TECHNICAL FIELD
[0001] The present invention relates to a flowmeter used for purposes including absorption
verification of micro components in a chip mounter, for example.
BACKGROUND ART
[0002] Conventionally, there has been appeared an apparatus to detect flow rate variations
of the absorption nozzle for verifying how micro chips etc are absorbed, and a flowmeter
is used for the purpose of detecting such flow rate variations. Flowmeters of this
kind include, as shown in Patent document 1 (
JP-A-2004-3887), for example, a flowmeter in which inlet port and outlet port are provided at both
ends of the flow paths thereof, a flow path is provided perpendicular to the flow
paths of the inlet port and the outlet port, respectively, and a flow path in the
flowmeter is constituted such that these flow paths and a flow path in which a flow
sensor is positioned placed at right angles to each other, thereby forming a repeatable
flow-velocity distribution of fluids to be measured while miniaturizing the flowmeter
and producing measurement results.
[0003] The above-mentioned traditional flowmeter is of a shape of the flow paths as aforesaid,
which realizes a small flowmeter and produces constant measurement results. However,
strong demands are made to the apparatus equipped with such a flowmeter for further
lightening and miniaturization thereof, from the viewpoint of a limited mounting space
and increase in weight. Therefore, there has been increased demands for the miniaturized
and lightened flowmeters.
[0004] The present invention has been made to solve the above-mentioned problems. An object
of the present invention is to provide a flowmeter producing constant measurement
results, and coincidentally achieving miniaturization and lightening thereof.
DISCLOSURE OF THE INVENTION
[0005] The flowmeter according to the present invention is arranged such that a bent portion
is provided in a flow path situated between a flow path inlet of fluids of the flowmeter
and a sensor flow path in which a sensor detecting a flow rate of the fluids is situated,
and the fluids collide against walls constituting the bent portion to form a repeatable
and constant flow-velocity distribution.
[0006] The flowmeter according to the present invention is arranged such that a bent portion
is provided in a flow path located between a manifold for an intake of fluids and
a sensor flow path at which a sensor detecting a flow rate of the fluids is positioned,
and the fluids collide against walls constituting the bent portion to form a repeatable
and Constant flow-velocity distribution.
[0007] The flowmeter according to the present invention is arranged such that a sensor flow
path at which a sensor detecting a flow rate of fluids is situated and an upstream
flow path positioned upstream of the sensor flow path is bent, an open end of the
upstream flow path is abutted against an inlet port of a manifold for feeding the
fluids thereto, and the upstream flow path has a bent portion between the abutted
surface of the inlet port and the sensor flow path.
[0008] Further, the flowmeter according to the present invention is arranged such that the
bent portion is formed to include the abutted surface with the inlet port.
[0009] Still further, the flowmeter according to the present invention is arranged such
that the bent portion comprises a first flow path formed substantially perpendicular
to a flow direction of an inlet port; a second flow path connected to the first flow
path substantially perpendicular thereto; a third flow path connected to the second
flow path substantially perpendicular thereto; and a fourth flow path connected to
the third flow path substantially perpendicular thereto.
[0010] Yet further, the flowmeter according to the present invention is arranged such that
a sectional area of the sensor flow path at which the sensor is positioned is reduced.
[0011] Yet further, the flowmeter according to the present invention is arranged such that
the flowmeter includes a flowmeter body and a circuit board holding a sensor provided
on the top surface of a flowmeter body, the flowmeter body includes first and second
holes formed toward downward in the vertical direction from the top surface of the
flowmeter body and third and fourth holes formed toward upward in the vertical direction
from the bottom surface of the flowmeter body, and a bent portion is provided by forming
the first-fourth holes substantially parallel to each other; setting the minimum distance
between ends of the first and the second holes and the maximum distance between ends
of the third and the fourth holes to about the same distance; and bringing the interior
of the first hole into communicate with the exterior of the third hole and the interior
of the second hole communicate with the exterior of the fourth hole.
[0012] Yet further, the flowmeter according to the present invention is arranged such that
a curved surface portion is provided on a flow path wall of intersections of the first
hole and the second hole and the straight sensor flow path.
[0013] The flowmeter of the present invention is arranged such that a bent portion is provided
in a flow path located between a manifold and a sensor flow path, and fluids collide
against walls of the bent portion to form a repeatable and constant flow-velocity
distribution, thus producing constant measurement results of the flow rate. This is
because the flow having the flow-velocity distribution produced within the flow path
of the manifold changes by bumping against the walls of the bent portion, to thereby
reorganize the flow-velocity distribution in the flow path, and the flow repeats this
process to change the flow-velocity distribution produced in the flow path located
in the front portion of an inlet of the flowmeter such as the manifold, thus forming
a flow-velocity distribution by the bent portion.
[0014] The flowmeter of the present invention is arranged such that an open end of an upstream
flow path located upstream of a sensor flow path is abutted against an inlet port
of a manifold, and an upstream flow path has a bent portion between the abutted surface
of the inlet port and the sensor flow path, thus achieving miniaturization and lightening
of the flowmeter, and at the same time producing constant flow rate measurement results.
[0015] Further, the flowmeter of the present invention is arranged such that a bent portion
is formed to include an abutted surface with an inlet port, thus shortening the length
of a flow path, and further achieving miniaturization and lightening of the flowmeter
as the flowmeter eliminates the necessity of a connecting portion for connecting with
an external flow path.
[0016] Still further, the flowmeter of the present invention is arranged such that a bent
portion is formed to include first-fourth flow paths of which flow directions are
substantially bent at right angles from the inlet port, which forms a reproducible
and constant flow-velocity distribution, thus resulting in producing more constant
flow rate measurement results.
[0017] Still further, the flowmeter of the present invention is arranged such that a sectional
area of a sensor flow path at which the sensor is positioned is reduced, thus further
straightening fluids guided to the sensor flow path in a flow path of which sectional
area is reduced, and measuring a flow rate by the sensor under more stable conditions.
[0018] Yet further, the flowmeter of the present invention includes a flowmwter body and
a circuit board holding a sensor provided on the top surface of the flowmeter body,
and the flowmeter is arranged such that the flowmeter body includes first and the
second holes formed toward downward in the vertical direction from the top surface
of the flowmetwer body and third and the fourth holes formed toward upward in the
vertical direction from the bottom surface of the flowmetwer body, and a bent portion
is provided by forming first-fourth holes substantially parallel to each other; setting
the minimum distance between ends of the first and the second holes and the maximum
distance between ends of the third and the fourth holes to about the same size; and
bringing the interior of the first hole into communicate with the exterior of the
third hole and the interior of the second hole into communicate with the exterior
of the fourth hole, thus enabling communication to be provided between the first hole
and the third hole, and between the second hole and the fourth hole by injection molding
the flowmeter body with two metal molds, and enabling the flowmeter having the bent
portion to be easily made.
[0019] Yet further, the flowmeter of the present invention is arranged such that a curved
surface portion is provided on a flow path wall of intersections of a first hole and
a second hole and a straight sensor flow path, and of the second hole and the straight
sensor flow path, thus shortening the length of the straight portion of the sensor
flow path as fluids smoothly flow from the first hole to the sensor flow path.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020]
FIG. 1 is a sectional view of a flowmeter according to the First Embodiment of the
present invention.
FIG. 2 is a top plan view of a flowmeter body according to the First Embodiment of
the present invention.
FIG. 3 is a bottom plan view of a flowmeter body according to the First Embodiment
of the present invention.
FIG. 4 is an external view of a flowmeter according to the First Embodiment of the
present invention.
FIG. 5 is a sectional view of another example of a flowmeter according to the First
Embodiment of the present invention.
FIG. 6 is a top plan view of the other example of a flowmeter body according to the
First Embodiment of the present invention.
FIG. 7 is a sectional view of metal molds used in making a flowmeter according to
the First Embodiment of the present invention.
BEST MODE FOR CARRYING OUT THE INVENTION
First Embodiment
[0021]
FIG. 1 is a sectional view of a flowmeter according to the First Embodiment of the
present invention.
FIG. 2 is a view of a flowmeter body according to the First Embodiment of the present
invention, in the state in which a cover 2, a circuit board 3, and a packing 6 are
removed therefrom, seen from the top surface of the flowmeter body.
FIG. 3 is a view of the flowmeter body according to the First Embodiment of the present
invention, in the state in which a packing 7 is removed therefrom, seen from the bottom
surface of the flowmeter body.
FIG. 4 is an external view of the flowmeter according to the First Embodiment of the
present invention, 4(a) is a top plan view, 4 (b) is a side view, and 4 (c) is a bottom
plan view thereof.
[0022] Referring to these figures, the flowmeter includes the flowmeter body 1, the cover
2, the circuit board 3, a sensor 4, a lead wire 5, and the packings 6, 7. The flowmeter
body 1 and the cover 2 are formed of resin such as PBT (polybutylene terephtalate)
resin, for example, and these flowmeter body 1 and cover 2 are integrally secured
to each other by ultrasonic welding or the like. The circuit board 3 is provided with
a circuit for detecting a flow rate by the sensor 4, and the sensor 4 is attached
to the bottom side thereof, with the board being mounted thereon such that the board
constitutes part of walls of a sensor flow path to be described later. The circuit
board 3 is arranged to be fastened integrally with the flowmeter body 1 by screws
(not shown) into screw holes 8 (see FIG. 2) formed in the flowmeter body 1.
[0023] The sensor 4 is a flow sensor, for example, in which temperature-measuring resistor
elements are disposed so as to sandwich a heater element therebetween, and the sensor
is provided so as to slightly project into the sensor flow path. The lead wire 5 is
for taking out flow rate data detected by the sensor 4. The packing 6 is for preventing
a leakage of fluids between the circuit board 3 and the flowmeter body 1, and the
packing 7 is for preventing a leakage of fluids between the flowmeter body 1 and a
manifold 9.
[0024] A flow path is formed in the flowmeter body 1 for detecting a flow rate by the sensor
4, and the flow path consists of a sensor flow path 101 at which the sensor 4 is positioned,
an upstream flow path 102 situated upstream of the sensor flow path 101, and a downstream
flow path 103 located downstream thereof.
[0025] The sensor flow path 101 is rectangular in cross section, straight in shape, which
is partitioned by the flowmeter body 1 and the circuit board 3, and the sensor flow
path is arranged such that the sensor 4 is positioned exactly on the center between
a flow direction along the flow path 101 and a direction perpendicular to the flow
direction. Moreover, the upstream flow path 102 and the downstream flow path 103 are
arranged such that the flow paths thereof are bent substantially perpendicular to
the sensor flow path 101, and further, the upstream flow path 102 and the downstream
flow path 103 include bent portions 102a, 103a between these flow paths and the manifold
9. Furthermore, the upstream flow path 102 and downstream flow path 103 are disposed
symmetrically with the position of the sensor 4 as the center.
[0026] The bent portions 102a, 103a are located on an abutted surfaces with an inlet port
9a and an outlet port 9b of the manifold 9, and formed to include first flow paths
102a-1, 103a-1 formed substantially perpendicular to a flow direction of fluids in
the inlet port 9a and the outlet port 9b; second flow paths 102a-2, 103a-2 formed
substantially perpendicular to a flow direction of the first flow paths 102a-1, 103a-1;
third flow paths 102a-3, 103a-3 formed substantially perpendicular to a flow direction
of the second flow paths 102a-2, 103a-2; and fourth flow paths 102a-4, 103a-4 formed
perpendicular to a flow direction of the third flow paths 102a-3, 103a-3. In other
words, the bent portion in U-shaped cross section is formed by the first flow paths
102a-1, 103a-1 to the third flow paths 102a-3, 103a-3.
[0027] Furthermore, it is arranged such that the flow directions of the fourth flow paths
102a-4, 103a-4 and the flow directions of the inlet port 9a and the outlet port 9b
are parallel to each other, and that the position of their respective central axes
are different from each other. However, no limitations are put on the positional relation,
and any positional relation may be had.
[0028] Moreover, shapes of open ends of the bent portions 102a, 103a (shapes of a joining
portion thereof with which the manifold 9 is joined) are arranged such that, as shown
in FIG. 3 and FIG. 4(c), each of the inlet port 9a side and the outlet port 9b side
of the manifold 9 is substantially triangular in shape. Say in addition, in FIG. 3,
the dashed lines indicate the positions of the inlet port 9a and the outlet port 9b,
respectively.
[0029] Also, it is arranged such that two screw holes 10 are formed on the flowmeter body
1 and the cover 2, and they are secured to the manifold 9 by screws 11 (see FIG. 2
to FIG. 4) . Herein, the inlet port 9a side and the outlet port 9b side of the open
ends of the bent portions 102a, 103a are substantially triangular in shape. For this
reason, these screw holes 10 are formed off a straight line connecting the inlet port
9a and the outlet port 9b, thereby narrowing the distance therebetween, which therefore
contributes to miniaturization of the flowmeter in this respect.
[0030] Moreover, it is arranged such that a height dimension a perpendicular to the flow
direction of the sensor flow path 101 is smaller than a gap b of the upstream flow
path 102 and the downstream flow path 103. This is because, as described in the patent
document 1, the height dimension perpendicular to a flow of fluids in the flow path
at which the sensor 4 is positioned is set to the height dimension within which straitening
is accomplished by the viscosity of the fluid, thereby enabling the flow of the fluids
in the vicinity of the sensor 4 to be straitened, and further, turning the flow thereof
into a laminar flow. Such shapes ensure constant measurement results by the sensor
4.
[0031] When the flowmeter thus arranged as above is applied to a chip mounter, for example,
the inlet port 9a side of the manifold 9 is connected to an absorption nozzle (not
shown), and the outlet port 9b side thereof is connected to a vacuum pump (not shown).
When the vacuum pump is activated under such a condition, air that is a fluid, is
sucked through the inlet port 9a to the upstream flow path 102,as shown by the arrow
in FIG. 1, and finally is sucked to the vacuum pump through the sensor flow path 101
and the downstream flow path 103.
[0032] At that time, a flow rate of the air flowing through the sensor flow path 101 is
detected by the sensor 4, and the detected value is sent to a controller (not shown)
through the lead wire 5, a value of the flow velocity, that is, a flow rate being
calculated therein. For a chip mounter or the like, a flow rate becomes the maximum
in the state where nothing has been absorbed by the absorption nozzle, and a flow
rate becomes approximately zero conversely in the state where chips have been absorbed
by the absorption nozzle, thus determining whether or not the absorption nozzle is
absorbing the chips.
[0033] Herein, in the upstream flow path 102 of the First Embodiment, the flow path extending
from the inlet port 9a in the upstream flow path 102 is orthogonally bent approximately
four times. That is, air, that is flowed thereinto through the inlet port 9a, bumps
against the walls of the bent portion 102a four times and changes its flow direction.
It has been experimentally verified that a flow direction of air (air bumps against
the walls several times) is formed by changing a repeatable and constant flow-velocity
distribution several times. This conjectured for the following reasons.
[0034] A flow, having the flow-velocity distribution produced within the flow path of the
manifold 9, bumps against the walls of the bent portions 102a, 103a, changes thereby,
and reorganizes the flow-velocity distribution within the flow path. And, this process
is repeated in the first flow paths 102a-1, 103a-1 to the fourth flow paths 102a-4,
103a-4, respectively. This changes the flow-velocity distribution produced within
the manifold 9, and forms a new flow-velocity distribution by the bent portions 102a,
103a.
[0035] As a result, the repeatable and constant flow-velocity distribution of the fluids
flowing into the sensor flow path 101 is formed, thus producing constant flow rate
measurement results.
[0036] As mentioned above, according to the First Embodiment, it is arranged such that the
open end of the upstream flow path 102 situated upstream of the sensor flow path 101
is abutted with the inlet port 9a of the manifold 9, and that the upstream flow path
102 has the bent portion 102a consisting of the first flow path 102a-1 including the
abutted surface of the inlet port 9a to the fourth flow path 102a-4. This achieves
miniaturization of the flowmeter, and obtains constant flow rate measurement results.
[0037] In other words, it is arranged such that the joint portion itself of the manifold
9 and the flowmeter serve as a straitening portion, which allows the contradictory
functions of miniaturization and straitening to be coexisted. Moreover, the flowmeter
can be directly connected to the manifold 9, which eliminates the necessity of the
joining portion for joining the flowmeter to an external flow path. In particular,
a dimension in the lateral direction (in the direction parallel to the flow direction)
can be made smaller than hitherto. Accordingly, this realizes miniaturization and
lightening thereof in this respect as well. In addition, the flow path can be formed
only by a process including injection molding of resin, and requires neither special
processing nor connection joint or the like, which achieves the easily manufactured
and inexpensive flowmeter.
[0038] Additionally, in the First Embodiment, the bent portions 102a, 103a are provided
to obtain the straitening effect of the fluids instead of providing in the flow path
a means such as a filter.
For this reason, even when the fluids contain foreign matters, the foreign matters
are held back in the bent portions 102a, 103a (the corners thereof), and do not block
the flow path itself. Therefore, the occurrence of a phenomenon can be prevented in
which the foreign matters are piled up on the filter and block the flow path, undergoing
a change in characteristics as in the case of using a means such as a filter. This
maintains stable characteristics thereof even in a long-term service.
[0039] Alternatively, in the above First Embodiment, while the sensor flow path 101 straight
along the flow direction is adopted, the sensor flow path 101 may be formed such that
the sectional area of the flow path at which the sensor 4 is positioned is reduced.
Such an example will be described hereinafter.
[0040] FIG. 5 and FIG. 6 are a sectional view of the flowmeter body and a view thereof seen
from the top surface thereof, in the case where the flow path where the sensor 4 is
positioned is narrowed down.
As shown in FIG. 5, an arcuate surface 12 projecting into the flow path is provided
on the bottom wall of the sensor flow path 101 at which the sensor 4 is positioned.
Further, as shown in FIG. 6, an arcuate surface 13 projecting into the flow path is
provided on each side wall of the sensor flow path 101 at which the sensor 4 is positioned.
[0041] Such arrangement causes the fluids guided to the sensor flow path 101 to be subjected
to further straining at the flow path narrowed down into the shape designated by the
arcuate surfaces 12, 13, thus ensuring a measurement of the flow rate by the sensor
4 under more stable conditions.
[0042] Additionally, in the example shown in FIG. 5 and FIG. 6, whereas both of the arcuate
surface 12 and the arcuate surfaces 13 are formed, even when either of these arcuate
surfaces is formed, the straitening effect thereof can be expected despite of the
decreased straitening.
[0043] An example in which the flowmeter body 1 is formed by the use of two metal molds
will be given. Sectional views of a first metal mold 110 and a second metal mold 111
are shown in FIG. 7. As shown in FIG. 7, the hollowed out surfaces of the first metal
mold 110 and the second metal mold 111 are face to facely disposed. Then, the first
and second metal molds 110, 111 form a first cavity 112 and a second cavity 113. The
first and second cavities 112, 113 look as if they are separated from each other in
the sectional view shown in FIG. 7; however, the first and second cavities 112, 113
are actually communicated with each other in the ends thereof. Resin is injected thereinto
through a resin-injection hole (not shown) formed in either of the metal molds, and
after the resin hardened, the first metal mold 110 is moved in the direction of H
and the second metal mold 111 is moved in the direction of G. This produces the flowmwter
body 1, made of the resin mirroring the cavities 112, 113, as shown in FIG. 4 (b).
[0044] At that time, when a first-fourth projections 115-118 are formed such that they are
parallel to each other and moreover, the distance between the opposite internal faces
of the first projection 115 and the second projection 116 within the first metal mold
110 is nearly equal to the distance between the external faces of the third projection
117 and the fourth projection 118 within the second metal mold 111, the first projection
115 and the third projection 117, and the second projection 116 and the fourth projection
118 come in contact with each other on the contact surfaces 120, 121, respectively.
This, in the flowmeter body 1 made of resin, provides communication between the first
hole formed by the first projection 115 and the third hole formed by the third projection
117, and further, provides communication between the second hole formed by the second
projection 116 and the fourth hole formed by the fourth projection 118. After injection
molding, the flow path having the bent portions can be formed easily by simply fitting
the circuit board 3 to the top surface of the flowmeter body 1.
[0045] The maximum width c of a virtually T-shaped member 131 located at the center of the
flowmeter body 1, shown in FIG. 1, and the opposite width d between the projections
132 located on the side members forming the side of the flowmeter body 1 are arranged
to be equal to each other. That is, when the first-fourth holes are formed virtually
parallel to each other, and the minimum distance between the ends of the first and
the second holes and the maximum distance between the ends of the third and the fourth
holes are arranged to have substantially the same dimension, the bend portion can
be simply formed as mentioned above, thereby omitting the other processes for providing
communication between the first-fourth holes.
Further, a curved surface portion 130 is provided on the corners of the virtually
T-shaped member 131 located at the center of the flowmeter body 1. In other words,
the provision of the curved surface portion 130 on the tube wall of the intersection
of the first and second holes and the straight sensor flow path 101 formed on the
top surface of the flwometer body 1 allows a turbulent flow to be changed to a flow
suitable for measuring a flow rate by means of a shorter straight portion, as compared
with the case where the curved surface portion 130 is not provided, thus producing
the more compact flowmeter.
[0046] In addition, in the First Embodiment, while the example is given in which the flow
direction of the fluids of the manifold 9 is perpendicular to that of the sensor flow
path 101, the invention is not naturally limited thereto. Instead, even when the manifold
9 is provided in the different direction such as for example a direction oblique relative
to the flowmeter, a similar effect can be obtained.
[0047] Moreover, in the above First Embodiment, the example is given in which the flowmeter
verifies whether or not the absorption is occurred in the chip mounter. While the
application of the flowmeter to such a purpose takes a greater effect; however, the
present invention is not undoubtedly limited to such a mode of utilization. The flowmeter
is also able to detect unintermitted changes of the flow rate (flow velocity) of the
fluids, for example. Additionally, the fluids are not of course limited to air. The
flowmeter is of application to a variety of fluids as long as the fluids are gas.
[0048] Further, in the above First Embodiment, the upstream flow path 102 and the downstream
flow path 103 are symmetrically disposed with respect to the sensor 4. Hence, the
flowmeter can equally measure a flow rate of fluids flowing thereinto through the
outlet port 9b of the manifold 9 and flowing out to the inlet port 9a, for example.
[0049] Still further, in the above First Embodiment, while the description is made on the
assumption that the manifold 9 positioned in the lower portion for convenience of
consistency with the drawings, the present invention is not naturally limited to such
a positional relation. The flowmeter is allowed to have any vertical and lateral positional
relation in installing the flowmeter.
[0050] Still further, in the above First Embodiment, whereas the example is given in which
the flow path inlet of fluids of the flowmwter body abuts with the manifold 9, the
invention is not of course limited thereto. The flowmeter may have any structure as
long as the structure feeds fluids to the flowmeter.
[0051] Yet further, in the First Embodiment, while the bent portions 102a, 103a are formed
to include the abutted surfaces with the inlet port 9a and the outlet port 9b, respectively,
these bent portions may be formed anywhere as long as these bent portions are formed
within the upstream flow path 102 and the downstream flow path 103.
INDUSTRIAL APPLICABILITY
[0052] As mentioned hereinabove, the flowmeter according to the present invention is good
for a small flowmeter used for purposes such as verifying whether or not an absorption
of micro elements are occurred in the chip mounter.