[0001] The present invention relates to an air conditioner and a noise control method thereof,
and more particularly, to an air conditioner wherein a distance between a blowing
fan and a stabilizer, which divides a suction path and an exhaust path of the blowing
fan, is adjustable, and a noise control method thereof.
[0002] Generally, an air conditioner is an apparatus for cooling or heating a room, in order
to create a more pleasant room environment. To cool and heat a room, the air conditioner
employs a refrigerant cycle including a compressor, a 4-way valve, an outdoor heat
exchanger (condenser or evaporator), an expander, and an indoor heat exchanger (evaporator
or condenser). The air conditioner is basically classified into a discrete type and
an integral type.
[0003] Although both the discrete type and integral type air conditioners have the same
function as each other, they are different in structure from each other. Specifically,
in the case of the discrete type air conditioner wherein an indoor unit is separated
from an outdoor unit, the indoor unit is provided with a cooling/radiating device,
an indoor fan, and an indoor fan motor, while the outdoor unit is provided with a
radiating/cooling device, a compression device, an outdoor fan, and an outdoor fan
motor, both the indoor and outdoor units being connected to each other by use of refrigerant
pipes. The integral type air conditioner is configured such that cooling and radiation
functions are performed by one integral unit. The integral type air conditioner is
mounted to a window frame or opening drilled through a wall.
[0004] FIG. 1 is a sectional view illustrating the interior of a conventional air conditioner.
[0005] As shown in FIG. 1, the conventional air conditioner comprises: a chassis 102; a
front grill 110 coupled to a front end of the chassis 102 and formed with an air suction
opening 104 and a suction grill 106; a suction grill 112 rotatably connected to a
front surface of the front grill 110; a blowing fan 116 disposed between the chassis
102 and the front grill 110; and a heat exchanger 118 disposed between the blowing
fan 116, air suction opening 104, and suction grill 106.
[0006] The air suction opening 104 is formed at the front surface of the front grill 110,
and the suction grill 106 is integrally formed at an upper surface of the front grill
110.
[0007] The front grill 110 is provided at the front surface thereof with a pre-filter 105.
The pre-filter 105 is used to filter impurities contained in air that is being sucked
through the front air suction opening 104.
[0008] The suction grill 112, which is provided at the front surface of the front grill
110, has a function of protecting both the front air suction opening 104 and the pre-filter
105. The suction grill 112 has an upper end connected to an upper location of the
front grill 110 in a pivotally rotatable manner.
[0009] A condensate water tray 119 is formed at a lower location of the front grill 110
to receive condensate water falling from the indoor heat exchanger 118. The conventional
air conditioner further comprises a discharge grill 124 mounted between the condensate
water tray 119 and the chassis 102. The discharge grill 124 is formed with an air
discharge opening 120.
[0010] The discharge grill 124 includes: a louver 121 to change the horizontal flow direction
of air to be discharged through the air discharge opening 120, and a vane 122 to change
the vertical flow direction of the discharge air.
[0011] The discharge grill 124 further includes a stabilizer 126 to divide a suction path
and an exhaust path of the blowing fan 116.
[0012] The stabilizer 126 is integrally formed with the discharge grill 124 such that it
is spaced apart from the blowing fan 116 by a predetermined distance d.
[0013] With the conventional air conditioner having the above described configuration, if
the blowing fan 116 rotates, indoor air in front of the suction grill 112 is sucked
into a space defined between the front grill 110 and the chassis 102 by passing through
the suction grill 112 and the front air suction opening 104, while impurities contained
in the indoor air are filtered by the pre-filter 105.
[0014] Simultaneously, indoor air above the front grill 110 is also sucked into the space
between the front grill 110 and the chassis 102 by passing through the upper suction
grill 106 formed at the upper surface of the front grill 110.
[0015] The sucked indoor air passes through the indoor heat exchanger 118, thereby being
cooled or heated by a refrigerant that circulates through the indoor heat exchanger
118. After that, the cooled or heated air is introduced into the blowing fan 116.
Thereby, in accordance with the blowing operation of the fan 116, the cooled or heated
air is discharged into a room through the air discharge opening 120 while being guided
by the louver 121 and the vane 122.
[0016] A problem of the conventional air conditioner is that the stabilizer 126 has a large
effect on the total noise produced by the air conditioner. Specifically, the stabilizer
126 has a fixed shape and installation position regardless of conditions (for example,
flow rate, etc.) of the blowing fan 116, and therefore, seriously limits the minimization
of noise generated.
[0017] It is an object of the present invention to provide an air conditioner wherein a
distance between a stabilizer and a blowing fan is adjustable, whereby the generation
of noise can be minimized.
[0018] It is another object of the present invention to provide a noise control method of
an air conditioner wherein a distance between a stabilizer and a blowing fan is adjustable
in accordance with different blowing modes, whereby the generation of noise can be
minimized throughout the entire blowing region of the air conditioner.
[0019] In accordance with an aspect of the present invention, the above and other objects
can be accomplished by the provision of an air conditioner comprising: a body formed
with a pair of air suction openings, and an air discharge opening; a blowing fan to
suck air through the air suction openings and to discharge the sucked air through
the air discharge opening; a stabilizer to divide a suction path and an exhaust path
of the blowing fan; and a stabilizer drive unit to move the stabilizer for adjusting
a distance between the blowing fan and the stabilizer.
[0020] Preferably, the body may include: a chassis; a front panel located at a front end
of the chassis, the air suction openings being formed at the front panel; and a discharger
configured to slidably guide the stabilizer, the air discharge opening being formed
between the chassis and the discharger.
[0021] Preferably, the air conditioner may further comprise: a pair of sliding guides to
guide sliding movement of the stabilizer.
[0022] Preferably, the sliding guides may include: a protrusion protruding from the stabilizer
toward the discharger; and a sliding groove formed at the discharger, such that the
protrusion is slidably disposed in the sliding groove.
[0023] Preferably, the stabilizer drive unit may include: a motor; and a power transmission
member to reciprocate the stabilizer in accordance with the driving of the motor.
[0024] Preferably, the air conditioner may further comprise: a control unit to control the
motor, such that the distance between the stabilizer and the blowing fan is adjusted
in accordance with a blowing mode.
[0025] Preferably, the power transmission member may include: a wire connected to the stabilizer
while being wound on a rotating shaft of the motor; and a spring to elastically support
the stabilizer in an unwinding direction of the wire.
[0026] Preferably, the power transmission member may include: a rack formed at the stabilizer;
and a pinion mounted to the rotating shaft of the motor to be engaged with the rack.
[0027] Preferably, the air conditioner may further comprise: a heat exchanger mounted between
the air suction holes and the blowing fan.
[0028] In accordance with another aspect of the present invention, the above and other objects
can be accomplished by the provision of a noise control method of an air conditioner
comprising the steps of: confirming a blowing mode of the air conditioner; and adjusting
a distance between a stabilizer and a blowing fan in accordance with the confirmed
blowing mode.
[0029] The air conditioner of the present invention has the effect of minimizing noise generated
due to the stabilizer since the stabilizer can be moved in accordance with the operation
of the stabilizer drive unit, such that a distance between the stabilizer and the
blowing fan can be adjusted.
[0030] In this case, the movement of the stabilizer is guided in a sliding manner by use
of a discharger, whereby the stabilizer is easily displaceable. This also has the
effect of preventing the stabilizer from unintentionally moving from a fixed position
thereof.
[0031] The distance between the stabilizer and the blowing fan can be adjusted within a
range less than 10 percent of a diameter of the blowing fan. This effectively prevents
the deterioration of blowing efficiency, which has been conventionally generated when
the distance between the stabilizer and the blowing fan is excessively large. As a
result, the stabilizer can minimize the generation of noise.
[0032] The stabilizer drive unit according to the present invention includes: a motor; a
wire connected to the stabilizer while being wound on a rotating shaft of the motor;
and a spring to elastically support the stabilizer in an unwinding direction of the
wire. Through the use of the stabilizer drive unit, the stabilizer can be rapidly
moved.
[0033] Alternatively, the stabilizer drive unit may include: a rack provided at the stabilizer;
and a pinion mounted to the rotating shaft of the motor to be engaged with the rack.
In this case, the stabilizer drive unit can achieve a more simplified configuration
with low manufacturing costs.
[0034] With a noise control method of the air conditioner according to the present invention,
the distance between the stabilizer and the blowing fan can be appropriately adjusted
in accordance with different blowing modes. As a result, the generation of noise can
be restricted to the minimum level throughout the entire blowing region of the air
conditioner, resulting in an improvement in noise attenuation effect.
[0035] The above and other objects, features and other advantages of the present invention
will be more clearly understood from the following detailed description taken in conjunction
with the accompanying drawings, in which:
FIG. 1 is a sectional view illustrating the interior of a conventional air conditioner;
FIG. 2 is a sectional view illustrating the interior of an air conditioner according
to an embodiment of the present invention;
FIG. 3 is an exploded perspective view of the air conditioner according to the embodiment
of the present invention;
FIG. 4 is a control block diagram of the air conditioner according to the embodiment
of the present invention;
FIG. 5 is a graph illustrating the generation of noise in accordance with a distance
between a stabilizer and a blowing fan and different blowing modes;
FIG. 6 is a flow chart illustrating a noise control method of the air conditioner
according to the present invention; and
FIG. 7 is a sectional view of an air conditioner according to another embodiment of
the present invention, a circle illustrating the important part of the air conditioner
in enlarged scale.
[0036] Now, preferred embodiments of the present invention will be explained with reference
to the accompanying drawings.
[0037] FIG. 2 is a sectional view illustrating the interior of an air conditioner according
to an embodiment of the present invention. FIG. 3 is an exploded perspective view
of the air conditioner according to the embodiment of the present invention.
[0038] As shown in FIGS. 2 and 3, the air conditioner according to the embodiment of the
present invention comprises: a body 10 formed with a pair of air suction openings
2 and 4, and an air discharge opening 6; a blowing fan 40 to suck indoor air through
the air suction openings 2 and 4 and to discharge the sucked air through the air discharge
opening 6; a stabilizer 50 to divide a suction path P1 and an exhaust path P2 of the
blowing fan 40; a stabilizer drive unit 60 to move the stabilizer 50 for adjusting
a distance d between the blowing fan 40 and the stabilizer 50; and a heat exchanger
46 mounted between the air suction holes 2 and 4 and the blowing fan 40.
[0039] The body 10 includes: a chassis 12; a front panel 20 located at a front end of the
chassis 12, the air suction openings 2 and 4 being formed at the front panel 20; and
a discharger 30 configured to slidably guide the stabilizer 50, the air discharge
opening 6 being formed between the chassis 12 and the discharger 30.
[0040] The body 10 also includes an air guide 14 to define the paths P1 and P2 of the blowing
fan 40.
[0041] The air guide 14 also constitutes a housing of the blowing fan 40, and has a rounded
shape.
[0042] The chassis 12 is formed with a drain portion 15, which protrudes inward from the
chassis 12 to drain condensate water falling from the heat exchanger 46.
[0043] Referring to FIG. 3, the chassis 12 is provided with a pair of partitions 16 and
17 at opposite lateral sides of the air guide 14. The partitions 16 and 17 serve to
prevent air that being blown by the blowing fan 40 from leaking in opposite lateral
directions.
[0044] A bearing housing 18 is coupled to one of the partitions 16 and 17 of the chassis
12. The bearing housing 18 serves to enclose a bearing 41, which supports the blowing
fan 40.
[0045] A motor mount 19 is provided at a side of one of the partitions 16 and 17 of the
chassis 12, such that a blowing motor 42 for rotating the blowing fan 40 is mounted
thereto.
[0046] The front panel 20 is formed at a front surface thereof with the air suction opening
2, and at an upper surface thereof with the air suction opening 4 and a suction grill
5.
[0047] A suction panel 22 is mounted to the front surface of the front panel 20 to be pivotally
rotated forward, in order to open or close the front air suction opening 2.
[0048] The discharger 30 includes: a discharge panel 34 internally defining a drain portion
31 to receive and drain condensate water falling from the heat exchanger, the air
discharge opening 6 being formed between the discharge panel 34 and the air guide
14 of the chassis 12; a louver 35 to change the horizontal flow direction of air to
be discharged through the air discharge opening 6; and a vane 36 to change the vertical
flow direction of the discharge air.
[0049] As shown in FIG. 3, the blowing fan 40 is an elongated cross-flow fan extending horizontally
between the partitions 16 and 17. The blowing fan 40 has blades configured to forcibly
blow air from upside to downside.
[0050] The blowing fan 40 has a left rotating shaft 44 protruding from a left end thereof,
and a right rotating shaft 45 protruding from a right end thereof.
[0051] One of the left and right rotating shafts 44 and 45 is connected to a rotating shaft
43 of the blowing motor 42, and the other one is inserted into the bearing 41 to be
rotatably supported by the bearing 41.
[0052] The heat exchanger 46 is shaped to have at least one bent portion, such that the
heat exchanger 46 with a maximum surface area can be received in the body 10. In the
present embodiment, specifically, the heat exchanger 46 includes: a first heat exchange
portion 47 vertically extending behind a lower portion of the front air suction opening
2; a second heat exchange portion 48 obliquely extending upward and rearward from
an upper end of the first heat exchange portion 47; and a third heat exchange portion
49 obliquely extending downward and rearward from an upper end of the second heat
exchange portion 48. With this configuration, the heat exchanger 46 is generally formed
to have two bent portions.
[0053] The stabilizer 50 is slidably disposed at a side of the discharger 30.
[0054] Specifically, the stabilizer 50 is slidably guided along the discharger 30, more
particularly, a rear wall 32 of the drain portion 32 defined in the discharge panel
34. At least one of the discharger 30 and the stabilizer 50 is formed with a sliding
guide.
[0055] As shown in FIG. 2, the sliding guide includes: a protrusion 51 protruding from the
stabilizer 50 to the discharger 30; and a sliding groove 33 formed at the discharger
30, more particularly, at the rear wall 32 of the drain portion 31 formed in the discharge
panel 34, such that the protrusion 51 is slidably disposed in the sliding groove 33.
[0056] The stabilizer 50 is configured such that a distance d between the stabilizer 50
and the blowing fan 40 is adjustable within a range less than 10 percent of a diameter
D of the blowing fan 40.
[0057] Referring to FIG. 2, the stabilizer drive unit 60 includes: a motor 62; and a power
transmission member 64 to reciprocate the stabilizer 50 in accordance with the driving
of the motor 62.
[0058] The power transmission member 64 includes a wire 66 connected to the stabilizer 50
while being wound on a rotating shaft 63 of the motor 62.
[0059] The power transmission member 64 also includes a spring 68 to elastically support
the stabilizer 50 in an unwinding direction of the wire 66.
[0060] Here, it is preferable that at least two stabilizer drive units 60 are provided to
ensure the stable reciprocating movements of the stabilizer 50.
[0061] The stabilizer drive unit 60 may be mounted to a lateral side or upper side of the
discharge panel 34, or may be received in the discharge panel 34.
[0062] FIG. 4 is a control block diagram of the air conditioner according to the first embodiment
of the present invention.
[0063] The air conditioner according to the present embodiment further comprises: an input
unit 72 to input various operational conditions, for example, whether a cooling or
heating operation is performed, a desired temperature, and different blowing modes
including a weak flow, strong flow, super strong flow modes; and a control unit 74
to control the blowing motor 42 and the motor 62 in accordance with the input data
of the input unit 72.
[0064] The input unit 72 may be a control panel mounted at the air conditioner, or a remote
controller.
[0065] If a specific blowing mode is manually set by use of the input unit 72, or is automatically
set in accordance with a desired temperature or defrosting operation, etc., the control
unit 74 controls the motor 62, such that the distance d between the stabilizer 50
and the blowing fan 40 is adjusted in accordance with the set blowing mode.
[0066] FIG. 5 is a graph illustrating the generation of noise in accordance with the distance
between the stabilizer and the blowing fan and different blowing modes.
[0067] Referring to FIG. 5, preferably, if the blowing mode of the blowing fan 40 is a weak
flow mode, the control unit 74 controls the motor 62 to move the stabilizer 50, such
that the distance between the stabilizer 50 and the blowing fan 40 becomes a minimum
noise distance d1 (for example, 15mm) for achieving minimum noise generation. If the
blowing mode of the blowing fan 40 is a strong flow mode, the control unit 74 controls
the motor 62 to move the stabilizer 50, such that the distance between the stabilizer
50 and the blowing fan 40 becomes a minimum noise distance d2 (for example, 10mm)
for achieving minimum noise generation. Also, if the blowing mode of the blowing fan
40 is a super strong flow mode, the control unit 7 controls the motor 62 to move the
stabilizer 50, such that the distance between the stabilizer 50 and the blowing fan
40 becomes a minimum noise distance d3 (for example, 5mm) for achieving minimum noise
generation.
[0068] Preferably, the above minimum noise distances d1, d2, and d3 are determined based
on a plurality of experiments, and are stored in the control unit 74.
[0069] Hereinafter, the operation of the air conditioner having the above described configuration
will be explained.
[0070] FIG. 6 is a flow chart illustrating a noise control method of the air conditioner
according to the present invention.
[0071] First, the control unit 74 confirms the blowing mode of the air conditioner.
[0072] If the weak flow mode is manually set or is automatically set in accordance with
a desired temperature or defrosting operation, etc., the control unit 74 drives the
blowing motor 42 in a low speed mode, such that the blowing fan is rotated at a low
speed (S1 and S2).
[0073] In addition to controlling the blowing motor 42, simultaneously, the control unit
74 controls the motor 62 in the weak flow mode, such that the stabilizer 50 is spaced
apart from the blowing fan 40 by the minimum noise distance d1 (S2).
[0074] When the motor 62 is rotated in the weak flow mode, the rotating shaft 63 is rotated
by an angle corresponding to the minimum noise distance d1. In this case, the wire
66 is wound on the rotating shaft 63 with at least one turn, thereby tensioning the
stabilizer 50.
[0075] Thereby, the stabilizer 50 is moved in an opposite direction of the blowing fan 40
in accordance with the tensioning effect of the wire 66, such that the distance d
between the stabilizer 50 and the blowing fan 40 is adjusted to the minimum noise
distance d1.
[0076] After the motor 62 stops, the minimum noise distance d1 between the stabilizer 50
and the blowing fan 40 is held.
[0077] In this case, the stabilizer 50 has a fixed position in accordance with the tensioning
effect of the wire 66 while compressing the spring 68.
[0078] Meanwhile, if the blowing fan 40 is rotated at a low speed in a state wherein the
position of the stabilizer 50 is fixed, indoor air is sucked into the body 10 through
the front and upper air suction openings 2 and 4. The sucked air is heated or cooled
as it is heat exchanged with a refrigerant while passing through the heat exchanger
46. After that, the heat exchanged air is sucked into the blowing fan 40 through the
suction path P1 defined between the stabilizer 50 and the upper portion of the air
guide 14.
[0079] The air, sucked into the blowing fan 40, is forcibly blown by the blowing fan 40,
to pass through the exhaust path P2 defined between the discharge panel 34 and the
lower portion of the air guide 14. Thereby, the air is again discharged into a room
by passing through the air discharge opening 6.
[0080] Conversely, if the strong/super strong flow mode is manually set or is automatically
set in accordance with a desired temperature or defrosting operation, etc., the control
unit 74 drives the blowing motor 42 in a high speed/super high speed mode, such that
the blowing fan is rotated at a high speed/super high speed (S3 and S4, or S5 and
S6).
[0081] In addition to controlling the blowing motor 42, simultaneously, the control unit
74 controls the motor 62 in the strong/super strong mode, such the stabilizer 50 is
spaced apart from the blowing fan 40 by the minimum noise distance d2 or d3 (S4 or
S6).
[0082] When the motor 62 is rotated in the strong/super strong flow mode, the rotating shaft
63 is rotated by an angle corresponding to the minimum noise distance d2 or d3. In
this case, the wire 66 is wound on the rotating shaft 63 with at least one turn, thereby
tensioning the stabilizer 50, similar to the weak flow mode.
[0083] Thereby, the stabilizer 50 is moved in an opposite direction of the blowing fan 40
in accordance with the tensioning effect of the wire 66, such that the distance d
between the stabilizer 50 and the blowing fan 40 is adjusted to the minimum noise
distance d2 or d3. After the motor 62 stops, the minimum noise distance d2 or d3 between
the stabilizer 50 and the blowing fan 40 is held.
[0084] Similar to the weak flow mode, the stabilizer 50 has a fixed position in accordance
with the tensioning effect of the wire 66 while compressing the spring 68.
[0085] Hereinafter, the high speed/super high speed rotation of the blowing fan 40 and the
resulting air flow are identical to those of the weak flow mode, and thus, a detailed
description thereof will be omitted.
[0086] Meanwhile, if the control unit 74 controls the motor 62 in accordance with one mode
selected from among the weak flow, strong flow, super strong flow modes, and subsequently,
controls the motor 62 in accordance with another mode except for the selected mode,
the wire 66 is further wound or unwound to adjust the minimum noise distance d1, d2,
or d3. If the mode is changed such that the distance d between the blowing fan 40
and the stabilizer 50 is reduced, the spring 68 applies an elastic force to the stabilizer
50, thereby assisting the rapid displacement and holding of the stabilizer 50.
[0087] FIG. 7 is a sectional view of an air conditioner according to another embodiment
of the present invention, a circle illustrating the important part of the air conditioner
in enlarged scale.
[0088] In the air conditioner according to the present embodiment, a power transmission
member 64' includes: a rack 66' formed at the stabilizer 50; and a pinion 68' mounted
to the rotating shaft 63 of the motor 62 to be engaged with the rack 66'. Other configurations
and operations except for the power transmission member 64' are identical to the previously
described embodiment of the present invention. Thus, the same reference numerals will
be used in the following description, and a detailed description thereof will be omitted.
[0089] Similar to the previously described embodiment of the present invention, the motor
62 is operated in accordance with the weak, strong, and super strong flow modes. If
the motor 62 is operated in one of the weak, strong, and super strong flow modes,
the rack 66' is advanced or retracted by the pinion 68', such that the stabilizer
50 is spaced apart from the blowing fan by the minimum noise distance d1, d2, or d3,
in the same manner as the previously described embodiment of the present invention.
[0090] It should be understood that the present invention is not limited to the above described
embodiments, and various modifications thereof are possible without departing from
the scope and spirit of the invention. For example, the stabilizer drive unit may
include a permanent magnet or electromagnet to move or fix the stabilizer using a
magnetic force.
[0091] As is apparent from the above description, an air conditioner according to the present
invention having the above described configuration provides the following several
effects.
[0092] Firstly, a stabilizer can be moved in accordance with the operation of a stabilizer
drive unit, such that a distance between the stabilizer and a blowing fan can be adjusted.
This has the effect of minimizing noise generated due to the stabilizer.
[0093] Secondly, the movement of the stabilizer is guided in a sliding manner by use of
a discharger, whereby the stabilizer is easily displaceable. The discharger also has
the effect of preventing the stabilizer from unintentionally moving from a fixed position
thereof.
[0094] Thirdly, the distance between the stabilizer and the blowing fan can be adjusted
within a range less than 10 percent of a diameter of the blowing fan. This has the
effect of preventing the deterioration of blowing efficiency, which has been conventionally
generated when the distance between the stabilizer and the blowing fan is excessively
large. As a result, the stabilizer can minimize the generation of noise.
[0095] Fourthly, according to an embodiment of the present invention, a stabilizer drive
unit includes: a motor; a wire connected to the stabilizer while being wound on a
rotating shaft of the motor; and a spring to elastically support the stabilizer in
an unwinding direction of the wire. Through the use of the stabilizer drive unit,
the stabilizer can be rapidly moved.
[0096] Fifthly, when the stabilizer drive unit includes: a rack provided at the stabilizer;
and a pinion mounted to the rotating shaft of the motor to be engaged with the rack,
the stabilizer drive unit can achieve a more simplified configuration with low manufacturing
costs.
[0097] Sixthly, with a noise control method of the air conditioner according to the present
invention, the distance between the stabilizer and the blowing fan can be appropriately
adjusted in accordance with different blowing modes. As a result, the generation of
noise can be restricted to the minimum level throughout the entire blowing region
of the air conditioner, resulting in an improvement in noise attenuation effect.