BACKGROUND
FIELD
[0001] The present patent application generally relates to a sheet post-processing device,
a sheet post-processing system including a plurality of the sheet post-processing
devices, and an image forming system including the sheet post-processing system having
the plurality of the above-described sheet post-processing device.
DISCUSSION OF THE RELATED ART
[0002] One image forming system employs a known technique for controlling an image forming
device connected with a plurality of sheet processing devices for stably performing
a sheet processing operation.
[0003] Specifically, the image forming system includes a relay control unit is mounted between
the image forming device and each sheet processing device so that the relay control
unit can control operations of each sheet processing device. Such a relay control
unit can determine the operation time for a corresponding sheet processing device
that performs a specific function of various sheet processing operations, and, after
a given period of the operation time has elapsed, transmit information of the sheet
processing operation to each sheet processing device.
[0004] Further, another image forming system employs a known data communication method using
a technique in which data transmission is controlled.
[0005] Specifically, when one peripheral device is connected with a single host system or
with a plurality of host systems, the data communication method can cause the peripheral
device to avoid the communication timeout with the host system. To avoid interruption
of the communication with each host system when one peripheral device is connected
to a plurality of host systems, a busy signal is output from the peripheral device
to the host system while the peripheral device is in a condition it cannot receive
data, and the host system that has received the busy signal temporarily stops data
transmission after a given timeout period has elapsed.
[0006] With the above-described data communication method, the peripheral device is caused
to specify a timeout prevention period that runs shorter than the timeout period,
count the timeout prevention period starting from the initial state of the busy signal,
and reset the output of the busy signal after the timeout prevention period has elapsed.
[0007] Further, one sheet post-processing system employs a known technique using a skewing
part and connecting units that perform a multistage connection to simplify connecting
mechanism and control software.
[0008] Specifically, the skewing part receives a paper sheet discharged from an image forming
device in a skewed state and discharges the paper sheet to a first sheet post-processing
device on the basis of one end portion thereof.
[0009] The connecting units are respectively provided in and controlled by a plurality of
sheet post-processing devices so as to discharge the paper sheet from the skewing
part or from an upstream device connected thereto to a downstream device also connected
thereto.
[0010] To transmit information of a paper sheet, for example, a paper size, a request of
sheet post-processing and so forth, to the corresponding downstream device in a system
in which a plurality of sheet post-processing devices are connected, it is commonly
known to mount a relay control unit so that the relay control unit determines respective
appropriate operation times for the plurality of sheet post-processing devices, and
transmits the information to the corresponding sheet post-processing device after
a given period has elapsed. Thus, it is preferable that each sheet post-processing
peripheral device receives information of the paper sheet before or after the paper
sheet is received. Otherwise, it may be difficult to perform sheet post-processing
operations in high-speed and stable manner.
[0011] However, the relay control unit may require space and costs, which can be a problem.
Also, the operation times determined by the relay control unit generally have variations
due to slippage in conveying paper sheets. When the degree of the variation is large,
the information cannot be transmitted at a correct timing, which can cause errors.
[0012] Further, in a sheet post-post processing system in which a plurality of sheet post-processing
devices are connected to each other, a sheet post-processing device disposed on a
further downstream side may need a longer time to receive a paper sheet from an image
forming device connected to a most upper sheet post-processing device.
[0013] If a driver of corresponding conveying rollers initiates the conveying rollers at
the start of conveyance of the paper sheet, a period of rotation of the conveying
rollers may become unnecessarily long. Especially when the sheet post-processing device
is used for processing high-volume paper sheets in high speed, such unnecessary long
period of rotation of the conveying rollers may cause a shorter life of the rollers.
[0014] Further, the above-described sheet post-processing system including a plurality of
sheet post-processing devices is generally connected to an image forming device, forming
an image forming system. Such system, however, has the same problems as described
above.
SUMMARY
[0015] The present invention has been made, taking the above-mentioned circumstances into
consideration.
[0016] At least one embodiment of the present invention provides a sheet post-processing
device that includes a conveying member configured to convey a sheet-like recording
medium, a processing unit configured to perform a given operation to the recording
medium conveyed by the conveying member, characterised in that a communication unit
is provided, configured to communicate with an external device connected to the sheet
post-processing device for the given operation performed by the processing unit, and
a control unit is provided, configured to control, via the communication unit, information
passing between the sheet post-processing device and the external device at a desired
timing.
[0017] The external device, to which the sheet post-processing device of the present invention
may be connected, may be upstream or downstream of the sheet post-processing device,
the control unit controlling information received from the external device or transmitted
to the external device, at a desired timing. The sheet post-processing device of the
present invention may be connected to other sheet post-processing devices, both upstream
and downstream in the sheet feeding direction.
[0018] At least one further embodiment of the present invention provides a sheet post-processing
system that includes a plurality of the above-described sheet post-processing devices
each connected to at least one different sheet post-processing device of the system.
[0019] At least one further embodiment of the present patent application provides an image
forming system that includes an image forming device configured to form an image on
a surface of a recording medium, and a plurality of the above-described sheet post-processing
devices connected to at least one different sheet post-processing device thereof.
In the sheet post-processing system or image forming system of the invention, the
external device to which each sheet post-processing devices is connected may be another
sheet post-processing device of the system or a device external to the system.
Preferred and/or optional features are set out in claims 2-15 and 17.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings are intended to depict example embodiments of the present
invention and should not be interpreted to limit the scope thereof. The accompanying
drawings are not to be considered as drawn to scale unless explicitly noted.
[0021] A more complete appreciation of the disclosure and many of the attendant advantages
thereof will be readily obtained as the same becomes better understood by reference
to the following detailed description when considered in connection with the accompanying
drawings, wherein:
Figure 1 is a schematic structure of an image forming system as at least one example
embodiment of the present patent application;
Figure 2 is a schematic structure of another image forming system as at least one
example embodiment of the present patent application;
Figure 3 is a schematic structure of a sheet post-processing device, included in the
image forming systems of Figures 1 and 2, according to the at least one example embodiment
of the present patent application;
Figure 4 is a schematic structure of a sheet post-processing system including a plurality
of sheet post-processing devices according to the at least one example embodiment
of the present patent application;
Figure 5 is a block diagram of the sheet post-processing system of Figure 4;
Figure 6 is a schematic diagram showing communication timings of paper sheet information
during a paper sheet feeding operation according to an example of a first example
embodiment of the present patent application;
Figure 7 is a schematic diagram showing communication timings of paper sheet information
after Figure 6;
Figure 8 is a flowchart showing a paper sheet information receiving operation as another
example according to the first example embodiment of the present patent application;
Figure 9 is a flowchart showing a paper sheet information sending operation as another
example according to the first example embodiment of the present patent application;
Figure 10 is a schematic diagram showing a start timing of driving conveying rollers;
Figure 11 is a flowchart showing an operation of rotating conveying rollers of Figure
10;
Figure 12 is a flowchart showing a received signal storing operation according to
an example of a second example embodiment of the present patent application;
Figure 13 is a flowchart showing a different received signal storing operation according
to another example of the second example embodiment of the present patent application;
Figure 14 is a flowchart showing a different received signal storing operation according
to another example of the second example embodiment of the present patent application;
Figure 15 is a flowchart showing an operation of transmitting a leading edge discharging
signal according to a third example embodiment of the present patent application;
Figure 16 is a flowchart showing an operation of a task of processing a first paper
sheet of a stack of paper sheets, according to an example of a fourth example embodiment
of the present patent application;
Figures 17A and 17B are flowcharts showing respective tasks of processing second and
third paper sheets of the stack of paper sheets of Figure 16, according to examples
of the fourth example embodiment of the present patent application;
Figure 18 is a flowchart showing a task of processing the leading edge of a paper
sheet, according to an example of a fifth example embodiment of the present patent
application;
Figure 19 is a flowchart showing a task of processing the trailing edge of a paper
sheet, according to another example of the fifth example embodiment of the present
patent application;
Figure 20 is a schematic diagram showing transmission timings of signals transmitted
in the flowcharts of Figures 18 and 19;
Figure 21 is a flowchart showing a task of processing a leading edge of a first paper
sheet, according to an example of a sixth example embodiment of the present patent
application;
Figure 22 is a flowchart showing a task of processing a trailing edge of a first paper
sheet, according to another example of the sixth example embodiment of the present
patent application;
Figures 23A and 23B are flowcharts showing tasks of processing leading and trailing
edges of a second paper sheet, according to other examples of the sixth example embodiment
of the present patent application;
Figure 24 is a schematic diagram showing transmission timings of signals transmitted
in the flowcharts of Figures 21, 22, 23A and 23B; and
Figure 25 is a flowchart of an operation of transmitting signals in the third through
sixth example embodiments.
DETAILED DESCRIPTION OF THE EXAMPLE EMBODIMENTS
[0022] It will be understood that if an element or layer is referred to as being "on", "against",
"connected to" or "coupled to" another element or layer, then it can be directly on,
against, connected or coupled to the other element or layer, or intervening elements
or layers may be present. In contrast, if an element is referred to as being "directly
on", "directly connected to" or "directly coupled to" another element or layer, then
there are no intervening elements or layers present. Like numbers referred to like
elements throughout. As used herein, the term "and/or" includes any and all combinations
of one or more of the associated listed items.
[0023] Spatially relative terms, such as "beneath", "below", "lower", "above", "upper" and
the like may be used herein for ease of description to describe one element or feature's
relationship to another element(s) or feature(s) as illustrated in the figures. It
will be understood that the spatially relative terms are intended to encompass different
orientations of the device in use or operation in addition to the orientation depicted
in the figures. For example, if the device in the figures is turned over, elements
describes as "below" or "beneath" other elements or features would hen be oriented
"above" the other elements or features. Thus, term such as "below" can encompass both
an orientation of above and below. The device may be otherwise oriented (rotated 90
degrees or at other orientations) and the spatially relative descriptors herein interpreted
accordingly.
[0024] Although the terms first, second, etc. may be used herein to described various elements,
components, regions, layers and/or sections, it should be understood that these elements,
components, regions, layer and/or sections should not be limited by these terms. These
terms are used only to distinguish one element, component, region, layer or section
from another region, layer or section. Thus, a first element, component, region, layer
or section discussed below could be termed a second element, component, region, layer
or section without departing from the teachings of the present invention.
[0025] The terminology used herein is for the purpose of describing particular embodiments
only and is not intended to be limiting of the present invention. As used herein,
the singular forms "a", "an" and "the" are intended to include the plural forms as
well, unless the context clearly indicates otherwise. It will be further understood
that the terms "includes" and/or "including", when used in this specification, specify
the presence of stated features, integers, steps, operations, elements, and/or components,
but do not preclude the presence or addition of one or more other features, integers,
steps, operations, elements, components, and/or groups thereof.
[0026] In describing example embodiments illustrated in the drawings, specific terminology
is employed for the sake of clarity. However, the disclosure of this patent specification
is not intended to be limited to the specific terminology so selected and it is to
be understood that each specific element includes all technical equivalents that operate
in a similar manner.
[0027] Referring now to the drawings, wherein like reference numerals designate identical
or corresponding parts throughout the several views, example embodiments of the present
patent application are described.
[0028] It is important to note that, in the exemplary embodiments hereinafter described,
a sheet post-processing device corresponds to sheet post-processing devices 6a, 6b,
6c, 6d, and 6e. A conveying member corresponds to a pair of outlet rollers 11, a pair
of discharging rollers 19, sheet stack conveying rollers 17a and 17b, and respective
pairs of conveying rollers 34, 35, and 36. A processing unit corresponds to a punching
unit 7, a jogger fence 16, a rear end fence 31, a folding plate 23, and a pair of
folding rollers 24. A communication unit corresponds to communication modules 6a2a,
6a2b, 6b2a, 6b2b, 6c2a, 6c2b, 6c2c, 6d2a, and 6e2a. A control unit corresponds to
control modules or units 6a1, 6b1, 6c1, 6d1, and 6e1. A storing unit corresponds to
storing units 6a3, 6b3, 6c3, 6d3, and 6e3. An image forming device corresponds to
an image forming device 1.
<First Example Embodiment>
[0029] Referring to Figures 1 and 2, respective schematic structures of image forming systems
100 and 200 that include a sheet post-processing device 6 according to an example
embodiment of the present patent application are described.
[0030] The image forming system 100 of Figure 1 is shown in the form of a copier. The image
forming system 100 includes an image forming device 1, a sheet feeding device 2 that
feeds paper sheets to the image forming device 1, and a scanner 3, and a circulation
type automatic document feeder 4, both of which read an image formed on an original
document. A paper sheet on which an image is formed or printed by the image forming
device 1 is fed to an inlet guide plate in a sheet post-processing device 6 via a
relay unit 5.
[0031] A "paper sheet" is an example of a recording medium. The recording medium includes
a recording paper, transfer sheet, OHP sheet, and so forth. In the example embodiments
of the present patent application, a "paper sheet" represents these kinds of recording
medium.
[0032] Figure 2 is a schematic view of the image forming system 200 in the form of a printer,
which is mounted neither with such the scanner 3 nor with such the circulation type
automatic document feeder 4. Aside from the scanner 3 and the circulation type automatic
document feeder 4, the image forming system 200 has the same structural arrangement
of the image forming system 100 as the above-described copier.
[0033] The sheet post-processing device 6 is mounted on a side of the image forming device
1, as described above. A paper sheet discharged from the image forming device 1 is
guided into the sheet post-processing device 6 and then various kinds of post-processing
operations are applied to the paper sheet in accordance with the function of the sheet
post-processing device 6. In this case, the image forming device 1 can be selected
from devices or apparatuses having the known image forming function, for example,
an image forming device based on the electrophotographic process, a device including
an inkjet type printing bead, or the like, and therefore detailed description thereof
is omitted.
[0034] Referring to Figure 3, a schematic structure of the sheet post-processing device
6 according to the present example embodiment is described.
[0035] A sheet post-processing device that can achieve the example embodiments of the present
patent application is not limited to the sheet post-processing device 6 having the
structure shown in Figure 3. The present patent application can apply a sheet post-processing
device that performs an operation of punching, center folding, Z-folding, binding,
or other sheet post-processing operations.
[0036] As indicated by an arrow shown in Figure 3, in the sheet post-processing device 6,
a paper sheet received from the image forming device 1 is conveyed or forwarded through
an inlet sheet conveying path A in which a sheet post-processing mechanism for applying
the post-processing operations to a single paper sheet is disposed. For example, a
punching unit 7, which serves as a processing unit, in the sheet post-processing device
6 in Figure 3 serves as a perforation mechanism including a hopper 8.
[0037] The paper sheet is then sorted and transferred into one of an upper sheet conveying
path B, an intermediate sheet conveying path C, and a lower sheet conveying path D
by means of path selectors 28 and 29 and turning guides 37 and 38.
[0038] When the paper sheet has passed the path selector 28 and the turning guide 37 into
the upper sheet conveying path B, the paper sheet is conveyed through a position mounted
with an upper sheet discharging sensor 40, through a pair of outlet rollers 11, and
is guided to a proof tray 22.
[0039] When the paper sheet has passed the path selector 28 and the turning guide 37 and
has been guided by the path selector 29 and the turning guide 38 to the intermediate
sheet conveying path C, the paper sheet is conveyed to a shift roller 13.
[0040] When the paper sheet has passed the path selector 28 and the turning guide 37 and
has been guided by the path selector 29 and the turning guide 38 to the lower sheet
conveying path D, the paper sheet is conveyed to a staple tray 14 where adjustment
and staple binding operation are carried out.
[0041] Paper sheets transferred onto the staple tray 14 by respective pairs of conveying
rollers 34, 35, and 36, each of which serving as a conveying member, are aligned in
a direction perpendicular to the paper feed direction by a jogger fence 16 as a processing
unit, and further the feed direction of the paper sheets is adjusted with reference
to a rear end fence 31, which serves as a processing unit, by a knock roller 12.
[0042] Thereafter, a sheet stack conveying roller 17b, which serves as a conveying member
and is supported by a sheet stack guide plate (not shown), approaches another sheet
stack conveying roller 17a, which serves as a conveying member, by the rotation of
the sheet stack guide plate, and thereby the sheet stack is clamped therebetween to
maintain its attitude and the rear end fence 31 is shifted to the position indicated
by the broken line in Figure 3. In the case of the end binding process, the staple
process is carried out at a given position, and then fed upward by a discharge hook
15, so that the paper sheets are discharged into an outlet tray 21 by a pair of discharge
rollers 19 serving as a conveying roller, and then accumulated therein.
[0043] A sheet discharge sensor 46 detects the condition of discharging the paper sheets
to the outlet tray 21, and a sheet surface detection sensor 47 detects the amount
of accumulated paper sheets on the outlet tray 21.
[0044] In the first example embodiment, when the top sheet of the accumulated paper sheets
has reached to a given height, the outlet tray 21 is moved to a downward direction
by a fixed or given amount so that a further amount of paper sheets can be accumulated.
[0045] Further, a hook position detection sensor 45 detects the home position of the discharge
hook 15. Based on the result of the above-described detection, a discharge belt 18
is controlled.
[0046] In the case of the saddle stitching process, the sheet stack is adjusted regarding
the position, and fed downward, after the paper sheets are pinched by the pair of
sheet stack conveying rollers 17a and 17b. At the end of the saddle stitching process,
the paper sheets are fed to a folding position by sheet stack conveying rollers 30a
and 30b, and the middle folding process is carried out, using a folding plate 23 and
a pair of folding rollers 24, both serve as a processing unit. Thereafter, the paper
sheets are fed to a center-folded sheet discharging tray 27 by a center-folded sheet
discharging roller 26, and then stacked therein.
[0047] In the inlet sheet conveying path A, which is commonly disposed upstream with respect
to the upper sheet conveying path B, the intermediate sheet conveying path C, and
the lower sheet conveying path D, an inlet sensor 39 for detecting a paper sheet supplied
from the image forming device 1 is disposed, and a pair of conveyor rollers 32 and
the punching unit 7 are disposed downstream thereto, and further the path selector
28 and the turning guide 37 are disposed downstream thereto.
[0048] The path selector 28 is maintained in the state shown by a solid line in Figure 3
by a spring (not shown). When a solenoid (not shown) is turned on, the path selector
28 rotates counterclockwise, as indicated by an alternate long and short dashed lines
shown in Figure 3, so that paper sheets are sorted into the lower sheet conveying
path D. When the solenoid is turned off, the paper sheets are sorted into the upper
sheet feeding path B.
[0049] The path selector 29 is maintained in the state shown by a solid line in Figure 3
by another spring (not shown). When another solenoid (not shown) is turned on, the
path selector 29 rotates clockwise, as indicated by an alternate long and short dashed
lines shown in Figure 3, so that the paper sheets are sorted into the intermediate
sheet conveying path C. When the solenoid is turned off, the paper sheets are further
fed to the lower sheet conveying path D, and fed by the pairs of conveying rollers
34 and 35.
[0050] The turning guides 37 and 38 have a roller shape so as to guide the paper sheets
to smoothly turn at a sharp angle and serve to assist the sorting of the paper sheets
by means of the path selectors 28 and 29. In this case, paper sheets in a direction
changed by the path selectors 28 and 29 come into contact with the turning guides
37 and 38, and then are moved together therewith. Accordingly, the turning guides
37 and 38 serve to reduce the feeding resistance for the paper sheet at a branching
section having a smaller radius of nature.
[0051] In the intermediate sheet conveying path C, the shift roller 13 is mounted, which
roller is capable of moving the paper sheets by a specified distance in a direction
perpendicular to the feeding direction. In the shift roller 13, the shift function
results from the movement of the paper sheets in the direction perpendicular to the
feeding direction by a driving unit (not shown).
[0052] The movement of the paper sheets transferred to the intermediate sheet conveying
path C by a pair of conveying rollers 33 and the turning roller 38 by the shift roller
13 by such a specified distance in the direction perpendicular to the feeding direction
causes to provide an appropriate amount of shift for the paper sheets both in the
feeding direction and in the direction perpendicular thereto, so that the paper sheets
are discharged by the pair of discharge rollers 19 serving as a conveying member,
preset the shifted state, one end portion of which is supported rotatably with respect
to the sheet discharge guide plate 20, and then stacked in the outlet tray 21. In
this case, the timing in the above processes is determined on the basis of the paper
detection information from a roller shift sensor 41, the sheet size information and
others.
[0053] In the lower sheet conveying path D, a staple tray sheet discharge sensor 43 is mounted.
The paper discharging sensor 43 makes it possible to detect whether or not a sheet
of paper exists in the lower sheet conveying path D. In this case, a paper detecting
signal may be used as a trigger signal for aligning the paper sheet when discharging
the paper sheet into the staple tray 14.
[0054] The paper sheets transferred to the lower sheet conveying path D are sequentially
fed by the pairs of conveyor rollers 34, 35 and 36, and aligned in the staple tray
14 after stacked.
[0055] The trailing end of the paper sheets discharged into the staple tray 14 is adjusted
with reference to the rear end fence 31.
[0056] The rear end fence 31 is designed so as to rotate around the center axis of the sheet
stack conveying roller 17a. In the case of stacking the paper sheets into a sheet
stack, one end portion of the rear end fence 31 on the solenoid side is moved by a
solenoid, and the other end portion of the rear end fence 31 is inserted into the
feed line, thereby enabling the paper sheets to be stacked into a sheet stack.
[0057] The paper sheets stacked in the staple tray 14 are temporarily dropped or moved downward
by means of the knock roller 12, and then the lower end thereof is aligned.
[0058] The knock roller 12 receives an oscillating motion with respect to the center at
a supporting point 12a from a knock solenoid (not shown). Such an oscillating motion
intermittently acts on the paper sheets supplied to the staple tray 14 to collide
them with the rear end fence 31. In this case, the knock roller 12 rotates such that
the paper sheet rotated counterclockwise by a timing belt moves towards the rear end
fence 31.
[0059] The alignment of the paper sheets stacked in the staple tray 14 in the direction
perpendicular to the feed direction is carried out by jogger fences 16.
[0060] The jogger fences 16 are driven via the timing belt by a rotation reversible jogger
motor (not shown), and reciprocally move in the direction perpendicular to the paper
feed direction. The pressing of the end surface of the sheet stack by the movement
causes the paper sheets to be aligned in the direction perpendicular to the feed direction.
This action is carried out either during the stacking process or after final sheets
has been stacked in accordance with requirement.
[0061] A sheet detection sensor 44 mounted on the staple tray 14 is used as a so-called
sheet detecting sensor for detecting whether or not a sheet of paper exists on the
staple tray 14. The knock roller 12, the rear end fence 31, and the jogger fences
16 constitutes an alignment mechanism for aligning the sheet stack both in a direction
parallel to the paper feed direction and in a direction perpendicular thereto.
[0062] The pairs of sheet stack conveying rollers 17a, 17b, 30a, and 30b cause a mechanism
(not shown) to apply a press and release action. After the sheet stack passes between
the pairs of conveying rollers 17a, 17b, 30a, and 30b in the release state, these
rollers 17a, 17b, 30a, and 30b press the sheet stack and then convey them. The pairs
of sheet stack conveying rollers 17a, 17b, 30a, and 30b are capable of becoming either
in or out of contact with each other by a pressure release motor (not shown).
[0063] Furthermore, the pairs of sheet conveying rollers 17a, 17b, 30a, and 30b are rotated
by a stepping motor (not shown), a pulley (not shown), and a timing belt (not shown).
The feeding distance of the sheet stack can be adjusted by controlling the rotation
rate of the stepping motor. Both of the pair of sheet stack conveying rollers 17a
and 17b and the pair of sheet stacking conveying rollers 30a and 30b can be separately
disposed in a pair wise manner, and the press contact distance therebetween can be
freely adjusted.
[0064] As shown in Figure 3, the staple unit 9 includes a stitcher 9a (in this specification,
the unit is referred to as a stitcher, although it is traditionally referred as a
driver) for projecting a needle and a clincher 9b for bending the end portion of the
needle driven into the sheet stack. In the present embodiment, the stitcher 9a and
the clincher 9b are separately structured and the staple unit 9 is supported movably
in the direction perpendicular to the sheet stack feed direction by a stapler moving
guide 10. Moreover, the stitcher 9a and the clincher 9b include a mutual position
determining mechanism and a movement driving mechanism (both not shown).
[0065] The staple position of the sheet stack in the feed direction is determined from the
conveying of the sheet stack by the pair of sheet stack conveying rollers 17a and
17b. Thereby, the staple can be stopped at various positions for the sheet stack.
[0066] In Figure 3, a middle folding mechanism is positioned downstream in the sheet conveying
direction for the staple unit 9 (downstream in the case of folding the paper sheet,
and spatially the under side). The middle folding mechanism includes the pair of folding
rollers 24, the folding plate 23, and a stopper 25. In the upstream portion of the
staple unit 9, a sheet stack stapled at the center of the paper sheet in the feed
direction is conveyed by the pair of sheet stack conveying rollers 17a and 17b until
it comes into contact with the stopper 25, and then the reference position for folding
the sheet stack is determined by temporarily releasing the nipping pressure of the
sheet stack conveying roller 17b. Thereafter, the sheet stack is held by applying
the nipping pressure between the pair of sheet stack conveying rollers 30a and 30b
thereto, and then the stopper 25 is moved back and decoupled from the trailing end
of the sheet stack, so that the sheet stack is conveyed by a given distance and set
in the folding position on the basis of the sheet size signal supplied from the main
body of the image forming device 1. The sheet stack, which is conveyed to the folding
position (normally the center of the sheet stack in the sheet feeding direction) and
stopped there, is inserted into a spacing between the pair of folding rollers 24 by
the folding plate 23, so that the pair of folding rollers 24 causes the sheet stack
to be folded at the center by pressing and rotating the sheet stack. In this case,
if the sheet stack by a larger size, it is conveyed to a downstream position in the
feed direction by a greater distance than at the position.of the stopper 25.
[0067] In this embodiment, the sheet conveying path on the downstream side curved at an
area far away from the stopper 25 to guide the end of the sheet stack into the horizontal
direction. Such a structural arrangement allows the sheet stack to be conveyed, even
if it has a larger size, thereby making it possible to decrease the size of the paper
sheet post-processing device 6 in the height direction.
[0068] As shown in Figure 3, the stopper 25, which serves as an alignment mechanism is designed
such that the stopper 25 can be rotated around the center axis of the sheet stack
conveying roller 30a, and that the end portion of the stopper 25 on the solenoid side
is driven by the solenoid, and the end portion is away from the sheet conveying path.
[0069] The folded sheet stack is discharged into a center-folded sheet discharging tray
27 by a center-folded sheet discharging roller 26, and then stacked therein.
[0070] Sensors 48 and 49 in the center-folded section detect whether or not a sheet of paper
exists therein.
[0071] Moreover, a sensor 51 in the center-folded sheet discharging tray 27 detects whether
or not the sheet stack is placed on the center-folded sheet discharging tray 27. It
is used to count the number of sheet stacks discharged from the empty state and to
monitor the full state of the center-folded sheet discharging tray 27.
[0072] A fold end stopper position detecting sensor 50 detects the end position of the sheet
stacks in the case when the stopper 25 is either activated or deactivated.
[0073] Figure 4 shows a schematic structure of a sheet post-processing system 300 in which
a plurality of sheet post-processing devices 6a, 6b, 6c, 6d, and 6e are connected,
along with the accompanying image forming device 1.
[0074] In the present example embodiment, the image forming device 1 is connected with a
document feeding device 4, a high-volume sheet feeding device 2, and a plurality of
sheet post-processing devices or first through fifth sheet post-processing devices
6a, 6b, 6c, 6d, and 6e. The first sheet post-processing device 6a is connected with
one upstream device, which is the image forming device 1, and one downstream device,
which is the second sheet post-processing device 6b. The second sheet post-processing
device 6b is also connected with one upstream device, which is the first sheet post-processing
device 6a, and one downstream device, which is the third sheet post-processing device
6c. The third sheet post-processing device 6c is connected with one upstream device,
which is the second sheet post-processing device 6b, and two downstream devices, which
are the fourth and fifth sheet post-processing devices 6d and 6e. The fourth sheet
post-processing device 6d is the most downstream device and is connected with one
upstream device, which is the third sheet post-processing device 6c. The fifth sheet
post-processing device 6d is the most downstream device and is connected with one
upstream device, which is the third sheet post-processing device 6c.
[0075] Figure 5 shows a block diagram of the sheet post-processing system 300 in which various
modules or units including respective communication modules for the first through
fifth sheet post-processing devices 6a through 6e are described.
[0076] Each of the first through fifth sheet post-processing devices 6a through 6e includes
one communication module or unit with respect to one device connected with itself.
Specifically, the first sheet post-processing device 6a includes first and second
communication modules 6a2a and 6a2b. The second sheet post-processing device 6b includes
first and second communication modules 6b2a and 6b2b. The third sheet post-processing
device 6c includes first, second, and third communication modules 6c2a, 6c2b, and
6c2c. The fourth sheet post-processing device 6d includes a first communication modules
6d2a. The fifth sheet post-processing device 6e includes a first communication module
6e2a.
[0077] The sheet post-processing devices 6a, 6b, 6c, 6d, and 6e also include control modules
or units 6a1, 6b1, 6c1, 6d1, and 6e1, respectively, serving as a transmission unit
for sending and receiving data at respectively given timings or intervals.
[0078] Further, the sheet post-processing devices 6a, 6b, 6c, 6d, and 6e include storing
units 6a3, 6b3, 6c3, 6d3, and 6e3, respectively, for arbitrarily storing and reading
respective received signals.
[0079] As a transmission method, it is general to employ a serial communication using, for
example, a UART (Universal Asynchronous Receiver Transmitter).
[0080] A memory or a hard disk drive (HDD) is used as a storing unit according to the volume
of data to be stored therein. In the example embodiment of the present patent application,
a memory and a HDD are used. However, any other storing unit that can temporarily
store target information may be applied to the present patent application.
[0081] Each of the control modules 6a1, 6b1, 6c1, 6d1, and 6e1 includes a central processing
unit (CPU) (not shown), a read-only memory (ROM) (not shown), and a random access
memory (RAM) (not shown). In the control performed in the respective control modules
or units 6a1, 6b1, 6c1, 6d1, and 6e1, the CPU executes programs stored in the ROM
by using the RAM as a working area, and thus the control of each of the sheet post-processing
devices 6a, 6b, 6c, 6d, and 6e is carried out, based on the programs.
[0082] Referring to Figures 6 and 7, schematic diagrams showing communication timings of
paper sheet information during a paper sheet feeding operation are described according
to the first example embodiment of the present patent application.
[0083] In Figures 6 and 7, the reference number "P1", "P2", "P3", "P4", "P5", and "P6" represent
respective paper sheets that are conveyed in the sheet post-processing devices 6a,
6b, and 6c.
[0084] When a paper sheet, for example a paper sheet P1, is fed from the image forming device
1 shown in Figures 1, 2, and 4 to the first sheet post-processing device 6a, the communication
module 6a2a of the first sheet post-processing device 6a receives paper sheet information
from the image forming device 1 and stores the paper sheet information in the first
storing unit 6a3 thereof. The paper sheet information contains information necessary
for processing the paper sheet fed from the image forming device 1, for example, the
size, thickness, ID, a request of sheet post-processing operation to a specific sheet
post-processing device, and so forth.
[0085] The first sheet post-processing device 6a receives a paper sheet, performs the sheet
post-processing operation according to a request of sheet post-processing operation
issued from the image forming device 1, and conveys or forwards the processed paper
sheet to the second sheet post-processing device 6b, which is a downstream device
of the first sheet post-processing device 6a. When no request of sheet post-processing
operation to be performed in the first sheet post-processing device 6a has been issued,
the first sheet post-processing device 6a performs no specific sheet post-processing
operation and simply forwards the paper sheet to the second sheet post-processing
device 6b.
[0086] When a paper sheet is to be discharged to the outside of the first sheet post-processing
device 6a, for example, when the leading edge of a paper sheet comes at a specified
position, such as the pair of outlet rollers 11 serving as a conveying member in the
present example embodiment, the first sheet post-processing device 6a transmits the
paper sheet information stored in the first storing unit 6a3, to the second sheet
post-processing device 6b. Through the above-descried transmission, the second sheet
post-processing device 6b can obtain the paper sheet information before receiving
the paper sheet. Thereby, the second sheet post-processing device 6b can perform its
sheet post-processing operation under the proper and stable condition. Further, even
when the content of a request of the sheet post-processing operation is changed, the
sheet post-processing operation can avoid unnecessary interruption. Thereby, a series
of sheet post-processing operations can be performed in high and stable speed.
[0087] When the paper sheet processed in or passed through the first sheet post-processing
device 6a is fed, the second sheet post-processing device 6b receives the paper sheet
information from the first sheet post-processing device 6a and stores the paper sheet
information in the second storing unit 6b3 thereof. When discharging or forwarding
the paper sheet to the third sheet post-processing device 6c, the second sheet post-processing
device 6b transmits the paper sheet information stored in the second storing unit
6b3, to the third sheet post-processing device 6c.
[0088] As shown in Figure 7, the sheet post-processing device 6c performs the operation
similar to those performed by the first and second sheet post-processing devices 6a
and 6b. That is, when the paper sheet processed in or passed through the second sheet
post-processing device 6b is fed, the third sheet post-processing device 6c receives
the paper sheet information from the second sheet post-processing device 6b and stores
the information in the third storing unit 6c3 thereof. And, when the paper sheet is
discharged to the outside of the third sheet post-processing device 6c or to one of
the sheet post-processing devices 6d and 6e connected thereto as shown in Figures
4 and 5, the third sheet post-processing device 6c transmits the paper sheet information
stored in the third storing unit 6c3, to the downstream sheet post-processing device.
[0089] The method of transmitting the paper sheet information is not limited to the above-described
method but other various ways may be applied to the present patent application. In
Figures 6 and 7 of the present example embodiment of the present patent application,
for example, a paper sheet forwarding signal is transmitted to the downstream device
after the paper sheet information has been sent. The downstream device can confirm
the paper sheet information by receiving the paper sheet forwarding signal.
[0090] Referring to a flowchart of Figure 8, a procedure of a paper sheet information receiving
operation is described. The paper sheet information receiving operation is performed
such that a currently operating device or a local sheet post-processing device, which
is connected to an upstream device and a downstream device, receives paper sheet information
during the paper sheet feeding operation.
[0091] In the example embodiments of the present patent application, the "local sheet post-processing
device" represents any one of the first, second, and third sheet post-processing devices
6a, 6b, and 6c while the fourth and fifth sheet post-processing devices 6d and 6e
are the most downstream devices, as shown in Figures 4 and 5.
[0092] As previously described, the sheet post-processing operations are controlled by the
CPU (not shown) of the control module or unit of each sheet post-processing device.
In the present example embodiment, the CPU of the local first sheet post-processing
device basically controls the operations of the following flowcharts.
[0093] At the start of the paper sheet information receiving operation of Figure 8, the
CPU of the local sheet post-processing device determines whether the local sheet post-processing
device has received the paper sheet information from an upstream device of the local
sheet post-processing device in step S101.
[0094] When the local sheet post-processing device has received the paper sheet information
from the upstream device, the determination result in step S101 is YES, and the process
goes to step S102.
[0095] When the local sheet post-processing device has not yet received the paper sheet
information from the upstream device, the determination result in step S101 is NO,
and the process of step S101 repeats until the local sheet post-processing device
receives the paper sheet information.
[0096] The CPU temporarily writes the paper sheet information, including the size, thickness,
ID, the request of sheet post-processing operation, and so forth, in a storing unit
of the local sheet post-processing device in step S102, and determines whether the
local sheet post-processing device has received the paper sheet forwarding signal
in step S103.
[0097] When the local sheet post-processing device has received the paper sheet forwarding
signal from the upstream device, the determination result in step S103 is YES, and
the process goes to step S104.
[0098] When the local sheet post-processing device has not yet received the paper sheet
forwarding signal from the upstream device, the determination result in step S103
is NO, and the process of step S103 goes back to step S101.
[0099] In step S104, the CPU confirms the paper sheet information and stores the information
in the storing unit.
[0100] Referring to a flowchart of Figure 9, a procedure of a paper sheet information sending
operation is described. The paper sheet information sending operation is performed
by the local sheet post-processing device to transmit paper sheet information during
the paper sheet feeding operation.
[0101] At the start of the paper sheet information sending operation of Figure 9, the CPU
of the local sheet post-processing device determines whether the leading edge of the
paper sheet has come at a specified position of the paper sheet.
[0102] When the leading edge of the paper sheet has come at the specified position, the
determination result in step S201 is YES and the process goes to step S202.
[0103] When the leading edge of the paper sheet has not yet come at the specified position,
the determination result in step S201 is NO and the process of step S201 repeats until
the leading edge of the paper sheet comes at the specified portion.
[0104] The CPU transmits the paper sheet information that is stored in the storing unit
of the local sheet post-processing device in step S202, and transmits the paper sheet
forwarding signal to the downstream device in step S203.
[0105] As described above, each sheet post-processing device of the present example embodiment
receives corresponding paper sheet information, stores the received information, and
transmits the stored information when discharging the paper sheet to the downstream
device. However, information other than the information necessary for each paper sheet,
for example, information of destination, a speed of conveying the paper sheet, and
so forth, is not necessarily transmitted during the sheet feeding operation. That
is, in this case, the local sheet post-processing device can transmit information
other than the information necessary for each paper sheet, to the downstream device
instantly on receiving the information.
[0106] Referring to Figure 10, a schematic diagram is described to show a start timing of
driving the pair of conveying rollers 32, which have been stopped, of the second sheet
post-processing device 6b. The specific diagram of Figure 10 shows one example of
the roller driving operation, which also can be applied to the operation performed
between the first, second, third, fourth, and fifth sheet post-processing devices
6a, 6b, 6c, 6d, and 6e.
[0107] When the image forming device 1 starts the paper sheet feeding operation with respect
to the first sheet post-processing device 6a, the pair of sheet conveying rollers
32 of the second sheet post-processing device 6b still remains stopped.
[0108] When the first sheet post-processing device 6a discharges a paper sheet to the second
sheet post-processing device 6b, the paper sheet information followed by the paper
sheet forwarding signal is transmitted.
[0109] The second sheet post-processing device 6b starts rotating the pair of conveying
rollers 32 when receiving the paper sheet information followed by the paper sheet
forwarding signal.
[0110] With the above-described operation, the pair of conveying rollers 32 can prevent
the rotations thereof for an unnecessarily long time, which can extend the lives of
the rollers and other parts. That is, by starting the rotation of the pair of conveying
rollers 32 at the receipt of the paper sheet information by the communication module
6b2a of the second sheet post-processing device 6b, the rotation period of the pair
of conveying rollers 32 may become shorter and the lives of the pair of conveying
rollers 32 may become longer.
[0111] Referring to a flowchart of Figure 11, a procedure of an operation of rotating conveying
rollers that have not been rotated is described.
[0112] In step S301 of the flowchart in Figure 11, the CPU of a local sheet post-processing
device determines whether the pair of conveying rollers thereof remains stopped.
[0113] When the pair of conveying rollers is stopped, the determination result in step S301
is YES, and the process goes to step S302.
[0114] When the pair of conveying roller is rotated, the determination result in step S301
is NO, and the CPU completes the procedure.
[0115] In step S302, the CPU determines whether the local sheet post-processing device has
received the paper sheet forwarding signal.
[0116] When the local sheet post-processing device has received the paper sheet forwarding
signal, the determination result in step S302 is YES, and the process goes to step
S303.
[0117] When the local sheet post-processing device has not yet received the paper sheet
forwarding signal, the determination result in step S302 is NO, and the process of
step S302 repeats until the local sheet post-processing device receives the paper
sheet forwarding signal.
[0118] In step S303, the CPU initiates the rotation of the pair of conveying rollers, and
completes the procedure.
<Second Example Embodiment>
[0119] Referring to a flowchart of Figure 12, a communication procedure of a received signal
storing operation is described according to a second example embodiment of the present
patent application. The received signal storing operation is performed by the local
sheet post-processing device to transmit a signal from the upstream device during
the paper sheet feeding operation.
[0120] At the start of the received signal storing operation of the flowchart of Figure
12, the CPU of the local sheet post-processing device determines whether the local
sheet post-processing device has received various information signals from the upstream
device. The various information signals include the paper sheet information necessary
for processing the paper sheet fed from the upstream device, for example, paper sheet
information of the size, thickness, ID, a request of sheet post-processing operation
to a specific sheet post-processing device, and so forth. The various information
signals can include a single information signal even through the term is used in plural
in the example embodiments of the present patent application.
[0121] When the local sheet post-processing device has received various information signals
from the upstream device, the determination result in step S401 is YES, the process
goes to step S402.
[0122] When the local sheet post-processing device has not yet received various information
signals from the upstream device, the determination result in step S401 is NO, the
process of step S401 repeats until the local sheet post-processing device receives
the various information signals.
[0123] In step S402, the CPU temporarily writes the received information signals in a storing
unit of the local sheet post-processing device, and the process goes to step S403.
[0124] The local sheet post-processing device receives the paper sheet, conveys the paper
sheet therein, performs the sheet post-processing operation according to the request
of the sheet post-processing operation contained in the paper sheet information, and
discharges or forwards the paper sheet to the downstream device. When no request of
sheet post-processing operation corresponding to the local sheet post-processing device
is received, the local sheet post-processing device simply transmits the paper sheet
to the downstream device without performing any sheet post-processing operation therein.
[0125] In step S403, the CPU of the local sheet post-processing device determines whether
the processed paper sheet has come at a specified position, for example, whether the
leading edge of the paper sheet has been present at or in the vicinity of the pair
of outlet rollers 11.
[0126] When the leading edge of the paper sheet is present at or in the vicinity of the
pair of outlet rollers 11, the determination result in step S403 is YES and the process
goes to step S404.
[0127] When the leading edge of the paper sheet is not present at or in the vicinity of
the pair of outlet rollers 11, the determination result in step S403 is NO and the
process of step S403 goes back to step S401.
[0128] The CPU transmits the information signals including the paper sheet information stored
in the storing unit, to the downstream device in step S404, and determines whether
the signal transmission has been completed in step S405.
[0129] When the signal transmission has been completed, the determination result in step
S405 is YES and the CPU completes the process.
[0130] When the signal transmission has not yet been completed, the determination result
in step S405 is NO, and the process goes back to step S401.
[0131] According to the above-described operation, the downstream device can receive the
information signals including the paper sheet information of the corresponding paper
sheet. Therefore, the downstream device can perform the sheet post-processing operation
in a proper and stable manner. Further, even when the paper sheet information of the
corresponding paper sheet has been changed, the sheet post-processing operation can
be continuously performed without temporarily stopping the operation. Therefore, a
high-speed sheet post-processing operation can be performed.
[0132] Similar to the operation described above, when the downstream device has received
various information signals from the local sheet post-processing device, the downstream
device temporarily writes the paper sheet information included in the received various
information signals, into the storing unit of the downstream device. When the paper
sheet has come at a specified position, for example, when the leading edge of the
paper sheet is present at or in the vicinity of the pair of outlet rollers 11, the
downstream device transmits the information signals stored therein to a further downstream
device connected to the downstream device.
[0133] As previously described, in the second example embodiment of the present invention,
each sheet post-processing device includes the corresponding storing unit for temporarily
writing or storing a portion of or whole information signals received from the upstream
device with respect to the local sheet post-processing device. When the whole sheet
post-processing devices except the most downstream device receive information signals
from the upstream device during the sheet feeding operation, the sheet post-processing
devices except the most downstream device temporarily write the various information
signals to the corresponding storing unit, and transmits the portion of or whole information
signals stored therein, according to the position of the paper sheet in the local
sheet post-processing device. Therefore, the downstream device can perform the sheet
post-processing operation in an accurate and stable manner. Further, when the content
of the paper sheet information of the corresponding paper sheet has been changed,
the sheet post-processing operation can be continuously performed without temporarily
stopping. Therefore, a high-speed sheet post-processing operation can be performed.
[0134] Referring to a flowchart of Figure 13, a different communication procedure of the
received signal storing operation is described according to another example of the
second example embodiment of the present patent application. The received signal storing
operation is performed by the local sheet post-processing device to transmit information
signals one by one by a fixed or given amount or length of byte thereof, from the
upstream device during the paper sheet feeding operation.
[0135] At the start of the received signal storing operation of the flowchart of Figure
13, when the local sheet post-processing device receives various information signals
from the upstream device, the local sheet post-processing device temporarily writes
the received information signals in the storing unit thereof. At this time, the information
signals are stored in an orderly sequence so as to easily recognize the receipt order
of the received information signals.
[0136] In each storing unit of the sheet post-processing devices, a series of storage areas
are provided to write information signals received from the upstream device. Each
storage area is basically provided for a series of various information signals of
one paper sheet. In this case, the storing unit of the local sheet post-processing
device provides a storage area A having addresses including a top address "a". The
addresses of the storage area A are represented by a variable "A". The various information
signals received by the local sheet post-processing device are temporarily written
into the storage area A one by one in the orderly sequence starting from the top address
"a". That is, the writing of the various information signals starts from the address
having the smallest number.
[0137] When the paper sheet has come at a specified position, for example, when the leading
edge of a paper sheet is present at or in the vicinity of the pair of outlet rollers
11, the local sheet post-processing device transmits the various information signal
including the paper sheet information stored therein to the downstream device. Also
at this time, the received information signals are sequentially read out starting
from the top address "a" and are transmitted in the orderly sequence thereof to the
downstream device.
[0138] Specifically, according to the flowchart of Figure 13, the CPU of the local sheet
post-processing device specifies the variable "A" representing the storage area A
so as to assign the top address "a" thereto in step S501, and determines whether the
local sheet post-processing device has received a fixed or given amount of various
information signals transmitted from the upstream device.
[0139] When the local sheet post-processing device has received the fixed amount of various
information signals, the determination result in step S502 is YES and the process
proceeds to step S503.
[0140] When the local sheet post-processing device has not yet received various information
signals, the determination result in step S502 is NO and the process of step S502
repeats until the local sheet post-processing device receives a fixed or given amount
of information signals.
[0141] The CPU temporarily writes the received information signal in the top address "a"
in step S503, and increments the variable "A" by one as a fixed or given amount of
the information signals in step S504, and the process proceeds to step S505.
[0142] In step S505, the CPU determines whether the paper sheet has come at the specified
position.
[0143] When the paper sheet has come at the specified position, the determination result
in step S505 is YES and the process proceeds to step S506.
[0144] When the paper sheet has not yet come at the specified position, the determination
result in step S505 is NO, and the process of step S505 goes back to step S502. The
CPU repeats the steps S502 through S505 until no more sequential information signals
of the corresponding paper sheet is transmitted.
[0145] After the determination result in step S505 becomes "YES", the CPU assigns the top
address "a" to the variable "A" in step S506, reads out and transmits the received
information signal from the top address "a" to the downstream device in step S507.
The CPU then increments the variable "A" by one as the fixed amount of the information
signals in step S508, and the process proceeds to step S509.
[0146] In step S509, the CPU determines whether the local sheet post-processing device has
completed the transmission of the information signals with respect to the downstream
device.
[0147] When the local sheet post-processing device has completed the transmission of the
information signals, the determination result in step S509 is YES, and the CPU terminates
the sheet post-processing operation in the local sheet post-processing device.
[0148] When the local sheet post-processing device still has the information signals to
be transmitted to the downstream device, the determination result in step S509 is
NO, and the process goes back to step S507 to repeat steps S507 through S509 until
no more sequential information signal to be transmitted for the corresponding paper
sheet remains in the storing area A of the storing unit of the local sheet post-processing
device.
[0149] Similar to the operation performed by the local sheet post-processing device, when
receiving various information signals from the local sheet post-processing device,
the downstream device temporarily writes the paper sheet information included in the
received information signals, into the storing unit thereof. When the paper sheet
has come at the specified position, for example, when the leading edge of the paper
sheet is present at or in the vicinity of the pair of outlet rollers 11, the downstream
device transmits the information signals stored therein to the further downstream
device. Also in this case, the CPU controls to transmit the information signals in
the orderly sequence thereof.
[0150] When a plurality of information signals that are not properly managed are transmitted
at one time, the sequence order of the signals may be changed. The above-described
condition may cause, for example, the disorder of the requests.
[0151] In a case in which a signal A represents a signal to indicate the request of the
sheet post-processing operation and a signal B represents a signal to fix the request,
when the order of the signal A and the signal B is reversed, the fixing timing of
the request may change.
[0152] Specifically, when the signal A comes before the signal B, which is the correct sequence
order, the request of the sheet post-processing operation indicated by the signal
A may be fixed when the signal B is received.
[0153] On the contrary, when the signal A has not been received before the signal B is received,
which is the incorrect order, the request indicated by the signal A may not be fixed
until the next signal B is received.
[0154] To avoid the above-described problem causing the transmission of signals in the incorrect
order, the signals of the present example embodiment can be controlled to properly
manage the addresses stored in the storage area, thereby the signals can be kept in
the orderly sequence.
[0155] Referring to a flowchart of Figure 14, a different communication procedure of a received
signal storing operation is described according to another example of the second example
embodiment of the present patent application. The received signal storing operation
is performed by the local sheet post-processing device to transmit a signal from the
downstream device during the paper sheet feeding operation.
[0156] In the communication procedure of Figure 14, the paper sheet forwarding signal is
provided for informing a timing of forwarding a paper sheet.
[0157] When the paper sheet has come at the specified position, for example, when the leading
edge of a paper sheet is present at or in the vicinity of the pair of outlet rollers
11, the local sheet post-processing device transmits the paper sheet forwarding signal
to the downstream device. By receiving the paper sheet forwarding signal, the downstream
device can recognize a timing of a paper sheet to be fed.
[0158] Similar to the communication procedures shown in Figures 12 and 13, the paper sheet
information including the size, thickness, ID, the request of the sheet post-processing
operation, and so forth are temporarily written or stored in the storage area A in
the storing unit of the local sheet post-processing device, and transmitted while
keeping the orderly sequence with respect to the paper sheet forwarding signal. Respective
transmission timings of signals other than the paper sheet forwarding signal are sequentially
transmitted immediately before or after the paper sheet forwarding signal. Hereinafter,
signals other than the paper sheet forwarding signal are referred to as "information
signals" to distinguish from the paper sheet forwarding signal.
[0159] The communication procedure in the flowchart of Figure 14 is basically similar to
the procedure shown in the flowchart of Figure 13, except that the communication procedure
of Figure 14 uses the paper sheet forwarding signal.
[0160] Specifically, according to the flowchart of Figure 14, the CPU of the local sheet
post-processing device specifies the variable "A" representing the storage area A
so as to assign the top address "a" thereto in step S601, and the process proceeds
to step S602.
[0161] In step S602, the CPU determines whether the local sheet post-processing device has
received an information signal of various information signals transmitted from the
upstream device.
[0162] When the local sheet post-processing device has received a fixed or given amount
of various information signals, the determination result in step S602 is YES and the
process proceeds to step S603.
[0163] When the local sheet post-processing device has not yet received various information
signals, the determination result in step S602 is NO, and the process of step S602
repeats until the local sheet post-processing device receives information signals.
[0164] The CPU temporarily writes the received information signal in the top address "a"
in step S603, and increments the variable "A" by one as the fixed amount of the information
signals in step S604, and the process proceeds to step S605.
[0165] In step S605, the CPU determines whether the paper sheet forwarding signal has been
received.
[0166] When the paper sheet forwarding signal has been received, the determination result
in step S605 is YES, and the process goes to step S606.
[0167] When the paper sheet forwarding signal has not yet been received, the determination
result in step S605 is NO, and the process goes back to step S602.
[0168] In step S606, the CPU determines whether the paper sheet has come at the specified
position.
[0169] When the paper sheet has come at the specified position, the determination result
in step S606 is YES, and the process proceeds to step S607.
[0170] When the paper sheet has not yet come at the specified position, the determination
result in step S606 is NO, and the process of step S606 repeats until the paper sheet
comes at the specified position.
[0171] After the determination result in step S606 becomes "YES", the CPU assigns the top
address "a" to the variable "A" in step S607, reads out and transmits the received
information signal by the fixed amount of information signals, from the top address
"a" to the downstream device in step S608. The CPU then increments the variables "A"
by one in step S609, and the process proceeds to step S610.
[0172] In step S610, the CPU determines whether the local sheet post-processing device has
completed the transmission of the information signals to the downstream device.
[0173] When the local sheet post-processing device has completed the transmission of the
information signals, the determination result in step S610 is YES, and the process
goes to step S611.
[0174] When the local sheet post-processing device still has the information signals to
be transmitted to the downstream device, the determination result in step S610 is
NO, and the process goes back to step S608 to repeat steps S608 through S610 until
no more sequential information signal to be transmitted for the corresponding paper
sheet remains in the storing area A of the storing unit.
[0175] The CPU then transmits the paper sheet forwarding signal in step S611, and terminates
the sheet post-processing operation in the local sheet post-processing device.
[0176] Similar to the operation performed by the local sheet post-processing device, when
receiving various information signals from the local sheet post-processing device,
the downstream device temporarily writes the paper sheet information included in the
received information signals, into the storing unit thereof. When the paper sheet
has come at the specified position, for example, when the leading edge of the paper
sheet is present at or in the vicinity of the pair of outlet rollers 11, the downstream
device transmits the information signals stored therein to the further downstream
device. Also in this case, the CPU controls to transmit the information signals in
the orderly sequence thereof.
[0177] When the whole receiving interval times of a plurality of signals are stored to perform
a delayed transmission according to the interval times, the controls of the operations
performed by the CPU may become complicated and the size of the storage capacity for
the operations may increase. However, by transmitting signals in a sequential manner
as described above, the controls may be simplified and the size of the storage capacity
may be reduced, but the interval times of the information signals in sending and those
in receiving may become different. Even when the interval times of the information
signals are changed, it is necessary to determine which signal corresponds to which
paper sheet or which paper sheet and thereafter.
[0178] On the contrary, as shown in the operations in the second example embodiment, if
the transmission of the paper sheet forwarding signal and the other information signals
are kept in an orderly sequence thereof, it may be easy to connect the signals with
the corresponding information signals, which can easily solve the above-described
problem.
[0179] For example, the local sheet post-processing device may receive the information signals
including the paper sheet information, then receive the paper sheet forwarding signal,
and confirm the contents of the information signals. When the paper sheet forwarding
signal and the information signals are transmitted in the orderly sequence, the local
sheet post-processing device can easily apply the paper sheet information included
in the information signals to the paper sheet corresponding to the paper sheet forwarding
signal. At this time, the information signals may sequentially be transmitted immediately
before or after the paper sheet forwarding signal has been transmitted, without changing
the sequence order of the paper sheet forwarding signal and the information signals.
Therefore, the sheet post-processing operation can be performed without making the
operation control to be complex and the size of the storage capacity to be increased.
[0180] When a plurality of stacks of paper sheets are conveyed in the local sheet post-processing
device for the operations shown in Figures 12 through 14, the CPU may perform parallel
processing. Since the CPU of the local sheet post-processing device may take the operation
procedures for the plurality of paper sheet stacks same as the operation procedure
taken for a single paper sheet as described above, the description of the detailed
procedures is omitted.
<Third Example Embodiment>
[0181] Referring to a flowchart of Figure 15, a communication procedure of an operation
of transmitting a leading edge discharging signal is described according to a third
example embodiment of the present patent application.
[0182] The communication procedure of the operation according to the third example embodiment
is similar to the communication procedure of the second example embodiment. Except
that the communication procedure performed in the third example embodiment issues
the leading edge discharging signal as the paper sheet forwarding signal. Specifically,
in the communication procedure according to the third example embodiment of the present
patent application, the leading edge discharging signal is transmitted from the communication
unit of the upstream device to the communication unit of the local sheet post-processing
device. The communication unit of the local sheet post-processing device receives
the leading edge discharging signal before or after the leading edge of a paper sheet
is discharged. The above-described transmission of the leading edge discharging signal
can make the local sheet post-processing device recognize the timing of the leading
edge of a paper sheet to be conveyed or fed. The other parts, structures, and functions
are same as those used in the first and second example embodiments. Therefore, the
same reference numbers as those used in the first and second example embodiment are
given, and the description of these parts, structures, and functions are omitted in
the third example embodiment.
[0183] In the flowchart of Figure 15, the operation of transmitting the leading edge discharging
signal may be performed by the local sheet post-processing device to receive and transmit
the leading edge discharging signal for informing the timing of conveying or feeding
the leading edge of each paper sheet during the paper sheet feeding operation.
[0184] When the leading edge of a paper sheet has come at a discharging position through
which the paper sheet is discharged, for example, when the leading edge of a paper
sheet is present at or in the vicinity of the pair of outlet rollers 11, the upstream
device transmits the leading edge discharging signal to the local sheet post-processing
device.
[0185] In step S701, the CPU of the local sheet post-processing device determines whether
the local sheet post-processing device has received the leading edge discharging signal.
By receiving the leading edge discharging signal, the local sheet post-processing
device can recognize the timing of conveyance of the paper sheet.
[0186] When the local sheet post-processing device has received the leading edge discharging
signal, the determination result in step S701 is YES and the process proceeds to step
S702.
[0187] When the local sheet post-processing device has not yet received the leading edge
discharging signal, the determination result in step S701 is NO, and the process of
step S701 repeats until the local sheet post-processing device receives the leading
edge discharging signal.
[0188] After the determination result in step S701 becomes "YES" by receiving the leading
edge discharging signal, the local sheet post-processing device can confirm various
information requests or signals, determine which request or signal corresponds to
which paper sheet or which paper sheet and thereafter, and perform a paper sheet receiving
operation, for example, of rotating a sheet conveying motor, of moving the jogger
fences 16 to a standby position according to its size, etc. in step S702.
[0189] After step S702 is completed, the CPU of the local sheet post-processing device determines,
in step S703, whether the leading edge of the paper sheet has come at a discharging
position, for example, whether the leading edge of a paper sheet is present at or
in the vicinity of the pair of outlet rollers 11.
[0190] When the leading edge of the paper sheet is present at the discharging position,
the determination in step S703 is YES, and the process proceeds to step S704.
[0191] When the leading edge of the paper sheet is not at the discharging position, the
determination in step S703 is NO, and the process of step S703 repeats until the leading
edge of the paper sheet comes at the discharging position.
[0192] In step S704, the CPU of the local sheet post-processing device transmits the leading
edge discharging signal to the downstream device, and completes the procedure.
[0193] In a case in which a single paper sheet is fed to the local sheet post-processing
device, the local sheet post-processing device performs the operation as shown in
the flowchart of Figure 15. That is, when the leading edge of the paper sheet has
come at the discharging position, or when the leading edge of the paper sheet is present
at or in the vicinity of the pair of outlet rollers 11, the CPU of the upstream device
transmits the leading edge discharging signal to the local sheet post-processing device.
By receiving the leading edge discharging signal, the local sheet post-processing
device can recognize the timing of conveyance of the paper sheet.
[0194] In a case in which a plurality of paper sheets are fed to the local sheet post-processing
device, the local sheet post-processing device temporarily writes the information
signals including the paper sheet information, and transmits the information signals
without changing the sequence order of the information signals with respect to the
leading edge discharging signal. The information signals are transmitted to the downstream
device at the timing immediately after the transmission of the leading edge discharging
signal.
[0195] Specifically, when the plurality of paper sheets are continuously fed, the information
signals received between the transmission of the leading edge discharging signal of
a first paper sheet or a paper sheet 1 and the transmission of the leading edge discharging
signal of a second paper sheet or a paper sheet 2 are collectively written or stored
in one group unit as Group 1, and the information signals received between the transmission
of the leading edge discharging signal of the paper sheet 2 and the transmission of
the leading edge discharging signal of a paper sheet 3 are collectively stored in
one group unit as Group 2. Similarly, the information signals are stored respectively
as Group 3, Group 4, and so on.
[0196] When the leading edge of the paper sheet 1 comes at the discharging position, the
local sheet post-processing device transmits the leading edge discharging signal to
the downstream device. Immediately after the transmission of the leading edge discharging
signal, the local sheet post-processing device transmits the information signals corresponding
to Group 1. When the leading edge of the paper sheet 2 comes at the discharging position,
the local sheet post-processing device transmits the leading edge discharging signal
to the downstream device, and immediately transmits the information signals corresponding
to Group 2. Similarly, the operation repeats for Group 3, Group 4, and so on.
[0197] The local sheet post-processing device temporarily writes the information signals
including the paper sheet information, and transmits the leading edge discharging
signal and the information signals without changing the sequence order thereof. The
information signals are transmitted at the timing immediately after the transmission
of the leading edge discharging signal.
[0198] The communication procedure that is taken when the plurality of paper sheets are
fed is basically same as the communication procedure in the flowchart of Figure 15.
The whole signals are transmitted without changing the sequence order.
[0199] When the information signals and the leading edge discharging signal are transmitted
from the local sheet post-processing device, the downstream device performs its operation
in a same manner as the local sheet post-processing device. That is, the downstream
device temporarily writes the information signals, and transmits the leading edge
discharging signal and the information signals to the further downstream device.
[0200] In the second example embodiment of the present patent application, each of the sheet
post-processing devices 6a, 6b, 6c, 6d, and 6e needs to recognize the timing of conveyance
of a paper sheet. If the recognition of the timing fails, it may be difficult to assuredly
determine which signal corresponds to which paper sheet or which paper sheet and thereafter.
Further, if the timing of conveyance of a paper sheet cannot properly be recognized,
the paper sheet receiving operation cannot be performed at an appropriate timing.
The paper sheet receiving operation may include operations of rotating a sheet conveying
motor, of moving the jogger fences 16 to a standby position according to its size,
etc.
[0201] According to the present example embodiment, the leading edge discharging signal
may be transmitted as the paper sheet forwarding signal to the communication device
of the downstream device at the timing before or after the leading edge of the paper
sheet is discharged, and the downstream device can recognize the conveyance of the
leading edge of the paper sheet by receiving the leading edge discharging signal.
Thereby, the uncertainty of the determination and the inappropriateness of the timing
can be reduced or prevented.
<Fourth Example Embodiment>
[0202] Referring to a flowchart of Figure 16, a communication procedure of an operation
of a task of processing the paper sheet 1 is described according to a fourth example
embodiment of the present patent application.
[0203] The communication procedure of the operation according to the fourth example embodiment
of the present patent application is similar to the communication procedure of the
third example embodiment. Except that the communication procedure performed by the
fourth example embodiment writes or stores a portion or whole set of the information
signals as a group unit. Further, in the fourth example embodiment, information signals
can be transmitted by a flexible amount or length of byte thereof, from the upstream
device to the downstream device during the paper sheet feeding operation.
[0204] Specifically, in the communication procedure according to the fourth example embodiment
of the present invention, a portion or whole set of the information signals received
between the transmission of the leading edge discharging signal of a paper sheet 1
and the transmission of the leading edge discharging signal of a paper sheet 2 are
collectively written or stored in one group unit as Group 1, a portion or whole set
of the information signals received between the transmission of the leading edge discharging
signal of the paper sheet 2 and the transmission of the leading edge discharging signal
of a paper sheet 3 are collectively written or stored in one group unit as Group 2.
Similarly, the information signals are written or stored as Group 3, Group 4, and
so on.
[0205] When the leading edge of the paper sheet 1 comes at the discharging position, the
upstream device transmits the leading edge discharging signal to the downstream device.
Immediately after the transmission of the leading edge discharging signal, the upstream
device transmits the portion of whole set of the information signals corresponding
to Group 1. When the leading edge of the paper sheet 2 comes at the discharging position,
the upstream device transmits the leading edge discharging signal to the downstream
device, and immediately transmits the portion or whole set of the information signals
corresponding to Group 2. Similarly, the operation repeats for Group 3, Group 4, and
so on. At this time, the received signals including the leading edge discharging signal
and the corresponding information signals are transmitted without changing the sequence
order thereof.
[0206] The other parts, structures, and functions are same as those used in the first and
second example embodiments. Therefore, the same reference numbers as those used in
the first and second example embodiments are given, and the description of these parts,
structures, and functions are omitted.
[0207] In the flowchart of Figure 16, the task of processing the paper sheet 1, which is
a first paper sheet of a stack of paper sheets, is described according to the fourth
example embodiment of the present patent application.
[0208] In step S801, the CPU of the local sheet post-processing device, for example, determines
whether the local sheet post-processing device has received the leading edge discharging
signal of the paper sheet 1 from the upstream device.
[0209] When the local sheet post-processing device has received the leading edge discharging
signal of the paper sheet 1, the determination result in step S801 is YES, and the
process proceeds to step S802.
[0210] When the local sheet post-processing device has not yet received the leading edge
discharging signal of the paper sheet 1, the determination result in step S801 is
NO, and the process of step S801 repeats until the local sheet post-processing device
receives the leading edge discharging signal.
[0211] The CPU starts the task of the paper sheet 2, which is a second paper sheet of the
stack of paper sheets, in step S802, specifies the variable "A" representing the storage
area A so as to assign the top address "a" thereto in step S803, and the process proceeds
to step S804.
[0212] In step S804, the CPU determines whether the leading edge of the paper sheet 1 has
come at the discharging position, for example, whether the leading edge of the paper
sheet is present at or in the vicinity of the pair of outlet rollers 11.
[0213] When the leading edge of the paper sheet 1 is present at the discharging position,
the determination result in step S804 is YES, and the process proceeds to step S810.
[0214] When the leading edge of the paper sheet 1 is not present at the discharging position,
the determination result in step S804 is NO, and the process proceeds to step S805.
[0215] In step S805, the CPU determines whether the local sheet post-processing device has
received the leading edge discharging signal of the paper sheet 2 from the upstream
device.
[0216] When the local sheet post-processing device has received the leading edge discharging
signal of the paper sheet 2, the determination result in step S805 is YES, and the
process proceeds to step S809.
[0217] When the local sheet post-processing device has not yet received the leading edge
discharging signal of the paper sheet 2, the determination result in step S805 is
NO, and determines whether the local sheet post-processing device has received a flexible
amount of the information signals from the upstream device in step S806. The "information
signals" in step S806 represents the various information signals that are received
between the transmission of the leading edge discharging signal of the paper sheet
1 and the transmission of the leading edge discharging signal of the paper sheet 2.
[0218] When the local sheet post-processing device has received a flexible amount of the
information signals, the determination result of step S806 is YES, and the process
proceeds to step S807.
[0219] When the local sheet post-processing device has not yet received information signals,
the determination result of step S806 is NO, and the process goes back to step S804.
The CPU repeats the steps S804 through S806 until the leading edge of the paper sheet
1 comes at the discharging position or the local sheet post-processing device receives
the leading edge discharging signal or a flexible amount of the information signals.
[0220] After the determination result in step S806 becomes "YES", the CPU temporarily writes
the received information signals by the number of addresses "N" corresponding to the
flexible amount of the information signals in Group 1, starting from the top address
"a" in the storing area A, in step S807. The CPU then increments the variable "A"
by the number of addresses "N" according to the flexible amount of the information
signals in step S808, and the process goes back to step S804. The CPU repeats steps
S804 through S808 until no more sequential information signals for Group 1 is transmitted.
[0221] After the determination result in step S805 becomes "YES", the CPU determines whether
the leading edge of the paper sheet 2 has come at the discharging position in step
S809.
[0222] When the leading edge of the paper sheet 2 has come at the discharging position,
the determination result in step S809 is YES, and the process proceeds to step S810.
[0223] When the leading edge of the paper sheet 2 has not yet come at the discharging position,
the determination result in step S809 is NO, and the process of step S809 repeats
until the leading edge of the paper sheet 2 comes at the discharging position.
[0224] After the arrival of the leading edge of the paper sheet 2 at the discharging position
is confirmed in step S809, the CPU transmits the leading edge discharging signal to
the downstream device in step S810, and determines whether the received information
signals still remain in the storing unit of the local sheet post-processing device
in step S811.
[0225] When the received information signals still remain in the storing unit, the determination
result in step S811 is YES, and the process proceeds to step S812.
[0226] When the received information signals have completely transmitted and no information
signals remain in there, the determination result in step S811 is NO, and the CPU
terminates the process.
[0227] After the determination result in step S811 becomes "YES", the CPU assigns the top
address "a" to the variable "A" in step S812, and reads out and transmits the received
information signals in Group 1, starting from the top address "a" to the downstream
device in step S813. The CPU then increments the variable "A" by one in step S814,
and the process proceeds to step S815.
[0228] In step S815, the CPU determines whether the local sheet post-processing device has
completed the transmission of the information signals of Group 1 with respect to the
downstream device.
[0229] When the local sheet post-processing device has completed the transmission of the
information signals of Group 1, the determination result in step S815 is YES, and
the CPU terminates the sheet post-processing operation in the local sheet post-processing
device.
[0230] When the local sheet post-processing device still has the information signals to
be transmitted to the downstream device, the determination result in step S815 is
NO, and the process goes back to step S813 so as to repeat steps S813 through S815
until no more sequential information signal to be transmitted for the corresponding
paper sheet remains in the storing area A of the storing unit of the local sheet post-processing
device.
[0231] Referring to flowcharts of Figures 17A and 17B, respective communication procedures
of tasks of paper sheets 2 and 3, which are second and third paper sheets of the stack
of paper sheets, respectively, are described according to the fourth example embodiment
of the present patent application.
[0232] The communication procedures of the flowcharts shown in Figures 17A and 17B are basically
similar to the communication procedure of the flowchart shown in Figure 16. Except,
the CPU starts the task of the paper sheet 3 in step S902 of the flowchart of Figure
17A, and starts the task of a paper sheet 4 in step S902 of the flowchart of Figure
17B. Further, a storing area B including the top address "b" and a variable "B" is
applied in the communication procedure shown in Figure 17A, and a storing area C including
the top address "c" and a variable "C" is applied in the communication procedure shown
in Figure 17B.
[0233] Here, the communication procedures of the respective tasks of the paper sheets 2
and 3 are described. Since the communication procedures of the respective tasks of
the paper sheet 2 and 3 are basically similar to each other, the description of the
communication procedure of the task of the paper sheet 3 is additionally generated
to the description of the communication procedure of the task of the paper sheet 2.
[0234] In step S901, the CPU of the local sheet post-processing device determines whether
the local sheet post-processing device has received the leading edge discharging signal
of the paper sheet 2 (the paper sheet 3 in Figure 17B) from the upstream device.
[0235] When the local sheet post-processing device has received the leading edge discharging
signal of the paper sheet 2 (or the paper sheet 3), the determination result in step
S901 is YES, and the process proceeds to step S902.
[0236] When the local sheet post-processing device has not yet received the leading edge
discharging signal of the paper sheet 2 (or the paper sheet 3), the determination
result in step S901 is NO, and the process of step S901 repeats until the local sheet
post-processing device receives the leading edge discharging signal of the paper sheet
2 (or the paper sheet 3).
[0237] The CPU starts the task of the paper sheet 3 in step S902 (the task of the paper
sheet 4 in Figure 17B). The CPU then specifies the variable "B" (the variable "C"
in Figure 17B) representing the storage area B (the storing area C in Figure 17B)
so as to assign the top address "b" (the top address "c" in Figure 17B) thereto in
step S903, and the process proceeds to step S904.
[0238] In step S904, the CPU determines whether the leading edge of the paper sheet 2 (the
leading edge of the paper sheet 3 in Figure 17B) has come at the discharging position,
for example, whether the leading edge of the paper sheet is present at or in the vicinity
of the pair of outlet rollers 11.
[0239] When the leading edge of the paper sheet 2 (or the paper sheet 3) is present at the
discharging position, the determination result in step S904 is YES, and the process
proceeds to step S910.
[0240] When the leading edge of the paper sheet 2 (or the paper sheet 3) is not at the discharging
position, the determination result in step S904 is NO, and the process proceeds to
step S905.
[0241] In step S905, the CPU determines whether the local sheet post-processing device has
received the leading edge discharging signal of the paper sheet 3 (or the paper sheet
4) from the upstream device.
[0242] When the local sheet post-processing device has received the leading edge discharging
signal of the paper sheet 3 (or the paper sheet 4), the determination result in step
S905 is YES, and the process proceeds to step S909.
[0243] When the local sheet post-processing device has not yet received the leading edge
discharging signal of the paper sheet 3 (or the paper sheet 4), the determination
result in step S905 is NO, and determines whether the local sheet post-processing
device has received a flexible amount of the information signals from the upstream
device. The "information signals" in step S906 represents the various information
signals that are received between the transmission of the leading edge discharging
signal of the paper sheet 2 and the transmission of the leading edge discharging signal
of the paper sheet 3. In step S906 in Figure 17B, the information signals represents
the various information signals that are received between the transmission of the
leading edge discharging signal of the paper sheet 3 and the transmission of the leading
edge discharging signal of the paper sheet 4.
[0244] When the local sheet post-processing device has received a flexible amount of the
information signals, the determination result of step S906 is YES, and the process
proceeds to step S907.
[0245] When the local sheet post-processing device has not yet received the information
signals, the determination result of step S906 is NO, and the process goes back to
step S904. The CPU repeats steps S904 through S906 until the local sheet post-processing
device receives the leading edge discharging signal or a flexible amount of the information
signals.
[0246] After the determination result in step S906 becomes "YES", the CPU temporarily writes
the received information signals by the number of addresses "N" corresponding to the
flexible amount of the information signals in Group 2 (Group 3 in Figure 17B), starting
from the top address "b" (or the top address "c") in the storing area B (or the storing
area C) in step S907. The CPU then increments the variable "B" (the variable "C" in
Figure 17B) by the number of addresses "N" according to the flexible amount of the
information signals in step S908, and the process goes back to step S904. The CPU
repeats steps S804 through S808 until no more sequential information signals for Group
2 (or Group 3) is transmitted.
[0247] After the determination result in step S905 becomes "YES", the CPU determines whether
the leading edge of the paper sheet 3 (or the leading edge of the paper sheet 4 in
Figure 17B) has come at the discharging position in step S909.
[0248] When the leading edge of the paper sheet 3 (or the paper sheet 4) has come at the
discharging position, the determination result in step S909 is YES, and the process
proceeds to step S910.
[0249] When the leading edge of the paper sheet 3 (or the paper sheet 4) has not yet come
at the discharging position, the determination result in step S909 is NO, and the
process of step S909 repeats until the leading edge of the paper sheet 3 (or the paper
sheet 4) comes at the discharging position.
[0250] After the arrival of the leading edge of the paper sheet 3 (the leading edge of the
paper sheet 4 in Figure 17B) at the discharging position is confirmed in step S909,
the CPU transmits the leading edge discharging signal to the downstream device in
step S910, and determines whether the received information signals still remain in
the storing unit of the local sheet post-processing device in step S911.
[0251] When the received information signals still remain in the storing unit, the determination
result in step S911 is YES, and the process proceeds to step S912.
[0252] When the received information signals have completely transmitted and no information
signals remain in there, the determination result in step S911 is NO, and the CPU
terminates the process.
[0253] After the determination result in step S911 becomes "YES", the CPU assigns the top
address "b" to the variable "B" (or the top address "c" to the variable "C" in Figure
17B) in step S912, and reads out and transmits the received information signals in
Group 2 (or Group 3), starting from the top address "b" (or the top address "c") to
the downstream device in step S913. The CPU then increments the variable "B" (or the
variable "C") by one in step S914, and the process proceeds to step S915.
[0254] In step S915, the CPU determines whether the local sheet post-processing device has
completed the transmission of the information signals of Group 2 (or Group 2) with
respect to the downstream device.
[0255] When the local sheet post-processing device has completed the transmission of the
information signals of Group 2 (or Group 3), the determination result in step S915
is YES, and the CPU terminates the sheet post-processing operation in the local sheet
post-processing device.
[0256] When the local sheet post-processing device still has the information signals to
be transmitted to the downstream device, the determination result in step S915 is
NO, and the process goes back to step S913 so as to repeat steps S913 through S915
until no more sequential information signal to be transmitted for the corresponding
paper sheet remains in the storing area B (or the storing area C) of the storing unit
of the local sheet post-processing device.
[0257] In a case in which the information signals are transmitted immediately before the
leading edge discharging signal in the third example embodiment, the timing of transmission
of the leading edge discharging signal may delay according to the number or amount
of the information signals. Especially when a serial communication, for example the
UART, is selected for transmission, the delay of the timing of transmitting the last
leading edge discharging signal may greatly depend on the number or amount of the
information signals.
[0258] When the upstream device has a delay of the timing of transmitting the last leading
edge discharging signal as described above, the downstream device controlled to start
driving its conveying motor depending upon the receipt of the leading edge discharging
signal may cause a delay to start the conveying motors, which can cause deterioration
in performance of conveying paper sheets.
[0259] Transmission of the information signals immediately before the leading edge discharging
signal may cause a sheet post-processing device to make the interval between the receipt
of the information signals and the transmission thereof to be the longest interval.
That is, the sheet post-processing device may cause a delay in transferring the signal
to the downstream sheet post-processing device, which cannot make it to prepare the
paper sheet receiving operation depending on the requirements of the signal.
[0260] In contrast, the sheet post-processing devices in the present example embodiment
can:
- 1) Prevent the delay of transmitting the leading edge discharging signal depending
on the number or amount of the information signals;
- 2) Prevent the delay of starting the conveying motor when the downstream device is
controlled to drive the conveying motor in response to the receipt of the leading
edge discharging signal and to secure an appropriate level of the performance in the
paper sheet feeding operation; and
- 3) Prepare the paper sheet receiving operation in a proper manner without causing
the delay in transferring the signal to the downstream device.
<Fifth Example Embodiment>
[0261] Referring to flowcharts of Figures 18 and 19, communication procedures of respective
tasks of processing the leading and trailing edges of a paper sheet are described
according to a fifth example embodiment of the present patent application.
[0262] The communication procedures of the tasks according to the fifth example embodiment
are similar to the communication procedure of the second example embodiment. Except
that the communication procedure performed in the fifth example embodiment issues,
in addition to the leading edge discharging signal, the trailing edge discharging
signal also as the paper sheet forwarding signal. Specifically, in the communication
procedures in the flowcharts of Figures 18 and 19 according to the fifth example embodiment
of the present patent application, the leading edge discharging signal is transmitted
from the communication unit of the upstream device to the communication unit of the
local sheet post-processing device before or after the leading edge of a paper sheet
is discharged, and the trailing edge discharging signal is transmitted from the communication
unit of the upstream device to the communication unit of the local sheet post-processing
device before or after the trailing edge of a paper sheet is discharged. The above-described
transmissions of the leading edge discharging signal and the trailing edge discharging
signal can make the local sheet post-processing device recognize the respective timings
of the leading and trailing edges of a paper sheet to be conveyed or fed, respectively.
The other parts, structures, and functions are same as those used in the first and
second example embodiments. Therefore, the same reference numbers as those used in
the first and second example embodiment are given, and the description of these parts,
structures, and functions are omitted in the fifth example embodiment.
[0263] As previously described, in the fifth example embodiment, two kinds of the paper
sheet forwarding signal are provided. That is, the leading edge discharging signal
is used to inform the timing of conveying the leading edge of a paper sheet, and the
trailing edge discharging signal is used to inform the timing of conveying the trailing
edge of the paper sheet.
[0264] The flowchart of Figure 18 shows the task of processing the leading edge of a paper
sheet, and the flowchart of Figure 19 shows the task of processing the trailing edge
of a paper sheet.
[0265] When the leading edge of a paper sheet has come at a discharging position through
which the paper sheet is discharged, for example, when the leading edge of a paper
sheet is present at or in the vicinity of the pair of outlet rollers 11, the upstream
device transmits the leading edge discharging signal to the local sheet post-processing
device. By receiving the leading edge discharging signal, the local sheet post-processing
device can recognize the timing of the leading edge of the paper sheet to be discharged.
[0266] According to the receipt of the leading edge discharging signal, the local sheet
post-processing device can confirm various information requests or signals, determine
which request or signal corresponds to which paper sheet or which paper sheet and
thereafter, and perform a paper sheet receiving operation, for example, of rotating
a sheet conveying motor, of moving the jogger fences 16 to a standby position according
to its size, etc.
[0267] When the trailing edge of the paper sheet has come at a discharging position through
which the paper sheet is discharged, for example, when the trailing edge of the paper
sheet is present at or in the vicinity of the pair of outlet rollers 11, the upstream
device transmits the trailing edge discharging signal to the local sheet post-processing
device. By receiving the trailing edge discharging signal, the local sheet post-processing
device can recognize the timing of the trailing edge of the paper sheet to be discharged.
For example, even when the length of a paper sheet is not informed, the local sheet
post-processing device can determine whether a paper jam has occurred if the trailing
edge discharging signal is received.
[0268] Similar to the operation performed by the local sheet post-processing device, when
the leading edge of a paper sheet has come at the discharging position through which
the paper sheet is discharged, for example, when the leading edge of a paper sheet
is present at or in the vicinity of the pair of outlet rollers 11, the downstream
device transmits the leading edge discharging signal to the further downstream device.
And, when the trailing edge of the paper sheet has come at the discharging position,
for example, when the trailing edge of the paper sheet is present at or in the vicinity
of the pair of outlet rollers 11, the downstream device transmits the trailing edge
discharging signal to the further downstream device.
[0269] In step S1001 of the flowchart of Figure 18, the CPU of the local sheet post-processing
device determines whether the local sheet post-processing device has received the
leading edge discharging signal from the upstream device.
[0270] When the local sheet post-processing device has received the leading edge discharging
signal, the determination result in step S1001 is YES, and the process proceeds to
step S1002.
[0271] When the local sheet post-processing device has not yet received the leading edge
discharging signal, the determination result in step S1001 is NO, and the process
repeats until the local sheet post-processing device receives the leading edge discharging
signal.
[0272] The CPU starts the task of processing the trailing edge of the paper sheet in step
S1002, starts the paper sheet receiving operation in step S1003, and determines whether
the leading edge of the paper sheet has come at the discharging position in step S1004.
[0273] When the leading edge of the paper sheet is present at the discharging position,
the determination result in step S1004 is YES, and the process proceeds to step S1005.
[0274] When the leading edge of the paper sheet is not present at the discharging position,
the determination result in step S1004 is NO, and the process of step S1004 repeats
until the leading edge of the paper sheet comes at the discharging position.
[0275] After the determination result in step S1004 becomes "YES", the CPU transmits the
leading edge discharging signal to the downstream device in step S1005, and terminates
the process.
[0276] In step S1101 of the flowchart of Figure 19, the CPU of the local sheet post-processing
device determines whether the local sheet post-processing device has received the
trailing edge discharging signal from the upstream device.
[0277] When the local sheet post-processing device has received the trailing edge discharging
signal, the determination result in step S1101 is YES, and the process proceeds to
step S1102.
[0278] When the local sheet post-processing device has not yet received the trailing edge
discharging signal, the determination result in step S1101 is NO, and the process
of step S1101 repeats until the local sheet post-processing device receives the trailing
edge discharging signal.
[0279] The CPU starts the trailing edge receiving operation in step S1102, and determines
whether the trailing edge of the paper sheet has come at the discharging position
in step S1103.
[0280] When the trailing edge of the paper sheet is present at the discharging position,
the determination result in step S1103 is YES, and the process proceeds to step S1104.
[0281] When the trailing edge of the paper sheet is not present at the discharging position,
the determination result in step S1103 is NO, and the process of step S1103 repeats
until the trailing edge of the paper sheet comes at the discharging position.
[0282] After the determination result in step S1103 becomes "YES", the CPU of the local
sheet post-processing device transmits the trailing edge discharging signal to the
downstream device, and completes the process.
[0283] The transmission timings of the commands or signals used for the above-described
flowcharts of Figures 18 and 19 are shown in a schematic diagram of Figure 20.
[0284] As shown in the diagram of Figure 20, the leading edge discharging signals that are
indicated as "S1" and "S3" and the trailing edge discharging signal that is indicated
as "S2" remain in a standby mode while these signals S1, S2, and S3 are transmitted
from a device 1 representing an upstream device to a device 2 representing a local
sheet post-processing device, and from the device 2 to a device 3 representing a downstream
device.
[0285] In the operations of the second example embodiment in the flowchart of Figure 14,
each of the sheet post-processing devices 6a, 6b, 6c, 6d, and 6e needs to recognize
the timing of conveyance of a paper sheet.
[0286] If the recognition of the timing fails, it may be difficult to assuredly determine
which request or signal corresponds to which paper sheet or which paper sheet and
thereafter. Further, if the timing of conveyance of a paper sheet cannot properly
be recognized, the downstream device cannot perform the paper sheet receiving operation
at an appropriate timing, as previously described.
[0287] Further, when the length of the paper sheet is not informed, the downstream device
needs to recognize the timing of receiving the trailing edge of the paper sheet so
as to detect a defect, for example a paper jam. When the timing cannot specifically
be recognized, the downstream device may fail to determine the detection of the paper
jam and so forth.
[0288] The communication procedure performed in the fifth example embodiment, therefore,
uses both the leading edge discharging signal and the trailing edge discharging signal
as the paper sheet forwarding signal that are transmitted before or after the leading
and trailing edges of a paper sheet are discharged, respectively. With the above-described
transmissions of the leading edge discharging signal and the trailing edge discharging
signal, the downstream device can recognize the conveyance or passage of the leading
and trailing edges of a paper sheet, respectively.
[0289] With the above-described operation, the present example embodiment can:
- 1) Correctly determine which request or signal corresponds to which paper sheet or
which paper sheet and thereafter;
- 2) Clearly recognize the timing of conveyance of a paper sheet so that the downstream
device can perform the paper sheet receiving operation, for example, of rotating the
sheet conveying motor, of moving the jogger fences 16 to the standby position according
to its size, etc. at respective appropriate timings; and
- 3) Correctly recognize the timing of conveyance of the trailing edge of a paper sheet
so that the downstream device can easily determine whether a paper jam has occurred,
which can avoid the occurrence of paper jam.
<Sixth Example Embodiment>
[0290] Referring to flowcharts of Figures 21, 22, 23A, and 23B, communication procedures
of tasks of processing the leading and trailing edges of paper sheets 1 and 2 are
described according to examples of a sixth example embodiment of the present patent
application.
[0291] The communication procedures of the tasks according to the sixth example embodiment
of the present patent application are similar to the communication procedures of the
fifth example embodiment. Except that each of the communication procedures performed
by the sixth example embodiment stores a portion or whole set of the information signals
as a group.
[0292] Specifically, in the communication procedures according to the sixth example embodiment
of the present invention, a portion or whole set of the information signals received
between the transmission of the leading edge discharging signal of a paper sheet 1
and the transmission of the trailing edge discharging signal of the paper sheet 1
are collectively written or stored in one group unit as Group 1-1 as shown in Figure
21, a portion or whole set of the information signals received between the transmission
of the trailing edge discharging signal of the paper sheet 1 and the transmission
of the leading edge discharging signal of a paper sheet 2 are collectively written
or stored in one group unit as Group 1-2 as shown in Figure 22. Similarly, the information
signals are written or stored as Group 2-1 in Figure 23A, Group 2-2 in Figure 23B,
and so on.
[0293] When the leading edge of the paper sheet 1 comes at the discharging position, the
upstream device transmits the leading edge discharging signal to the downstream device.
Immediately after the transmission of the leading edge discharging signal, the upstream
device transmits the portion of whole set of the information signals corresponding
to Group 1-1. When the trailing edge of the paper sheet 1 comes at the discharging
position, the upstream device transmits the trailing edge discharging signal to the
downstream device, and immediately transmits the portion or whole set of the information
signals corresponding to Group 1-2. Similarly, the operation repeats for Group 2-1,
Group 2-2, and so on. At this time, the received signals including the leading edge
discharging signals, the trailing edge discharging signals, and the corresponding
information signals are transmitted without changing the sequence order thereof.
[0294] The other parts, structures, and functions are same as those used in the first, second
and fifth example embodiments. Therefore, the same reference numbers as those used
in the first, second and fifth example embodiments are given, and the description
of these parts, structures, and functions are omitted.
[0295] In the flowcharts of Figures 21, 22, 23A, and 23B, respective communication procedures
to send and receive signals during the paper sheet feeding operations are described
as the examples of the sixth example embodiment of the present patent application.
[0296] As previously described in the fifth example embodiment, when the leading edge of
a paper sheet has come at a discharging position through which the paper sheet is
discharged, for example, when the leading edge of a paper sheet is present at or in
the vicinity of the pair of outlet rollers 11, the upstream device transmits the leading
edge discharging signal to the local sheet post-processing device. By receiving the
leading edge discharging signal, the local sheet post-processing device can recognize
the timing of conveyance of the leading edge of the paper sheet.
[0297] Further, when the trailing edge of a paper sheet has come at a discharging position
through which the paper sheet is discharged, for example, when the trailing edge of
a paper sheet is present at or in the vicinity of the pair of outlet rollers 11, the
upstream device transmits the trailing edge discharging signal to the local sheet
post-processing device. By receiving the trailing edge discharging signal, the local
sheet post-processing device can recognize the timing of conveyance of the trailing
edge of the paper sheet.
[0298] In the sixth example embodiment, the local sheet post-processing device temporarily
writes or stores the information signals including information of the size, thickness,
and ID of the paper sheets, the request of the sheet post-processing operation, and
so forth, and transmits the information signals without changing the sequence order
thereof with respect to the leading edge discharging signal and the trailing edge
discharging signal. The information signals are transmitted at the timing immediately
after the transmission of the leading edge discharging signal or immediately after
the transmission of the trailing edge discharging signal, depending on the discharging
signal to which the information signals correspond.
[0299] As previously described, when the plurality of paper sheets are continuously fed,
the respective information signals received between the transmissions of two adjacent
discharging signals are collectively written or stored into the corresponding groups.
[0300] The upstream device transmits the leading edge discharging signal to the downstream
device when the leading edge of the paper sheet 1 comes at the discharging position,
then immediately transmits the information signals corresponding to Group 1-1.
[0301] The upstream device transmits the trailing edge discharging signal to the downstream
device when the trailing edge of the paper sheet 1 comes at the discharging position,
then immediately transmits the information signals corresponding to Group 1-2.
[0302] Similarly, when the leading edge of the paper sheet 2 comes at the discharging position,
the upstream device transmits the leading edge discharging signal to the downstream
device, then immediately transmits the information signals corresponding to Group
2-1. Further, when the trailing edge of the paper sheet 2 comes at the discharging
position, the upstream device transmits the trailing edge discharging signal to the
downstream device, then immediately transmits the information signals corresponding
to Group 2-2. Similarly, the operation repeats for Group 3-1, Group 3-2, and so on.
[0303] Each sheet post-processing device temporarily stores the information signals, and
transmits the leading edge discharging signal, the trailing edge discharging signal,
and the information signals without changing the sequence order thereof. The information
signals are transmitted at the timing immediately after the transmission of the leading
edge discharging signal or immediately after the transmission of the trailing edge
discharging signal.
[0304] The communication procedure that is taken when the plurality of paper sheets are
fed is basically same as the communication procedure as described above. The signals
are transmitted without changing the sequence order thereof.
[0305] When the leading edge discharging signal, the trailing edge discharging signal, and
the information signals are transmitted from the local sheet post-processing device,
the downstream device performs in a same manner as the local sheet post-processing
device. That is, the downstream device temporarily writes the information signals,
and transmits the leading edge discharging signal, the trailing edge discharging signal,
and the information signals to the further downstream device.
[0306] In the flowchart of Figure 21, the communication procedure of the task of processing
the leading edge of the paper sheet 1 is described according to the sixth example
embodiment of the present patent application.
[0307] In step S1201, the CPU of the local sheet post-processing device, for example, determines
whether the local sheet post-processing device has received the leading edge discharging
signal of the paper sheet 1 from the upstream device.
[0308] When the local sheet post-processing device has received the leading edge discharging
signal of the paper sheet 1, the determination result in step S1201 is YES, and the
process proceeds to step S1202.
[0309] When the local sheet post-processing device has not yet received the leading edge
discharging signal of the paper sheet 1, the determination result in step S1201 is
NO, and the process of step S1201 repeats until the local sheet post-processing device
receives the leading edge discharging signal of the paper sheet 1.
[0310] The CPU starts the task of processing the trailing edge of the paper sheet 1 in step
S1202, specifies the variable "A" representing the storage area A so as to assign
the top address "a" thereto in step S1203, and the process proceeds to step S1204.
[0311] In step S1204, the CPU determines whether the leading edge of the paper sheet 1 has
come at the discharging position.
[0312] When the leading edge of the paper sheet 1 is present at the discharging position,
the determination result in step S1204 is YES, and the process proceeds to step S1210.
[0313] When the leading edge of the paper sheet 1 is not present at the discharging position,
the determination result in step S1204 is NO, and the process proceeds to step S1205.
[0314] In step S1205, the CPU determines whether the local sheet post-processing device
has received the trailing edge discharging signal of the paper sheet 1 from the upstream
device.
[0315] When the local sheet post-processing device has received the trailing edge discharging
signal of the paper sheet 1, the determination result in step S1205 is YES, and the
process proceeds to step S1209.
[0316] When the local sheet post-processing device has not yet received the trailing edge
discharging signal of the paper sheet 1, the determination result in step S1205 is
NO, and determines whether the local sheet post-processing device has received a flexible
amount of the information signals from the upstream device in step S1206. The "information
signals" in step S1206 represents the various information signals that are received
between the transmission of the leading edge discharging signal of the paper sheet
1 and the transmission of the trailing edge discharging signal of the paper sheet
1. In this case, each information signal may be transmitted not in a given or fixed
amount but in a flexible amount thereof. That is, the length of byte of the address
(referred to as "N") to be used may be longer than the length used for writing and
storing the fixed amount of the information signals.
[0317] When the local sheet post-processing device has received a flexible amount of the
information signals, the determination result of step S1206 is YES, and the process
proceeds to step S1207.
[0318] When the local sheet post-processing device has not yet received information signals,
the determination result of step S1206 is NO, and the process goes back to step S1204.
The CPU repeats steps S1204 through S1206 until the leading edge of the paper sheet
1 comes at the discharging position or the local sheet post-processing device receives
the trailing edge discharging signal or a flexible amount of the information signals.
[0319] After the determination result in step S1206 has become "YES", the CPU temporarily
writes the received information signal by the number of addresses "N" corresponding
to the flexible amount of information signals in Group 1-1, starting from the top
address "a" in the storing area A, in step S1207. The CPU then increments the variable
"A" by the number of addresses "N" according to the flexible amount of the information
signals in step S1208, and the process goes back to step S1204. The CPU repeats steps
S1204 through S1208 until no more sequential information signals for Group 1-1 is
transmitted.
[0320] After the determination result in step S1205 becomes "YES", the CPU determines whether
the leading edge of the paper sheet 1 has come at the discharging position in step
S1209.
[0321] When the leading edge of the paper sheet 1 has come at the discharging position,
the determination result in step S1209 is YES, and the process proceeds to step S1210.
[0322] When the leading edge of the paper sheet 1 has not yet come at the discharging position,
the determination result in step S1209 is NO, and the process of step S1209 repeats
until the leading edge of the paper sheet 1 comes at the discharging position.
[0323] After the arrival of the leading edge of the paper sheet 1 at the discharging position
is confirmed in step S1209, the CPU transmits the leading edge discharging signal
to the downstream device in step S1210, and determines whether the received information
signals still remain in the storing unit of the local sheet post-processing device
in step S1211.
[0324] When the received information signals still remain in the storing unit, the determination
result in step S1211 is YES, and the process proceeds to step S1212.
[0325] When the received information signals have completely transmitted and no information
signals remain in there, the determination result in step S1211 is NO, and the CPU
terminates the process.
[0326] After the determination result in step S1211 becomes "YES", the CPU assigns the top
address "a" to the variable "A" in step S1212, reads out and transmits the received
information signals in Group 1-1, starting from the top address "a" to the downstream
device in step S1213. The CPU then increments the variable "A" by one in step S1214,
and the process proceeds to step S1215.
[0327] In step S1215, the CPU determines whether the local sheet post-processing device
has completed the transmission of the information signals of Group 1-1 with respect
to the downstream device.
[0328] When the local sheet post-processing device has completed the transmission of the
information signals of Group 1-1, the determination result in step S1215 is YES, and
the CPU terminates the sheet post-processing operation in the local sheet post-processing
device.
[0329] When the local sheet post-processing device still has the information signals to
be transmitted to the downstream device, the determination result in step S1215 is
NO, and the process goes back to step S1213 so as to repeat steps S1213 through S1215
until no more sequential information signal of Group 1-1 to be transmitted for the
corresponding paper sheet remains in the storing area A of the storing unit of the
local sheet post-processing device.
[0330] In the flowchart shown in Figure 22, the communication procedure of the task of processing
the trailing edge of the paper sheet 1 is described as another example of the sixth
example embodiment of the present patent application.
[0331] In step S1301, the CPU of the local sheet post-processing device determines whether
the local sheet post-processing device has received the trailing edge discharging
signal of the paper sheet 1 from the upstream device.
[0332] When the local sheet post-processing device has received the trailing edge discharging
signal of the paper sheet 1, the determination result in step S1301 is YES, and the
process proceeds to step S1302.
[0333] When the local sheet post-processing device has not yet received the trailing edge
discharging signal of the paper sheet 1, the determination result in step S1301 is
NO, and the process of step S1301 repeats until the local sheet post-processing device
receives the trailing edge discharging signal of the paper sheet 1.
[0334] The CPU starts the task of processing the leading edge of the paper sheet 2 in step
S1302, specifies the variable "A'" representing the storage area A' so as to assign
the top address "a'" thereto in step S1303, and the process proceeds to step S1304.
[0335] In step S1304, the CPU determines whether the trailing edge of the paper sheet 1
has come at the discharging position.
[0336] When the trailing edge of the paper sheet 1 is present at the discharging position,
the determination result in step S1304 is YES, and the process proceeds to step S1310.
[0337] When the trailing edge of the paper sheet 1 is not present at the discharging position,
the determination result in step S1304 is NO, and the process proceeds to step S1305.
[0338] In step S1305, the CPU determines whether the local sheet post-processing device
has received the leading edge discharging signal of the paper sheet 2 from the upstream
device.
[0339] When the local sheet post-processing device has received the leading edge discharging
signal of the paper sheet 2, the determination result in step S1305 is YES, and the
process proceeds to step S1309.
[0340] When the local sheet post-processing device has not yet received the leading edge
discharging signal of the paper sheet 2, the determination result in step S1305 is
NO, and determines whether the local sheet post-processing device has received a flexible
amount of the information signals from the upstream device. The "information signals"
in step S1306 represents the various information signals that are received between
the transmission of the trailing edge discharging signal of the paper sheet 1 and
the transmission of the leading edge discharging signal of the paper sheet 2. In this
case, each information signal may be transmitted not in a fixed amount but in a flexible
amount thereof. That is, the length of byte of the address (referred to as "N") to
be used may be longer than the length used for writing and storing the fixed amount
of the information signals.
[0341] When the local sheet post-processing device has received a flexible amount of the
information signals, the determination result of step S1306 is YES, and the process
proceeds to step S1307.
[0342] When the local sheet post-processing device has not yet received information signals,
the determination result of step S1306 is NO, and the process goes back to step S1304.
The CPU repeats steps S1304 through S1306 until the trailing edge of the paper sheet
1 comes at the discharging position or the local sheet post-processing device receives
the leading edge discharging signal of the paper sheet 2 or a flexible amount of the
information signals.
[0343] After the determination result in step S1306 becomes "YES", the CPU temporarily writes
the received information signal by the number of addresses "N" corresponding to the
flexible amount of information signals in Group 1-2, starting from the top address
"a'" in the storing area A', in step S1307. The CPU then increments the variable "A'"
by the number of addresses "N" according to the flexible amount of the information
signals in step S1308, and the process goes back to step S1304. The CPU repeats steps
S1304 through S1308 until no more sequential information signals for Group 1-2 is
transmitted.
[0344] After the determination result in step S1305 becomes "YES", the CPU determines whether
the trailing edge of the paper sheet 1 has come at the discharging position in step
S1309.
[0345] When the trailing edge of the paper sheet 1 is present at the discharging position,
the determination result in step S1309 is YES, and the process proceeds to step S1310.
[0346] When the trailing edge of the paper sheet 1 is not yet at the discharging position,
the determination result in step S1309 is NO, and the process of step S1309 repeats
until the trailing edge of the paper sheet 1 comes at the discharging position.
[0347] After the arrival of the trailing edge of the paper sheet 1 at the discharging position
is confirmed in step S1309, the CPU transmits the trailing edge discharging signal
to the downstream device in step S1310, and determines whether the received information
signals still remain in the storing unit of the local sheet post-processing device
in step S1311.
[0348] When the received information signals still remain in the storing unit, the determination
result in step S1311 is YES, and the process proceeds to step S1312.
[0349] When the received information signals have completely transmitted and no information
signals remain in there, the determination result in step S1311 is NO, and the CPU
terminates the process.
[0350] After the determination result in step S1311 becomes "YES", the CPU assigns the top
address "a'" to the variable "A'" in step S1312, reads out and transmits the received
information signals in Group 1-2, starting from the top address "a'" to the downstream
device in step S1313. The CPU then increments the variable "A'" by one in step S1314,
and the process proceeds to step S1315.
[0351] In step S1315, the CPU determines whether the local sheet post-processing device
has completed the transmission of the information signals of Group 1-2 with respect
to the downstream device.
[0352] When the local sheet post-processing device has completed the transmission of the
information signals of Group 1-2, the determination result in step S1315 is YES, and
the CPU terminates the sheet post-processing operation in the local sheet post-processing
device.
[0353] When the local sheet post-processing device still has the information signals to
be transmitted to the downstream device, the determination result in step S1315 is
NO, and the process goes back to step S1313 so as to repeat steps S1313 through S1315
until no more sequential information signal of Group 1-2 to be transmitted for the
corresponding paper sheet remains in the storing area A' of the storing unit of the
local sheet post-processing device.
[0354] In the flowcharts of Figures 23A and 23B, the respective procedures of the tasks
of processing the leading and trailing edges of the paper sheet 2 are described according
to other examples of the sixth example embodiment of the present patent application.
[0355] The communication procedures of the flowcharts shown in Figures 23A and 23B are basically
similar to the procedures of the flowcharts shown in Figures 21 and 22, respectively.
Except, the CPU starts the task of the trailing edge of the paper sheet 2 in step
S1402 of the flowchart of Figure 23A, and starts the task of the leading edge of the
paper sheet 3 in step S1402 of the flowchart of Figure 23B. Further, a storing area
B including the top address "b" and a variable "B" is applied in the communication
procedures shown in the flowchart of Figure 23A, and a storing area B' including the
top address "b'" and a variable "B'" is applied in the communication procedures shown
in the flowchart of Figure 23B.
[0356] Here, the communication procedures of the respective tasks of the leading and trailing
edges of the paper sheet 2 are described. Since the communication procedures of the
respective tasks of the leading and trailing edges of the paper sheet 2 are basically
similar to each other, the description of the communication procedure of the task
of the trailing edge of the paper sheet 2 is additionally generated to the description
of the communication procedure of the task of the leading edge of the paper sheet
2.
[0357] In step S1401, the CPU of the local sheet post-processing device determines whether
the local sheet post-processing device has received the leading edge discharging signal
of the paper sheet 2 (the trailing edge of the paper sheet 2 in Figure 23B) from the
upstream device.
[0358] When the local sheet post-processing device has received the leading edge discharging
signal of the paper sheet 2 (or the trailing edge discharging signal of the paper
sheet 2), the determination result in step S1401 is YES, and the process proceeds
to step S1402.
[0359] When the local sheet post-processing device has not yet received the leading edge
discharging signal of the paper sheet 2 (or the trailing edge discharging signal of
the paper sheet 2), the determination result in step S1401 is NO, and the process
of step S1401 repeats until the local sheet post-processing device receives the leading
edge discharging signal (or the trailing edge discharging signal).
[0360] The CPU starts the task of the trailing edge of the paper sheet 2 in step S1402 (the
task of the leading edge of the paper sheet 3 in Figure 23B). The CPU then specifies
the variable "B" (the variable "B'" in Figure 23B) representing the storage area B
(the storing area B' in Figure 23B) so as to assign the top address "b" (the top address
"b'" in Figure 23B) thereto in step S1403, and the process proceeds to step S1404.
[0361] In step S1404, the CPU determines whether the leading edge of the paper sheet 2 (the
trailing edge of the paper sheet 2 in Figure 23B) has come at the discharging position.
[0362] When the leading edge of the paper sheet 2 (or the trailing edge of the paper sheet
2) is present at the discharging position, the determination result in step S1404
is YES, and the process proceeds to step S1410.
[0363] When the leading edge of the paper sheet 2 (or the trailing edge of the paper sheet
2) is not present at the discharging position, the determination result in step S1404
is NO, and the process proceeds to step S1405.
[0364] In step S1405, the CPU determines whether the local sheet post-processing device
has received the trailing edge discharging signal of the paper sheet 2 (or the leading
edge discharging signal of the paper sheet 3 in Figure 23B) from the upstream device.
[0365] When the local sheet post-processing device has received the trailing edge discharging
signal of the paper sheet 2 (or the leading edge discharging signal of the paper sheet
3), the determination result in step S1405 is YES, and the process proceeds to step
S1409.
[0366] When the local sheet post-processing device has not yet received the trailing edge
discharging signal of the paper sheet 2 (or the leading edge discharging signal of
the paper sheet 3), the determination result in step S1405 is NO, and determines whether
the local sheet post-processing device has received a flexible amount of the information
signals from the upstream device. The "information signals" in step S1406 represents
the various information signals that are received between the transmission of the
leading edge discharging signal of the paper sheet 2 and the transmission of the trailing
edge discharging signal of the paper sheet 2. In step S1406 of Figure 23B, the "information
signals" represents the various information signals that are received between the
transmission of the trailing edge discharging signal of the paper sheet 2 and the
transmission of the leading edge discharging signal of the paper sheet 3.
[0367] When the local sheet post-processing device has received a flexible amount of the
information signals, the determination result of step S1406 is YES, and the process
proceeds to step S1407.
[0368] When the local sheet post-processing device has not yet received the information
signals, the determination result of step S1406 is NO, and the process goes back to
step S1404. The CPU repeats steps S1404 through S1406 until the local sheet post-processing
device receives the trailing edge discharging signal or a flexible amount of the information
signals.
[0369] After the determination result in step S1206 becomes "YES", the CPU temporarily writes
the received information signals by the number of addresses "N" corresponding to the
flexible amount of the information signals in Group 2-1 (Group 2-2 in Figure 23B),
starting from the top address "b" (or the top address "b'" in Figure 23B) in the storing
area B (or the storing area B') in step S1407. The CPU then increments the variable
"B" (the variable "B'" in Figure 23B) by the number of addresses "N" according to
the flexible amount of the information signals in step S1408, and the process goes
back to step S1404. The CPU repeats steps S1404 through S1408 until no more sequential
information signals for Group 2-1 (or Group 2-2) is transmitted.
[0370] After the determination result in step S1405 becomes "YES", the CPU determines whether
the leading edge of the paper sheet 2 (or the trailing edge of the paper sheet 2 in
Figure 23B) has come at the discharging position in step S1409.
[0371] When the leading edge (or the trailing edge) of the paper sheet 2 has come at the
discharging position, the determination result in step S1409 is YES, and the process
proceeds to step S1410.
[0372] When the leading edge (or the trailing edge) of the paper sheet 2 has not yet come
at the discharging position, the determination result in step S1409 is NO, and the
process of step S1409 repeats until the leading edge (or the trailing edge) of the
paper sheet 2 comes at the discharging position.
[0373] After the arrival of the leading edge (or the trailing edge) of the paper sheet 2
at the discharging position is confirmed in step S1409, the CPU transmits the leading
edge discharging signal (or the trailing edge discharging signal in Figure 23B) to
the downstream device in step S1410, and determines whether the received information
signals still remain in the storing unit of the local sheet post-processing device
in step S1411.
[0374] When the received information signals still remain in the storing unit, the determination
result in step S1411 is YES, and the process proceeds to step S1412.
[0375] When the received information signals have completely transmitted and no information
signals remain in there, the determination result in step S1411 is NO, and the CPU
terminates the process.
[0376] After the determination result in step S1411 becomes "YES", the CPU assigns the top
address "b" to the variable "B" (or the top address "b'" to the variable "B'" in Figure
23B) in step S1412, reads out and transmits the received information signals in Group
2-1 (or Group 2-2), starting from the top address "b" (or the top address "b'") to
the downstream device in step S1413. The CPU then increments the variable "B" (or
the variable "B'") by one in step S1414, and the process proceeds to step S1415.
[0377] In step S1415, the CPU determines whether the local sheet post-processing device
has completed the transmission of the information signals of Group 2-1 (or Group 2-2)
with respect to the downstream device.
[0378] When the local sheet post-processing device has completed the transmission of the
information signals of Group 2-1 (or Group 2-2), the determination result in step
S1415 is YES, and the CPU terminates the sheet post-processing operation in the local
sheet post-processing device.
[0379] When the local sheet post-processing device still has the information signals to
be transmitted to the downstream device, the determination result in step S1415 is
NO, and the process goes back to step S1413 so as to repeat steps S1413 through S1415
until no more sequential information signal to be transmitted for the corresponding
paper sheet remains in the storing area B (or the storing area B') of the storing
unit of the local sheet post-processing device.
[0380] The transmission timings of the commands or signals used for the above-described
flowcharts of Figures 21, 22, 23A are shown in a schematic diagram of Figure 24.
[0381] As shown in the diagram of Figure 24, the leading edge discharging signals that are
indicated as "S1" and "S3" and the trailing edge discharging signal that is indicated
as "S2" remain in a standby mode while these signals S1, S2, and S3 are transmitted
from a device 1 representing an upstream device to a device 2 representing a local
sheet post-processing device, and from the device 2 to a device 3 representing a downstream
device. During the respective intervals of the signals S1, S2, and S3 in the standby
mode, the respective groups of the information signals are transmitted from the upstream
device to the downstream device. As previously described, each group of the information
signals is transmitted immediately after the corresponding one of the signals S1,
S2, and S3. Therefore, the leading edge discharging signal S1 and the information
signals corresponding to the leading edge discharging signal S1 are transmitted as
a set of signals as shown in Figure 24, and so are the trailing edge discharging signal
S2 and the corresponding information signals, and the leading edge discharging signal
S3 and the corresponding information signals.
[0382] As previously described in the flowchart of Figure 14 according to the second example
embodiment, each of the sheet post-processing devices 6a, 6b, 6c, 6d, and 6e needs
to recognize the timing of conveyance of a paper sheet.
[0383] If the recognition of the timing fails, it may be difficult to assuredly determine
which request or signal corresponds to which paper sheet or which paper sheet and
thereafter. Further, if the timing of conveyance of a paper sheet cannot properly
be recognized, the downstream device cannot perform the paper sheet receiving operation
at an appropriate timing, as previously described.
[0384] Further, when the length of the paper sheet is not informed, the downstream device
needs to recognize the timing of receiving the trailing edge of the paper sheet so
as to detect a defect, for example a paper jam. When the timing cannot specifically
be recognized, the downstream device may fail to determine the detection of the paper
jam and so forth.
[0385] Therefore, the communication procedure performed in the sixth example embodiment
stores the portion or whole set of the information signals as a group.
[0386] Accordingly, as previously described, when the leading edge of the paper sheet 1
comes at the discharging position, an upstream device transmits the leading edge discharging
signal to a downstream device. Immediately after the transmission of the leading edge
discharging signal, the upstream device transmits the portion of whole set of the
information signals corresponding to Group 1-1. When the trailing edge of the paper
sheet 1 comes at the discharging position, the upstream device transmits the trailing
edge discharging signal to the downstream device, and immediately transmits the portion
or whole set of the information signals corresponding to Group 1-2. Similarly, the
operation repeats for Group 2-1, Group 2-2, and so on. At this time, the received
signals including the leading edge discharging signals, the trailing edge discharging
signals, and the information signals are transmitted without changing the sequence
order thereof. By keeping the orderly sequence of the signals, the downstream device
can properly recognize the leading and trailing edges of a series of paper sheets.
For example, the signals are transmitted in the order of the leading edge of the paper
sheet 1, the trailing edge of the paper sheet 1, the leading edge of the paper sheet
2, the trailing edge of the paper sheet 2, and so on, which can cause the downstream
device to perform the operations smoothly. With the above-described operation, the
present patent application can enhance the effects that can be obtained through the
performance in the fifth example embodiment.
[0387] Referring to a flowchart of Figure 25, a communication procedure of an operation
of transmitting signals is described. The local sheet post-processing device performs
the operations of the communication procedure to process the information signals in
the third through sixth example embodiments.
[0388] In a case in which the local sheet post-processing device receives the information
signals from the upstream device after the local sheet post-processing device has
already transmitted the preceding paper sheet forwarding signal corresponding to the
information signals, to the downstream device, the local sheet post-processing device
instantly transmits the information signals corresponding to the preceding paper sheet
forwarding signal, to the downstream device. The "preceding paper sheet forwarding
signal" can be applied to the leading edge discharging signal or the trailing edge
discharging signal.
[0389] Specifically, the CPU of the local sheet post-processing device determines whether
the whole paper sheet forwarding signal(s) transmitted to the local sheet post-processing
device have already been transmitted to the downstream device or have not been received
from the upstream device in step S1501.
[0390] When the paper sheet forwarding signal(s) in the local sheet post-processing device
have already been transmitted or have not been received, the determination result
in step S1501 is YES, and the process proceeds to step S1502.
[0391] When the paper sheet forwarding signal(s) remain in the local sheet post-processing
device, the determination result in step S1501 is NO, and the process of step S1501
repeats until the local sheet post-processing device empties the paper sheet forwarding
signals therefrom.
[0392] In step S1502, the CPU determines the local sheet post-processing device has received
the information signals.
[0393] When the local sheet post-processing device has received the information signals,
the determination result in step S1502 is YES, and the process proceeds to step S1503.
[0394] When the local sheet post-processing device has not yet received the information
signals, the determination result in step S1502 is NO, and the process of step S1502
goes back to step S1501.
[0395] After the determination result of step S1502 has become "YES", the local sheet post-processing
device instantly transmits the received signals to the downstream device in step S1503,
and terminates the process.
[0396] By performing the above-described communication procedure shown in the flowchart
of Figure 25, the signals can be aligned in the orderly sequence and the information
signals can be transmitted in the fastest way.
[0397] With the operations and tasks as described above according to the first through sixth
example embodiments, it is possible to establish a sheet post-processing system that
includes a plurality of sheet post-processing device, each of which receives various
signals including paper sheet information by at least one communication module or
unit before or after the paper sheet is fed, stores the received signals in the storing
unit, and transmits the stored signals before or after the paper sheet is discharged.
Further, each of the plurality of sheet post-processing devices of the sheet post-processing
system keeps the conveying rollers unrotated until the paper sheet forwarding signal
is received. Further, the sheet post-processing system can be connected with an image
forming device. With the above-described structures, the sheet post-processing system
can perform the sheet feeding operation in a high speed and stable manner and at low
cost.
[0398] Further, with the operations as described above according to the present example
embodiment, it is also possible to establish an image forming system that includes
the sheet post-processing system and the image forming device connected together with
the sheet post-processing system. With the above-described structure, the image forming
system can perform the sheet feeding operation in a high speed and stable manner and
at low cost.
[0399] The above-described example embodiments are illustrative, and numerous additional
modifications and variations are possible in light of the above teachings. For example,
elements and/or features of different example embodiments herein may be combined with
each other and/or substituted for each other within the scope of this disclosure and
appended claims. It is therefore to be understood that within the scope of the appended
claims, the disclosure of this patent specification may be practiced otherwise than
as specifically described herein.
[0400] This patent application is based on
Japanese patent applications, No. 2005-238045, filed in the Japan Patent Office on August 18, 2005,
No. 2005-267401, filed in the Japan Patent Office on September 14, 2005,
No. 2006-001511, filed in the Japan Patent Office on January 6, 2006, and
No. 2006-133744, filed in the Japan Patent Office on May 12, 2006, the entire contents of which are
incorporated by reference herein.