Technical Field
[0001] The present invention relates to an elevator control system which adjusts acceleration
and maximum speed by changing speed patterns given to motors of an elevator and the
like according to loads, and the like.
Background Art
[0002] A technique related to a conventional elevator control system will be described by
referring to Figure 10. Figure 10 is a diagram which shows the relationship between
the output frequency (speed: hereinafter "frequency" has the same meaning as "speed")
and torque of a conventional elevator control system. In Figure 10, fo represents
a basic frequency (rated speed), Tmax a maximum output torque value, Tx a torque value
necessary under a first load, Ty a torque value necessary under a second load (second
load < first load), fx a maximum output frequency capable of being outputted under
a first load, and fy a maximum output frequency capable of being outputted under a
second load.
[0003] In a frequency range of not less than a basic frequency fo, a torque obtained in
a frequency zone higher than a frequency fx is smaller than a torque value Tx necessary
for, for example, a first load and, therefore, a maximum output frequency for the
first load (necessary torque value Tx) becomes not more than the frequency fx. Also,
because a torque obtained in a frequency zone higher than the a frequency fy is smaller
than a torque value Ty necessary for a second load, a maximum output frequency for
the second load (necessary torque value Ty) becomes not more than the frequency fy.
[0004] In view of the foregoing, in order to obtain a sufficient torque for various loads
large and small, it has hitherto been a general practice to rotate a motor by setting
the operating frequency of the motor to a frequency of not more than an output frequency
which enables a torque for a supposed maximum load to be obtained.
[0005] In an elevator control system as described above, a maximum frequency can be set
at a high value in the case of a small load, whereas in the case of a large load,
a sufficient torque cannot be obtained unless a maximum output frequency is set at
a low value, and hence an ascent becomes impossible in an elevator and the like, thereby
posing a problem. Therefore, it was necessary to perform operation by setting a maximum
output frequency at a frequency at which a sufficient torque can be obtained in the
case of a maximum load.
[0006] That is, in the example shown in Figure 10, a maximum output frequency is set at
fx and even in the case of a small load, the maximum output frequency remained to
be fx. For this reason, because of a low maximum output frequency in the case of a
small load, acceleration requires time and operating time cannot be shortened, thereby
posing the problem that efficiency is low.
[0007] To solve this problem, for example, in the
Japanese Patent Laid-Open No. 3-56308, for a frequency which is not less than a rated frequency, a power value is found
from voltage and current and this power value is compared with a power value at a
rated frequency, whereby a speed setting is outputted in a variable speed device.
In a control system disclosed in the
Japanese Patent Laid-Open No. 8-107699, a variable speed device which has an inverter section which converts a DC current
into an AC current of variable frequency and variable voltage is provided with a voltage
detection circuit which detects a DC bus bar voltage on the entry side of the inverter
section, a current detection circuit which detects the current of each phase on the
output side of the inverter section, and a control circuit which automatically judges
the magnitude of a load connected to the inverter section by using the detected DC
bus bar voltage and the detected current of each phase and determines and outputs
a maximum output frequency.
[0008] In conventional elevator control systems, maximum speeds were changed according to
loads in order to shorten operating time. However, operating time is not always shortened
by raising maximum speeds alone, and it might be thought that in the case of a short
moving distance, operating time becomes short when an acceleration, rather than maximum
speeds, is raised. Therefore, operating time becomes long depending on moving distance
only by changing maximum speeds according to loads, thereby posing a problem.
[0009] Also, in the case of an elevator, the detection of loads is performed by use of a
load weighing device provided in a car. However, because detection errors are included
in loads detected by the load weighing device, a torque becomes insufficient if a
maximum speed is raised on the basis of the loads detected by the load weighing device,
thereby posing a problem.
[0010] The present invention has been made to solve these problems as described above and
has as its object the provision of an elevator control system which can shorten operating
time by changing maximum speeds and acceleration according to loads and moving distances.
Also, the invention has as its another object the provision of an elevator control
system which can detect loads with high accuracy.
Disclosure of the Invention
[0011] An elevator control system related to the present invention is characterized in that
in an elevator which has a speed controller, which generates a torque command value
from a speed command value and a speed signal, and causes a car and a counter weight
to be ascend and descend by controlling an electric motor by use of a power converter
on the basis of the torque command value, after a prescribed time during which the
elevator releases a brake, a torque command on startup is held, and speed patterns
which determine the jerk, accelerated and decelerated speeds, and rated steed of the
car are changed according to the torque command.
[0012] In an elevator which has a speed controller, which generates a torque command value
from a speed command value and a speed signal, and causes a car and a counter weight
to be ascend and descend by controlling an electric motor by use of a power converter
on the basis of the torque command value, and which elevator is provided with a load
weighing device which detects an in-car load and outputs a load weighing signal, unbalanced
loads on the car side and on the counter weight side being calculated on the basis
of the load weighing signal, and the torque command value being corrected on the basis
of the unbalanced loads, after a prescribed time during which the elevator releases
a brake, a torque command on startup is held, and speed patterns which determine the
jerk, accelerated and decelerated speeds, and rated speed of the car are changed according
to the torque command.
[0013] The speed patters have predetermined standard values, and the accelerated and decelerated
speeds and rated speed are increased from the standard values at prescribed increase
rates to values limited by a maximum output of the power converter and a maximum output
of the electric motor.
[0014] The speed patterns which determine the jerk, accelerated and decelerated speeds,
and rated speed of the car are changed by correcting the torque command on startup
of the elevator in terms of travel loss on the basis of a torque command during traveling
in the last travel.
[0015] To detect a load, the number of passengers in the car is judged from an image photographed
by a camera within the car of the elevator, and speed patterns which determine the
jerk, accelerated and decelerated speeds, and rated speed of the car are changed on
the basis of a camera signal which outputs results of the judgment.
[0016] In an elevator which has a speed controller, which generates a torque command value
from a speed command value and a speed signal, and causes a car and a counter weight
to be ascend and descend by controlling an electric motor on the basis of the torque
command value, and which elevator is provided with a load weighing device which detects
an in-car load and outputs a load weighing signal, unbalanced loads on the car side
and on the counter weight side being calculated on the basis of the load weighing
signal, and the torque command value being corrected on the basis of the unbalanced
loads, there is provided a speed pattern determining device which judges the number
of passengers in the car from the load weighing signal, or the torque signal on startup
of the elevator, or an image photographed by a camera within the car of the elevator,
and which device selects, from tables of acceleration and speed, speed patterns which
determine the jerk, accelerated and decelerated speeds, and rated speed of the car
according to a camera signal which outputs results of the judgment, or according to
combinations of these data, and increase rates of the acceleration and speed are changed
according to a moving distance to a target floor. The longer a moving distance to
a target floor, the more dominant an increase of a maximum speed will be made.
[0017] In an elevator provided with a load weighing device which detects an in-car load
and outputs a load weighing signal, speed patterns which determine the jerk, accelerated
and decelerated speeds and rated speed of the car being changed according to the load
weighing signal, there is provided a load weighing check device which stops the changing
of speed patterns, when a difference in the load weighing signal and the torque signal
on startup exceeds a prescribed value, and which returns the speed patterns to predetermined
standard values.
Brief Description of the Drawings
[0018] Figure 1 is a system configuration diagram which shows an elevator control system
in the first embodiment of the present invention; Figure 2 is a characteristic diagram
which shows the relationship between the torque generated in a motor and the rotational
speed of the motor in the first embodiment of the present invention; Figure 3 is a
schematic diagram for deriving a mechanical system model of an elevator in the first
embodiment of the present invention; Figure 4 is a characteristic diagram which shows
the relationship between car speed patterns and motor torque patterns in the first
embodiment of the present invention; Figure 5 is a flowchart which shows the procedure
for calculating car speed patterns in the first embodiment of the present invention;
Figure 6 is a diagram which shows speed and accelerated and decelerated speed tables
in the first embodiment of the present invention; Figure 7 is a diagram which shows
other different speed and accelerated and decelerated speed tables; Figure 8 is a
system configuration diagram which shows an elevator control system in the second
embodiment of the present invention; Figure 9 is a characteristic diagram which shows
the relationship between torques capable of being outputted by a motor and speed ranges
in the fourth embodiment of the present invention; and Figure 10 is a characteristic
diagram which shows the relationship between output frequency and torque in a conventional
elevator control system.
Best Mode for Carrying Out the Invention
[0019] The first embodiment of the present invention will be described below on the basis
of the drawings.
[0020] Figure 1 is a system configuration diagram which shows an elevator control system
in the first embodiment of the present invention. In Figure 1, a main rope 3 is wound
on a driving sheave 2 of a traction machine which is driven by a hoisting motor 1,
and a car 4 and a counter weight 5 are each connected to both ends of the main rope
3. A speed detector 6, which is connected to the hoisting motor 1, outputs a speed
signal 6a corresponding to the rotational speed of the motor 1. A load weighing device
7, which is provided in the car 4, detects an in-car load and outputs a load weighing
signal 7a. A power converter 8 supplies a power source which drives the motor 1. A
current detector 9 detects a current of the motor 1 and outputs a current signal 9a.
A speed command generator 10 generates a speed command value 10a of the elevator.
A speed controller 11, which is connected to the speed command generator 10 and the
speed detector 6, outputs a first torque command value 11a using the speed command
value 10a and the speed signal 6a as inputs. A load weighing compensator 12, which
is connected to the load weighing device 7, outputs a torque compensation signal 12a
using the load weighing signal 7a as an input. An adder 13, which is connected to
the speed controller 11 and the load weighing compensator 12, outputs a second torque
command value 13a. A torque controller 14 is connected to the adder 13, the speed
detector 6 and the current detector 9, and the torque controller 14 outputs its output
14a. A brake 15, which holds still the driving sheave 2 of the traction machine, is
released on the basis of a startup command 15a from the speed command generator 10.
On the basis of the startup command 15a from the speed command generator 10, a startup
torque command detector 16 holds a torque command on startup after a prescribed time
during which the elevator releases the brake 15. On the basis of the speed command
value 10a, a travel loss calculator 17 calculates a travel loss 17a during elevator
traveling by deducting the torque compensation signal 12a from the load weighting
compensator 12 from the second torque command value 13a during traveling at a rated
speed or a constant speed. A load weighing checker 19 makes a comparison between the
torque command 16a on startup detected by the startup torque command detector 16 and
the torque compensation signal 12a from the load weighing compensator 12 and, in case
this value exceeds a prescribed value, the weighing checker judges that a detection
error of the load weighing device 7 is large, and outputs an abnormal signal 19a in
the speed command generator 10.
[0021] Next, the operation of the elevator control system constructed as given above will
be described.
[0022] When a passenger gets into the car 4, an in-car load is detected by the load weighing
device 7 and a load weighing signal 7a is outputted. The load weighing compensator
12 calculates a difference between the weight on the car 4 side and the weight on
the counter weight 5 side, i.e., an unbalanced weight and calculates a torque compensation
signal 12a on the basis of this unbalanced weight. This torque compensation signal
12a corresponds to a motor torque for balancing with the unbalanced load.
[0023] After the startup of the car 4, the speed controller 11 outputs a first torque command
value 11a on the basis of a speed command value 10a and a speed signal 6a. Usually,
PI calculation by a difference between the speed command value 10a and the signal
speed signal 6a is used as speed control calculation. A first torque command value
11a is added to a torque compensation signal 12a in the adder 13 and becomes a second
torque command value 13a. The torque controller 14 calculates an output 14a from the
second torque command value 13a, the speed signal 6a and current signal 9a, and controls
the torque of the hoisting motor 1 via the power converter 8. As a result of this,
the car 4 and the counter weight 5 ascend and descend.
[0024] On startup of the car 4, the brake 15 of the driving sheave 2 of the traction machine
is released on the basis of a startup command 15a from the speed command generator
10. The startup torque command detector 16 holds a torque command on startup after
a prescribed time during which the elevator releases the brake 15. Furthermore, by
correcting a travel loss 17a during elevator traveling calculated by the travel loss
calculator 17, a balance torque during traveling at a constant speed is calculated.
Although an unbalanced torque generated by a mass difference between the car 4 and
the counter weight 5 in a balanced torque may be replaced with the torque compensation
signal 12a outputted from the load weighing compensator 12, detection errors are included
in loads detected by the load weighing device 7. Therefore, results of high accuracy
are obtained by calculating a balanced torque by use of a torque command after the
speed controller 11 performs control for holding still after startup.
[0025] Next, the procedure until the generation of speed patterns will be described with
reference to Figures 2 to 5. Figure 2 is a characteristic diagram which shows the
relationship between the torque generated in a motor and the rotational speed of the
motor. Figure 3 is a schematic diagram for deriving a mechanical system model of an
elevator, which shows the relationship among the hoisting motor 1, the driving sheave
2 of the traction machine, the car 4 and the counter weight 5. The lower part of Figure
4 shows a motor torque pattern, and the upper part of the figure shows a car speed
pattern at this time. Figure 5 is a flowchart which shows the calculation procedure
for generating car speed patterns.
[0026] In Figure 2, the hoisting motor 1 can operate in a region of shaded portion enclosed
on the lines of maximum output value, which changes depending on the motor torque
axis and the rotational speed of the motor, and a region containing the boundary.
It is necessary only that the regions be a convex set. However, even when they are
not a convex set, it is enough to perform approximation in order to ensure that the
operating regions become a convex set. The regions of positive torque shows a power
running state and the regions of negative torque shows a regenerative state. These
regions are represented by Ω. The region A is a rated travel region in which traveling
is possible at a rated speed and a standard accelerated and decelerated speeds in
cases ranging from a case where there is no passenger in the car 4 to a maximum load.
The region B is a region in which a rated speed, a standard acceleration, variable
accelerated and decelerated speeds, and a variable speed are possible in a case where
there is a passenger in the car 4 and in a small unbalanced state of the counter weight
5, i.e., when the motor torque is a light load.
[0027] In Figure 3, Tm represents a motor torque, T1 a travel loss torque, J the moment
of inertia, r the radius of the traction machine, m1 the mass of the counter weight,
m2 the mass of the car, α a car acceleration, and ω the rotational speed of the traction
machine. Furthermore, g represents a gravity acceleration. By deriving a motion equation
for the construction of Figure 3, a relational expression of a motor torque and a
car acceleration, an unbalanced torque and a travel loss torque is obtained as follows:

[0028] Incidentally, in the construction of Figure 3, a relational expression of car acceleration
and motor torque is given by Eq. (1). However, other constructions may be adopted
so long as they ensure that the relationship between the two can be described by a
linear function. Next, on the assumption that the rotational speed of the motor is
equal to the rotational speed of the traction machine and if v represents the car
speed, the car speed can be calculated from the rotational speed of the motor as follows:

[0029] Hence, Figure 2 can be transformed to a figure which shows the relationship between
motor torque and car speed. Incidentally, it was assumed that the rotational speed
of the motor is equal to the rotational speed of the traction machine. However, if
a transformation ensures that the relationship between the two can be described by
a linear function, it is not always necessary to use Eq. (2) above. For example, the
present invention can be applied also to a case where a speed reducer or the like
is used.
[0030] In Figure 4, the car speed pattern in the upper part of the figure is calculated
with respect to the torque pattern in the lower part by Eq. (1) above and an integral
value of the equation. Also, in Figure 4, t0 to t7 each represent a time, Δt1 to Δt7
an interval of time, v0 to v7 a car speed for each time, and tm0 to Tm7 a motor torque
for each time. In this figure, Tm0 = Tm3 = Tm4 = Tm7 = TM0; Tm1 = Tm2 = TM1; and Tm5
= Tm6 = TM2. Also, v0 = 0, t0 = 0.
[0031] In Figure 4, traveling with a constant jerk value (with a constant value of accelerated
speed, i.e., rate of change of car acceleration) is performed in the intervals of
time Δt1, Δt3, Δt5, Δt7, traveling with a constant acceleration is performed in the
intervals of time Δt2 and Δt6, and traveling with a constant speed is performed in
the interval of time Δt4. By substituting α = 0 in Eq. (1) above, a balanced torque
TM0 can be calculated as in Eq. (3) below:

[0032] How to select a speed pattern in the speed command generator 10 in the first embodiment
will be described by using Figure 5.
[0033] In Figure 5, in the processing for setting a destination floor in Step S21, for a
destination floor set by a passenger in the car, in the hall or the like, the travel
distance L of the car or the number of floors to be traveled is set on the basis of
the floor at which the car stops next. Next, in the processing for detecting a balanced
torque in Step S22, a balanced torque is calculated by adding the torque command 16a
on startup detected by the startup torque command detector 16 and the travel loss
17a during elevator travel calculated by the travel loss calculator 17. Next, in the
processing for setting speed and accelerated and decelerated speeds in Step S23, tables
of speeds, accelerated and decelerated speeds are selected according to the travel
distance L of the car or the number of floors to be traveled set in Step S21 and the
balanced torque calculated in Step S22. Next, in the processing for generating speed
patters in Step S24, the speed pattern shown in Figure 4 is generated on the basis
of the tables of speeds, accelerated and decelerated speeds selected in Step S23.
[0034] For torque limiting conditions, it is necessary that the speed pattern and torque
pattern of Figure 4 be limited within the operating range of the motor. Therefore,
on the basis of Eq. (1), it is necessary to prepare beforehand tables of speeds, accelerated
and decelerated speeds as shown in Figure 6 in order to ensure that the motor torque
is limited within the operating range of the motor when traveling is performed in
a set speed pattern and accelerated and decelerated speed patterns according to a
motor torque on startup.
[0035] In this first embodiment, there are available, as travel patterns, multiple tables
of speeds, accelerated and decelerated speeds corresponding to a balanced torque or
an in-car loaded weight (expressed in the ratio to a rating), operating direction,
etc. as shown in Figure 6. The elevator control system selects a speed, accelerated
and decelerated speeds corresponding to a motor torque on startup and the operating
direction from selected tables, and performs the operation of the elevator according
to the selected speed, accelerated and decelerated speeds. The above-described multiple
tables of speeds, accelerated and decelerated speeds can be set as follows, for example.
[0036] The table E of speeds, accelerated and decelerated speeds of Figure 6 is set in consideration
of the moving distance L of the car for a tradeoff between car speeds and accelerated
and decelerated speed of the car. In this case, a table to be used is selected by
considering how many meters the floor to floor distance is until the target floor
is reached. Incidentally, a table may be divided by the number of floors passed by
the car in place of the floor to floor distance. Multiple tables are available according
to the moving distance L. In the case of a short moving distance L, the operating
time is shortened by increasing accelerated and decelerated speeds rather than speeds
and the operation efficiency is high. Therefore, accelerated and decelerated speeds
are set at high values. Inversely, when the moving distance L is large, the operating
efficiency is raised by increasing speeds rather than accelerated and decelerated
speeds. Therefore, speeds are set at high values. In this case, on startup, the moving
distance L is first calculated on the basis of information on the floor at which the
car is at a stop and the floor at which the car is to stop next, and a table is selected
according to the moving distance L. For example, when the moving distance L is 12
meters, the bottommost table is selected. Next, a speed and accelerated and decelerated
speeds suited to a balanced torque on the abscissa and the operation of the elevator
is started.
[0037] Although the table E above is a table based on the moving distance L, a balanced
torque and an operating direction, it is also possible to use a table based on the
moving distance L alone and a table based on a balanced torque alone. And a table
based on any combination of the above items, for example, a table based on the moving
distance L and an operating direction may be used.
[0038] Also, the table F of speed and accelerated and decelerated speeds as shown in Figure
7, which is based on the ratio of car load to rated load in place of a balanced torque,
may be used.
[0039] Next, the second embodiment of the present invention will be described on the basis
of the drawings.
[0040] Figure 8 is a system configuration diagram which shows an elevator control system
in the second embodiment of the present invention. In Figure 8, a main rope 3 is wound
on a driving sheave 2 of a traction machine which is driven by a hoisting motor 1,
and a car 4 and a counter weight 5 are each connected to both ends of the main rope
3. A speed detector 6, which is connected to the hoisting motor 1, outputs a speed
signal 6a corresponding to the rotational speed of the motor 1. A load weighing device
7, which is provided in the car 4, detects an in-car load and outputs a load weighing
signal 7a. A power converter 8 supplies a power source which drives the motor 1. A
current detector 9 detects a current of the motor 1 and outputs a current signal 9a.
A speed command generator 10 generates a speed command value 10a of the elevator.
A speed controller 11, which is connected to the speed command generator 10 and the
speed detector 6, outputs a first torque command value 11a using the speed command
value 10a and the speed signal 6a as inputs. A load weighing compensator 12, which
is connected to the load weighing device 7, outputs a torque compensation signal 12a
using the load weighing signal 7a as an input. An adder 13, which is connected to
the speed controller 11 and the load weighing compensator 12, outputs a second torque
command value 13a. A torque controller 14 is connected to the adder 13, the speed
detector 6 and the current detector 9, and the torque controller 14 outputs its output
14a. A brake 15, which holds still the driving sheave 2 of the traction machine, is
released on the basis of a startup command 15a from the speed command generator 10.
A camera 18 is provided within the car 4 of the elevator. The number of passengers
in the car is judged from an image photographed by use of this camera 18 and a camera
signal 18a which outputs the result of the judgment is regarded as a balanced torque.
On the basis of the startup command 15a from the speed command generator 10, an in-car
passenger detector 20 which replaces the startup torque command detector 16 in the
first embodiment holds a torque command on startup after a prescribed time during
which the elevator releases the brake 15. On the basis of the speed command value
10a, a travel loss calculator 17 calculates a travel loss 17a during elevator traveling
by deducting the torque compensation signal 12a from the load weighting compensator
12 from the second torque command value 13a during traveling at a rated speed or a
constant speed.
[0041] In this second embodiment, the camera signal 18a is regarded as a balanced torque
and accelerated and decelerated speeds and rated speed are determined by the method
of selecting a speed pattern shown in Figure 5.
[0042] As the third embodiment of the present invention, there is also available a method
by which the tables of speeds and accelerated and decelerated speeds of the above
described method of selecting a speed pattern are not used, and as shown in Eq. (4)
and Eq. (5) below, for a standard speed V0 and a standard accelerated or decelerated
speed α0, which are predetermined, an accelerated or decelerated speed α and a rated
speed V which are appropriate to a balanced torque T (expressed in the ratio to a
rating) are increased at prescribed increase rates k1, k2 to values limited by a maximum
output of the power converter 8 and a maximum output of the motor 1.

[0043] When the load weighing checker 19 of Figure 1 judges that detection errors of the
load weighing device 7 are large and outputs an abnormal signal, the speed pattern
is returned to the standard speed V0 and the standard accelerated or decelerated speed
α0, which are predetermined standard values.
[0044] As the fourth embodiment of the present invention, control means which performs field-weakening
control is provided in the control of the motor which drives the traction machine.
Field-weakening control is a motor control method applied to a permanent magnet motor,
and is a control method which enables the motor to be driven at higher revolutions
by suppressing the terminal voltage of the motor owing to the demagnetization effect,
which is obtained by causing a negative current to flow in the field magnetic flux
direction (d-axis direction). Figure 9 shows torques capable of being outputted by
the motor and speed ranges. In Figure 9, (a) shows a region in which motor output
is possible when field-weakening control is not performed, and (b) shows a region
in which motor output is possible when field-weakening control is performed. The driving
region of the motor can be widened to the high speed side by performing field-weakening
control. At this time, it is unnecessary to change the capacity of electrical equipment,
such as an inverter. Therefore, by using field-weakening control, it is possible to
set an upper limit to a constant speed to the higher speed side without changing electrical
equipment. The smaller the difference between the weight of the car side and the weight
of the counter weight, the greater the effect of field-weakening control. The reason
is as follows. When the difference between weight of the car side and the weight of
the counter weight is small, a required motor torque is small and, therefore, the
power consumption and regenerative power of the elevator also become small. As a result,
the elevator control system becomes less affected by restrictions by the capacity
of power supply equipment and limiting conditions of the regenerative capacity, and
from the nature of field-weakening control, the smaller a generated torque, the higher
the rotational speed at which the motor can be driven.
[0045] A motor can be driven at higher rotational speeds by adopting a method by which a
tertiary harmonic wave is superposed on the inverter voltage and a two-phase modulation
method as a method of raising the voltage utilization rate of an inverter in order
to drive a motor at high rotational speeds.
[0046] When the rotational speed of a motor increases and the output voltage of an inverter
rises, it is necessary to raise the voltage value of a DC link and the electromagnetic
noise of the motor increases. However, the electromagnetic noise can be considerably
suppressed by performing a dead time (Td) correction of a voltage type inverter.
[0047] As described above, according to the present invention, after a prescribed time during
which the elevator releases the brake, a torque command on startup is held and speed
patterns which determine the jerk (acceleration), accelerated and decelerated speeds
and rated speed of the car are changed according to the torque command. Also, on the
basis of a torque command during traveling of the last travel, speed patterns which
determine the jerk, accelerated and decelerated speeds and rated speed of the car
are changed by correcting the torque command on startup of the elevator by a travel
loss. Therefore, because the change of speed patterns is performed on the basis of
the torque command in which a travel loss is added to the torque command after the
control for holding still by the speed controller, detection errors of the load weighing
device etc. are not contained and the effect of a travel loss etc. is taken into consideration.
Therefore, results of high accuracy are obtained.
[0048] Furthermore, speed patterns have predetermined standard values, and for these predetermined
standard values, an accelerated or decelerated speed and a rated speed are increased
at prescribed increase rates to values limited by a maximum output of the power converter
and a maximum output of the motor. Therefore, the construction can be made simple
and high-accuracy speed patterns limited by a maximum output of the power converter
and a maximum output of the motor can be generated.
[0049] As a method of detecting loads, the number of passengers in the car is judged from
an image photographed by use of a camera provided in the elevator car, and speed patterns
which determine the jerk, accelerated and decelerated speeds, rated speed of the car
are changed on the basis of a camera signal which outputs the result. Therefore, even
when large detection errors are generated in the load weighing device and the like,
speed patterns can be accurately changed within the motor torque range.
[0050] The number of passengers in the car is judged from a load weighing signal, a torque
command on startup of the elevator or an image photographed by use of a camera provided
in the car, there is provided a speed pattern determining device which selects speed
patterns which determine the jerk, accelerated and decelerated speeds, and rated steed
of the car from a camera signal which outputs the result of the judgment or combinations
of these data, and increase rates of the acceleration and speed are made variable
in order to ensure that the longer the moving distance to a destination floor, the
more dominant an increase in a maximum speed. Therefore, this provides the advantage
that with a simple construction, the moving time of passengers is shortened, resulting
in an increase in the operation efficiency of the car.
[0051] Even in the case of an elevator which is provided with a load weighing device which
detects an in-car load and outputs a load weighing signal and speed patterns which
determine the jerk, accelerated and decelerated speeds, and rated speed of the car
are changed according to the load weighing signal, a load weighing checker is provided
and in case a difference between the load weighing signal and a torque command on
startup exceeds a prescribed value, the change of speed patters is stopped and set
values are returned to standard values. Therefore, even when large detection errors
are produced in the load weighing device and the like, the errors are detected and
the change of speed patterns is stopped. Therefore, it is possible to increase reliability.
Industrial Applicability
[0052] As described above, an elevator control system of the present invention changes maximum
speed and acceleration according to load and moving distance and can shorten operating
time. Furthermore, the detection of loads can be performed with high accuracy.
1. An elevator control system, characterized in that in an elevator which has a speed controller, which generates a torque command value
from a speed command value and a speed signal, and causes a car and a counter weight
to be ascend and descend by controlling an electric motor by use of a power converter
on the basis of the torque command value, after a prescribed time during which the
elevator releases a brake, a torque command on startup is held, and speed patterns
which determine the jerk, accelerated and decelerated speeds, and rated steed of the
car are changed according to the torque command.
2. An elevator control system, characterized in that in an elevator which has a speed controller, which generates a torque command value
from a speed command value and a speed signal, and causes a car and a counter weight
to be ascend and descend by controlling an electric motor by use of a power converter
on the basis of the torque command value, and which elevator is provided with a load
weighing device which detects an in-car load and outputs a load weighing signal, unbalanced
loads on the car side and on the counter weight side being calculated on the basis
of the load weighing signal, and the torque command value being corrected on the basis
of the unbalanced loads, after a prescribed time during which the elevator releases
a brake, a torque command on startup is held, and speed patterns which determine the
jerk, accelerated and decelerated speeds, and rated speed of the car are changed according
to the torque command.
3. The elevator control system according to claim 1 or 2, characterized in that the speed patters have predetermined standard values, and in that the accelerated and decelerated speeds and rated speed are increased from the standard
values at prescribed increase rates to values limited by a maximum output of the power
converter and a maximum output of the electric motor.
4. The elevator control system according to any of claims 1 to 3, characterized in that the speed patterns which determine the jerk, accelerated and decelerated speeds,
and rated speed of the car are changed by correcting the torque command on startup
of the elevator in terms of travel loss on the basis of a torque command during traveling
in the last travel.
5. An elevator control system, characterized in that in an elevator which has a speed controller, which generates a torque command value
from a speed command value and a speed signal, and causes a car and a counter weight
to be ascend and descend by controlling an electric motor on the basis of the torque
command value, and in which the number of passengers in the car is judged from an
image photographed by a camera within the car of the elevator, and speed patterns
which determine the jerk, accelerated and decelerated speeds, and rated speed of the
car are changed on the basis of a camera signal which outputs results of the judgment.
6. An elevator control system, characterized in that in an elevator which has a speed controller, which generates a torque command value
from a speed command value and a speed signal, and causes a car and a counter weight
to be ascend and descend by controlling an electric motor on the basis of the torque
command value, and which elevator is provided with a load weighing device which detects
an in-car load and outputs a load weighing signal, unbalanced loads on the car side
and on the counter weight side being calculated on the basis of the load weighing
signal, and the torque command value being corrected on the basis of the unbalanced
loads, there is provided a speed pattern determining device which judges the number
of passengers in the car from the load weighing signal, or the torque signal on startup
of the elevator, or an image photographed by a camera within the car of the elevator,
and selects, from tables of acceleration and speed, speed patterns which determine
the jerk, accelerated and decelerated speeds, and rated speed of the car according
to a camera signal which outputs results of the judgment, or according to combinations
of these data, and increase rates of the acceleration and speed are changed according
to a moving distance to a target floor.
7. The elevator control system according to claim 6, characterized in that the longer a moving distance to a target floor, the more dominant an increase of
a maximum speed will be made.
8. An elevator control system, characterized in that in an elevator which has a speed controller, which generates a torque command value
from a speed command value and a speed signal, and causes a car and a counter weight
to be ascend and descend by controlling an electric motor by on the basis of the torque
command value, there is provided a load weighing device which detects an in-car load
and outputs a load weighing signal, speed patterns which determine the jerk, accelerated
and decelerated speeds and rated speed of the car being changed according to the load
weighing signal, and there is provided a load weighing check device which stops the
changing of speed patterns, when a difference in the load weighing signal and the
torque signal on startup exceeds a prescribed value, and which returns the speed patterns
to predetermined standard values.