[0001] The present invention relates to a tensioner for condensing bags of the type used
in spinning machines to achieve a greater parallel order of the fibres and thus reduce
the hairiness of the yarn.
[0002] The condensing bags known at present are tensioned by bars provided with recesses
that act on a plurality of successive bags, acting by gravity or by means of springs,
giving slight tension to said bags. These tensioning rods generally act on six or
eight perforated bags so that the spinning machines, which may have up to 1400 or
more perforated bags, are divided into spans or sections of six or eight positions
(spindles).
[0003] Because of the effect of manufacturing tolerances, the perforated bags do not all
have exactly the same internal diameter. This tolerance effect is also affected by
the work to which the bags and the components on which they rest are subjected, with
an additional increase in the individual dimensions because of factors such as temperature,
humidity, friction, etc.
[0004] At present, therefore, in the tensioning system using a common bar for a plurality
of bags, it is only possible to tension two bags, which will be those with the smallest
diameter since the others will not be tensioned. This also has the effect that the
tension calculated for each perforated bag will be concentrated only on two of them,
instead of on those forming the aforementioned group of six or eight bags on which
each span of the device acts. In addition, depending on the position of the smallest
bags in relation to the others, the tensioning rod may adopt an anomalous position
even compromising the guide for the perforated bags produced by the recessed areas
of said rod.
[0005] In addition, if due to use, dirt, etc., the bag is damaged, this may affect the position
of the tensioning rod, impairing the correct operation of the remaining bags.
[0006] To overcome the aforementioned drawbacks the inventor has carried out tests and experiments
that have led to the production of a tensioning device for condensing bags that overcomes
the aforementioned drawbacks.
[0007] Basically, the tensioner according to the present invention is designed to connect
directly the tubular guide component of the parallelising bag and the bag itself,
also taking into account that simple and practical assembly should be achieved. Accordingly,
the tensioner according to the present invention has an area for connection by a mere
gripping action on the bag support and an area of direct tensioning at one end thereof.
It therefore has a basically two-part structure and an intermediate spring. The parts
may be manufactured by injection moulding of synthetic materials and are characterised
in that one of them is designed to be connected by easy methods to the bag support
and the other is inserted in the first, receiving the action of a spring and acting
at the other end on the bag by its having lateral guide tabs.
[0008] For better understanding of the invention the accompanying drawings illustrate, as
an explanatory non-limiting example, a tensioner for condensing bags according to
the present invention.
Fig. 1 shows diagrammatically a view in elevation illustrating a tensioner according
to the present invention in the position for tensioning a condensing bag for fibres.
Fig. 2 shows a view in front elevation of the tensioner.
Fig. 3 shows a view in side elevation of the tensioner.
Fig. 4 shows a view in perspective of the tensioner.
[0009] As illustrated in the figures, according to the present invention the perforated
fibre condensing bag indicated by reference numeral -1- rests on a rotating driving
roller -2- which drags the bag by the tangency produced by the freely rotating roller
covered with rubber -4- which acts on the belt as it passes over the driving roller
- 2-. The belt -1- therefore has the same speed as the driving roller -2-.
[0010] A tubular component or static section -3- also receives the perforated bag, particularly
on its upper grooved portion -3'-, the inside of said tubular component being connected
to a vacuum source.
[0011] By means of this arrangement the fibres coming from the draw-frame -5- are deposited
on the perforated bag -1-, an aerodynamic parallel order being achieved by the effect
of rotation and suction, resulting in a yarn with minimal hairiness.
[0012] The tensioner according to the present invention is designed to tension the bag -1-
individually, in other words, each of the condensing bags is allocated an individual
tensioner. This is very important since the constant rotation of the perforated bag
without sliding over the driving roller -2- with neither loss nor variation of speed
is very important to achieve high yarn production speeds and high yarn quality. Thus,
the tensioner according to the present invention improves the quality of the yarns
very substantially compared with the state of the art.
[0013] The tensioner according to the present invention, in the embodiment shown in the
example, has a body -6- fixed to a portion of the tubular component -3- and a tensioner
skid -7- that acts on the bag -1-. An opposing means, for example, a spiral spring
-11- between said parts -6- and -7- or another similar means produces suitable tensioning
of the bag.
[0014] In the specific embodiment shown, the tensioner has a very simple structure using
a body -6- moulded from a synthetic material that has end wings -8- and -9- designed
to connect by nipping at one end of the tubular component -3-. The skid -7- slides
along a central shaft -10- of the body -6- and receives the opposing action of the
internal spiral spring -11- or other similar means. In the upper contact portion of
the skid with the bag -1- said skid has lateral centering and retaining flanges -12-
and -12'- which laterally centre the bag.
[0015] In a preferred embodiment, the upper portion of the skid -7- has small apertures
-13- and -14-.
[0016] It will be understood that, although the invention has been described in relation
to a practical embodiment, that embodiment is not limiting and variations may be introduced
that do not depart from the essential nature of the invention, as defined in the accompanying
claims.
1. Tensioner for condensing bags, characterised by an individual tensioner for each of the condensing bag components of a spinning machine
which is connected detachably to the tubular suction component associated with the
perforated bag and which has a skid that acts directly on said bag, transmitting to
the bag the tensioning force of an opposing means associated with the tensioner.
2. Tensioner for condensing bags, according to claim 1, characterised in that it is formed by a part for connecting to the tubular support component of the bag
and a skid that is guided in the tubular support component and receives the action
of a bag tensioning intermediate spring.
3. Tensioner for condensing bags, according to claim 2, characterised in that the support for fixing to the tubular bag suction component comprises feet for producing
an interference fit with said tubular component.
4. Tensioner for condensing bags according to claim 2, characterised in that the bag tensioning skid has a curved area of contact with the bag and lateral lugs
for centring the edges of the bag.