α -hetero atom-containing methacrylic compounds, monoacrylate compounds, polyfunctional
acrylate monomers and polyfunctional acrylate oligomers, which may be used herein
alone or in any combination.
[0098] Examples of such other polymerizable compounds are isomyristyl acrylate, isostearyl
acrylate, lauryl acrylate, isoamyl acrylate, stearyl acrylate, ethoxy-diethylene glycol
acrylate, methoxy-polyethylene glycol acrylate, methoxy-dipropylene glycol acrylate,
2-(2-ethoxyethoxy) ethyl acrylate, butoxy ethyl acrylate, isobornyl acrylate, phenoxy
polyethylene glycol acrylate, 2-ethylhexyl-diglycol acrylate, 2-acryloyloxyethyl phthalate,
2-acryloyloxyethyl-2-hydroxyethyl phthalate, ethoxylated phenyl acrylate, 2-acryloyloxyethyl
succinate, nonylphenol-ethylene oxide adduct acrylate, 2-acryloyloxyethyl hexahydro-phthalate,
lactone-modified flexible acrylate, poly(tetramethylene glycol diacrylate), tetramethylene
glycol diacrylate, hydroxy pivalic acid neopentyl glycol diacrylate, dimethylol tricyclo-
decane diacrylate, dimethylol di-cyclopentane diacrylate, propylene glycol diglycidyl
ether-acrylic acid adduct, modified bisphenol A diacrylates such as bisphenol A diglycidyl
ether-(meth)acrylic acid adduct, diacrylate of bisphenol A-propylene oxide adduct,
diacrylate of bisphenol A-ethylene oxide adduct, glycerin propoxy tri- acrylate, pentaerythritol
tetraacrylate, pentaerythritol ethoxy tetra-acrylate, pentaerythritol hexaacrylate,
caprolactone-modified di-pentaerythritol hexaacrylate, ethylene oxide-modified trimethylol-propane
triacrylate, capro-lactone-modified tri- methylol-propane triacrylate, di-trimethylolpropane
tetra-acrylate, amine-modified polyester tetraacrylate, pentaerythritol triacrylate
tolylene diisocyanate urethane prepolymer, and pentaerythritol triacrylate hexamethylene
diisocyanate urethane prepolymer. It is also possible to use a polymerizable monomer
or oligomer having a molecular weight of not less than 400 (such as an acrylate monomer
or an acrylate oligomer having a molecular weight of not less than 400) simultaneous
with the foregoing polymerizable compounds. Among them, preferably used herein as
such polymerizable compounds are at least one member selected from the group consisting
of isomyristyl acrylate, isostearyl acrylate, lauryl acrylate, isoamyl acrylate, stearyl
acrylate, ethoxy-diethylene glycol acrylate, methoxy-polyethylene glycol acrylate,
methoxy-dipropylene glycol acrylate, 2-(2-ethoxyethoxy) ethyl acrylate and lactone-modified
flexible acrylate.
[0099] The polymerizable compound can be used in the ink composition of the present invention
in an amount preferably ranging from 0.01 to 50.0% by mass, more preferably 0.1 to
10.0% by mass and most preferably 0.1 to 5.0% by mass on the basis of the total mass
of the ink composition. The amount of the polymerizable compound thus preferably falls
within the foregoing range from the viewpoint of the degree of curing and the storage
stability of the resulting ink composition.
[Coloring Material]
[0100] Then the coloring materials usable in the present invention will be described below
in detail. The coloring material usable herein is not restricted to any specific one
and preferably used herein are pigments excellent in the weatherability, but it is
possible to use, in the present invention, any known coloring material such as water-
soluble dyes and oil-soluble dyes.
[0101] Now, pigments preferably used herein will be described below in detail. The ink composition
of the present invention may comprise pigments which cannot practically be applied
to the ink jet-recording ink composition because they do not necessarily have high
color-developing ability (color density per unitary concentration thereof added),
while the use thereof at a high concentration would results in such a phenomenon that
the melt viscosity of the resulting ink composition increases up to an extremely high
level due to the difficulty in the preparation of a uniform fine particle-dispersion.
More specifically, the coloring materials used in the present invention are not restricted
to specific ones, but specific examples thereof are organic and inorganic pigments
specified by the following numerals and disclosed in, for instance, Color Index:
[0102] Examples thereof include red or magenta pigments such as Pigment Red 3, 5, 19, 22,
31, 38, 43, 48:1, 48:2, 48:3, 48:4, 48:5, 49:1, 53:1, 57:1, 57:2, 58:4, 63:1, 81,
81:1, 81:2, 81:3, 81:4, 88, 104, 108, 112, 122, 123, 144, 146, 149, 166, 168, 169,
170, 177, 178, 179, 184, 185, 208, 216, 226, and 257, Pigment Violet 3, 19, 23, 29,
30, 37, 50, and 88, and Pigment Orange 13, 16, 20 and 36; blue or cyan pigments such
as Pigment Blue 1, 15, 15:1, 15:2, 15:3, 15:4, 15:6, 16, 17-1, 22, 27, 28, 29, 36,
and 60; green pigments such as Pigment Green 7, 26, 36, and 50; yellow pigments such
as Pigment Yellow 1, 3, 12, 13, 14, 17, 34, 35, 37, 55, 74, 81, 83, 93, 94, 95, 97,
108, 109, 110, 137, 138, 139, 153, 154, 155, 157, 166, 167, 168, 180, 185, and 193;
black pigments such as Pigment Black 7, 28, and 26; and white pigments such as Pigment
White 6, 18, and 21, which can arbitrarily be selected depending on the intended purposes.
[0103] In this connection, the coloring material can be dispersed in the composition using
a various kinds of dispersion devices such as a ball mill, a sand mill, an attritor,
a roll mill, an agitator, a Henschel mixer, a colloid mill, an ultrasonic homogenizer,
a pearl mill, a wet jet-mill, and a paint shaker. In addition, a dispersant may be
used when the coloring material is dispersed within the composition. Such a dispersant
is not restricted to any specific one, but preferably used herein are polymeric dispersants
and examples thereof include those available from Zeneca Company under the trade name
of Solsperse series. It is also possible to use, as an auxiliary agent for dispersion,
a synergist corresponding to each pigment. These dispersants and auxiliary agents
for dispersion are preferably added to the ink composition in an amount ranging from
1 to 50 parts by mass per 100 parts of the pigment used in the invention. In this
connection, a dispersion medium may be used. The dispersion medium may be a solvent
or the polymerizable compound used in the present invention, but the radiation-curable
ink composition of the present invention is preferably free of any solvent, since
it should be cured through the reaction thereof immediately after the bombardment
of a subject with the ink composition. If the solvent remains within the cured images,
various problems arise, for instance, the deterioration of the resistance to solvent
attack and various troubles related to the VOC (Volatile Organic Compound) due to
the residual solvent. For this reason, the dispersion medium used herein is not a
solvent, but a polymerizable compound, in particular, a monomer preferably selected
from those having a lowest possible viscosity, from the viewpoint of the dispersibility
of the pigment.
[0104] In the present invention, a pigment, a dispersant and a dispersion medium, the conditions
for the dispersion thereof and the conditions for the filtration thereof should appropriately
be selected in such a manner that the average particle size of the pigment used in
the invention preferably ranges from 0.08 to 0.5
µ m; and the maximum particle size thereof suitably ranges, for instance, from 0.3
to 10
µ m and preferably 0.3 to 3
µ m. Such particle size control would permit and ensure the inhibition of the occurrence
of any clogging of head nozzles, and the improvement or conservation of storage stability,
transparency and sensitivity to curing of the resulting ink. Moreover, when incorporating
a coloring material into the ink composition of the present invention, it is suitable
that the amount thereof to be added ranges from 1 to 10% by mass and preferably 2
to 8% by mass on the basis of the total mass of the ink composition.
[0105] Other components may if necessary be incorporated into the ink composition of the
present invention, in addition to those described above.
[0106] When using, for instance, an electron beam or X-rays as the radiant rays for irradiation,
it is not necessary to use any polymerization initiator, but when using ultraviolet
rays (UV light rays), visible or infrared light rays as the radiant rays, a radical
polymerization initiator, an auxiliary agent for initiating polymerization, a sensitizing
dye or the like is added to the composition while taking into consideration the wavelength
of the radiant rays selected. The amount of these compounds to be added in general
ranges from 1 to 10% by mass on the basis of the total mass of the ink composition.
Such a polymerization initiator used herein may be a variety of known compounds, but
it is preferred to select the same from those soluble in the polymerizable compounds
used in the invention and specific examples thereof are xanthone or thioxanthone type
polymerization initiators, benzophenone type polymerization initiators, quinone type
polymerization initiators and phosphine oxide type polymerization initiators.
[0107] In addition, a polymerization inhibitor is preferably added to the ink composition
in an amount ranging from 200 to 20000 ppm, in order to improve the shelf stability
of the resulting composition. The ink jet-recording ink composition of the present
invention is preferably heated to a temperature ranging from 40 to 80°C to thus reduce
the viscosity thereof prior to the injection thereof and
[0108] accordingly, a polymerization inhibitor is preferably added to the composition to
prevent any clogging of the head due to the heat polymerization thereof. Examples
of such polymerization inhibitors are hydroquinone, benzoquinone, p-methoxy-phenol,
TEMPO, TEMPOL and Cupferron Al.
[Other Components]
[0109] In addition to the foregoing, any known compound may if necessary be added to the
ink composition of the invention. Such known compounds may appropriately be selected
from the group consisting of, for instance, surfactants, additives for leveling, matting
agents, and additives for adjusting the physical properties of the ink film such as
polyester resins, polyurethane resins, vinyl resins, acrylic resins, rubber type resins
and waxes. In addition, it is likewise preferred that a tackifier which never adversely
affects the polymerization, is incorporated into the ink composition for the improvement
of the ink in the adhesion to the recording medium made of, for instance, polyolefin
and/or PET. Specific examples of such tackifiers are high molecular weight adhesive
polymers (such as copolymers derived from esters of (meth)acrylic acids and alcohols
carrying alkyl groups each having 1 to 20 carbon atoms, esters of (meth)acrylic acids
and alicyclic alcohols having 3 to 14 carbon atoms, and esters of (meth)acrylic acids
and aromatic alcohols having 6 to 14 carbon atoms) disclosed in
J.P. KOKAI 2001-49200 (the description appearing on pages 5 to 6), and polymerizable unsaturated bond-containing
low molecular weight tackiness-imparting resins.
[0110] It is effective to use an organic solvent for the improvement of the adhesion thereof
to a recording medium in a quite small amount. In this case, it is important to use
the same in an amount which never becomes a cause of the occurrence of problems concerning
the resistance to solvent attack and VOC and accordingly, the amount thereof preferably
ranges from 0.1 to 5% by mass and more preferably 0.1 to 3% by mass on the basis of
the total mass of the ink composition.
[0111] According to a further preferred embodiment of the present invention, a cation polymerizable
monomer having a long service life as a polymerization initiator is used in combination
with a polymerization initiator as a means for preventing any reduction of the sensitivity
of the ink due to the light-shielding effect of the coloring material incorporated
into the ink to thus give a radical/cation hybrid type curable ink.
[0112] The ink composition of the present invention preferably has a viscosity, at the temperature
encountered when it is injected, on the order of, for instance, 7 to 30 mPa · sec
and more preferably 7 to 20 mPa · sec, or the mixing ratio of the components of the
composition is preferably controlled and determined in such a manner that the viscosity
of the resulting composition falls within the range specified above. For instance,
the viscosity of the ink composition, as determined at a temperature ranging from
25 to 30°C, ranges from 35 to 500 mPa · sec and preferably 35 to 200 mPa · sec. The
use of an ink composition whose viscosity at room temperature is set at a higher level
would permit the prevention of any penetration thereof into a recording medium even
when using a porous recording medium, the reduction of the amount of uncured monomer
and the reduction of the quantity of bad smells. Further, this likewise suppresses
the occurrence of any bleeding upon the impact of the ink on the recording medium
and as a result, the quality of the image obtained is considerably improved. If the
viscosity of the ink, as determined at a temperature ranging from 25 to 30°C, is less
than 35 mPa · sec, the resulting effect of controlling the bleeding is too low, while
it exceeds 500 mPa · sec, the resulting ink liquid suffers from a problem concerning
the delivery thereof.
[0113] The surface tension of the ink composition according to the present invention preferably
ranges, for instance, from 20 to 30 mN/m and more preferably 23 to 28 mN/m. When using
a variety of recording mediums such as polyolefin materials, PET materials, coated
paper and non-coated paper for recording, the surface tension of the ink composition
is preferably not less than 20 mN/m from the viewpoint of the bleeding and penetration
of the resulting ink, while it is preferably not more than 30 mN/m from the viewpoint
of the wettability.
[Substrate]
[0114] Then, the substrate will be described hereunder in detail, which can be used in the
method for the preparation of a lithographic printing plate, according to the present
invention.
[0115] The substrate (recording medium) used in the present invention is not restricted
to any specific one inasmuch as it is a dimensionally stable plate-like hydrophilic
substrate. Specific examples thereof include paper, paper laminated with a plastic
film (such as a polyethylene, polypropylene or polystyrene film), a metal plate (such
as an aluminum, zinc or copper plate), a plastic film (such as a film of, for instance,
cellulose diacetate, cellulose triacetate, cellulose propionate, cellulose butyrate,
cellulose acetate butyrate, cellulose nitrate, polyethylene terephthalate, polyethylene,
polystyrene, polypropylene, polycarbonate and polyvinyl acetal), and paper or a plastic
film laminated with the foregoing metal foil or on which the foregoing metal is vapor-deposited.
Preferred substrates are, for instance, polyester films and aluminum plates. Preferably
used herein are polyester films and aluminum plates. Among them, aluminum plates are
particularly preferred, since they have high dimensional stability and they are relatively
cheap.
[0116] The aluminum plate may be a pure aluminum plate, a plate of an aluminum alloy comprising
aluminum as a main component and a trace amount of foreign elements or a thin film
of aluminum or an aluminum alloy, which is laminated with a plastic film. Examples
of such foreign elements included in the aluminum alloy are silicon, iron, manganese,
copper, magnesium, chromium, zinc, bismuth, nickel and titanium. The content of these
foreign elements present in the aluminum alloy is preferably not more than 10% by
mass. In the present invention, a pure aluminum plate is preferably used as such a
substrate, but it would be difficult to form a completely pure aluminum plate because
of the limit in the refining technique and therefore, preferably used herein may be
aluminum plates containing trace amounts of foreign elements. The aluminum plate usable
herein is not restricted in its composition and those prepared from any known and
currently used aluminum material can appropriately be used without any restriction.
[0117] The thickness of the substrate preferably ranges from 0.1 to 0.6 mm and more preferably
0.15 to 0.4 mm.
[0118] Prior to the practical use of the aluminum plate, it is preferably subjected to a
surface treatment such as a surface-roughening treatment and/or an anodization treatment.
These surface-treatments permit the improvement of the hydrophilicity of the substrate
surface and make, easy, the achievement of high adhesion thereof to the image-recording
layer. The aluminum plate is if necessary degreased with, for instance, a surfactant,
an organic solvent and/or an aqueous alkali solution for the removal of the rolling
oil present on the surface of the plate prior to the surface-roughening treatment
of the aluminum plate.
[0119] The aluminum plate may be surface-roughened according to a variety of methods and
examples thereof include a mechanical surface-roughening treatment, an electrochemical
surface-roughening treatment (surface-roughening treatment in which the surface of
the aluminum plate is electrochemically dissolved) and a chemical surface-roughening
treatment (surface-roughening treatment in which the surface of the plate is chemically
and selectively dissolved).
[0120] Specific examples of such mechanical surface-roughening treatments are various known
ones such as a ball-polishing method, a brush-polishing method, a blast- polishing
method and a buff-polishing method. Alternatively, it is also possible to use a transfer
method in which uneven patterns are transferred to the surface of the plate using
a roll having such uneven patterns on its surface during the step for rolling the
aluminum plate.
[0121] Examples of such electrochemical surface-roughening treatments include those in which
the surface-roughening is carried out by passing, through the aluminum plate, an alternating
or direct current in an electrolyte containing, for instance, an acid such as hydrochloric
acid or nitric acid. In addition, it is also possible to use a method which makes
use of a mixed acid as disclosed in
J.P. KOKAI Sho 54-63902.
[0122] The aluminum plate thus surface-roughened may if necessary be subjected to an alkali
etching treatment using an aqueous solution of, for instance, potassium hydroxide
or sodium hydroxide, then it is subjected to a neutralization treatment and thereafter,
the plate is if necessary anodized for the improvement of the wear resistance.
[0123] Electrolytes usable in the anodization treatment of the aluminum plate are, for instance,
a variety of electrolytes capable of forming porous anodized layer and specific examples
thereof currently used include sulfuric acid, hydrochloric acid, oxalic acid, chromic
acid and mixtures thereof. The concentrations of these electrolytes are appropriately
determined depending on the kinds of the electrolytes selected.
[0124] The anodization conditions may variously vary depending on the electrolyte used and
cannot unconditionally be specified, but preferably used are as follows: an electrolyte
concentration ranging from 1 to 80% by mass; an electrolyte solution temperature ranging
from 5 to 70°C; a current density ranging from 5 to 60 A/dm
2; an electric voltage ranging from 1 to 100 V; and an electrolyzation time ranging
from 10 seconds to 5 minutes. The quantity of the anodized layer formed preferably
ranges from 1.0 to 5.0 g/m
2 and more preferably 1.5 to 4.0 g/m
2. The anodized layer formed in an amount falling within the range specified above
would permits the formation of a printing plate having good printing durability and
carrying non-image area having good resistance to defects.
[0125] The foregoing surface-treated and anodized substrate may be used as the substrate
of the present invention without any post-treatment, but the plate may if necessary
be subjected to a treatment for the further improvement of the adhesion to the upper
layers, the hydrophilicity, the anti-fouling properties, and heat insulating properties,
selected from, for instance, the following ones: a treatment for expanding the micropores
present in the anodized layer, a sealing treatment of the layer such as those disclosed
in
J.P. KOKAI Nos. 2001-253181 and
2001-322365; and a surface- hydrophilization treatment comprising dipping the plate in an aqueous
solution containing a hydrophilic compound. Of course, the micropore-expansion treatment
and the sealing treatment are not restricted to these specific ones and they may be
any conventionally known one.
[Sealing Treatment]
[0126] Examples of such sealing treatments are a steam-sealing treatment, a sealing treatment
with fluoro-zirconic acid alone, a sealing treatment with an aqueous solution containing
an inorganic fluorine atom-containing compound such as sodium fluoride, a lithium
chloride-containing steam-sealing treatment and a sealing treatment with hot water.
[0127] Among them, preferably used herein are sealing treatments using aqueous solutions
containing inorganic fluorine atom-containing compounds, a steam-sealing treatment
and a sealing treatment with hot water. These treatments will now be described in
more detail below:
<Sealing Treatment with Aqueous Solution of Inorganic Fluoride Compound>
[0128] In this sealing treatment using an aqueous solution containing an inorganic fluorine
atom-containing compound, such an inorganic fluorine atom-containing compound used
may suitably be metal fluorides.
[0129] Specific examples thereof are sodium fluoride, potassium fluoride, calcium fluoride,
magnesium fluoride, sodium fluorozirconate, potassium fluorozirconate, sodium fluorotitanate,
potassium fluorotitanate, ammonium fluorozirconate, ammonium fluorotitanate, fluoro-zirconic
acid, fluoro-titanic acid, hexafluoro-silicic acid, nickel fluoride, iron fluoride,
fluoro- phosphoric acid, and ammonium fluoro-phosphate. Among these, preferred are
sodium fluorozirconate, sodium fluorotitanate, fluoro-zirconic acid and fluoro-titanic
acid.
[0130] The concentration of the inorganic fluorine atom-containing compound present in the
aqueous solution is preferably not less than 0.01% by mass and more preferably not
less than 0.05% by mass for ensuring the sufficient sealing of the micropores present
in the anodized layer; and preferably not more than 1% by mass and more preferably
not more than 0.5% by mass from the viewpoint of the anti-fouling properties.
[0131] Preferably, the aqueous solution containing an inorganic fluorine atom-containing
compound further comprises a phosphoric acid salt compound. The incorporation of such
a compound would permit the improvement of the hydrophilicity of the surface of the
anodized layer and this in turn leads to the improvement in the ability of the resulting
plate to be developed on a printing machine and the anti-fouling properties of the
resulting printing plate.
[0132] Examples of such phosphoric acid salt compounds are salts of phosphoric acid with
metals such as alkali metals and alkaline earth metals.
[0133] Specific examples thereof include zinc phosphate, aluminum phosphate, ammonium phosphate,
di-ammonium hydrogen phosphate, ammonium di-hydrogen phosphate, mono-ammonium phosphate,
mono-potassium phosphate, mono-sodium phosphate, potassium di-hydrogen phosphate,
di-potassium hydrogen phosphate, calcium phosphate, ammonium sodium hydrogen phosphate,
magnesium hydrogen phosphate, magnesium phosphate, ferrous phosphate, ferric phosphate,
sodium di-hydrogen phosphate, sodium phosphate, di-sodium hydrogen phosphate, lead
phosphate, di-ammonium phosphate, calcium di-hydrogen phosphate, lithium phosphate,
phospho-tungstic acid, ammonium phospho-tungstate, sodium phospho- tungstate, ammonium
phospho-molybdate, sodium phospho-molybdate, sodium phosphite, sodium tripolyphosphate,
and sodium pyrophosphate. Among them, preferred are sodium di-hydrogen phosphate,
di-sodium hydrogen phosphate, potassium di-hydrogen phosphate and di-potassium hydrogen
phosphate.
[0134] The combination of the inorganic fluoride compound with the phosphoric acid salt
compound is not restricted to any specific one, but the aqueous solution preferably
comprises at least sodium fluorozirconate as the inorganic fluorine atom-containing
compound and at least sodium di-hydrogen phosphate as the phosphoric acid salt compound.
[0135] The concentration of the phosphoric acid salt compound in the aqueous solution is
preferably not less than 0.01% by mass and more preferably not less than 0.1% by mass
from the viewpoint of the ability of the resulting plate to be developed on a printing
machine and the anti-fouling properties of the resulting printing plate, while it
is preferably not more than 20% by mass and more preferably not more than 5% by mass
from the viewpoint of the solubility thereof in the solution.
[0136] The mixing ratio of the compounds in the aqueous solution is not restricted to any
specific one, but the ratio (by mass) of the inorganic fluorine atom-containing compound
to the phosphoric acid salt compound preferably ranges from 1/200 to 10/1 and more
preferably 1/30 to 2/1.
[0137] Moreover, the temperature of the aqueous solution is preferably not less than 20°C
and more preferably not less than 40°C, while it is preferably not more than 100°C
and more preferably not more than 80°C.
[0138] In addition, the aqueous solution preferably has a pH value of not less than 1 and
more preferably not less than 2, while the aqueous solution preferably has a pH value
of not more than 11 and more preferably not more than 5.
[0139] The method for sealing treatment using an aqueous solution containing an inorganic
fluorine atom-containing compound is not limited to any particular one and may be,
for instance, a dipping method and a spraying method. These methods may be used alone
once or over several times, or they may be used in any combination of at least two
of them.
[0140] Among these, preferably used herein is a dipping method. When the aluminum plate
is treated according to the dipping method, the treating time is preferably not less
than one second and more preferably not less than 3 seconds, while it is preferably
not more than 100 seconds and more preferably not more than 20 seconds.
<Sealing Treatment with Water Vapor (Steam)>
[0141] The sealing treatment with steam may be, for instance, one in which the aluminum
plate having an anodized layer formed thereon is continuously or intermittently brought
into close contact with pressurized steam or the steam under ordinary pressure.
[0142] The temperature of the steam is preferably not less than 80°C and more preferably
not less than 95°C, while it is preferably not more than 105°C.
[0143] The pressure of the steam preferably ranges from (atmospheric pressure - 50mmAq)
to (atmospheric pressure + 300mmAq) (1.008 × 10
5 to 1.043 × 10
5 Pa).
[0144] In addition, the contact time is preferably not less than one second and more preferably
not less than 3 seconds, while it is preferably not more than 100 seconds and more
preferably not more than 20 seconds.
<Sealing Treatment with Hot Water>
[0145] The sealing treatment with hot water may be, for instance, one in which the aluminum
plate having an anodized layer formed thereon is dipped in hot water.
[0146] The hot water used in this treatment may comprise an inorganic salt (such as a phosphoric
acid salt) or an organic salt.
[0147] The temperature of the hot water is preferably not less than 80°C and more preferably
not less than 95°C, while it is preferably not more than 100°C.
[0148] The time required for dipping the plate in hot water is preferably not less than
one second and more preferably not less than 3 seconds, while it is preferably not
more than 100 seconds and more preferably not more than 20 seconds.
[0149] The hydrophilization treatment used in the present invention may be, for instance,
the treatment with alkali metal silicates such as those disclosed in
USP Nos. 2,714,066,
3,181,461,
3,280,734 and
3,902,734. In this method, the treatment comprises the step of dipping a substrate in an aqueous
solution of, for instance, sodium silicate or electrolyzing the substrate in such
an aqueous solution. In addition to the foregoing, usable herein include, for instance,
a method disclosed in
J.P. KOKOKU Sho 36-22063, in which a substrate is treated with potassium fluorozirconate; and methods disclosed
in
USP Nos. 3,276,868,
4,153,461 and
4,689,272, wherein a substrate is treated with polyvinyl sulfonic acid.
[0150] The substrate usable herein preferably has a center line average surface roughness
on the order of 0.10 to 1.2
µ m. The use of a substrate having such an average surface roughness would permit the
achievement of good adhesion to the image- recording layer and the good printing durability
and anti-fouling properties of the resulting printing plate.
[Ink Jet-Recording Method and Device]
[0151] The ink jet-recording method and the ink jet-recording device, which can suitably
be adopted in the present invention, will now be described below in detail.
[0152] In the ink jet-recording method, it is preferred that the ink composition is heated
to a temperature ranging from 40 to 80°C to thus reduce the viscosity of the ink composition
to a level on the order of 7 to 30 mPa·sec, prior to the injection thereof onto the
surface of a substrate. The use of this method would permit the achievement of highly
stable injection of the ink composition. In general, the radiation-curable ink composition
has a high viscosity as compared with that observed for the usual water-based ink
and therefore, the viscosity thereof widely varies in response to the temperature
variation encountered during the printing operations. The variation of ink viscosity
may greatly affect the size change of ink droplets and the fluctuation in the injection
rate thereof and this in turn results in the deterioration of the image quality. Therefore,
the variation of the ink temperature during printing should be controlled to a level
as low as possible. Thus, the ink temperature should suitably be controlled so that
the variation thereof falls within the following range: the set temperature±5°C, preferably
the set temperature ±2°C and more preferably the set temperature ± 1°C.
[0153] The ink jet-recording device usable in the present invention is characterized, on
the one hand, in that it is provided with a means for stabilizing the temperature
of the ink composition in order to control the temperature, to a predetermined constant
level, of the whole piping works and parts positioned between the ink tank (including
an intermediate tank when the device is provided with the same) and the injection
plane of the nozzle.
[0154] The method for controlling the temperature at this stage is not restricted to any
particular one, but it is preferred to arrange a plurality of temperature sensors
at every piping works to thus heat the system or to control the temperature while
taking into consideration the flow rate of ink and the environmental temperature.
The head unit to be heated is preferably thermally insulated or thermally shielded
so that the main body of the device is never affected by the temperature of the outside
air. It is likewise preferred that the heat content of a heating unit is reduced and
simultaneously it is thermally isolated from other portions to make the printer-rise
time required for the heating short or to reduce the loss of heating energy.
[0155] Then, the conditions for the irradiation of the ink composition injected on the surface
of a substrate will be described below. The fundamental irradiation method and conditions
for irradiating with such radiant rays are disclosed in
J.P. KOKAI Sho 60-132767. Specifically, light sources are positioned on both sides of a head unit and the
head unit and the light sources are scanned according to the so-called shuttle system
to thus irradiate the ink composition. The irradiation with radiant rays is carried
out after the elapse of a desired time period from the bombardment of the ink composition.
Further, the curing of the ink may be completed by the use of a separate light source
free of any driving means.
WO 99/54415 discloses an irradiation method which makes use of an optical fiber or a method in
which a collimated light beam from a light source is incident upon a mirror surface
positioned on the side face of the head unit to thus irradiate the recording area
with UV light rays. In the present invention, it is possible to use these irradiation
methods.
[0156] Moreover, it is desirable in the present invention that the ink composition is warmed
to a predetermined constant temperature and, simultaneously, the irradiation with
radiant rays should be carried out after the elapse of a desired time period from
the impact of the ink composition on the substrate, which ranges from 0.01 to 0.5
second, preferably 0.01 to 0.3 second and more preferably 0.01 to 0.15 second. Any
bleeding of the ink composition injected on the substrate possibly observed prior
to the curing of the ink composition can be inhibited by controlling the time elapsed
from the impact of the ink till the irradiation with radiant rays to a level as short
as possible, as has been discussed above. Moreover, in case of a porous recording
medium, the ink injected on the substrate can be exposed to radiant rays before the
ink penetrates even in such a deeper portion that the light rays from the light sources
never reach and therefore, the cured ink composition or the recorded material is almost
free of any un-reacted monomer and as a result, the generation of any offensive odor
can be suppressed. The combination of the ink jet-recording method as has been described
above with the ink composition of the present invention would permit the achievement
of an extremely high synergistic effect. In particular, a considerably excellent effect
would be obtained by the use of an ink composition having a viscosity as determined
at 25°C ranging from 35 to 500MP · sec. If using the foregoing ink jet-recording method,
the dot diameter of the ink impacted on the surface can be kept constant even when
using a variety of recording mediums having different surface wettability and the
quality of images can thus be improved. Incidentally, a color image is preferably
obtained by superposing colors, in order, from a low lightness one to a higher lightness
one. If multiple ink compositions are thus superposed, in order of the magnitude of
lightness, the radiant rays are liable to easily reach even the lower ink layers and
accordingly, it would be expected to ensure high sensitivity to curing, to reduce
the amount of residual monomers, to suppress the generation of any offensive odor
and to improve the adhesion. In addition, all of the ink compositions can first be
injected and then comprehensively exposed to light rays, but it is rather preferred
to expose each time a color is injected from the viewpoint of the acceleration of
the curing.
[0157] The ink jet-recording device usable in the present invention is not restricted to
any particular one and may be any commercially available one. According to the present
invention, images can be recorded on a recording medium using any commercially available
ink jet-recording device.
[Examples]
[0158] The present invention will hereunder be described in more detail with reference to
the following Examples, but the present invention is not restricted to the embodiments
illustrated in these specific Examples at all.
Example 1
«Preparation of Pigment Dispersion»
[0159] According to the following method, there was prepared each of the following yellow,
magenta, cyan and black pigment dispersions 1. In this respect, each dispersion was
prepared using a known dispersion device while appropriately adjusting the dispersion
conditions in such a manner that the average particle size of each pigment dispersion
fell within the range of from 0.2 to 0.3
µ m and then filtered through a filter with heating to thus give each corresponding
pigment dispersion.
(Yellow Pigment Dispersion 1)
Component |
Amt. (part by mass) |
C.I. Pigment Yellow 12 |
10 |
Polymeric dispersant (Solsperse series, available from Zeneca Company) |
5 |
Stearyl acrylate |
85 |
(Magenta Pigment Dispersion 1)
Component |
Amt. (part by mass) |
C.I. Pigment Red 57:1 |
15 |
Polymeric dispersant (Solsperse series, available from Zeneca Company) |
5 |
Stearyl acrylate |
80 |
(Cyan Pigment Dispersion 1)
Component |
Amt. (part by mass) |
C.I. Pigment Blue 15:3 |
20 |
Polymeric dispersant (Solsperse series, available from Zeneca Company) |
5 |
Stearyl acrylate |
75 |
(Black Pigment Dispersion 1)
Component |
Amt. (part by mass) |
C.I. Pigment Black 7 |
20 |
Polymeric dispersant (Solsperse series, available from Zeneca Company) |
5 |
Stearyl acrylate |
75 |
«Preparation of Ink»
[0160] An ink having each corresponding color was prepared according to the method described
below and using each dispersion 1 prepared above:
(Yellow Ink 1)
Component |
Amt. (part by mass) |
Yellow Pigment Dispersion 1 |
20 |
Stearyl acrylate |
60 |
Difunctional aromatic urethane acrylate specified below (molecular weight (Mw): 1500) |
10 |
Hexa-functional aliphatic urethane acrylate specified below (Mw: 1000) |
5 |
Polymerization Initiator (A-2) |
5 |
(Magenta Ink 1)
Component |
Amt. (part by mass) |
Magenta Pigment Dispersion 1 |
20 |
Stearyl acrylate |
60 |
Difunctional aromatic urethane acrylate specified below (Mw: 1500) |
10 |
Hexa-functional aliphatic urethane acrylate specified below (Mw: 1000) |
5 |
Polymerization Initiator (A-2) |
5 |
(Cyan Ink 1)
Component |
Amt. (part by mass) |
Cyan Pigment Dispersion 1 |
15 |
Stearyl acrylate |
65 |
Difunctional aromatic urethane acrylate specified below (Mw: 1500) |
10 |
Hexa-functional aliphatic urethane acrylate specified below (Mw: 1000) |
5 |
Polymerization Initiator (A-2) |
5 |
(Black Ink 1)
Component |
Amt. (part by mass) |
Black Pigment Dispersion 1 |
15 |
Stearyl acrylate |
65 |
Difunctional aromatic urethane acrylate specified below (Mw: 1500) |
10 |
Hexa-functional aliphatic urethane acrylate specified below (Mw: 1000) |
5 |
Polymerization Initiator (A-2) |
5 |
[0161] Each of the foregoing formulations having the corresponding colors and compositions
thus prepared was filtered through a filter having an absolute degree of filtration
of 2 µm to thus give each intended ink 1 having the corresponding color.
«Ink Jet-Recording of Images»
[0162] Then, images were recorded on a recording medium using a commercially available ink
jet-recording device provided with a piezoelectric ink jet-nozzle. The ink-supply
system thereof comprised a main tank, piping works for supply, an ink-supply tank
arranged immediately before the ink jet head, a filter, and a piezoelectric ink-injection
head and the region extending from the ink-supply tank to the ink jet head portion
was thermally insulated and heated. Temperature sensors were positioned on the ink-supply
tank and at a position in the proximity to the nozzle of the ink jet head and the
temperature of the device was controlled in such a manner that the nozzle portion
was always maintained at a temperature of 70°C±2°C. The piezoelectric ink-injection
head was operated in such a manner that it could inject multiple-sized dots of 8 to
30 pl at a resolution of 720 × 720 dpi. After the impact of the ink on the recording
medium, UV-A light rays were condensed to an illuminance at the exposed surface of
100 mW/cm
2, and the exposure system, the main scanning speed and the frequency of injection
were controlled in such a manner that the irradiation with the light rays was initiated
after 0.1 second from the impact of the ink on the medium. Moreover, the exposure
time was set at a variety of levels and the exposure energy was applied onto the impacted
ink. In this connection, the unit "dpi" used herein means the number of dots per unit
length (one inch (2.54 cm)).
[0163] The inks each having the corresponding color and prepared above were injected on
a recording medium in the order, black, cyan, magenta and yellow, at the environmental
temperature of 25°C and the irradiation with the ultraviolet rays was carried out
every time each ink was applied. In this respect, the total energy exposed per color
was evenly set at 300 mJ/cm
2, which was the energy required for the complete curing of each color ink till the
bombarded ink completely lost its stickiness through the examination by touch. Each
color image was recorded on, as recording mediums, a surface-grained aluminum substrate,
a surface-treated transparent twin-screw extruded polypropylene film to which good
printability was imparted, a soft polyvinyl chloride film, cast-coated paper, and
commercially available regenerated paper and as a result, each image thus obtained
had a high resolution and was free of any dot's bleeding. Further, all of the inks
were completely free of any strike through even when an image was recorded on wood
free paper, the ink was sufficiently cured and the resulting recorded images never
gave out bad smells due to the presence of un-reacted monomers. Moreover, the ink
recorded on a film was sufficiently flexible, the ink never underwent any cracking
even if it was folded and any problem never arose in the Cellotape (registered trade
mark)-peel test for the inspection of adhesiveness.
Examples 2 to 5:
«Preparation of Ink»
[0164] Magenta inks 2 to 5 were prepared according to the method described below.
(Magenta Ink 2)
Component |
Amt. (part by mass) |
Magenta Pigment Dispersion 1 |
20 |
Isonorbornyl acrylate |
40 |
Di-functional aromatic urethane acrylate specified below (Mw: 1500) |
10 |
Hexa-functional aliphatic urethane acrylate specified below (Mw: 1000) |
5 |
Polymerization Initiator (A-18) |
5 |
(Magenta Ink 3)
Component |
Amt. (part by mass) |
Magenta Pigment Dispersion 1 |
20 |
Isonorbornyl acrylate |
50 |
Lactone-modified acrylate specified below (Mw: 458) |
20 |
Hexa-functional aliphatic urethane acrylate specified below (Mw: 1000) |
5 |
Polymerization Initiator (B-2) |
5 |
(Magenta Ink 4)
Component |
Amt. (part by mass) |
Magenta Pigment Dispersion 2 |
20 |
Isonorbornyl acrylate |
70 |
Hexa-functional aliphatic urethane acrylate specified below (Mw: 1000) |
5 |
Polymerization Initiator (C-5) |
5 |
(Preparation of Magenta Pigment Dispersion 2)
[0165] The same procedures used in the preparation of the magenta pigment dispersion 1 described
in Example 1 were repeated except for using isobornyl acrylate in place of the stearyl
acrylate used in Example 1 to thus obtain a pigment dispersion (magenta pigment dispersion
2).
(Magenta Ink 5)
|
by mass) |
Magenta pigment dispersion 2 |
20 |
Isobornyl acrylate |
60 |
Tetramethylol-methane triacrylate |
15 |
Polymerization Initiator (J-1) |
5 |
Di-functional aromatic urethane acrylate
[0166] A product obtained by capping the terminal of a condensate (Mw1500):

with

Hexa-functional aliphatic urethane acrylate
[0167] A product obtained by capping the terminal of a condensate (Mw: 1500):

with

Lactone-modified acrylate:
[0168]

Comparative Examples 1 to 5
«Preparation of Ink»
[0169] The ink compositions prepared in Comparative Examples 1 to 5 were the same as the
foregoing magenta inks 1 to 5 in which the following polymerization initiators each
free of any polymerizable group were substituted for the polymerizable group-containing
polymerization initiators:
"A-2" → "X-1"; "A-18" → "X-2"; "B-2" → "X-3"; "C-5" → "X-4"; and "J-1" → "X-5"
[0171] The ink compositions prepared in the foregoing Examples and Comparative Examples
were found to have viscosities as determined at the injection temperature falling
within the range of from 7 to 20 mPa · sec.
«Ink Jet-Recording of Images»
[0172] Magenta images were printed according to the method used in Example 1 using the magenta
inks 2 to 7 prepared above and the magenta ink 1 prepared in
Example 1.
«Evaluation of Ink Jet-Recorded Images»
[0173] Then the images thus recorded were inspected for the sensitivity required for curing,
the penetrability thereof through commercially available regenerated paper, the ink-bleeding
on a surface-grained aluminum substrate, the adhesion, the printing durability of
the resulting printing plate and the storage stability, according to the following
methods.
(Determination of Sensitivity to Curing)
[0174] The quantity of energy (mJ/cm
2) applied onto the image-carrying plane irradiated with ultraviolet rays, which was
required for curing the ink till it completely lost the stickiness, was herein defined
to be the desired sensitivity to curing. In this respect, the smaller the numerical
value thus determined, the higher the sensitivity to curing.
(Evaluation of Penetrability Through Commercially Available Regenerated Paper)
[0175] The images printed on commercially available regenerated paper were inspected for
the ability thereof to pass through the paper and the latter was evaluated on the
basis of the following evaluation criteria:
○: There was observed almost no penetration of ink and the image never gave out any
smells of the residual monomers.
Δ: There was observed a slight penetration of the ink and the image slightly gave
out smells of the residual monomers.
×: There was observed the distinct penetration of the ink even to the back face of
the recording medium and the image gave out strong smells of the residual monomers.
(Evaluation of Bleeding of Ink on Surface-Grained Aluminum Substrate)
[0176] The images printed on a surface-grained aluminum substrate were inspected for the
bleeding thereof on the aluminum substrate and the latter was evaluated on the basis
of the following evaluation criteria:
○: There was not observed any bleeding between the neighboring dots.
Δ: There was observed slight bleeding of dots.
×: There was observed bleeding of dots and the images distinctly became dim.
(Evaluation of Adhesion to Surface-Grained Aluminum Substrate)
[0177] The foregoing printed images were used as such (defect-free samples) and there were
made 11 each of vertical and horizontal cuts on each printed image at intervals of
1 mm according to JIS K-5400 to form 100 checkers of 1 mm square and to thus form
each corresponding checker pattern-carrying sample. A cellophane tape (Cellotape (registered
trade mark)) was adhered to the image-carrying face of each sample, then quickly peeled
off at an angle of 90 degrees and the conditions or printed images remained un-remove
were evaluated on the basis of the following criteria:
○: There was not observed any peeling off of the printed image even in the checker
pattern-cutting (lattice pattern-cutting) test at all.
Δ: There was observed slight peeling off of the printed image in the checker pattern-cutting
test, but there was observed almost no peeling off of the printed image on the defect
(checker pattern)-free samples.
×: There was observed easy peeling off of the printed image in the both Cellotape-peeling
tests carried out using the foregoing defect-free and checker pattern-carrying samples.
(Evaluation of Printing Durability)
[0178] The printing plate prepared above by printing images on a surface-grained aluminum
substrate was fitted to a Heidel KOR-D printing press and printed matters were prepared
by the operation of the printing press to thus determine the number of printed matters
carrying complete images and the number of printed matters were relatively compared
with one another (the number of the complete printed matters obtained using the sample
of Example 1 was defined to be 100) and the results thus obtained were used as the
indication of the printing durability. In this respect, the greater the number of
the printed matters, the higher the printing durability of the printing plate.
(Evaluation of Storage Stability)
[0179] The viscosity of each ink was determined at the injection temperature after storing
the same at 75% RH and 60°C for 3 days and the increment of the ink viscosity was
expressed in terms of the ratio of the viscosity observed after its storage to that
observed before its storage. In this connection, if the viscosity is not changed and
the ratio is closer to 1.0, the corresponding ink had greater storage stability and
it is not preferred to use an ink having a ratio exceeding 1.5, since the ink often
causes clogging of the injection nozzle during the impact of the ink.
[0180] The results obtained in these evaluation tests are summarized in the following Table
A.
Table A-1 (Examples)
Ex. No. |
1 |
2 |
3 |
4 |
5 |
Magenta Ink No. |
1 |
2 |
3 |
4 |
5 |
Sensitivity to curing (mJ/cm2) |
170 |
150 |
150 |
140 |
160 |
Penetrability |
○ |
○ |
○ |
○ |
○ |
Bleeding of Ink |
○ |
○ |
○ |
○ |
○ |
Adhesion |
○ |
○ |
○ |
○ |
○ |
Printing Durability |
100 |
120 |
120 |
100 |
100 |
Storage Stability |
1.2 |
1.2 |
1.3 |
1.3 |
1.2 |
Table A-2 (Comparative Examples)
Ex. No. |
1 |
2 |
3 |
4 |
5 |
Magenta Ink No. |
1 |
2 |
3 |
4 |
5 |
Sensitivity to curing (mJ/cm2) |
200 |
200 |
200 |
200 |
200 |
Penetrability |
× |
Δ |
Δ |
Δ |
Δ |
Bleeding of Ink |
× |
Δ |
Δ |
Δ |
Δ |
Adhesion |
X |
Δ |
Δ |
Δ |
× |
Printing Durability |
50 |
80 |
70 |
80 |
60 |
Storage Stability |
1.6 |
1.5 |
1.6 |
1.5 |
1.5 |
[0181] As will be seen from the data listed in Table A, the ink composition which makes
use of, as the polymerization initiator, the
α -hetero atom-containing methacrylic compound according to the present invention is
highly sensitive to the irradiation with radiant rays, has a good ability to form
images on paper or an ability of forming high quality images thereon and is excellent
in the storage stability and further, the ink composition likewise permits the formation
of images excellent in the printing durability and the quality thereof even when using
the same in the preparation of a printing plate. (see, Examples 1 to 5) Contrary to
this, the ink composition which makes use of a conventional polymerization initiator
has a low sensitivity to curing, can not form an image free of any ink bleeding on
paper, and is further inferior in the adhesion to the substrate and the storage stability.
The latter forms images having impaired printing durability, when using the same in
the preparation of a printing plate. (see, Comparatice Examples 1 to 5)