BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a syringe control device and more particularly to
such a syringe control device that controls the syringe amount accurately.
2. Description of the Related Art
[0002] A conventional solvent- or agent-mixing process uses a syringe to draw and to inject
respectively various solvents or testing agents into a container, which is then shaken,
so that the solvents or testing agents can be evenly mixed in the container. However,
the drawing step is usually done by manual labor, which is inefficient, and a cleaning
liquid has to be filled into the barrel of the syringe for washing the residual solvent
or agent contained in the barrel before using the same syringe to draw another solvent
or agent. Therefore, the conventional mixing process is time-consuming. In addition,
since the drawing step and the injection step of the solvent or agent are done by
manual labor, the amount of the solvent or agent that is drawn and injected can not
be accurately controlled.
SUMMARY OF THE INVENTION
[0003] The primary objective of the present invention is to provide a syringe control device
that saves the working time.
[0004] Another objective of the present invention is to provide a syringe control device
that can control the syringe amount accurately.
[0005] To achieve the above-mentioned objectives, a syringe control device provided by the
present invention comprises a linear reciprocating mechanism and a syringe mechanism.
The linear reciprocating mechanism has a power drive including an electric control
unit and an actuation rod driven by the power drive to act a linear reciprocating
motion. The actuation rod has a first contact portion provided with two electrically
conductive contacts electrically connected to the electric control unit. The syringe
mechanism has at least one syringe unit having a plunger with a second contact portion
made of electrically conductive material and corresponding to the first contact portion
of the actuation rod. When the first contact portion of the actuation rod contacts
the second contact portion during the linear reciprocating motion, a signal will be
sent to the electric control unit for controlling the displacement of the actuation
rod so as to further control the syringe amount of the syringe unit.
BRIEF DESCRIPTION OF THE DRAWINGS
[0006]
FIG 1 is a plan view of a preferred embodiment of the present invention.
FIG 2 is a perspective view of a linear reciprocating mechanism according to the preferred
embodiment of the present invention.
FIG 3 is an exploded perspective view of the linear reciprocating mechanism according
to the preferred embodiment of the present invention.
FIG 4 is a partial sectional view of the linear reciprocating mechanism according
to the preferred embodiment of the present invention.
FIGS. 5-7 are schematic views, showing the actions of the linear reciprocating mechanism
according to the preferred embodiment of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0007] Referring to FIGS. 1-4, a syringe control device 1 in accordance with the preferred
embodiment of the present invention is shown comprising a base 10, a supporting post
11, a linear reciprocating mechanism 20, and a syringe mechanism 30. As shown in FIG.
1, the supporting post 11 is an L-shaped rod having an end secured to the base 10,
and the other end mounted with the linear reciprocating mechanism 20.
[0008] The linear reciprocating mechanism 20 has a body 21, a power drive (not shown) and
an actuation rod 22. In the preferred embodiment of the present invention, the linear
reciprocating mechanism 20 is a motored cylinder, that is, the body 21 is a hollow
cylinder, the power drive is a motor mounted inside the body 21, and the actuation
rod 22 is movably placed inside the body 21 and has a threaded structure screwed with
the motor. It is easy to understand that the actuation rod 22 can be driven by the
power drive to act a linear reciprocating motion. However, the linear reciprocating
mechanism is not limited to the motored cylinder of the preferred embodiment of the
present invention, that is, the linear reciprocating mechanism 20 can also be embodied
as pneumatic cylinder, hydraulic cylinder or other applicable leaner reciprocating
mechanism. In addition, the power drive has an electric control unit (not shown) and
an electric connecting unit 23. The electric control unit controls operation of the
power drive. The electric connecting unit 23, in this preferred embodiment, comprises
two conducting wires electrically connected to the electric control unit. The actuation
rod 22 that is movably mounted in the body 21 has a first portion 221 and a second
portion 222. The first portion 221 has an end provided with an outer thread 223. The
second portion 222 has a first end provided with a center hole 224 with an inner thread
225, such that the first portion 221 can be connected to the second portion 222 by
engagement of the outer thread 223 of the first portion 221 into the inner thread
225 of the second portion 222. The second portion 222 has a second end having a first
contact portion 24 provided at two sides thereof with a recess 241 respectively for
receiving a respective electrically conductive contact 242 made of copper piece. The
electrically conductive contacts 242 are fixed to the first contact portion 24 by
two fasteners 243, which are screws in the present embodiment, and slightly protruded
from the bottom of the first contact portion 24. In addition, the electrically conductive
contacts 242 are electrically respectively connected to the conducting wires of the
electric connecting unit 23.
[0009] A first holding member 25 is mounted on the body of the second portion 222 of the
actuation rod 22, and a second holding member 26 is mounted on the body of the body
21 of the linear reciprocating mechanism. A tensile spring 231 has an end terminating
as a hook hung on the second holding member 26. The total length of the tensile spring
231 without being subjected to any force is shorter than the distance between the
first holding member 25 and the second holding member 26. The conducting wires of
the electric connecting unit 23 each have an end electrically connected to one of
the electrically conductive contacts 242, and the other end passing through the first
holding member 25 and the hook of the other end of the tensile spring 231 and connecting
electrically to the electric control unit. Because the electric connecting unit 23
is hung on the tensile spring 231 in a tensile manner, when the actuation rod 22 is
driven by the power drive to act a downward linear movement, the electric connecting
unit 23 will not fall down to tangle with the elements of the syringe mechanism 30,
thereby preventing the electric connecting unit 23 from being broken.
[0010] The syringe mechanism 30 has a support seat 40 fixed on the base 10, a rotary disk
35 rotatably mounted on the support seat 40 and driven by a motor (not shown), a plurality
of bearing members 36 surrounding the rotary disk 35, and a plurality of syringe units
31 each having a barrel 32 mounted respectively in the bearing members 36, and a plunger
33 having a first end 331 and a second end 332. The first end 331 of the syringe unit
31 is located in the barrel 32 and has the periphery thereof contacting on the inner
wall of the barrel 32. The second end 332 of the syringe unit 31 protrudes from the
barrel 32 and has a second contact portion 34 made of electrically conductive material.
In the preferred embodiment of the present invention, the rotary disk 35 is rotatable
relative to the support seat 40 reciprocally to move each of the syringe units 31
to a location under the linear reciprocating mechanism 20.
[0011] As shown in FIG. 5, a syringe unit 31 is moved to a location under the linear reciprocating
mechanism 20. The actuation rod 22 is then driven by the power drive to act a downward
linear movement, so that the electrically conductive contacts 242 of the first contact
portion 24 contact the second contact portion 34 of the syringe unit 31 as shown in
FIG 6. At this time, the electrically conductive contacts 242 are conducted by the
second contact portion 34 to form an electric ON status. This signal is then sent
by the electric connecting unit 23 to the electric control unit for taking this contact
point as a starting point of the syringe amount, and then the power drive will control
downward displacement of the actuation rod 22 according to the required syringe amount.
For example, if the syringe amount is 10 cubic units and the area of the barrel is
2 square units, the plunger of the barrel should be driven to move 5 units. In light
of this, the linear reciprocating mechanism 20 will count 5 units of displacement
during the down stroke of the actuation rod 22 as soon as the first contact portion
24 contacts the second contact portion 34.
[0012] As mentioned, the linear reciprocating mechanism 20 starts to count the required
displacement of the actuation rod 22 after the electric control unit receives the
contacting signal of the first contact portion 24 with the second contact portion
34. Therefore, the required displacement of the actuation rod 22 subject to each syringe
unit 31 can be automatically calculated and controlled according to the elevation
of the plunger 33 of each syringe unit 31, that is, the syringe amount of each syringe
unit 31 can be controlled accurately. This overcomes the shortcoming of the manual
work in which the syringe amount cannot be controlled accurately and saves the working
time.
1. A syringe control device comprising:
a linear reciprocating mechanism, which has a power drive including an electric control
unit and an actuation rod driven by the power drive to act a linear reciprocating
motion, the actuation rod having a first contact portion provided with two electrically
conductive contacts electrically connected to the electric control unit; and
a syringe mechanism located under the linear reciprocating mechanism and having at
least one syringe unit including a barrel and a plunger, the plunger having a second
contact portion made of electrically conductive material and corresponding to the
first contact portion of the actuation rod.
2. The syringe control device as claimed in claim 1, wherein each of the two electrically
conductive contacts is made of a copper piece.
3. The syringe control device as claimed in claim 1, wherein the syringe mechanism comprises
a plurality of said syringe units each of which can be moved by rotation or linear
reciprocating movement to a location corresponding to the first contact portion of
the actuation rod.
4. The syringe control device as claimed in claim 1, wherein the linear reciprocating
mechanism is a motored cylinder comprising a body formed of a hollow cylinder, the
power drive formed of a motor mounted inside the body, and the actuation rod screwed
with the motor and driven by the motor to act the linear reciprocating motion.
5. The syringe control device as claimed in claim 1, wherein the actuation rod comprises
a first portion having an outer thread, and a second portion having a center hole
with an inner thread screwed onto the outer thread of the first portion such that
the first portion and the second portion are connected, the second portion having
an end forming said first contact portion.
6. The syringe control device as claimed in claim 1, wherein the first contact portion
is provided at two sides thereof with a recess respectively for receiving the two
electrically conductive contacts, wherein the electrically conductive contacts are
fixed to the first contact portion by two fasteners and slightly protruded from a
bottom of the first contact portion.
7. The syringe control device as claimed in claim 4, wherein the electrically conductive
contacts are electrically connected to the electric control unit by two conducting
wires.
8. The syringe control device as claimed in claim 7, further comprising a first holding
member mounted on the actuation rod, a second holding member mounted on the body of
the motored cylinder, and a tensile spring has an end terminating as a hook hung on
the second holding member and the other end terminating as a hook; wherein the total
length of the tensile spring without extension is shorter than the distance between
the first holding member and the second holding member; wherein the conducting wires
each have an end electrically connected to one of the electrically conductive contacts,
and the other end passing through the first holding member and the hook of the other
end of the tensile spring and connecting electrically to the electric control unit
9. The syringe control device as claimed in claim 1, wherein the syringe mechanism has
a rotary disk and a plurality of bearing members surrounding the rotary disk and holding
a plurality of said syringe units.