[0001] The present invention relates to a cooling storage cabinet, and particularly relates
to improvement of a structure suitable for defrosting of a fan device for cooling.
[0002] Conventionally, one example of a commercial cooling storage cabinet, for example,
is disclosed in
Japanese Patent Laid-open No. 2003-214755. In this storage cabinet, a cooler chamber is defined by laying a duct, which is
also used as a drain pan, on a ceiling part of a storage cabinet body, and a cooler
which is connected to a freezer outside the cabinet is housed in the cooler chamber.
Further, an inlet port equipped with a cooling fan device is provided at a front side
of the duct while a blow port is provided at a back side. A defrosting heater is mounted
to the cooler.
[0003] Cooling operation is performed by driving the freezer and the cooling fan device.
Air inside the cabinet is taken in from the inlet port and exchanges heat with the
cooler while flowing in the cooler chamber, and thereby, the cold air is generated.
The cold air is circulated and supplied to be blown out into the cabinet from the
blowport, and thereby, the inside of the cabinet is cooled. Meanwhile, defrosting
operation of the cooler is performed by energizing the heater and causing the heater
to generate heat after stopping the freezer and the cooling fan device. The cooler
is heated, and the frost adhering to the cooler is melted. The defrost water is received
by the *duct (drainpan), and thereafter, is drained outside the cabinet .
[0004] In the cooling storage cabinet as described above, it is mainly on the cooler that
frost forms, but in the cooling fan device, for example, the case and the fan guard
are cooled to about the same temperature as the temperature of the inside of the cabinet,
and they are located at the place where they easily contact the external air which
enters the cabinet when the door is opened. Therefore, if the temperature in the cabinet
is low (as in the freezer), the external air is at a high temperature with high humidity,
resulting in the possibility that frost also forms on the case, the fan guard and
the like. Thus, as the conventional defrosting measures, radiation heat from the heater
is only applied to the cooling fan device, and it cannot be said that sufficient defrosting
can be performed.
[0005] The present invention is completed based on the circumstances as described above,
and an object of the present invention is to make it possible to perform defrosting
of a cooling fan device effectively.
[0006] As the means for achieving the above described obj ect, the present invention has
the characteristic in that a heat transfer member which transfers heat of the heating
device equipped in a cooler to a cooling fan device is provided.
[0007] In the case where a heating plate to which a heating device is fitted is mounted
on the cooler, if the cooling fan device is fitted to a fan fitting part extended
from the heating plate, the heating plate can be used as the heat transfer member.
[0008] In the case where the heating device is fitted to the cooler, and the cooling fan
device is fitted to the wall of the cooler chamber via the plate for defrosting, if
the heating device or a contact part which is brought into contact with the cooler
is provided at the plate for defrosting, it can be used as the heat transfer member.
Figure 1 is a vertical sectional view of a cooling storage cabinet according to the
first embodiment of the present invention;
Figure 2 is a sectional view of a cooler chamber and its periphery;
Figure 3 is an exploded sectional view of the cooler chamber and its periphery;
Figure 4 is an exploded perspective view of the cooler chamber and its periphery;
Figure 5 is a sectional view of a cooler chamber and its periphery according to the
second embodiment;
Figure 6 is a perspective view of a heating plate of the second embodiment;
Figure 7 is a sectional view of a cooler chamber and its periphery according to the
third embodiment;
Figure 8 is a perspective view of a heating plate and a cooling duct according to
the third embodiment;
Figure 9 is a sectional view of a cooler chamber and its periphery according to the
fourth embodiment;
Figure 10 is an exploded perspective view of a drain port of a cooling duct and its
periphery according to the fourth embodiment;
Figure 11 is a side view of a heat transfer member according to the fourth embodiment;
Figure 12 is a sectional view showing a mounting operation of a pipe part of the heat
transfer member to the drain port according to the fourth embodiment;
Figure 13 is a perspective view and a partially enlarged sectional view showing a
mounting structure of an inlet port side of a cooling duct according to the fourth
embodiment;
Figure 14 is a sectional view of a cooler chamber and its periphery according to the
fifth embodiment;
Figure 15 is an exploded perspective view of a heating plate and its periphery according
to the fifth embodiment;
Figure 16 is a sectional view of a cooler chamber and its periphery according to the
sixth embodiment; and
Figure 17 is a sectional view of a cooler chamber and its periphery according to the
seventh embodiment.
<Embodiment 1>
[0009] The first embodiment of the present invention will be described based on Figures
1 to 4.
[0010] In Figure 1, reference numeral 10 denotes a storage cabinet body constituted of an
heat insulating casing body with a front face opened, and the storage cabinet main
body is supported with four legs 11 and has a storage chamber 12. At a front face
of the storage chamber 12, two upper and lower entrance/exit doors 14 are separated
by a partition frame 13, and a heat insulating door 15 is fitted to each of the entrance/exit
doors 14 to openable and closable by oscillation.
[0011] On a top surface of the storage cabinet body 10, a machine chamber 16 is constructed
by raising a panel 17 around it. A square opening 18 is formed on a ceiling wall of
the storage cabinet body 10 which is a bottom surface of the machine chamber 16, and
a unit base 21 of an refrigerating unit 20 is placed to close a top surface of the
opening 18. Meanwhile, from the position of an opening edge of a lower surface in
a front side (right side in Figure 1) of the opening 18, a wall 40 which is also used
as a drain pan is extensively provided with a descending slope toward the back wall,
and thereby, a cooler chamber 23 is formed between the wall 40 and the unit base 21.
[0012] The unit base 21 has an insulation property, and as is shown in detail in Figure
2, a freezer 25 constituted of a compressor 26, an air-cooling type condenser 27 and
the like is mounted on its top surface, while a cooler 28 (evaporator) is attached
to a back side of its lower surface in the posture inclined to the rear to be unitized.
The cooler 28 and the freezer 25 are connected by circulation with a coolant pipe
30 which is inserted into an insertion hole 29X provided in the unit base 21, and
a known refrigeration cycle is constructed.
[0013] The structure of the cooler chamber 23 will be further described. The wall 40 is
made of a synthetic resin such as an ABS resin, and is formed into a plate-shape which
is square in plane view as shown in Figures 3 and 4, but the depth of it is made gradually
larger from the front side (right side in Figure 3) to the back side. A front wall
41X has an upper portion side cut with both left and right end portions left and a
lower part left by predetermined height, so that an inlet portion 42 is formed by
the cut portion. A back wall 41Y has an upper portion side cut except for a lower
portion of predetermined height, so that a blow port 43 is formed by the cut portion.
[0014] Mounting plates 44 are formed upright at positions near to both left and right side
edges in the inner bottom surface of the wall 40 with predetermined spaces provided
between the mounting plates 44 and left and right side walls 41Z, and hooks 45 are
formed at respective upper edges. At the side of the front wall 41X, a pair of mounting
plates 46 are formed at both left and right sides of the inlet port 42 in a horizontal
posture.
[0015] The wall 40 is mounted close to the lower surface side of the opening 18 as shown
in Figure 2 by hooking the hooks 45 at both the vertically-orientedmounting plates
44 in hooking parts 32 (see Figure 2) provided at left and right side surface sides
of the above described opening 18, and by applying both the mounting plates 46 at
the front side to the front edge at the lower surface side in the opening part 18
and fastening them with screws 47. The bottom surface of the wall 40 takes a posture
having a descending slope toward the back edge (left side in Figure 2), and the cooler
28 is housed in the posture slightly lifted from the bottom surface of the wall 40.
The inlet port 42 is formed at the front surface side of the wall 40 and the blow
port 43 is formed at the back surface side.
[0016] The wall 40, which also serves as the drain pan receiving defrost water as described
above, has the deepest portion at the back side, and has a drain port 48 formed in
the position near the left side (as seen from the front) from the center in a width
direction in the remaining back wall 41. The drain port 48 forms a groove shape with
a top surface opened, and is formed to have the posture downward at a tip toward the
back side. The drain port 48 is fitted in and connected to an upper end portion of
a drain passage 33 formed in a back wall of the storage cabinet body 10. The drain
passage 33 is partially turned to the side wall and is opened to the front side of
the bottom surface.
[0017] A heater 50 for de-frosting is fitted to the lower surface side of the cooler 28.
With this, a heating plate 51 corresponding to a heat transfer member is included.
The heating plate 51 can be made of stainless steel, and has a body part 52 in such
a size as to be able to cover the entire surface of the lower surface of the cooler
28 as shown in Figure 4. The cord type heater 50 is arranged on the top surface of
the body part 52 in a staggered form. Water draining holes 53, characterized as a
plurality of long holes, are arranged and opened at a front edge and a back edge of
the body part 52. Insertion holes 54X for screws 47 are formed at both left and right
end portions of the front edge of the body part 52, a mounting plate 55 is raised
from the back edge of the body part 52 and insertion holes 54Y of the screws 47 are
similarly formed at both left and right end portions of the mounting plate 55.
[0018] The body part 52 of the heating plate 51 is applied to the lower surface of the cooler
28 by inserting the heater 50 into the mounting groove 36 which is notched and formed
at the lower edge of the end plate 35 in the cooler 28. The mounting plate 55 is applied
to the lower part of the rear surface of the cooler 28 and the screw 47 is screwed
therein, and the front edge of the body part 52 is fastened and fixed to the front
edge side of the lower surface of the cooler 28 with the screw 47. A lead wire (not
shown) of the heater 50 is drawn into the machine chamber 16 through another insertion
hole 29Y penetrated through the unit base 21, and is led to an electric equipment
casing 37 (see Figure 1) equipped therein.
[0019] Fan devices 60 for cooling are fitted to the above described heating plate 51. The
fan device 60 has the structure in which a fan motor 61 is housed in a case 62 including
a shroud. Meanwhile, from the front edge of the body part 52 of the heating plate
51, a fan fitting part 56 which is extended with an ascending slope toward the front
side is formed. Two left and right circular holes 57 are formed in the fan fitting
part 56. The fan device 60 is placed on a top surface side of the circular hole 57
to cover the circular hole 57, and is fixed by fastening the four corners of the case
62 with the screws 47.
[0020] A short mounting part 58 is formed by bending to form a horizontal posture from the
front edge of the fan fitting part 56 of the heating plate 51. The mounting part 58
is applied to the lower surface of a front leg 21X fitted in the opening 18 in the
unit base 21, and is fixed by fastening both the left and right end portions with
the screws 47. Lead wires 63 which are drawn out from both the fan devices 60 are
drawn out into the machine chamber 16 through the insertion hole 29Y of the unit base
21, and similarly led to the electric equipment casing 37.
[0021] A cabinet thermistor 64, which is located between the cooler 28 and the fan device
60, detects the temperature in the cabinet and is mounted to the lower surface of
the unit base 21.
[0022] This embodiment has the structure as described above, and the cooler chamber 23 and
its periphery are assembled, for example, as follows.
[0023] On the unit base 21, the freezer 25 is placed on its top surface, and the cooler
28 and the cabinet thermistor 64 are mounted to its lower surface. Meanwhile, as shown
in Figure 3, the heater 50 is arranged on the top surface of the body part 52 of the
heating plate 51, and a pair of fan devices 60 are mounted to the top surface of the
fan fitting part 56. The body part 52 of the heating plate 51 is applied to the lower
surface of the cooler 28 mounted to the lower surface of the unit base 21, and is
fixed by being fastened with the screws 47. With this, the mounting part 58 at the
front edge of the fan fitting part 56 is fixed to the front leg 21X of the unit base
21 by being fastened to it with screw 47. The lead wires 63 of the fan devices 60
and the lead wire of the cabinet thermistor 64 are drawn out to the top surface side
through the insertion hole 29Y.
[0024] Meanwhile, in the cabinet, the wall 40 is extensively provided by hooking the hooks
45 of the vertically oriented mounting plates 44 to the hooking parts 32 at the opening
part 18 side, and by fastening the mounting plates 46 at the front side with the screws
47. At this time, the drain port 48 is fitted in the upper end of the drain passage
33.
[0025] Subsequently, the unit base 21 is placed to close the opening 18, and thereby, the
cooler chamber 23 is formed. As shown in Figure 2, at the back side in the cooler
chamber 23, the cooler 28 is housed in the state in which the heater 50 is fitted
to the lower surface, and at the front side, the two fan devices 60 are equipped by
being mounted to the fan fitting part 56 extended from the heating plate 51.
[0026] The cooling operation is performed by driving the freezer 25 (compressor 26) and
the fan devices 60. As shown by the arrows in Figure 1, by circulating the air in
the storage chamber 12 in such a way that after the air in the storage chamber 12
is sucked into the cooler chamber 23 from the inlet port 42 and passes through the
fan devices 60, heat exchange is performed and cold air is generated while the air
passes through the cooler 28 from the front to the rear. The cold air is blown into
the storage chamber 12 from the blow port 43, and the inside of the storage chamber
12 is cooled. During this time, the temperature in the cabinet is detected by the
cabinet thermistor 64, and depending on whether the detected temperature is higher
or lower than the set temperature, drive and stoppage of the freezer 25 and the fan
devices 60 are controlled, whereby the temperature in the cabinet is kept at a substantially
set temperature.
[0027] When the cooling operation is continued, frost gradually forms on the cooler 28.
With respect to the fan devices 60, for example, the case 62 is cooled to about the
same temperature as the temperature in the cabinet, and it is in the positioned such
that when the heat insulating door 15 is opened the entering external air easily contacts
it through the inlet port 42. Therefore, if the cabinet temperature is low, and the
external air is at a high temperature with high humidity and the like, there is the
possibility that frost forms on the case 62.
[0028] Thus, de-frosting operation is properly performed during the cooling operation. The
de-frosting operation is performed by energizing the heater 50 in the state in which
the freezer 25 and the fan devices 60 are stopped. Thereby, frost formed on the cooler
28 melts, and the defrost water passes through the water draining holes 53 provided
at the body part 52 of the heating plate 51 and drops on the wall 40.
[0029] Meanwhile, heat of the heater 50 is transferred to the fan devices 60 through the
heating plate 51, and the frost formed on the fan devices 60 is melted, and the defrost
water drops on the wall 40 directly or after passing the heating plate 51. The defrost
water flows down to the deepest part at the back edge along the slope of the bottom
surface of the wall 40, and thereafter, flows into the drain passage 33 of the back
surface wall from the drain port 48, and is drained outside the cabinet.
[0030] During this operation, the de-frosting thermistor (not shown) detects the temperature
of the cooler 28, and when the temperature of the cooler 28 reaches a predetermined
temperature, it is determined that de-frosting is completed, energization to the heater
50 is shut off, and after a predetermined water draining time passes, the cooling
operation is restarted.
[0031] As described above, according to this embodiment, the de-frosting heater 50 is arranged
such that the fan fitting part 56 is extensively provided at the heating plate 51
mounted on the lower surface of the cooler 28, and the fan device 60 is equipped there.
Therefore, at the time of de-frosting operation, heat of the heater 50 is transferred
to the fan devices 60 through the fan fitting part 56 of the heating plate 51, and
de-frosting of the fan devices 60 can be performed efficiently.
[0032] During the cooling operation, there is a fear that cold of the cooler 28 is transferred
to the fan devices 60 through the heating plate 51. However, since, during the cooling
operation, the fan devices 60 are driven, the fans (vanes) themselves rotate, and
air is also applied to the case 62, thus reducing the possibility of frost forming.
In other words, the fan devices 60 do not help frost forming by being cooled more
than necessary by the influence of the cold of the cooler 28. However, since the fan
devices 60 as well as the freezer 25 is repeatedly operated and stopped depending
on whether the temperature in the cabinet is higher or lower than the set temperature,
it can be said that frost easily forms during stoppage of the operation of the fan
devices 60 because the fan stops. But, since the temperature of the cooler 28 also
rises with the stoppage of the freezer 25, frost forming on the fans or the like can
be suppressed to the minimum.
[0033] On the other hand, during de-frosting operation, the fan devices 60 are stopped and
there is no influence of the fans or air. Therefore, heat of the heater 50 can be
favorably transferred to the fan devices 60, and de-frosting is efficiently performed
as described above.
[0034] As the result of fitting the fan devices 60 to the heating plate 51, the following
advantages can be obtained.
[0035] A plurality of fan devices 60 are included, and the fan devices 60 are relatively
large in weight. Therefore, when the fan devices 60 are fitted to the synthetic resin
wall 40 as in the conventional art, there is the fear that the fan devices 60, and
the wall 40 itself are removed when receiving vibrations during transportation or
the like of the cooling storage cabinet. In this respect, in this embodiment, the
fan devices 60 are attached to the heating plate 51 made of a stainless steel plate
with high rigidity, and the heating plate 51 is firmly fixed to the unit base 21 and
the cooler 28 with the screws 47 at both the front and rear sides. Therefore, when
receiving vibration as described above, the fan devices 60 are prevented from being
detached, or the wall 40 which becomes light with removal of the fan devices 60 is
prevented from being detached.
[0036] When frost forms on the cooler 28, impurities in the cabinet also adhere thereto
at the same time, and since the impurities cannot be easily removed with normal de-frosting
operation, the cooler 28 is desired to be cleaned regularly. In this embodiment, the
wall 40 is not equipped with the fan devices 60, and therefore, the wall 40 can be
easily removed as a single piece by loosening the screws 47 and removing the hooks
45 from the hooking parts 32. As a result, the side below the cooler 28 is opened,
and the cooler 28 can be easily cleaned.
[0037] When the commercial cooling storage cabinet of this kind is installed, the cooling
storage cabinet sometimes has to be transported by being inclined due to, for example,
the insufficient dimension of the frontage of the entrance of the room or the like,
and in such an occasion, the refrigerating unit 20 is removed in many cases. When
the fan devices 60 are fitted to the wall 40 as in the conventional art, the lead
wires 63 need to be temporarily cut since the lead wires 63 are drawn out through
the unit base 21. In this respect, in this embodiment, the fan devices 60 are fitted
to the heating plate 51 which constitutes the freezer unit 20, and with this, the
lead wires 63 are also included in the refrigerating unit 20, and therefore, it is
not necessary to cut the lead wires 63 on removal of the refrigerating unit 20.
[0038] When the refrigerating unit 20 is removed and placed on a floor or the like, it is
the heating plate 51 that contacts the floor, and therefore, there is no fear of damaging
the heater 50.
<Embodiment 2>
[0039] Figure 5 and Figure 6 show the second embodiment of the present invention. In the
second embodiment, a modification is added to the shape of a heating plate 51A.
[0040] In this heating plate 51A, with respect to the heating plate 51 shown in the above
described in the first embodiment, a guard part 65 in which a number of punch holes
66 are opened is formed into a suspended shape by bending from the front edge of the
mounting part 58 as shown in Figure 6. When the mounting part 58 of the heating plate
51A is mounted to the front leg 21X of the unit base 21 as shown in Figure 5, the
guard part 65 is arranged to be suspended directly inside the inlet port 42 of the
wall 40.
[0041] As above, in this embodiment, interference of foreign matters with the fan motors
61 of the fan devices 60 through the inlet port 42 is inhibited by being shielded
with the guard part 65.
[0042] Meanwhile, there is the possibility of frost forming on the guard part 65, but since
the guard part 65 and the heating plate 51A are integrally formed, heat of the heater
50 is transferred to the guard part 65 through the heating plate 51A at the time of
defrosting operation, and defrosting is performed efficiently. Since the guard part
65 is disposed inside the wall 40, all the defrost water is received by the wall 40,
and does not drop in the cabinet.
<Embodiment 3>
[0043] Figures 7 to 8 show the third embodiment of the present invention.
[0044] In the third embodiment, with respect to a wall 40B, in addition to the inlet port
42 notched and formed at the front wall 41X side, inlet ports 42B are also opened
in the front end portions of left and right side walls 41Z. The lower edges of both
the inlet ports 42B are located at a slightly higher position than the bottom surface
of the wall 40B. Window holes 68 are opened in the left and right mounting plates
44, which are provided with the hooks 45, at the positions corresponding to the inner
sides of the left and right inlet ports 42B.
[0045] In the heating plate 51B, in addition to the guard part 65 located directly inside
the inlet port 42 at the front wall 41X side, guard parts 65B, which are located directly
inside the window holes 68 in the left and right mounting plates 44, are formed. The
guard parts 65B have the structure in which a number of punch holes 66 are opened.
[0046] In the third embodiment, the inlet ports 42 and 42B for air in the cabinet are formed
on the three surfaces that are left and right side walls 41Z with the front wall 41X
therebetween in addition to the front wall 41X of the wall 40B, and therefore, when
a predetermined inlet area is ensured, the inlet port 42 facing the entrance/exit
port 14 at the front surface of the storage cabinet body 10 can be narrowed. Therefore,
the inlet amount of the external air entering with opening and closing of the insulating
door 15 can be decreased, and frost formation on the guard parts 65 and 65B, and further
onto the fan devices 60 can be suppressed.
[0047] Since the guard parts 65 and 65B are formed on the three surfaces and have a large
area, external air diffuses when contacting them, which reduces or prevents the formation
of frost.
[0048] If frost forms on the guard parts 65 and 65B, they are formed integrally with the
heating plate 51B. Therefore, at the time of defrosting operation, heat of the heater
50 is transferred to the guard parts 65 and 65B, and defrosting of them as well as
the fan devices 60 is efficiently performed. Likewise, since the guard parts 65 and
65B are disposed in the wall 40B, all the defrost water is received by the wall 40B,
and does not drop in the cabinet.
<Embodiment 4>
[0049] The fourth embodiment of the present invention will be described based on Figures
9 to 13.
[0050] In this embodiment, means for heating a drain port 48C of a wall 40C is included.
Therefore, as shown in Figure 10, a heat transfer member 70 is provided. The heat
transfer member 70 is formed by press-forming a metal plate. A groove 72 is formed
in a central portion in a width direction in a base board 71, and a pipe part 73 with
a top surface opened is formed to extend from a rear edge to communicate with the
groove 72. The pipe part 73 is closely fittable in the drain port 48C of the wall
40C with their tip ends aligned with each other. Locking claws 74 are formed by being
cut and raised at left and right side surfaces of the pipe part 73. Also, locking
holes 75, to which the locking claws 74 are locked, are formed in the left and right
side surfaces of the drain port 48C. In the bottom portion sides of the left and right
side surfaces at the base end side of the pipe part 73, introduction ports 76 are
opened. A water draining part 77 in a tongue piece shape is formed by bending from
the tip end of the pipe part 73.
[0051] The base board 71 of the heat transfer member 70 is positioned on the bottom surface
at the rear portion side in the body part 52 of the heating plate 51, and joined thereto
by spot welding or the like.
[0052] A pair of left and right inlet ports 42C are opened in the front wall of the wall
40C with a space therebetween as shown in Figure 13. Further, a flanged mounting plate
46C is formed at an upper edge of the front wall over a substantially entire width
thereof, and insertion holes 78 are opened at both of its left and right ends. Decorative
screws 47C capable of being rotationally operated by a coin C are inserted through
both the insertion holes 78, and are fixed by being screwed in and fastened to thread
holes 79 threaded at the front edge side of the opening 18 in the ceiling surface
of the storage cabinet body 10.
[0053] While a magnet 81 is fitted to a central portion in the width direction of the mounting
plate 46C, a lead switch 82 sensitive to the above described magnet 81 is buried at
a position corresponding to the ceiling surface of the storage cabinet body 10, and
thereby, detecting means 80 which detects presence and absence of mounting of the
wall 40C is constructed.
[0054] Assembly is performed as follows. The heat transfer member 70 is joined to the heating
plate 51 as described above, and as the heating plate 51 with the fan devices 60 mounted
thereon is mounted on the undersurface of the cooler 28, the heat transfer member
70 is assembled as a part of the refrigerating unit 20. Meanwhile, in the cabinet,
the wall 40C is provided to be laid in advance, and the drain port 48C is fitted in
the drain passage 33.
[0055] When the unit base 21 of the refrigerating unit 20 is placed close to the opening
18, while the cooler 28 and the like are positioned from the opening 18, the pipe
part 73 of the heat transfer member 70 is fitted into the drain port 48C of the wall
40C from above the front side as shown in Figure 12(A). The pipe part 73 is pushed
in while deforming the locking claws 74 by bending, and when it is fitted into a predetermined
position, the locking claw 74 is restored and locked to the locking hole 75 as shown
in Figure 12(B), the pipe part 73 is fixed in the state in which it closely contacts
with the inside of the drain port 48C. At this time, the introduction ports 76 of
the pipe part 73 are located inside the back wall 41Y of the wall 40C.
[0056] The defrosting operation is performed by energizing the heater 50, and defrost water
from the cooler 28 passes through the water draining holes 53 provided in the body
part 52 of the heating plate 51, drops into the groove 72 of the heat transfer member
70 and flows into the pipe part 73, or drops onto the wall 40C through the water draining
holes 53 and flows down to the deepest part, thereafter, flows into the pipe part
73 from the introduction ports 76 and is drained toward the draining passage 33.
[0057] When frost forms on the fan devices 60, defrosting is performed efficiently by the
heat of the heater 50 being transferred to the fan devices 60 through the heating
plate 51, and the defrost water is similarly drained through the pipe part 73 after
being received by the wall 40C.
[0058] At the time of defrosting operation as described above, if water drops and a small
lump of frost remain in the drain port 48C, namely, in the pipe part 73, they are
frozen and clogged in the pipe part 73 when the cooling operation is restarted, especially
when the temperature in the cabinet is kept at about minus 20°C as in the refrigerating
cabinet. Thus, there is the fear that defrost water cannot be drained at the time
of the next defrosting operation.
[0059] In this respect, in this embodiment, at the time of defrosting operation, heat of
the heater 50 is transferred to the pipe part 73 of the heat transfer member 70 integrally
joined to this and heats this, and therefore, when freezing occurs, clogging is eliminated
by melting the ice, as a result of which, defrost water is drained smoothly. Thus,
it is unnecessary to provide special heating means to prevent clogging in the drain
port 48C of the wall 40C.
[0060] Meanwhile, when the wall 40C is removed on the occasion of cleaning, the decorative
screw 47C is first removed, which is convenient because it can be removed with the
coin C without using a tool as described above. When both the locking claws 74 are
deformed inward by bending from the state in Figure 12(B), locking of the draining
port 48C and the pipe part 73 is released, and therefore, the wall 40C can be removed
as a single piece while the hooks 45 are removed from the locking part 32. A large
factor in the capability of removing the wall 40C as a single piece is a result of
it being unnecessary to provide the heater for heating the drain port 48C at the wall
40C side, and thus not needing to wire the lead wire between the wall 40C and the
refrigerating unit 20.
[0061] Because the wall 40C can be removed as the single piece, cleaning of the wall 40C
itself can be easily performed, and the lower side of the cooler 28 is opened, the
cleaning of the cooler 28 can be easily performed, thus reducing bad odor and the
propagation of germs.
[0062] In this embodiment, the detectingmeans 80 which detects presence and absence of mounting
of the wall 40C is equipped. For example, when cleaning is performed as described
above, the power supply is basically turned off, but if it is forgotten, if the detecting
means 80 issues warning of a buzzer or the like and stops the fan devices 60 when
it detects removal of the wall 40C, cleaning with the fan devices 60 rotating can
be prevented.
<Embodiment 5>
[0063] The fifth embodiment of the present invention will be described based on Figures
14 and 15.
[0064] In the fifth embodiment, the fan device 60 is arranged in the posture parallel with
the front end surface of the cooler 28 in the front surface side of the cooler 28.
Therefore, from the front edge of the body part 52 of a heating plate 51D, a fan fitting
part 56D, which is perpendicularly raised after extended forward by a predetermined
dimension, is formed. In the fan fitting part 56D, two of left and right circular
holes 57 are similarly formed, and the fan devices 60 are applied thereto from the
back surface side so as to cover the circular holes 57, and are fixed by fastening
four corners of the cases 62 with the screws 47.
[0065] In the fan fitting part 56D, mounting parts 58D, which are perpendicularly bent forward,
are formed at its upper edge and left and right edges. The mounting part 58D of the
top surface is fastened to the undersurface of the unit base 21 with the screws 47.
Meanwhile, side panels 85 are passed and laid in gaps between the left and right mounting
parts 58D and side surfaces of the cooler 28. Thereby, the air in the cabinet attracted
by the fan devices 60 is reliably guided to the cooler 28.
[0066] A fan guard 86 is provided so as to cover the front side of the fan fitting part
56D. The fan guard 86 is formed into a box shape by a metal plate with its top surface
and rear surface opened, and a number of punch holes 87 are opened in each surface.
Left and right side plates of the fan guard 86 are fitted to the outside of the left
and right mounting parts 58D, and are fixed by being screwed together. The cabinet
thermistor 64 is mounted to the front surface of the fan guard 86.
[0067] An inlet port 42D for air in the cabinet is provided in the undersurface at the front
end side in a wall 40D. A raised part 88 is formed in the area forward of the placement
position of the fan guard 86, and a number of slits 89 are formed in its top surface
by being cut side by side.
[0068] The other structure is the same as the above described first embodiment.
[0069] Since in this embodiment 5, the fan devices 60 are equipped at the fan fitting part
56D which is formed integrally with the heating plate 51D, heat of the heater 50 is
similarly transferred to the fan devices 60 through the fan fitting part 56D of the
heating plate 51D at the time of defrosting operation, and defrosting of the fan devices
60 is efficiently performed.
[0070] The fan guard 86 is placed to cover the front side of the fan devices 60, and therefore,
when maintenance or the like is performed by removing, for example, the wall 40D,
interference of a foreign matter with the fan motors 61 of the rotating fan devices
60 and the like are inhibited. Since the fan guard 86 is formed to have four surfaces
and have a large area, external air diffuses when the external air contacts the fan
guard 86 and thus makes it difficult for frost to form, and thereby, clogging can
be suppressed.
[0071] Even if frost forms on the fan guard 86, heat of the heater 50 is transferred to
the fan guard 86 through the heating plate 51D at the time of defrosting operation
since the fan guard 86 is integrally connected to the heating plate 51D, and therefore,
defrosting is efficiently performed. Since the fan guard 86 is arranged backward of
the inlet port 42D inside the wall 40D, all the defrost water is received by the wall
40D, and does not drop in the cabinet.
<Embodiment 6>
[0072] The sixth embodiment of the present invention will be described based on Figure 16.
[0073] The sixth embodiment shows the mode in which the fan devices 60 are equipped in a
wall 40E. The basic structure is that an inlet port 42E is opened at a front end side
of an undersurface of a wall 40E, and the fan devices 60 are fitted to an inner surface
side of the inlet port 42E while a fan guard 90 is mounted to an outer surface side.
Meanwhile, for defrosting, the heater 50 is fitted to the undersurface of the cooler
28 by being arranged in the staggered state, and on the wall 40E, a metal heat transfer
plate 91 corresponding to a heat transfer member is laid from the side under the cooler
28 to the placement position of the fan device 60.
[0074] The defrosting operation is performed similarly by energizing the heater 50, and
defrost water from the cooler 28 is received by the wall 40E and drained. When it
is detected that the cooler 28 rises to a predetermined temperature by a defrosting
thermistor 93, and it is determined that defrosting is completed, the defrosting operation
is finished.
[0075] Incidentally, frost sometimes forms on the fan devices 60, especially on the fan
guard 90. Conventionally, on the occasion of defrosting operation, the heat transfer
plate 91 is heated by receiving radiation heat from the heater 50 and the cooler 28,
and frost formed on the fan devices 60 together with a lump of frost which drops on
the heat transfer plate 91 is melted. However, since heating of the heat transfer
plate 91 depends on the radiation heat from the heater 50 and the cooler 28 as described
above, rise in temperature cannot be expected so much, and frost is sometimes not
melted sufficiently.
[0076] Thus, this embodiment adopts the structure inwhich an endportion 50X of the heater
50 is lowered to be in contact with the heat transfer plate 91.
[0077] Accordingly, at the time of defrosting operation, the heat transfer plate 91 is directly
heated by the heater 50, namely, heat transfer. Therefore, the heat transfer plate
91 is raised to a sufficiently high temperature, and defrosting on the fan device
60 side such as the fan guard 90 can be reliably performed.
<Embodiment 7>
[0078] Figure 17 shows the seventh embodiment of the present invention.
[0079] In the seventh embodiment, the basic structure is the same as the above described
in the sixth embodiment, except that a modification is added to the heating structure
of the heat transfer plate 91.
[0080] A contact plate 95 of a metal plate, which is provided with a folded part 96 at one
edge side, is included. The contact plate 95 is fixed to the back side of the fan
device 60 on the heat transfer plate 91 by spot welding or the like, and the tip end
of the folded part 96 is in contact with the undersurface of the cooler 28.
[0081] At the time of defrosting operation, the cooler 28 is heated by the heater 50, and
the heat of the cooler 28 is transferred to the heat transfer plate 91 through the
contact plate 95. Therefore, the heat transfer plate 91 is raised to a sufficiently
high temperature, and defrosting at the side of the fan devices 60 such as the fan
guard 90 can be also reliably performed.
<Other embodiments>
[0082] The present invention is not limited to the embodiments which are described based
on the above description and drawings, but, for example, the following embodiments
are also included in the technical range of the present invention.
- (1) In the third embodiment, the front end side of the mounting plate 44 may be cut
out instead of opening the window holes 68 in the left and right mounting plates 44
of the wall 40B.
- (2) In the third embodiment, the inlet port may be provided only in either one side
surface of the left or right side surface in addition to the front surface.
- (3) In the fourth embodiment, the heat transfer member 70 may be mounted to the undersurface
of the cooler 28.
- (4) In the fourth embodiment, the heat transfer member does not always have to include
the pipe part which is fitted into the drain port, but may be the one only provided
with the contact part which is in contact with the drain port.
- (5) In the seventh embodiment, the contact plate maybe integrally formed by cutting
and raising the wall plate.
- (6) In the seventh embodiment, the contact plate may be brought into contact with
the heater.
- (7) The heating means for defrosting is not limited to the heater, but may be a hot
gas pipe in which a hot gas flows.
- (8) The present invention is not limited to the one provided with the cooler chamber
in the ceiling portion of the storage chamber, but may be applicable to the one of
the type provided with the cooling chamber in the other portions such as side surface
of the storage chamber and the like.