Field of the Invention
[0001] The present invention relates to a method, use of the method and a device for sealing
a web of material.
[0002] More specifically, the invention relates to a method for making a seal in a portion
of a material web, said material web comprising a first elongate section with a first
number of layers of material, and a second elongate section with a second number of
layers of material, at least one of said layers of material being included in both
the first and the second section, said portion having an extent that intersects a
transition from the first section to the second section of the material web, comprising
connecting, in said portion, opposite surfaces of the layers of material of the material
web to each other, and also use of the method and a device.
Background Art
[0003] WO99/41155 discloses a device for producing container blanks by interconnecting opposite wall
portions of a material web along connecting portions.
[0004] The material web comprises two side wall webs which are passed in a parallel opposite
relationship along a manufacturing line and, arranged therebetween, a bottom wall
web folded in two. The webs are thus joined to form a common web of material and are
sealed to each other along said connecting portions by sealing tools which engage
the web of material.
[0005] It is also possible to let the material web consist of a web which is folded longitudinally
in the form of an M. A container blank produced from such a material web will obtain
two side walls from the outer lateral portions of the web and a bottom wall from the
central portion, folded in two, of the web.
[0006] A problem that may arise in said sealing along the connecting portions relates to
their reliability. In fact, it has been found that it is difficult to provide a reliable
seal in the transition between the areas of the material web which comprise two layers
of material and the areas which comprise four layers of material. If the pressure
is not sufficient, a duct extended parallel to the transition tends to be formed,
which obviously results in the container blank not being liquidproof.
[0007] On the other hand, if the pressure is dimensioned so as to prevent the forming of
said duct, the pressure must be so high that the bottom wall forming part of the material
web is subjected to strain in the form of stretching and/or buckling which may result
in breakage.
[0008] There is thus a need for a sealing method which eliminates the above-mentioned problems.
Summary of the Invention
[0009] In view of that stated above, the object of the present invention is to provide a
method, use of the method and a device which wholly or partly solve the above-mentioned
problems.
[0010] To achieve this object, there are provided a method according to claim 1, use of
the method according to claim 9 and a device according to claim 10. Embodiments of
the inventive method will be evident from the dependent claims 2-8, and embodiments
of the inventive device will be evident from the dependent claims 11-14.
[0011] According to the present invention, a method for making a seal in a portion of a
material web of plastic material thus is provided, comprising a first elongate section
with a first number of layers of material and a second elongate section with a second
number of layers of material. One of said layers of material is included both in the
first and in the second section and the portion has an extent which intersects a transition
from the first section to the second section of the material web. The method comprises
connecting opposite surfaces of the layers of material of the material web to each
other in said portion.
[0012] The method is characterised by forming ridges and valleys by movement of material
in said portion, and orienting said ridges and valleys in such a manner that they
have an extent intersecting said transition.
[0013] A method is thus provided, which allows the provision of a reliable seal in a portion
of a material web, in which portion the material web has a transition from a first
number of layers of material to a second number of layers of material.
[0014] More specifically, the reliable seal is provided by the forming of said ridges and
valleys which intersect the transition and thus prevent the forming of a through duct
which extends parallel to the transition from a first side to a second side of the
seal.
[0015] These ridges and valleys can be provided even at relatively moderate pressures, which
means that the reliable seal can be made while the material web is subjected to careful
treatment. The ridges are formed by material migrating from the valleys and filling
the ridges.
[0016] The ridges and valleys also give the advantage that the precision in an optional
subsequent punching or cutting operation along the portion of the material web need
not be as great as in prior-art technique.
[0017] The inventive method can be applied in the packaging industry and comprises the step
of letting said seal constitute part of a connecting portion of a container blank.
The method may also comprise the step of supplying the layers of material of the material
web in the form of two opposite and parallel side wall webs and, arranged therebetween,
a bottom wall web folded into a double-walled shape, the container blank obtaining
two opposite side walls from said side wall webs and a bottom wall folded in two from
said bottom wall web.
[0018] It will be appreciated that it is most important in the packaging industry to be
able to produce liquidproof container blanks and especially container blanks that
do not have a through duct which extends parallel to a transition of the above type
from the compartment of the blank to the surroundings and which nevertheless in the
manufacturing process is not subjected to careless treatment which could result in
an indication or a fracture in the walls of the container blank.
[0019] The inventive method may comprise the step of forming said ridges and valleys in
connection with the provision of said seal. As a result, the method implies that the
valleys and ridges can be provided in a time-and cost-effective manner in the portion
of the material web. The method also gives the advantage that the precision of the
pressure need not be as great as in prior-art technique, which results in fewer rejects
and easier setting of the machine.
[0020] In the method according to the present invention, the material web can be supplied
in the form of a plastic material.
[0021] In the inventive method, each ridge can be given a triangular or cup-shaped cross-section.
[0022] The opposite surfaces of the layers of material of the material web can, according
to the inventive method, be connected to each other in said portion by a heat-sealing
process. In the heat-sealing process, a reliable seal can be obtained in a manner
which is effective in terms of time, cost and capacity, especially in the cases where
the web is supplied in the form of a plastic material.
[0023] According to the present invention, also use of the above-mentioned method is provided
in the production of a container blank having two opposite side walls and a bottom
wall folded in two. The walls are interconnected along an upper connecting portion,
along which the side walls are connected to each other, and a first and a second lower
connecting portion, along which the bottom wall is connected to the respective side
walls, the first and second lower connecting portion passing into the upper connecting
portion in a first and second transition respectively.
[0024] Since the inventive method is used to produce container blanks, the above advantages
are achieved, which allows the provision of a container blank with a reliable seal
in the above-mentioned transition.
[0025] Finally, according to the present invention, a device for sealing a portion of a
material web of plastic material is provided. The portion has an extent intersecting
a transition of the material web, and the material web has a first number of layers
of material on a first side of the transition and a second number of layers of material
on a second side of the transition. The device comprises a sealing tool with a section,
which is engageable with said portion of the material web to connect opposite surfaces
of the layers of material of the material web.
[0026] The device is
characterised in that the section of the sealing tool has at least one recess, which when engaging the
section with said portion is arranged to provide, by movement of material, a ridge
with an extent that intersects said transition.
[0027] The inventive device allows the provision of a reliable seal in said portion of the
material web. More specifically, this is achieved by the sealing tool section, which
when engaging the material web acts to redistribute material in the material web by
the material being allowed to fill the recess. As a result, a ridge will be formed
in the material web, said ridge preventing the occurrence of a through duct which
extends parallel to the transition. Moreover, the provision of a reliable seal is
made possible even when applying relatively moderate pressures, thus ensuring careful
treatment of the material web.
[0028] In the inventive device, the recess can be triangular or cup-shaped in cross-section.
[0029] The section of the device can, according to the invention, have at least one further
recess, neighbouring recesses being spaced apart by an intermediate portion with a
plane abutment surface. This makes it possible to provide a plurality of adjoining
ridges for further improved reliability of said seal.
[0030] The inventive device can also be arranged to produce container blanks from a plastic
material comprising a binder of polyolefin material and a filler of mineral material.
[0031] A number of embodiments of the present invention will be now described for the purpose
of exemplification and with reference to the accompanying drawings.
Brief Description of the Drawings
[0032]
Fig. 1 is a perspective view of a web of material comprising two side wall webs and,
arranged therebetween, a bottom wall web folded in two.
Fig. 2 is a perspective view of a seal in a portion of a material web according to
Fig. 1, which seal has been made according to prior-art technique.
Figs 3 and 4 are a perspective view and a cross-sectional view, respectively, which
illustrate a method according to the present invention for making a seal in a portion
of a material web according to Fig. 1.
Fig. 5 is a perspective view of a material web with a seal in a portion made according
to the method shown in Figs 3 and 4.
Fig. 6 is a cross-sectional view of an alternative embodiment of an inventive sealing
tool.
Fig. 7 is a top plan view of a further embodiment of a sealing tool according to the
present invention.
Fig. 8 is a top plan view of a container blank.
Description of Embodiments
[0033] Fig. 1, to which reference is made, illustrates a material web 1 comprising a first
elongate section 2 with four layers of material and a second elongate section 3 with
two layers of material, two of said layers of material being included in both the
first and the second section 2, 3. In the embodiment shown in Fig. 1, the layers of
material consist of two opposite and parallel side wall webs 20 and, arranged therebetween,
a bottom wall web 21 folded into a double-walled shape, the material web 1 having
in the transverse direction a transition 5 from the first elongate section 2 comprising
said two side wall webs 20 and said bottom wall web 21 to the second elongate section
only comprising said side wall webs 20.
[0034] In the embodiment shown, the number of layers of material thus changes from two to
four in the transition 5.
[0035] In conventional production of, for instance, a container blank from a material web
1 of the type shown in Fig. 1, difficulties may arise in making a reliable seal 9
in a portion 7 which has an extent intersecting said transition 5.
[0036] This difficulty is illustrated in Fig. 2, to which reference is now also made. This
difficulty reveals itself in the forming of a through duct 8 which extends transversely
to the seal 9 parallel to the transition 5. For obvious reasons such a duct 8 causes,
in the production of container blanks, the container blank to be useless.
[0037] The reason for forming said through duct 8 is that a sealing tool (not shown) which
is applied to the material web 1 in a portion 7 that intersects said transition 5
will meet a material web 1 of non-uniform thickness. As mentioned above, the forming
of the duct 8 can be avoided by applying a sufficiently high pressure, which consequently
causes other problems in the form of the material web 1 being subjected to strain
in the form of stretching and/or buckling which may result in breakage.
[0038] Figs 3 and 4, to which reference is now made, illustrate a sealing tool 10 of a device
(not shown) for making a seal 9 in a portion 7 of a material web 1.
[0039] The device may be included, for instance, in a sealing station in a machine for producing
container blanks.
[0040] The sealing tool comprises a body 11 with a lower engaging surface 12. A plurality
of parallel recesses 13 are formed in said engaging surface 12, which are triangular
in cross-section. The recesses 13 can also, for instance, be cup-shaped in cross-section,
which is shown in Fig. 6. The recesses 13 are arranged so that the engaging surface
12 between said recesses 13 has intermediate substantially plane surfaces 14.
[0041] In the embodiment shown, the sealing tool 10 also comprises a sealing means indicated
at A in the form of a heating means. However, it will be appreciated that the sealing
means could be in the form of a means for induction sealing, ultrasonic means or the
like.
[0042] It should, however, be noted that said heating means, means for induction sealing
or ultrasonic means could be arranged somewhere else in the inventive device, for
instance in an abutment 26 arranged under the sealing tool 10, as shown in Figs 4
and 6.
[0043] Said sealing tool 10 is movably arranged in said device for such movement towards
the abutment 26 that said engaging surface 12 is moved into engagement with and moved
out of engagement from a material web 1 arranged between said sealing tool 10 and
said abutment 26.
[0044] The method for making a seal 9 in a portion 7 of a material web 1 is schematically
shown in Figs 3 and 4, to which reference is made once more.
[0045] A material web 1 of the type as described above with reference to Fig. 1 is arranged
in such a manner between the sealing tool 10 and the abutment 26 that the sealing
tool 10 is positioned directly above the portion 7 of the material web 1, which portion
7 has an extent that intersects the transition 5 of the material web 1 from the first
to the second section 2, 3. The sealing tool 10 is oriented so that its recesses 13
have an extent that intersects said transition 5.
[0046] Subsequently the sealing tool 10 is moved towards the material web 1 and the subjacent
abutment 26 for moving the engaging surface 12 of the tool 10 into engagement with
the material web 1, which is particularly evident from Fig. 4.
[0047] Under the action of the pressure, by which the engaging surface 12 of the sealing
tool 10 is applied to the portion 7 of the material web 1, and the heat generated
by said heating means, the material positioned in said portion 7 will melt to the
necessary extent, whereby opposite surfaces of the layers of material of the material
web 1 can be made to be connected to each other. Each layer of material may consist
of a laminate material with a melt layer arranged on a surface forming the inside,
with a melting point which is lower than the melting point of the other layers included
in the laminate material. As a result, it is ensured that only the surfaces that are
intended to be connected are actually connected to each other.
[0048] The intermediate surface 14 of the engaging surface 12 will in the sealing process
act to move the melted material into the space defined by said recesses 13, thereby
forming ridges 15 in said portion 7 with intermediate valleys 16 formed of the intermediate
surface 14 of the engaging surface 12.
[0049] These ridges 15 and valleys 16 will have the same extent as the recesses 13 and the
intermediate surface 14 of the tool 10 and thus have an extent that intersects said
transition 5 of the material web 1 from the first to the second section 2, 3. This
is shown more distinctly in Fig. 5, in which the seal 9 is shown to be included in
a connecting portion along which the side wall webs 20 and the bottom wall web 21
of the material web 1 are connected to each other.
[0050] The ridges 15 and the valleys 16 that are extended transversely to said transition
5 and formed even at moderate pressures, will prevent the occurrence of a through
duct 8 in the seal 9, as shown in Fig. 2. This is due to the fact that they will either
cut off and thus block a possibly formed duct 8 or else completely prevent the occurrence
of such a duct.
[0051] Thus a device is provided, which renders it possible to make a seal 9 which does
not have a through duct 8 extended parallel to the transition 5, while at the same
time the layers of material of the material web 1 are subjected to careful treatment.
The device also gives the advantage that the precision in a subsequent punching or
cutting operation and the precision of the pressure in the sealing need not be as
high as in prior-art technique.
[0052] It will be appreciated that the present invention is not limited to the embodiments
shown.
[0053] For instance, it is possible to let the engaging surface 12 of the sealing tool 10
be included as a section 25 in a profile 17 of a tool 18 shown in Fig. 7 and included
in a device for producing a container blank in accordance with that shown in Fig.
8.
[0054] In the embodiment shown, the tool 18 of the device is arranged to produce the container
blank 6 shown in Fig. 8 from an elongate material web 1 shown in Fig. 1 and comprising
layers of material in the form of two opposite and parallel side wall webs 20 and,
arranged therebetween, a bottom wall web 21 folded into a double-walled shape, said
material web 1 having in the transverse direction a transition 5 from a first layer
structure comprising said two side wall webs 20 and said bottom wall web 21 to a second
layer structure merely comprising said side wall webs 20.
[0055] The container blank 6 made from said material web 1 can have two opposite side walls
22 and a bottom wall 23 folded in two, the container blank 6 obtaining its side walls
22 from the respective side wall webs 20 and its bottom wall 23 from the bottom wall
web 21. The walls are interconnected along a connecting portion 24.
[0056] For the production of a container blank 6, the profile 17 of the tool 18 is thus
applied to the material web 1 to connect opposite surfaces of the wall webs 20, 21
of the material web 1 along said connecting portion 24.
[0057] Each section 25 of the profile 17 that is responsible for the making of a seal 9
in a portion 7 of the connecting portion 24, which portion 7 has an extent that intersects
a transition 7 of said type in the material web 1, forms an engaging surface 12 in
accordance with that described above with reference to the sealing tool 10 shown in
Fig. 3.
[0058] It will thus be possible to produce container blanks 6 with reliable connecting portions
24, also in the portions 7 that have an extent intersecting a transition 5 of said
type. Especially ridges 15 and valleys 16 will be formed in such a portion 7, said
ridges 15 and valleys 16 preventing the occurrence of a through duct 8 which would
otherwise have made the compartment of the container blanks 6 communicate with the
surroundings.
[0059] It will further be appreciated that the present invention is not limited to the embodiments
shown.
[0060] It is thus conceivable to design the inventive device so that the profile of its
sealing tool lacks the section with recesses, which instead are formed in an abutment,
to which the sealing tool is applicable with the material web arranged therebetween.
[0061] It is also possible to design the abutment in the way corresponding to that shown
for the sealing tool in Figs 3, 4 and 6, whereby two profiles with sections of the
type described are brought together with the material web arranged therebetween.
[0062] The sealing tool of the inventive device can be arranged to engage the material web
under simultaneous movement therewith to allow continuous production of container
blanks. It is also conceivable to arrange the sealing tool for stationary engagement
with the material web, whereby container blanks are produced in intermittent operation.
[0063] Several modifications and variations are thus feasible, which means that the scope
of protection of the present invention is exclusively defined by the appended claims.
1. A method for making a seal (9) in a portion (7) of a material web (1) of plastic material,
said material web (1) comprising a first elongate section (2) with a first number
of layers of material (20, 21), and a second elongate section (3) with a second number
of layers of material (20), at least one of said layers of material (20) being included
in both the first and the second section (2, 3),
said portion (7) having an extent that intersects a transition (5) from the first
section (2) to the second section (3) of the material web (1),
the method comprising connecting, in said portion (7), opposite surfaces of the layers
of material (20, 21) of the material web (1) to each other,
characterised by
arranging said portion of the material web (1) between an abutment (26) and a sealing
tool (10), whereby at least one of the abutment or the sealing tool comprises recesses
(13) between substantially plane surfaces (14)
bringing together said abutment (26) and said sealing tool (10) for forming ridges
(15) and valleys (16) by moving molten material in said portion (7) into said recesses
(13), and
orienting said ridges (15) and valleys (16) in such a manner that they have an extent
intersecting said transition (7).
2. A method as claimed in claim 1, wherein said ridges (15) and valleys (16) are formed
integrally with the opposite surfaces of the layers of material (20, 21) of the material
web (1) being connected to each other in said portion (7).
3. A method as claimed in claims 1 and 2, wherein the material web (1) is supplied in
the form of a plastic material.
4. A method as claimed in claims 1-3, wherein each ridge (15) is given a triangular cross-section.
5. A method as claimed in claims 1-3, wherein each ridge (15) is given a cup-shaped cross-section.
6. A method as claimed in any one of the preceding claims, further comprising the step
of letting said seal (9) constituting part of a connecting portion (24) of a container
blank (6).
7. A method as claimed in claim 6, further comprising the step of supplying the layers
of material (20, 21) of the material web (1) in the form of two opposite and parallel
side wall webs (20) and, arranged therebetween, a bottom wall web (21) folded into
a double-walled shape,
the container blank (6) obtaining two opposite side walls (22) from said side wall
webs (20) and a bottom wall (23), folded in two, from said bottom wall web.
8. A method as claimed in any one of the preceding claims, in which the opposite surfaces
of the layers of material (20, 21) of the material web (1) are connected to each other
in said portion (7) by a heat sealing process.
9. Use of the method as claimed in any one of claims 1-8 in producing a container blank
(6) having two opposite side walls (22) and a bottom wall (23) folded in two, which
walls (22, 23) are connected to each other along an upper connecting portion (24),
along which the side walls (22) are connected to each other, and a first and a second
lower connecting portion (24), along which the bottom wall (23) is connected to the
respective side walls (22), the first and the second lower connecting portion (24)
passing into the upper connecting portion (24) in a first and second transition (7)
respectively.
10. A device for sealing a portion (7) of a material web (1) of plastic material,
which portion (7) has an extent that intersects a transition (5) of the material web
(1),
the material web (1) having a first number of layers of material (20, 21) on a first
side of the transition (5) and a second number of layers of material (20) on a second
side of the transition (5),
comprising a sealing tool (10) with a section (25) and an abutment (26), which are
engageable with said portion (7) of the material web to connect opposite surfaces
of the layers of material (20, 21) of the material web (1),
characterised in that
at least the section (25) of the sealing tool (10) or the abutment (26) has at least
one recess (13) in a substantially plane surface (14), which when engaging the section
(25) and the abutment (26) with said portion (7) is arranged to provide, by movement
of molten material into said recesses (13), at least one ridge (15) with an extent
that intersects said transition (5).
11. A device as claimed in claim 10, wherein the recess (13) is triangular in cross-section.
12. A device as claimed in claim 10, wherein said recess (13) is cup-shaped in cross-section.
13. A device as claimed in any one of claims 10-12, wherein said section (25) or said
abutment (26) has at least one further recess (13), neighbouring recesses (13) being
spaced apart by an intermediate surface (14) with a plane abutment surface.
14. A device as claimed in any one of claims 10-13, wherein the device is arranged to
produce container blanks (6) from a plastic material comprising a binder of polyolefin
material and a filler of mineral material.
15. A device as claimed in any one of claims 10-14, in which said sealing tool (10) is
applicable to an abutment (26), said material web (1) being arranged between said
sealing tool (10) and said abutment (26).
1. Verfahren zur Herstellung einer Versiegelung (9) in einem Bereich (7) einer Materialbahn
(1) aus einem Kunststoffmaterial,
wobei die Materialbahn (1) einen ersten länglichen Abschnitt (2) mit einer ersten
Anzahl von Materialschichten (20, 21) und einen zweiten länglichen Abschnitt (3) mit
einer zweiten Anzahl von Materialschichten (20) umfasst, wobei mindestens eine der
Materialschichten (20) in sowohl dem ersten als auch dem zweiten Bereich (2, 3) enthalten
ist,
wobei der Bereich (7) eine Erstreckung aufweist, die einen Übergang vom ersten Abschnitt
(2) zum zweiten Abschnitt (3) der Materialbahn (1) schneidet,
wobei das Verfahren das Miteinanderverbinden gegenüberliegender Oberflächen der Materialschichten
(20, 21) der Materialbahn (1) im Bereich (7) umfasst,
gekennzeichnet durch
Anordnen des Bereichs der Materialbahn (1) zwischen einem Auflagepunkt (26) und einem
Versiegelungswerkzeug (10), wobei mindestens entweder der Auflagepunkt oder das Versiegelungswerkzeug
zwischen im Wesentlichen ebenen Oberflächen (14) Vertiefungen (13) umfasst,
Zusammenbringen des Auflagepunkts (26) und des Versiegelungswerkzeugs (10), um durch Bewegen geschmolzenen Materials im Bereich (7) Rippen (15) und Kehlen (16) in den
Vertiefungen (13) zu bilden, und
Ausrichten der Rippen (15) und Kehlen (16) derart, dass sie eine Erstreckung aufweisen,
der den Übergang (7) schneidet.
2. Verfahren nach Anspruch 1, wobei die Rippen (15) und Kehlen (16) einstücking mit den
gegenüberliegenden Oberflächen der Materialschichten (20, 21) der Materialbahn (1),
die im Bereich (7) miteinander verbunden werden, gebildet werden.
3. Verfahren nach den Ansprüchen 1 und 2, wobei die Materialbahn (1) in Form eines Kunststoffmaterials
bereitgestellt wird.
4. Verfahren nach Anspruch 1 bis 3, wobei jeder Rippe (15) ein dreieckiger Querschnitt
verliehen wird.
5. Verfahren nach 1 bis 3, wobei jeder Rippe (15) ein kelchförmiger Querschnitt verliehen
wird.
6. Verfahren nach einem der vorhergehenden Ansprüche, ferner den Schritt des Zulassens
umfassend, dass die Versiegelung (9) einen Bestandteil eines Verbindungsbereichs (24)
eines Behälterrohlings (6) bildet.
7. Verfahren nach Anspruch 6, ferner den Schritt des Bereitstellens der Materialschichten
(20, 21) der Materialbahn (1) in Form zweier gegenüberliegender und paralleler Seitenwandungsbahnen
(20) und, dazwischen angeordnet, einer Bodenwandungsbahn (21) umfassend, die zu einer
doppelwandigen Form gefaltet ist,
wobei der Behälterrohling (6) aus den Seitenwandungsbahnen (20) zwei gegenüberliegende
Seitenwandungen (22) und aus der Bodenwandungsbahn eine zum Doppel gefaltete Bodenwandung
(23) erhält.
8. Verfahren nach einem der vorhergehenden Ansprüche, bei dem die gegenüberliegenden
Oberflächen der Materialschichten (20, 21) der Materialbahn (1) durch einen Heißversiegelungsvorgang
im Bereich (7) miteinander verbunden werden.
9. Verwendung des Verfahrens nach einem der Ansprüche 1 bis 8 zur Erzeugung eines Behälterrohlings
(6) mit zwei gegenüberliegenden Seitenwandugnen (22) und einer zum Doppel gefalteten
Bodenwandung (23), wobei die Wandungen (22, 23) entlang eines oberen Verbindungsbereichs
(24) miteinander verbunden werden, an dem die Seitenwandungen (22) miteinander verbunden
werden, und eines ersten und eines zweiten unteren Verbindungsbereichs (24), in denen
die Bodenwandung (23) mit den entsprechenden Seitenwandungen (22) verbunden ist, wobei
der erste und der zweite untere Verbindungsbereich (24) in einem ersten beziehungsweise
zweiten Übergang (7) in den oberen Verbindungsbereich (24) übergehen.
10. Gerät zum Versiegeln eines Bereichs (7) einer Materialbahn (1) aus Kunststoffmaterial,
wobei der Bereich (7) eine Erstreckung aufweist, die einen Übergang (5) der Materialbahn
(1) schneidet,
wobei die Materialbahn (1) eine erste Anzahl von Materialschichten (20, 21) auf einer
ersten Seite des Übergangs (5) und eine zweite Anzahl von Materialschichten (20) auf
einer zweiten Seite des Übergangs (5) aufweist,
wobei das Gerät ein Versiegelungswerkzeug (10) mit einem Profil (25) und einem Auflagepunkt
(26) umfasst, die mit dem Abschnitt (7) der Materialbahn derart in Eingriff gebracht
werden können, dass die gegenüberliegenden Oberflächen der Materialschichten (20,
21) der Materialbahn (1) verbunden werden,
dadurch gekennzeichnet, dass
mindestens das Profil (25) des Versiegelungswerkzeugs (10) oder der Auflagepunkt (26)
in einer im Wesentlichen ebenen Oberfläche (14) mindestens eine Verteifung (13) aufweist,
die, wenn das Profil (25) und der Auflagepunkt (26) mit dem Bereich (7) in Eingriff
gebracht werden, derart angeordnet ist, dass durch Bewegung des geschmolzenen Materials
in die Vertiefungen (13) mindestens eine Rippe (15) mit einer Erstreckung bereitgestellt
wird, die den Übergang (5) schneidet.
11. Gerät nach Anspruch 10, wobei die Vertiefung (13) im Querschnitt dreieckig ist.
12. Gerät nach Anspruch 10, wobei die Vertiefung (13) im Querschnitt kelchförmig ist.
13. Gerät nach einem der Ansprüche 10 bis 12, wobei das Profil (25) oder der Auflagepunkt
(26) mindestens eine weitere Vertiefung (13) aufweist, wobei benachbarte Vertiefungen
(13) durch eine dazwischenliegende Oberfläche (14) mit einer ebenen Auflagepunktoberfläche
voneinander beabstandet sind.
14. Gerät nach einem der Ansprüche 10 bis 13, wobei das Gerät angeordnet ist, um einen
Behälterrohling (6) aus einem Kunststoffmaterial zu erzeugen, das ein Bindemittel
aus Polyolefinmaterial und einen Füllstoff aus mineralischem Material umfasst.
15. Gerät nach einem der Ansprüche 10 bis 14, bei dem das Versiegelungswerkzeug (10) auf
einen Auflagepunkt (26) aufgelegt werden kann, wobei die Materialbahn (1) zwischen
dem Versiegelungswerkzeug (10) und dem Auflagepunkt (26) angeordnet ist.
1. Procédé de fabrication d'un joint d'étanchéité (9) dans un segment (7) d'un matériau
tissé (1) en matière plastique,
ledit matériau tissé (1) comprenant une première section allongée (2) comportant un
premier nombre de couches de matériau (20, 21) et une seconde section allongée (3)
comportant un second nombre de couches de matériau (20), au moins une desdites couches
de matériau (20) étant incluse à la foi dans la première et la seconde section (2,
3),
ledit segment (7) ayant une extension qui coupe un passage (5) entre la première section
(2) et la seconde section (3) du matériau tissé (1),
ce procédé comprenant, dans ledit segment (7), la connexion les unes aux autres des
surfaces opposées des couches de matériau (20, 21) du matériau tissé (1),
caractérisé par
la disposition dudit segment du matériau tissé (1) entre une butée (26) et un outil
de scellement (10), au moins un de la butée ou de l'outil de scellement comprenant
des retraits (13) entre des surfaces sensiblement planes (14),
la réunion de ladite butée (26) et dudit outil de scellement (10) pour former des
crêtes (15) et des creux (16) en déplaçant du matériau fondu dans ledit segment (7)
vers l'intérieur desdits retraits (13), et
l'orientation desdites arêtes (15) et desdits creux (16) de manière à ce qu'ils aient
une extension coupant ledit passage (7).
2. Procédé selon la revendication 1, dans lequel lesdites arêtes (15) et lesdits creux
(16) sont formés en un bloc avec les surfaces opposées des couches de matériau (20,
21) du matériau tissé (1) connectées les unes aux autres dans ledit segment (7).
3. Procédé selon les revendications 1 et 2, dans lequel le matériau tissé (1) est fourni
sous la forme d'une matière plastique.
4. Procédé selon les revendications 1 à 3, dans lequel on donne à chaque arête (15) une
section transversale triangulaire.
5. Procédé selon les revendications 1 à 3, dans lequel on donne à chaque arête (15) une
section transversale en forme de cuvette.
6. Procédé selon l'une quelconque des revendications précédentes, comprenant en outre
l'étape consistant à faire dudit joint (9) une pièce constitutive d'un segment de
connexion (24) d'une ébauche de conteneur (6).
7. Procédé selon la revendication 6, comprenant en outre l'étape de fournir les couches
de matériau (20, 21) du matériau tissé (1) sous forme de deux parois tissées latérales
opposées et parallèles (20) et, disposée entre eux, d'une paroi tissée de fond (21)
pliée en forme de double épaisseur, l'ébauche de conteneur (6) se trouvant doté de
deux parois latérales opposées (22) faites desdites parois tissées latérales (20)
et d'une paroi de fond (23) pliée en deux et faite de ladite paroi tissée de fond.
8. Procédé selon l'une quelconque des revendications précédentes, dans lequel les surfaces
opposées des couches de matériau (20, 21) du matériau tissé (1) sont connectées les
unes aux autres dans ledit segment (7) par procédé de thermosoudage.
9. Utilisation du procédé selon l'une quelconque des revendications 1 à 8 dans la production
d'une ébauche de conteneur (6) comportant deux parois latérales opposées (22) et une
paroi de fond (23) pliée en deux, lesquelles parois (22, 23) sont connectées l'une
à l'autre le long d'un segment de connexion supérieur (24) le long duquel les parois
latérales (22) sont connectées l'une à l'autre et un premier et un second segment
de connexion inférieurs (24) le long desquels la paroi de fond (23) est connectée
aux parois latérales respectives (22), le premier et le second segment de connexion
inférieurs (24) passant dans le segment de connexion supérieur (24) respectivement
dans un premier et un second passage (7).
10. Dispositif de scellement d'un segment (7) d'un matériau tissé (1) de matière plastique,
lequel segment (7) a une extension qui coupe un passage (5) du matériau tissé (1),
le matériau tissé (1) comportant un premier nombre de couches de matériau (20, 21)
d'un premier côté du passage (5) et un second nombre de couches de matériau (20) d'un
second côté du passage (5), comprenant un outil de scellement (10) comportant une
section (25) et
une butée (26) qui peuvent s'engager dans ledit segment (7) du matériau tissé pour
connecter les surfaces opposées des couches de matériau (20, 21) du matériau tissé
(1),
caractérisé en ce que
au moins la section (25) de l'outil de scellement (10) ou la butée (26) comporte au
moins un retrait (13) dans une surface sensiblement plane (14), lequel retrait, lors
de l'engagement de la section (25) et de la butée (26) dans ledit segment (7), est
agencé de manière à créer, par le mouvement de matériau fondu dans lesdits retraits
(13), au moins une arête (15) ayant une extension qui coupe ledit passage (5).
11. Dispositif selon la revendication 10, dans lequel le retrait (13) a une section transversale
triangulaire.
12. Dispositif selon la revendication 10, dans lequel le retrait (13) a une section transversale
en forme de cuvette.
13. Dispositif selon l'une quelconque des revendications 10 à 12, dans lequel ladite section
(25) ou ladite butée (26) comporte au moins un retrait supplémentaire (13), des retraits
voisins (13) étant espacés par une surface intermédiaire (14) à surface de butée plane.
14. Dispositif selon l'une quelconque des revendications 10 à 13, dans lequel le dispositif
est agencé de manière à produire des ébauches de conteneur (6) à partir d'une matière
plastique contenant un liant de matériau à base de polyoléfine et une matière de charge
à base de matériau minéral.
15. Dispositif selon l'une quelconque des revendications 10 à 14, dans lequel ledit outil
de scellement (10) peut être appliqué sur une butée (26), ledit matériau tissé (1)
étant disposé entre ledit outil de scellement (10) et ladite butée (26).