BACKGROUND OF THE INVENTION
1. Field of the invention
[0001] The present invention relates to a high strength thick steel plate excellent in low
temperature toughness at heat affected zone (hereinafter referred to as an "HAZ")
used for ships, offshore structures, medium/high rise buildings, bridges, and so forth,
more particularly relates to a steel plate having a thickness of 50 mm or more and
a tensile strength of 490 to 570 MPa and having an excellent welded joint even in
a case where welding with a welding heat input of 20 to 100 kJ/mm is conducted.
2. Description of the Related
[0002] In recent years, the demands on the material properties of steel materials for welding
used in large sized structures such as ships, offshore structures, medium/high rise
buildings, and bridges have become increasingly tough. Especially, among these structures,
the use of steel plates having large thicknesses exceeding 50 mm and having tensile
strength of around 570 MPa has been increasing. Further, in order to promote higher
efficiency of the welding, for the welding of such high-strength thick steel plates,
one-pass welding by a large heat input welding process such as electro-gas welding,
electo-slag welding, etc. has been investigated. The demands on the HAZ toughness
have become increasingly tough in the same way as on the toughness of the base material
per se.
[0003] Many proposals have been made hitherto paying attention to the HAZ toughness of steel
plate to which a large heat input welding process is applied. For example, Japanese
Unexamined Patent Publication (Kokai)
No. 55-026164 discloses an invention of securing fine Ti nitrides in the steel so as to reduce
the austenite grain size in the HAZ and thereby improve the toughness. Further, Japanese
Unexamined Patent Publication (Kokai)
No. 03-264614 proposes an invention making use of complex precipitates of Ti nitrides and MnS as
transformation nuclei of ferrite so as to improve the HAZ toughness. Further, Japanese
Unexamined Patent Publication (Kokai)
No. 04-143246 proposes an invention making use of complex precipitates of Ti nitrides and BN as
precipitation nuclei of grain boundary ferrite so as to improve the HAZ toughness.
[0004] However, Ti nitrides end up becoming almost completely dissolved in the vicinity
of the border with a welded metal in HAZ where the highest temperature reached exceeds
1400°C (hereinafter also referred to as a "weld bond portion"). As a result, there
is a problem that the effect of improvement of the toughness is lowered. For this
reason, in steel utilizing the Ti nitrides as described above, it is difficult to
meet the recent tough demands for the HAZ toughness or the required characteristics
of the HAZ toughness in ultra-large heat input welding.
[0005] Steels containing Ti oxides as a method of improving the toughness in the vicinity
of this weld bond portion are being used in various fields such as thick plates and
steel shapes. For example, in the field of thick steel plates, as described in the
inventions disclosed in Japanese Unexamined Patent Publication (Kokai)
No. 61-079745 and Japanese Unexamined Patent Publication (Kokai)
No. 61-117245, steel containing Ti oxides is very effective for improving toughness at the large
heat input weld portion, and is promising in application to high tensile steels. This
principle is that the Ti nitrides, MnS, etc. precipitate in the middle of temperature
drop after welding using the Ti oxides stable even at the melting point of the steel
as precipitation sites, fine ferrite is generated using these as sites, and as a result
the production of coarse ferrite harmful to the toughness is suppressed and deterioration
of the toughness can be prevented.
[0006] However, such Ti oxides involve a problem that the number of particles dispersed
into the steel cannot be increased that much. The reason is the coarsening or aggregation
of the Ti oxides. It is believed that if the Ti oxides particles are increased, coarse
Ti oxide particles of 5 µm or more, i.e., so-called inclusions, end up increasing.
These inclusions of 5 µm or more size become initiation sites for fracture of a structure
or cause a drop of the toughness and therefore are harmful. Therefore, this should
be avoided. For this reason, in order to achieve a further improvement of the HAZ
toughness, it was necessary to make use of oxides which are hard to coarsen and agglomerate
and are more finely dispersed than Ti oxides.
[0007] Further, many such methods of dispersion of such Ti oxides into steel are based on
adding Ti into molten steel substantially not containing any Al or other strong deoxidizing
elements. However, it is difficult to control the number and degree of dispersion
of Ti oxide particles in steel by just adding Ti into the melt. Further, it is also
difficult to control the number and degree of dispersion of precipitates such as TiN
and MnS. For this reason, in steel in which Ti oxide particles are dispersed by only
Ti deoxidation, there was the problem for example that neither a sufficient number
of Ti oxide particles nor a stable toughness of thick plate in the thickness direction
could be obtained.
[0008] With respect to such problems, Japanese Unexamined Patent Publication (Kokai)
No. 06-293937 and Japanese Unexamined Patent Publication (Kokai)
No. 10-183295 disclose inventions making use of Ti-Al complex oxides and Ti, Al, and Ca complex
oxides produced by the addition of A1 immediately after the addition of Ti or the
complex addition of Al and Ca. By such inventions, it became possible to greatly improve
HAZ toughness in the large heat input welding.
SUMMARY OF THE INVENTION
[0009] However, with the conventional means of reducing the austenite grain size of the
HAZ or generating ferrite by using precipitates as transformation nuclei of the ferrite,
it is necessary to increase the alloy elements in order to secure a tensile strength
of 490 MPa or more when the plate thickness is 50 mm or more. In this case, the hardness
of the HAZ rises and, at the same time, the production of MA (martensite-austenite
constituent) degrading the toughness becomes remarkable. Therefore, a sufficient HAZ
toughness such as the E grade (-20°C guarantee) in for example the shipbuilding field
cannot be stably secured. In addition, when the tensile strength becomes more than
570 MPa, the required HAZ toughness cannot be obtained.
[0010] Therefore, an object of the present invention is to provide a high-strength thick
steel plate excellent in the low temperature toughness of the heat affected zone resulting
from large heat input welding, which can realize excellent HAZ toughness even in a
case of welding with a heat input of 20 to 100 kJ/mm for steel plate having a thickness
of 50 to 80 mm, and a tensile strength of 490 to 570 MPa.
[0011] The inventors discovered that by defining the amount of addition of Ni and Ni/Mn
ratio, the above problems could be advantageously solved. They engaged in extensive
study and thereby completed the present invention for the first time. The gist thereof
is as follows:
- (1) A high-strength thick steel plate excellent in low temperature toughness at a
heat affected zone resulting from large heat input welding characterized by containing,
by wt%, 0.03-0.14% of C, 0.30% or less of Si, 0.8-2.0% of Mn, 0.02% or less of P,
0.005% or less of S, 0.001-0.040% of Al, 0.0010-0.0100% of N, 0.8-4.0% of Ni, 0.005-0.030%
of Ti, and 0.003-0.040% of Nb, where Ni and Mn satisfy Equation [1], and a balance
of iron and unavoidable impurities:

where, Ceq=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15
- (2) A high-strength thick steel plate excellent in low temperature toughness at a
heat affected zone resulting from large heat input welding as set forth in (1), characterized
by further containing, by wt%, one or more of 0.0003-0.0050% of Ca, 0.0003-0.0050%
of Mg, 0.001-0.030% of an REM and containing at least 100/mm2 of grains of an oxide containing 0.0010-0.0050% of O and having an equivalent circle
diameter of 0.005 to 0.5 µm.
- (3) A high-strength thick steel plate excellent in low temperature toughness at a
heat affected zone resulting from large heat input welding as set forth in (1) or
(2), characterized by further containing, by wt%, 0.0005-0.0050% of B.
- (4) A high-strength thick steel plate excellent in low temperature toughness at a
heat affected zone resulting from large heat input welding as set forth in any one
of (1) to (3), characterized by further containing, by wt%, one or more of 0.1-0.5%
of Cr, 0.01-0.5% of Mo, 0.005-0.10% of V, and 0.1-1.0% of Cu.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
FIG. 1 is a graph of a welding heat cycle corresponding to 45 kJ/mm.
FIG. 2 is a graph of the relationships among Ni/Mn, Ceq, and the simulated HAZ toughness.
FIG. 3 is a graph of an effect of improvement of the simulated HAZ toughness due to
dispersion of fine oxides or B addition.
BEST MODE FOR CARRYING OUT THE INVENTION
[0013] A detailed explanation of the present invention will be given below.
[0014] Hitherto, as the means for improving the HAZ toughness, as previously mentioned,
it has been considered to suppress an austenite grain growth at a high temperature.
The most effective method as that means is pinning an austenite grain boundaries by
dispersed particles so as to stop the movement of the grain boundaries. This pinning
is extremely effective for reduction of the reheated austenite grain size at the HAZ
even in the case where a large heat input such as 20 to 100 kJ/mm is applied. However,
in steel material wherein the amount of alloy elements added is increased in order
to raise the strength and a carbon equivalent (Ceq) indicating both the weldability
of the steel and a quench bardenability in terms of chemical composition becomes 0.36
or more, the hardness of the HAZ becomes higher. Therefore, there arises the new problem
that a sufficient HAZ toughness cannot be obtained even when the re-heated austenite
grains become finer due to the pinning. In the case where the hardness of the HAZ
becomes high, it is necessary to improve the toughness of the base material per se.
[0015] Therefore, the inventors intensively studied the optimal chemical composition for
improving the toughness of the base material itself for improvement of the HAZ toughness
in the case where the Ceq was as high as 0.36 to 0.42, which becomes necessary for
the high-strength thick steel plate. It has been conventionally known that Ni is an
effective element improving the toughness of the matrix. However, it has not been
known whether it is effective for improving the HAZ toughness in case of a high Ceq
of 0.36 to 0.42. Therefore, the inventors first studied the influence of the amount
of the Ni addition. For the study, they predetermined that an 0.003% or more of Nb
addition is effective for securing the base material strength. For evaluation of the
HAZ toughness, they employed the ductility/brittleness transition temperature in a
Charpy impact test (vTrs) when imparting a heat cycle corresponding to electro-gas
welding (heat input of 45 kJ/mm) shown in FIG. 1.
[0016] As a result of their studying the influence of the amount of addition of Ni, first
they learned that the required toughness could not be obtained when the Ni was less
than 0.8%. Further, even when the Ni was 0.8% or more, they observed cases where the
HAZ toughness was not improved and cases where conversely the HAZ toughness was lowered.
Therefore, they engaged in further intensive studies including the relationships with
the other added elements and Ceq. As a result, they discovered that the HAZ toughness
was related to the Ceq and Ni/Mn ratio as shown in FIG. 2 when the Ceq is 0.36 to
0.42 in this way. FIG. 2 plots the synthetic HAZ toughness (vTrs) of the steel material
used for the study classified for each Ceq with the Ni/Mn ratio plotted on the abscissa.
From FIG. 2, in steel wherein the following relationship stands:

a good toughness in terms of vTrs of -15°C or less was obtained. As the reason why
steel not satisfying equation [1] cannot obtain a sufficient HAZ toughness, it can
be considered that the amount of addition of Ni is not sufficient and the effect of
increasing the toughness of the matrix is small, or that even if a large amount of
Ni is contained, MA is produced in the HAZ due to an excessive addition of Mn and
the effect of Ni of increasing the toughness disappears. Note that the inventors engaged
in a similar study on the heat cycle of the heat input corresponding to a heat input
of 100 kJ/mm for the steel used in the above described study, and as a result confirmed
that a good synthetic HAZ toughness is obtained in steel satisfying the relationship
of equation [1] even in the case of a heat input of 100 kJ/mm.
[0017] By the above mentioned studies, the inventors found that the HAZ toughness was improved
by the addition of Ni in an amount of 0.8% or more satisfying equation [1]. The inventors
further studied regarding the improvement of the HAZ toughness. They studied the following
three methods as methods of improving the HAZ toughness. First is the method of suppressing
the coarsening of the austenite grains at a high temperature, since in large heat
input welding, the holding time at a high temperature becomes a long period. Therefore,
the austenite grains coarsen, which lowers the HAZ toughness. Second is the method
of suppressing the coarsening of the grain boundary ferrite, since the cooling time
after the welding is long in large heat input welding, so the ferrite generated from
the austenite grain boundaries coarsen. The coarse grain boundary ferrite becomes
the cause of a drop in the HAZ toughness. Third is the method of refining the HAZ
microstructure itself.
[0018] Concerning the first method of suppressing the coarsening of the austenite grains,
for example, as described in Japanese Unexamined Patent Publication (Kokai)
No. 10-183295, the method of dispersing fine oxides is effective. In this publication, in the dispersion
of the fine oxides, the amount of dissolved oxygen in the steel melt is adjusted by
an equilibrium reaction with Si in the deoxidation process. Further, the following
deoxidation is conducted in a sequence of Ti, Al, and Ca. Then, by this method, oxides
having a particle size of 0.01-1.0 µm are dispersed to 5 x 10
3 to 1 x 10
5/mm
2.
[0019] Therefore, the inventors intensively studied a method of further improving the HAZ
toughness by dispersing fine oxides in a process containing 0.03% of Nb and adding
0.8% or more of Ni in the case of a Ceq as high as 0.36 to 0.42. First, for the method
of dispersing fine oxides, they found the fact that, in such a process, by adjusting
the amount of dissolved oxygen of the steel melt to 0.0010-0.0050% in the deoxidation
process, then first deoxidizing the steel melt with Ti, and then deoxidizing the steel
melt with Al, and further adding one or more of Ca, Mg, and REM, it is possible to
disperse fine oxide particles having an equivalent circle diameter of 0.005 to 0.5
µm to 100/mm
2 or more. Further, by this dispersion of the fine oxides, the coarsening of the austenite
grains at the holding time at a high temperature in the welding was suppressed, and
the HAZ toughness could be further improved. As an example, the result of comparison
with the HAZ toughness obtained by only adding a proper amount of Ni is shown in FIG.
3. Note that, the larger the amount of Ni, the finer the produced oxides, and the
larger the number of particles. When the amount of Ni is 1.5% or more, it even becomes
1000/mm
2 or more. This is discovered this time. Further, for the amount of Si in the steel
melt, the larger the amount of Si, the harder the oxide to form. Therefore, it was
clarified from this study that the amount of Si was preferably 0.30% or less and further
preferably 0.20% or less. On the other hand, in the case where the amount of dissolved
oxygen before the Ti deoxidation exceeds 0.050% and the case where the sequence of
the deoxidation elements is different, the oxide coarsens and the sufficient amount
of fine oxide cannot be obtained. Therefore, almost no effect of suppression of coarsening
of the austenite grains can be obtained. Note that the number of grains of the oxides
having the equivalent circle diameter of 0.005 to 0.5 µm was obtained by preparing
an extraction replica from the steel plate as the base material. Observing this under
an electron microscope with X10000 magnification in at least 100 fields (10000 µm
2 or larger observation area), and observing particles less than 0.1 µm by properly
raising the magnification. The inventors conducted elemental analysis at each particle
having a diameter of 0.005 to 0.5 µm observed and counted the oxide particles.
[0020] Next, the inventors intensively studied the suppression of the coarsening of the
grain boundary ferrite and the refining of the HAZ microstructure as above described
second and third methods of improvement of the HAZ toughness. As a result, the inventors
clarified that the addition of B was effective particularly in the case where large
heat input welding corresponding to 20 to 100 kJ/mm was conducted in a process where
the Ceq was as high as 0.36 to 0.42 and Ni was added in an amount of 0.8% or more.
The reason for that, in terms of the suppression of the coarsening of the grain boundary
ferrite, is the suppression of the production of grain boundary ferrite by a segregation
of the solute B at the re-heated austenite grain boundaries. Further, in terms of
the increased refined HAZ microstructure, in the case where the cooling rate is slow
in the large heat input welding, the B nitrides precipitated at the austenite grain
boundaries and in the inclusions in the austenite grains due to the addition of B,
and a large number of fine ferrite grains of several micrometers using those as nuclei
are present at the austenite grain boundaries and in the grains, whereby the HAZ structure
is made finer. The inventors compared the improvement of the HAZ toughness by the
addition of B with the HAZ toughness obtained by only properly adding Ni. The results
are shown in FIG. 3. It is seen that the HAZ toughness is further improved by the
addition of B. Further, FIG. 3 shows the HAZ toughness in the case where the B is
added in addition to the method of dispersing the above mentioned fine oxides. The
HAZ toughness is further improved by the dispersion of the fine oxides and the addition
of B. It is considered that the improvement is due to the increase of the oxides acting
as precipitation sites of the BN and thereby the greater refined HAZ microstructure
due to the increase of the ferrite using the BN as the nuclei.
[0021] Further, from the viewpoints of securing the strength and improvement of the corrosion
resistance, in addition to the above described conditions, the inventors also studied
the HAZ toughness when Cu, Cr, Mo, and V were added. As a result, they found that
the HAZ toughness was not greatly lowered when they were added within ranges of 0.1-0.4%,
0.1-0.5%, 0.03-0.2%, and 0.005-0.050%.
[0022] Note that, the method of production of the steel plate according to the present invention
is not particularly limited. The steel plate may be produced by any known method.
For example, a slab is formed from steel melt adjusted to the preferred composition
described above by a continuous casting method, then is heated to 1000 to 1250°C,
then is hot rolled.
[0023] Next, an explanation will be given on the reasons for limitation of the ingredients
of the steel materials used in the present invention. Below, the wt% in the compositions
will be simply described as %.
[0024] C is an ingredient effective for improving the strength of the steel, so the lower
limit is made 0.03%. An excess addition produces large amounts of carbide and MA and
remarkably lowers the HAZ toughness, therefore the upper limit was made 0.14%.
[0025] Si is an ingredient necessary for securing the strength of the base material and
deoxidation, but in order to prevent the drop in the toughness due to the hardening
of the HAZ, the upper limit was made 0.30%. When utilizing an oxide, the upper limit
of the content is made 0.20% or less in order to prevent the reduction of the oxygen
concentration in the molten steel.
[0026] Mn is an ingredient effective for securing the strength and toughness of the base
material and must be added in an amount of 0.8% or more, but the upper limit was made
2.0% within the range where the toughness, cracking property etc. of the welding zone
were permissible. Further, concerning the upper limit of Mn, it is necessary to satisfy
equation [1] indicating the relationship among the Ceq, Mn amount, and the Ni amount.
This is based on the newly found fact by this study that the increase of Mn becomes
the cause of production of a large amount of MA in the HAZ microstructure in the case
where the Ceq is high and the effect of improvement of the HAZ toughness by Ni disappears.

[0027] P is desirably as little as possible, but in order to reduce this industrially, enormous
costs are entailed, so the range of content was made 0.02 or less.
[0028] S is desirably as little as possible, but in order to reduce this industrially, enormous
costs are entailed, so the range of content was made 0.005 or less.
[0029] Ni is an important element in the present invention and must be added in an amount
of at least 0.8%. Further, concerning the lower limit of Ni, it is necessary to satisfy
equation [1] showing the relationship of Ceq, the amount of Mn, and the amount of
Ni. The upper limit was made 4.0% from the viewpoint of the production cost.

[0030] Nb is an element effective for improving the strength of the base material by improving
the quench bardenability, so is added in an amount of 0.003% or more. However, if
a lot of Nb is added, the MA becomes easy to be produced in the HAZ regardless of
the Ni/Mn ratio, while when it is added in an amount larger than 0.040%, a large amount
of coarse MA having a long axis of 5 µm is produced in the HAZ and greatly reduces
the HAZ toughness. Therefore, the upper limit of Nb is made 0.040%. Note that, in
order to obtain a higher toughness, preferably the amount of Nb is suppressed to 0.020%
or less where almost no coarse MA having a long axis of 5 µm is produced in the case
of the Ni/Mn ratio satisfying the above mentioned equation [1]. In order to stably
obtain further higher toughness, it is preferred to suppress the amount of Nb to 0.010%
or less where almost no MA having a long axis of 3 µm or more is generated in the
case of an Ni/Mn ratio satisfying the above mentioned equation [1].
[0031] Al is an important deoxidation element, so the lower limit was made 0.001%. Further,
when a large amount of A1 is present, the surface quality of the slab is deteriorated,
so the upper limit was made 0.040%.
[0032] Ti is added in an amount of 0.005% or more according to need in order to produce
the Ti nitride and the Ti-containing oxide particles which become pinning sites necessary
for suppressing the coarsening of the re-heated austenite grains. However, its excess
addition increases the amount of dissolved Ti and induces a drop in the HAZ toughness,
therefore 0.030% was made the upper limit.
[0033] N is adjusted in the amount of addition, if necessary, in order to produce the Ti
nitride and the B nitride particles at the austenite grain boundaries and in the grains
during the cooling after the welding. In order to form the B nitride by binding with
B, N must be added in an amount of 0.0010% or more, but its excess addition increases
the amount of dissolved N and induces a drop in the HAZ toughness, so 0.0100% was
made the upper limit.
[0034] Ca is added in an amount of 0.0003% or more, if necessary, in order to produce the
Ca-based oxide particles acting as pinning grains necessary for suppressing the coarsening
of the re-heated austenite grains. However, excess addition produces coarse inclusions,
so 0.0050% was made the upper limit.
[0035] Mg is added in an amount of 0.0003% or more, if necessary, in order to generate the
Mg-based oxide particles acting as pinning grains necessary for suppressing the coarsening
of the re-heated austenite grains. However, excess addition produces coarse inclusions,
so 0.0050% was made the upper limit.
[0036] A REM is added in the amount of 0.,0001% or more, if necessary, in order to produce
the REM-based oxide particles acting as pinning sites necessary for suppressing the
coarsening of the re-heated austenite grains. However, excess addition produces coarse
inclusions, so 0.030% was made the upper limit. Further, the "REM" mentioned here
represent Ce and La, and the amount of addition is the total amount of the two.
[0037] B is added in an amount of 0.0005% or more, if necessary, in order to cause the dissolved
B to segregate at the austenite grain boundaries during the cooling after the welding
and suppress the production of the grain boundary ferrite and further to produce BN
at the austenite grain boundaries and in the grains. However, its excess addition
increases the amount of dissolved B, greatly raises the HAZ hardness, and induces
a drop in the HAZ toughness, so 0.0050% was made the upper limit.
[0038] Cu is added in an amount of 0.1% or more, if necessary, in order to improve the strength
and corrosion resistance of the steel. The effect thereof is saturated at 1.0%, so
the upper limit was made 1.0, but when it exceeds 0.4%, MA becomes easy to be generated
and the HAZ toughness is lowered, therefore 0.4% or less is preferred.
[0039] Cr is added in an amount of 0.1% or more, if necessary, in order to improve the corrosion
resistance of the steel, but its excess addition induces a drop in the HAZ toughness
due to the generation of MA, so 0.5% was made the upper limit.
[0040] Mo is an element effective for improving the strength and the corrosion resistance
of the base material and is added in an amount of 0.01% or more, if necessary. The
effect thereof is saturated at 0.5%, so the upper limit was made 1.0, but its excess
addition induces a drop in the HAZ toughness due to the generation of MA, so 0.2%
or less is preferred.
[0041] V is an element effective for improving the strength of the base material and is
added in an amount of 0.005% or more, if necessary. The effect thereof is saturated
at 0.5%, so the upper limit was made 0.10%, but its excess addition induces a drop
in the HAZ toughness due to the generation of MA, so 0.050% or less is preferred.
Example 1
[0042] Slabs were prepared by continuously casting the steel melt having the chemical compositions
shown in Table 1. For D23-D31 and D46-D49, the amounts of dissolved oxygen of the
steel melt were adjusted to 0.0010%-0.0050% by Si before charging the Ti, then Ti
was used for deoxidization, then Al was used for deoxidation, then any of Ca, Mg,
or REM was added for deoxidation. The slabs were re-heated at 1100 to 1250°C, then
were hot rolled by the following two methods to produce steel plates having plate
thicknesses of 50 to 80 mm. One method was to roll the plate at a surface temperature
within a range of 750-900°C, then cool it by water at a plate surface temperature
within the temperature range of 200-400°C after recalescence (described as TMCP in
Table 2). The other method of production is cooling with water down to room temperature
after hot rolling, then tempering within a range of 500-600°C (described as DQ-T in
Table 2).
[0043] Table 2 shows the production conditions, plate thicknesses, and mechanical properties
of the steel plates. Further, for D23-D31 and D46-D49, the numbers of fine oxide particles
having equivalent circle diameters of 0.005 to 0.5 µm measured at any location of
the steel plates were additionally described. The number of the oxide particles are
found by preparing an extraction replica from any portion of the steel plate, observing
this under an electron microscope with X10000 magnification in 100 fields or more
(10000 µm
2 or more in observation area), and observing particles less than 0.1 µm by properly
raising the magnification. Elemental analysis was conducted for each observed particle
having a diameter of 0.005 to 0.5 µm and the oxide particles were counted. All of
the steel plates among D23-D31 and D46-D49 had fine oxide particles having equivalent
circle diameters of 0.01 to 0.5 µm dispersed to 100/mm
2 within the range of the present invention. Note that it is seen from the comparison
of D46 and D47 and D48 and D49 wherein elements other than Si are almost equal, that
the smaller the amount of Si, i.e. 0.20% or less, the larger the amount of the oxides.
[0044] Each of these steel plates was made to abut against another steel plate and subjected
to vertical one-pass butt welding in using electro-gas welding (EGW) or electro-slag
welding (ESW) having welding heat inputs of 20 to 100 kJ/mm. Then, in the HAZ located
at the center portion of the plate thickness (t/2), notches were formed at two locations,
that is, the HAZ separated from the FL (Fusion Line) by 1 mm (HAZ 1 mm) and the FL.
A Charpy impact test was conducted at -40°C. Table 2 shows the welding conditions
and HAZ toughnesses. In the Charpy impact test here, use was made of JIS No. 4 2 mm
V-notch full size test pieces. Further, Table 2 also describes the former austenite
grain size in FL-HAZ 1 mm. The "former austenite grain size in FL-HAZ 1 mm" described
here is the average grain size obtained by measuring the grain size of the former
austenite grains contained within a 2 mm range in the thickness direction centered
by t/2 and the FL-HAZ 1 mm range by the cross-sectional method. Note that, the measurement
was conducted by using particulate ferrite connected in a form of a net as the grain
boundaries of the former austenite grains.
[0045] D1 to D49 are steels of the present invention. The chemical compositions of the steels
are properly controlled, therefore the large heat input HAZ toughness at -40°C is
good while satisfying the predetermined base material performances. Further, in D23-D31
and D46-D49 obtained by dispersing the fine oxide particles, the former austenite
grain size in FL-HAZ 1 mm becomes finer than those of the others, i.e. 200 µm or less,
and the large heat input HAZ toughness at -40°C becomes further higher. Further, D20
aiming at increasing the refined HAZ structure by adding B has a better HAZ toughness
in comparison with D19 without addition of B and containing addition elements other
than B in the equal amounts and exhibits a higher performance for also the large heat
input HAZ toughness at -40°C.
[0047] As described above, the present invention provides thick steel plate satisfying the
excellent toughness demands regarding destruction for ships, offshore structures,
medium/high rise buildings, etc.