FIELD OF THE INVENTION
[0001] The present invention relates to heat-sensitive printing plate precursors comprising
a bi-functional compound capable of switching form a hydrophobic state to a hydrophilic
state or vice versa upon exposure to heat and to a new class of compounds capable
of switching form a hydrophobic state to a hydrophilic state.
BACKGROUND OF THE INVENTION
[0002] Lithographic printing presses use a so-called printing master such as a printing
plate which is mounted on a cylinder of the printing press. The master carries a lithographic
image on its surface and a print is obtained by applying ink to said image and then
transferring the ink from the master onto a receiver material, which is typically
paper. In conventional, so-called "wet" lithographic printing, ink as well as an aqueous
fountain solution (also called dampening liquid) are supplied to the lithographic
image which consists of oleophilic (or hydrophobic, i.e. ink-accepting, water-repelling)
areas as well as hydrophilic (or oleophobic, i.e. water-accepting, ink-repelling)
areas. In so-called driographic printing, the lithographic image consists of ink-accepting
and ink-abhesive (ink-repelling) areas and during driographic printing, only ink is
supplied to the master.
Printing masters are generally obtained by the image-wise exposure and processing
of an imaging material called plate precursor. In addition to the well-known photosensitive,
so-called pre-sensitized plates, which are suitable for UV contact exposure through
a film mask, also heat-sensitive printing plate precursors have become very popular
in the late 1990s. Such thermal materials offer the advantage of daylight stability
and are especially used in the so-called computer-to-plate method wherein the plate
precursor is directly exposed, i.e. without the use of a film mask. The material is
exposed to heat or to infrared light and the generated heat triggers a (physico-)chemical
process, such as ablation, polymerization, insolubilization by cross linking of a
polymer, heat-induced solubilization, or by particle coagulation of a thermoplastic
polymer latex.
The most popular thermal plates form an image by a heat-induced solubility difference
in an alkaline developer between exposed and non-exposed areas of the coating. The
coating typically comprises an oleophilic binder, e.g. a phenolic resin, of which
the rate of dissolution in the developer is either reduced (negative working) or increased
(positive working) by the image-wise exposure. During processing, the solubility differential
leads to the removal of the non-image (non-printing) areas of the coating, thereby
revealing the hydrophilic support, while the image (printing) areas of the coating
remain on the support. Typical examples of such plates are described in e.g.
EP-A 625 728,
823 327,
825 927,
864 420,
894 622 and
901 902. Negative working embodiments of such thermal materials often require a pre-heat
step between exposure and development as described in e.g.
EP-A 625 728.
Some of these thermal processes enable plate making without wet processing and are
for example based on ablation of one or more layers of the coating. At the exposed
areas the surface of an underlying layer is revealed which has a different affinity
towards ink or fountain than the surface of the unexposed coating; as a result, image
(printing) and non-image or background (non-printing) areas are obtained. A drawback
of such plates is that ablation debris is created which may contaminate the electronics
and optics of the exposure device and which needs to be removed from the plate by
wiping it with a cleaning solvent, so that ablative plates are often not truly processless.
Ablation debris which is deposited onto the plate's surface may also interfere during
the printing process and result in for example scumming.
Another type of printing plates based on thermal processes requiring no wet processing
step are for example plates based on switching - i.e. plates of which the surface
is irreversibly changed from a hydrophilic surface to a hydrophobic surface or vice
versa upon exposure to heat and/or light. These so called "switchable polymer systems"
are based on different working mechanism such as for example masking/demasking of
a polar group or destruction/generation of charge.
EP 652 483 describes a positive-working lithographic printing plate which comprises on a substrate
a coating comprising a photothermal converter and a polymer comprising hydrophobic
pendant groups such as t-alkyl carboxylates, t-alkyl carbonates, benzyl carboxylates
and alkoxyalkyl esters. Upon exposure to heat an acid catalyzed reaction occurs whereby
the coating becomes more hydrophilic.
US 5,922,512 discloses a negative-working imaging member which comprises an imaging layer comprising
a heat-sensitive polymer with a cyclic anhydride group. The cyclic anhydride group
may be present in the polymer backbone or may be present as a pendant group. Upon
exposure to heat and/or light the polymer is rendered more hydrophobic.
EP 987 104 discloses a negative-working imaging member which comprises on a support a hydrophilic,
heat-sensitive polymer comprising a recurring unit comprising a heat-activatable thiosulfate
group which crosslinks upon exposure to heat and thereby becomes more hydrophobic.
WO 2004/011260 discloses a method for making a printing member comprising the steps of (i) coating
a substrate with an imaging layer which comprises a hydrophilic heat-sensitive polymer,
a crosslinking agent comprising one or more ionic groups and a plurality of epoxy
groups, and a photothermal conversion material, and (ii) imagewise exposing the imaging
layer.
EP 980 754 discloses a method for making a lithographic printing plate comprising the steps
of (i) providing a printing plate precursor comprising on a support a recording layer
comprising a photothermal converter and a polymer having a carboxylic acid or a carboxylate
group, and (ii) exposing said precursor to infrared light, whereby a thermal decarboxylation
reaction occurs.
A negative-working printing plate precursor provided with an imaging layer comprising
a heat-sensitive compound including an aromatic cyclic sulfonium zwitterionic group,
and a photothermal conversion material such as an infrared absorber, is disclosed
in
EP 1 225 041.
EP 1 235 105 discloses a printing plate precursor having on a support provided with a hydrophilic
graft polymer, a thermosensitive layer comprising a polymer which has a functional
group capable of interacting with said hydrophilic graft polymer and a functional
group that undergoes a hydrophilic/hydrophobic conversion upon exposure to heat or
radiation and/or in the presence of an acid.
The main challenge for creating printing plates based on a chemical "switching" reaction
is to provide an imageable surface that has both adequate physical robustness and
resistance to toning. The hydrophilic parts of printing plates comprising switchable
surfaces which reject ink very well are thus very hydrophilic and may partly dissolve
in the fountain solution and thereby lose adhesion to the support or may swell and
become prone to abrasion and wear. By increasing the physical robustness of a plate
often an increase in toning is observed.
SUMMARY OF THE INVENTION
[0003] It is an object of the present invention to provide a heat-sensitive, non-ablative,
processless printing plate based on a switching process which is easy to manufacture
and which shows no toning. This object is realized by claim 1, i.e. a heat-sensitive
lithographic printing plate precursor comprising on a grained and anodized aluminum
support a compound represented by the following formula:
A-(L)
n-B
wherein
L represents a linking group,
n represents 0 or 1;
B represents a thermo-labile group;
characterized in that the compound further comprises the group A which is a functional
group capable of interacting with the surface of a grained and anodized aluminum support
and is selected from the list consisting of a halosilanyl group, an alkoxysilanyl
group, a phosphonic acid group or a salt thereof, a phosphoric acid group or a salt
thereof, a salicylic acid group or a salt thereof, a boronic acid group or an ester
or a salt thereof, an optionally substituted di or tri-hydroxyaryl group, an optionally
substituted salicaldoxime group, an optionally substituted salicaldimine group, an
optionally substituted hydroxyheteroaryl group, an amidine group, a 1,3-dicarbonyl
group or a group represented by the formula (i)

wherein Q and Z independently represent the necessary atoms to form an optionally
substituted five or six membered aromatic or heteroaromatic ring.
The thermo-labile group B shows a chemical reaction upon exposure under the influence
of heat and/or in the presence of an acid or a base, whereby the polarity of the compound
switches from a hydrophobic state to a hydrophilic state or vice versa.
The obtained printing plate can be used for printing after the exposure step without
the need for a processing step prior to mounting the plate on a printing press.
[0004] It was found that group A present in the compounds according to the present invention
provides a sufficient adhesion to the surface of a grained and anodized aluminum support
so that said compounds are resistant to fountain solution and/or ink during printing.
[0005] According to the present invention, there is also provided a new class of compounds
which are capable of interacting with the surface of a grained and anodized aluminum
lithographic support and which are capable of switching from a hydrophobic state to
a hydrophilic state upon exposure to heat. Said compounds, when applied on a grained
and anodized aluminum support, are sufficiently adhered to the surface of said support
and are not washed out during the printing step. Furthermore, upon exposure to heat,
the compounds provide an excellent ink-receptivity as well as a good water/ink discrimination.
The compounds are represented by the following formula:

wherein
L
1 represents a divalent linking group;
D represents a phosphonic acid group or a salt thereof;
E represents an alkyl carboxylate group;
R
7 represents hydrogen, an optionally substituted alkyl, alkenyl or alkynyl group, an
optionally substituted aryl or heteroaryl group or a phosphonic acid group or a salt
thereof.
[0006] Preferred embodiments of the present invention are described in the dependent claims.
DETAILED DESCRIPTION OF THE INVENTION
[0007] According to the present invention there is provided a lithographic printing plate
precursor comprising on a grained and anodized aluminum support a compound represented
by the following formula:
A-(L)
n-B
wherein
L represents a linking group and n represents 0 or 1.
Hereinafter the compound is referred to as the "bi-functional compound". The lithographic
printing plate precursor may comprise a coating and the bi-functional compound may
be present in said coating. The coating may comprise more than one layer and the layer
comprising the bi-functional compound is called the "imaging layer". Group A represents
a functional group capable of interacting with the surface of a grained and anodized
aluminum lithographic support. Examples of such interactions include covalent bonds
or secondary interactions such as hydrogen bonds, Van der Waals associations, ionic
associations or combinations thereof. As a result of these interactions, the bi-functional
compound remains adhered on the surface of the lithographic support during the printing
step or more specific, during exposing the support to ink and/or an aqueous fountain
solution.
Functional group A is represented by the list consisting of a halosilanyl group, an
alkoxysilanyl group, a phosphonic acid group or a salt thereof, a phosphoric acid
group or a salt thereof, a salicylic acid group or a salt thereof, a boronic acid
group or an ester or a salt thereof, an optionally substituted di or tri-hydroxyaryl
group, an optionally substituted salicaldoxime group, an optionally substituted salicaldimine
group, an optionally substituted hydroxyheteroaryl group, an amidine group, a 1,3-dicarbonyl
group or a group represented by the formula (i)

wherein Q and Z independently represent the necessary atoms to form an optionally
substituted five or six membered aromatic or heteroaromatic ring. Suitable examples
of (i) are a 8-hydroxy-purine group, a 8-hydroxyquinoline group, a 7-hydroxybenzimidazole
group, a 7-hydroxybenzpyrazole group or a 7-hydroxybenztriazole group.
In a preferred embodiment, functional group A is represented by a salicylic acid group
or a salt thereof, an alkoxysilanyl group, a phosphoric acid group or a salt thereof,
a phosphonic acid group or a salt thereof.
[0008] In a most preferred embodiment functional group A is represented by a phosphonic
acid group or a salt thereof or an alkoxysilanyl group. Preferred halosilanyl groups
are represented by (a) a tri-halosilanyl group such as a trichloro- or a tribromosilanyl
group, (b) an alkyl-di-halosilanyl group such as an alkyl-dichloro- and an alkyl-dibromosilanyl
group and (c) a di-alkyl-halosilanyl group such as a di-alkyl-chloro- and a di-alkyl-bromosilanyl
group. The alkyl group represents an optionally substituted straight, branched, cyclic
or heterocyclic alkyl group having upto 15 carbon atoms.
A most preferred halosilanyl group is a trichlorosilanyl group.
The alkoxysilanyl group may be represented by an alkyl-di-alkoxysilanyl group, a di-alkyl-alkoxysilanyl
group or a tri-alkoxysilanyl group. The alkyl group represents an optionally substituted
straight, branched, cyclic or heterocyclic alkyl group having upto 15 carbon atoms.
Most preferred is a tri-alkoxysilanyl group and may be represented by the following
formula I:
*-Si-(OR
1)
3 (I)
wherein R
1 represents an optionally substituted straight, branched, cyclic or heterocyclic alkyl
group having upto 15 carbon atoms or an optionally substituted aryl or heteroaryl
group. The substituents R
1 may combine to from a ring. * represents the bond with *-(L)
n-B in the above formula.
A preferred boronic acid group or an ester or a salt thereof is represented by the
following formula II:

wherein:
R
2 and R
3 independently represent hydrogen or a counterion to compensate a negative charge
of O such as for example Na
+, NH4
+ or K
+, an optionally substituted straight, branched, cyclic or heterocyclic alkyl group
having upto 15 carbon or an optionally substituted aryl or heteroaryl group; R
2 and R
3 may represent the necessary atoms to from a ring. * represents the bond with *-(L)
n-B in the above formula.
Preferred 1,3- dicarbonyl compounds are e.g. β-diketones, β-dialdehydes, 1,3-aldehydo-ketones,
β-keto-esters, β-keto-thioesters, β-aldehydo-esters, β-aldehydo-thioesters, β-keto-amides,
β-aldehydo-amides, 1,3-diesters, 1,3-dithiolesters, or 1,3-diamides.
A preferred amidine group can be represented by the following formula (III):

wherein:
R4 to R6 each independently represent hydrogen, an optionally substituted straight, branched,
cyclic or heterocyclic alkyl group having upto 15 carbon atoms, an optionally substituted
aryl or heteroaryl group;
R4 and R5, R4 and R6 or R5 and R6 can represent the necessary atoms to form a ring; most preferably R4 and R5 combine together to form a heterocyclic ring, most preferably an imidazoline ring.
* represents the bond with *-(L)n-B in the above formula.
Group B represents a thermo-labile group which reacts upon exposure under the influence
of heat and/or in the presence of an acid or a base whereby the polarity of the bi-functional
compound is converted from a hydrophobic state into a hydrophilic state or vice versa.
Typical reactions which provide such a polarity switch include elimination reactions,
cyclisation reactions, crosslinking reactions or decarboxylation reactions. Thermo-labile
groups are extensively described in the following references:
EP 987,104,
US 5,922,512,
EP 980,754,
EP 1,138,481,
EP 249,139,
US 4,963,463,
WO 92/09934,
EP 652,483 and
EP 922,570
[0009] Examples of group B which result in a switch of the bi-functional compound from a
hydrophilic state to a hydrophobic state are groups comprising a thiosulfate group
or a salt thereof, a cyclic anhydride group, a cyclic imide group, a carboxylic acid
group or a salt thereof, a sulfonic acid group or a salt thereof, a sulphuric acid
group or a salt thereof, a sulfinyl group, a phosphoric acid group or a salt thereof,
a phosphonic acid group or a salt thereof, or a group comprising an onium group such
as an ammonium, iodonium, sulphonium or phosphonium salt.
Examples of group B which result in a switch of the bi-functional compound from a
hydrophobic state to a hydrophilic state are:
- an optionally substituted straight, branched, cyclic, heterocyclic alkyl group wherein
the polarity switch may occur by an elimination reaction;
- a group comprising a carboxylate group such as
- an alkyl carboxylate group wherein the alkyl group is represented by an optionally
substituted straight, branched, cyclic or heterocyclic alkyl group and wherein the
carbon atom attached to the carboxylate group is preferably a tertiary carbon atom,
e.g. t-butyl carboxylate,
- an alkoxyalkyl carboxylate group,
- a benzyl carboxylate group e.g. nitrobenzyl carboxylate, cyanobenzyl carboxylate or
dimethylbenzyl carboxylate,
- an oxime carboxylate group,
- a group comprising a carbonate group such as
- an alkyl carbonate group wherein the alkyl group is represented by an optionally substituted
straight, branched, cyclic or heterocyclic alkyl group and wherein the carbon atom
attached to the carboxylate group is preferably a tertiary carbon atom, e.g. t-butyl
carbonate,
- an alkoxyalkyl carbonate group,
- a benzyl carbonate group,
- an oxime carbonate group,
- a group comprising a carbamate group such as
- an alkyl carbamate group wherein the alkyl group is represented by an optionally substituted
straight, branched, cyclic or heterocyclic alkyl group,
- an alkoxyalkyl carbamate group,
- a benzyl carbamate group,
- an oxime carbamate group;
- -PO-(ORa)2, -SO2-O-Rb, -OPO-(ORc)2, -OSO2-O-Rd, -SO2-SO2-Re, -SO2-NRf-SO2-Rg wherein Ra to Rg each represent an optionally substituted alkyl group (straight, branched, cyclic,
or heterocyclic alkyl group) or an aryl group, or Ra to Rd represent a cyclic imide group or Rf represents -SO2-Rh wherein Rh represents an optionally substituted alkyl straight, branched, cyclic, or heterocyclic
alkyl group or an aryl group.
[0010] In a preferred embodiment, the bi-functional compound comprises group A represented
by a phosphonic acid group or a salt thereof, a phosphoric acid group or a salt thereof,
an optionally substituted di or tri-hydroxyaryl group, an alkoxysilanyl group or a
salicylic acid group and group B is represented by an optionally substituted straight,
branched, cyclic or heterocyclic alkyl group, an alkyl carboxylate group wherein the
carbon atom attached to the carboxylate group is preferably a tertiary carbon atom,
an alkoxyalkyl carboxylate group or a benzyl carboxylate group.
In another preferred embodiment, the bi-functional compound comprises group A represented
by a phosphonic acid group or a salt thereof, a phosphoric acid group or a salt thereof,
an optionally substituted di or tri-hydroxyaryl group, an alkoxysilanyl group or a
salicyclic acid group and group B is represented by a carboxylic acid group or a salt
thereof, a sulfonic acid group or a salt thereof, or a sulphuric acid group or a salt
thereof.
In a most preferred embodiment the bi-functional compound comprises the functional
group A represented by a phosphoric acid group or a salt thereof or a phosphonic acid
group or a salt thereof and the group B is represented by an optionally substituted
straight, branched, cyclic, or heterocyclic alkyl group. In this preferred embodiment
it is believed that an elimination reaction transforms the bi-functional compound
from a hydrophobic state to a hydrophilic state.
The substituents optionally present on the straight, branched, cyclic or heterocyclic
alkyl group may be represented by a halogen such as a chlorine or bromine atom, a
hydroxyl group, an aryl group, an amino group, (di)alkylamino group or an alkoxy group.
The linking groups L of the bi-functional compound preferably represents an optionally
substituted alkylene group, an optionally substituted arylene, an optionally substituted
heteroarylene, -SO-, -SO
2-, -CH=N-, -NH-NH- , -O-(CH
2)
k-, -(CH
2)
k-O-, -(CH
2)
k-O-CO-(CH
2)
1-, - (CH
2)
k-COO-(CH
2)
1-, -(CH
2)
k-NH-, -NH-(CH
2)
k-, -(CH
2)
k-CONH-,-(CH
2)
k-NHCO-, -(CH
2)
k-CONH-SO
2-, -NH-(CH
2)
k-O-(CH
2)
1-, -CO-(CH
2)
k, -(CH
2)
k-CO-, -NH-CO-O-, -O-CO-NH, -NH-CO-(CH
2)
k-, -NH-CO-NH-, -NH-CS-NH-, or combinations thereof; and wherein k and 1 independently
represent 0 or an integer equal to or greater than 1, and the substituents optional
present on the alkylene, the arylene or the heteroarylene group may be represented
by an alkyl group, a halogen such as a chlorine or bromine atom, a hydroxyl group,
an amino group, (di)alkylamino group, an alkoxy group a phosponic acid group or a
salt thereof.
Specific examples of group B which result in a conversion of the bi-functional compound
from a hydrophilic state to a hydrophobic state upon heating and/or in the presence
of an acid, and the associated conversion reactions which are believed to occur, are
presented below:

[0011] Specific examples of group B which result in a conversion of the bi-functional compound
from a hydrophobic state to a hydrophilic state upon heating and/or in the presence
of an acid, and the associated conversion reactions which are believed to occur, are
presented below:

[0012] All statements herein regarding reactions which provide the polarity switch are believed
to occur to the present knowledge of the inventors but shall not be taken into account
for determining the scope of protection defined by the appending claims.
According to the present invention there is also provided a bi-functional compound
I according to the following formula (and referred to hereinafter as the "bi-functional
compound I") :

wherein
R
7 represents hydrogen, an optionally substituted alkyl, alkenyl or alkynyl group, an
optionally substituted aryl or heteroaryl group or a phosphonic acid group or a salt
thereof;
D represents a phosphonic acid group or a salt thereof;
E represents an alkyl carboxylate group wherein the alkyl group is represented by
a an optionally substituted straight, branched, cyclic or heterocyclic alkyl group,
preferably the carbon atom attached to the carboxylate group is a secundary or tertiary
carbon atom, and
L
1 represents a divalent linking group.
The linking group L
1 preferably represents an optionally substituted alkylene group, an optionally substituted
arylene, an optionally substituted heteroarylene, -SO-, -SO
2-, -CH=N-, -NH-NH-, -O-(CH
2)
k-, -(CH
2)
k-O-, -(CH
2)
k-O-CO-(CH
2)
1-, -(CH
2)
k-COO-(CH
2)
1, -(CH
2)
k-NH-, -NH-(CH
2)
k-, -(CH
2)
k-CONH-,-(CH
2)
k-CONH-SO
2-, -NH-(CH
2)
k-O-(CH
2)
1-, - CO-(CH
2)
k, -O-CO-NH, -NH-CO-(CH
2)
k-, -NH-CO-NH-, -NH-CS-NH-, or combinations thereof; and wherein k and 1 independently
represent 0 or an integer equal to or greater than 1, and the substituents optional
present on the alkylene, the arylene or the heteroarylene group may be represented
by an alkyl group, a halogen such as a chlorine or bromine atom, a hydroxyl group,
an amino group, (di)alkylamino group or an alkoxy group.
In a preferred embodiment, the linking group L
1 represents an optionally substituted alkylene group. The substituents optional present
on the alkylene group may be represented by an alkyl group, a halogen such as a chlorine
or bromine atom, a hydroxyl group, an amino group, (di)alkylamino group or an alkoxy
group.
According to the present invention there is also provided a lithographic printing
plate precursor comprising on a support the bi-functional compound I. The lithographic
printing plate precursor comprising the bi-functional compound I may comprise a coating
and the bi-functional compound I may be present in said coating. The coating may comprise
more than one layer and the layer comprising the bi-functional compound I is called
the imaging layer.
[0015] The support of the lithographic printing plate precursor is a grained and anodized
aluminum support. The support may be a sheet-like material such as a plate or it may
be a cylindrical element such as a sleeve which can be slid around a print cylinder
of a printing press. The support can also be a laminate comprising an aluminum foil
and a plastic layer, e.g. polyester film.
The aluminum is preferably grained by electrochemical graining, and preferably anodized
by means of anodizing techniques employing phosphoric acid or a sulphuric acid/phosphoric
acid mixture. Methods of both graining and anodization of aluminum are very well known
in the art.
By graining (or roughening) the aluminum support, both the adhesion of the printing
image and the wetting characteristics of the non-image areas are improved. By varying
the type and/or concentration of the electrolyte and the applied voltage in the graining
step, different type of grains can be obtained.
By anodizing the aluminum support, its abrasion resistance and hydrophilic nature
are improved. The microstructure as well as the thickness of the Al
2O
3 layer are determined by the anodizing step, the anodic weight (g/m
2 Al
2O
3 formed on the aluminum surface) varies between 1 and 8 g/m
2.
The grained and anodized aluminum support may be post-treated to improve the hydrophilic
properties of its surface. The bi-functional compound may be present in such a post-treatment
solution or solutions. For example, the aluminum oxide surface may be silicated by
treating its surface with a sodium silicate solution at elevated temperature, e.g.
95°C. Alternatively, a phosphate treatment may be applied which involves treating
the aluminum oxide surface with a phosphate solution that may further contain an inorganic
fluoride. Further, the aluminum oxide surface may be rinsed with an organic acid and/or
salt thereof, e.g. carboxylic acids, hydrocarboxylic acids, sulphonic acids or phosphonic
acids, or their salts, e.g. succinates, phosphates, phosphonates, sulphates, and sulphonates.
A citric acid or citrate solution is preferred. This treatment may be carried out
at room temperature or may be carried out at a slightly elevated temperature of about
30°C to 50°C. A further interesting treatment involves rinsing the aluminum oxide
surface with a bicarbonate solution. Still further, the aluminum oxide surface may
be treated with polyvinylphosphonic acid, polyvinylmethylphosphonic acid, phosphoric
acid esters of polyvinyl alcohol, polyvinylsulfonic acid, polyvinylbenzenesulfonic
acid, sulfuric acid esters of polyvinyl alcohol, and acetals of polyvinyl alcohols
formed by reaction with a sulfonated aliphatic aldehyde. It is further evident that
one or more of these post treatments may be carried out alone or in combination. More
detailed descriptions of these treatments are given in
GB 1084070,
DE 4423140,
DE 4417907,
EP 659909,
EP 537633,
DE 4001466,
EP A 292801,
EP A 291760 and
US 4458005. In a preferred embodiment, the grained and anodized aluminum support is not post-treated.
The coating may further contain one or more compounds which absorbs infrared light
and convert the absorbed energy into heat. The amount of infrared absorbing agent
in the coating is preferably at least 4 % by weight, more preferred at least 6 % by
weight. In a preferred embodiment, its concentration is at least 35 % by weight, more
preferably at least 45 % by weight. When the coating comprises more than one distinct
layer, at least one of these layers may comprise the infrared absorbing agent(s).
Examples of suitable IR absorbers are described in e.g.
EP-As 823327,
978376,
1029667,
1053868,
1093934;
WO 97/39894 and
00/29214. A preferred compound is the following cyanine dye IR-A:

[0016] Infrared absorbing dyes which become intensively colored after exposure by infrared
irradiation or heating and thereby form a visible image, are particularly preferred.
The dyes described in
EP 1 614 541 and
PCT 2006/063327 are of special interest, especially the dyes disclosed in these references with formulae
I, II, III, IV, II-10, II-11, II-20, II-21, III-10, III-11, III-20, III-21, IV-10,
IV-11, IV-20, IV-21, V-a, V-b, V-c and V-d and IRD-001 up to IRD-102. More specific,
the dyes V-a, V-b, V-c and V-d are particularly preferred:

wherein
M
+ = Li
+, Na
+, K
+, NH
4+, R'R"R'''NH
+ wherein R', R'', R''' are independently a H atom, an optional substituted alkyl or
aryl group; X = halogen, sulphonate, perfluorosulphonate or arylsulphonate;
R
3 R
3' are methyl or ethyl.
To protect the surface of the coating, in particular from mechanical damage, a protective
layer may also optionally be applied. The protective layer generally comprises at
least one water-soluble polymeric binder, such as polyvinyl alcohol, polyvinylpyrrolidone,
partially hydrolyzed polyvinyl acetates, gelatin, carbohydrates or hydroxyethylcellulose,
and can be produced in any known manner such as from an aqueous solution or dispersion
which may, if required, contain small amounts, i.e. less than 5% by weight, based
on the total weight of the coating solvents for the protective layer, of organic solvents.
The thickness of the protective layer can suitably be any amount, advantageously up
to 5.0 µm, preferably from 0.05 to 3.0 µm, particularly preferably from 0.10 to 1.0
µm.
The coating may in addition to the image-recording layer i.e. the layer comprising
the bi-functional compound or the bi-functional compound I, also contain one or more
additional layer(s). Optionally, the coating may further contain additional ingredients.
These ingredients may be present in the image-recording layer or in on optional other
layer. For example, one or more binders, polymer particles such as matting agents
and spacers, surfactants such as perfluoro surfactants, silicon or titanium dioxide
particles, or colorants are well-known components of lithographic coatings. Other
additional ingredients may include acids and/or thermo-acids or bases and/or thermo-bases.
The bi-functional compounds and the bi-functional compounds I of the present invention
may be applied on to the support via the post-treatment solution (see above), by wet
coating or by other known methods such as for example vapor deposition or spray coating.
The printing plate precursor of the present invention can be image-wise exposed directly
with heat, e.g. by means of a thermal head, or indirectly by infrared light, preferably
near infrared light. The infrared light is preferably converted into heat by an IR
light absorbing compound as discussed above. The heat-sensitive lithographic printing
plate precursor of the present invention is preferably not sensitive to visible light.
Most preferably, the coating is not sensitive to ambient daylight, i.e. visible (400-750
nm) and near UV light (300-400 nm) at an intensity and exposure time corresponding
to normal working conditions so that the material can be handled without the need
for a safe light environment.
The printing plate precursors of the present invention can be exposed to infrared
light by means of e.g. LEDs or an infrared laser. Preferably, the light used for the
exposure is a laser emitting near infrared light having a wavelength in the range
from about 700 to about 1500 nm, e.g. a semiconductor laser diode, a Nd:YAG or a Nd:YLF
laser. The required laser power depends on the sensitivity of the image-recording
layer, the pixel dwell time of the laser beam, which is determined by the spot diameter
(typical value of modern plate-setters at 1/e
2 of maximum intensity : 10-25 µm), the scan speed and the resolution of the exposure
apparatus (i.e. the number of addressable pixels per unit of linear distance, often
expressed in dots per inch or dpi; typical value : 1000-4000 dpi).
Two types of laser-exposure apparatuses are commonly used: internal (ITD) and external
drum (XTD) plate-setters. ITD plate-setters for thermal plates are typically characterized
by a very high scan speed up to 1500 m/sec and may require a laser power of several
Watts. The Agfa Galileo T (trademark of Agfa Gevaert N.V.) is a typical example of
a plate-setter using the ITD-technology. XTD plate-setters for thermal plates having
a typical laser power from about 20 mW to about 500 mW operate at a lower scan speed,
e.g. from 0.1 to 20 m/sec. The Creo Trendsetter plate-setter family (trademark of
Creo) and the Agfa Xcalibur plate-setter family (trademark of Agfa Gevaert N.V.) both
use the XTD-technology.
According to the present invention there is also provided a method for making a printing
plate comprising the steps of (i) providing a printing plate precursor as disclosed
above and (ii) image-wise exposing said precursor directly with heat, e.g. by means
of a thermal head, or indirectly by infrared light, preferably near infrared light.
The details concerning the exposure step are explained above.
The printing plate is most preferably after exposure mounted on a printing press where
after the print job is started by applying ink and/or dampening liquid without first
processing the exposed plate. In a specific embodiment, the material may be developed
by supplying to the coating an aqueous alkaline solution, and/or a suitable solvent,
and/or a gum solution and/or by rinsing it with plain water or an aqueous liquid,
whereby the non-image areas of the coating are removed. The gum solution which can
be used in the development step, is typically an aqueous liquid which comprises one
or more surface protective compounds that are capable of protecting the lithographic
image of a printing plate against contamination or damaging. Suitable examples of
such compounds are film-forming hydrophilic polymers or surfactants. The gum solution
has preferably a pH from 4 to 10, more preferably from 5 to 8. Preferred gum solutions
are described in
EP 1,342,568.
The developing step may be combined with mechanical rubbing, e.g. by a rotating brush.
During the development step, any water-soluble protective layer present is preferably
also removed.
The development step with an aqueous alkaline solution may be followed by a rinsing
step and/or a gumming step. The gumming step involves post-treatment of the lithographic
printing plate with a gum solution. The gum solution (as described above) is typically
an aqueous liquid which comprises one or more surface protective compounds that are
capable of protecting the lithographic image of a printing plate against contamination
or damaging.
The printing plate can, if required, be post-treated with a suitable correcting agent
or preservative as known in the art.
The printing plate can be used for conventional, so-called wet offset printing, in
which ink and an aqueous dampening liquid are supplied to the plate. Another suitable
printing method uses so-called single-fluid ink without a dampening liquid. Suitable
single-fluid inks have been described in
US 4,045,232;
US 4,981,517 and
US 6,140,392. In a most preferred embodiment, the single-fluid ink comprises an ink phase, also
called the hydrophobic or oleophilic phase, and a polyol phase as described in
WO 00/32705.
EXAMPLES.
[0017] Preparation of the bi-functional compounds BF-compound 9, 13 to 22, 24 to 27, 30,
38 to 42.
Synthesis of BF-compound 9.
[0018] 2.0 g (12 mmol) of glycine tert. butyl ester chlorohydrate is dissolved in 25 ml
water and 6 ml 2N NaOH. The aqueous solution is extracted twice with 25 ml ethylacetate.
The pooled organic fractions are dried over MgSO
4 and evaporated under reduced pressure. 0.9 g (3.8 mmol) 3-(triethoxysilyl)propyl
isocyanate is dissolved in 5 ml toluene. A solution of 0.5 g (3.8 mmol) glycine tert.
butyl ester in 5 ml toluene is added over 10 minutes. The temperature rises to 30°C.
The reaction is allowed to continue at room temperature for 2 hours. The solvent is
removed under reduced pressure and BF-compound 9 was obtained.

Synthesis BF-compound 13.
[0019] 4-(tert-butoxycarbonyl)benzyl alcohol was prepared according to
Ito et al. , Macromolecular Chemistry and Physics (2000), 201(1), 132-138.
2.5 g (11 mmol) 4-(tert-butoxycarbonyl)benzyl alcohol was dissolved in 40 ml acetone.
0.35 g (0.55 mmol) dibutyltin dilaurate and 2.75 g (11 mmol) 3-(triethoxysilyl)propyl
isocyanate were added. The mixture was refluxed for one and a half hour. 5 mol% excess
of the isocyanate was added and the mixture was refluxed for an additional 4 hours.
BF-compound 13 was obtained.

Synthesis of BF-compound 14.
[0020] 9.4 g (60 mmol) dihydromyrcenol was dissolved in 140 ml THF. 6.7 g (66 mmol) triethyl
amine and 0.4 g (3 mmol) dimethylaminopyridine were added and the reaction mixture
was cooled to -5°C. 9.0 g (66 mmol) ethyl oxalylchloride was added dropwise while
the temperature was kept below 0°C. The reaction was allowed to continue for 3 hours
at room temperature. 200 ml tert. butyl methyl ether was added and the reaction mixture
was extracted twice with 200 ml brine (saturated NaCl). The organic fraction was dried
over MgSO
4 and evaporated under reduced pressure. 15.4 g of the intermediate was isolated, with
a purity of 96% based on
1H-NMR-spectroscopy. 3.1 g (12 mmol) of the intermediate ester was dissolved in 40
ml ethanol and 3.2 g (14.4 mmol) aminopropyl-triethoxysilane was added. The reaction
was allowed to continue for 3 hours at room temperature. The solvent was evaporated
under reduced pressure and the oily residue was flushed with nitrogen. BF-compound
14 was obtained.

Synthesis of BF-compound 15.
[0021] BF-compound 15 was prepared in the same way as BF-compound 22 (see below) using 2,6
di-methylheptane-2-ol instead of 2-methylhexane-2-ol.
Synthesis of BF-compound 16.
[0022] BF-compound 16 was prepared in the same way as BF-compound 22 (see below) using 2-methylnonane-2-ol
instead of 2-methylhexane-2-ol.
Synthesis of BF-compound 17.
[0023] BF-compound 17 was prepared in the same way as BF-compound 22 (see below) using 2-methylheptane-2-ol
instead of 2-methylhexane-2-ol.
Synthesis BF-compound 18.
[0024] BF-compound 18 was prepared in the same way as BF-compound 19 (see below) starting
from isophytol.

Synthesis of BF-compound 19.
[0025] 19.6 g (0.2 mol) crystalline phosphoric acid was dissolved in 100 ml acetonitrile.
40.4 g (0.4 mol, 55.6 ml) triethyl amine was added and the reaction mixture was diluted
to 250 ml. 3 ml of water was added to dissolve all salts.
[0026] 12 ml of this solution, containing 9.5 mmol phosphoric acid bis triethylammonium
salt, was added dropwise over 2 hours to a stirred mixture of 3 g (22.0 mmol) 2-phenyl-2-propanol
and 6 g (41.6 mmol) trichloroacetonitrile. The solvent was removed under reduced pressure
and the residue was dissolved in ethanol. A gentle stream of ammonia was let into
the mixture for one and a half hour, first at room temperature for half an hour and
then at 0°C for an hour. 100 ml of acetone was added to the resulting suspension and
the crude product was isolated by filtration and dried. The crude product BF-compound
19 was treated several times with methanol, isolated by filtration and dried. A second
crop was isolated by evaporating the filtrates. The residue was re-dissolved in 10
ml pyridine and 2 ml water. A gentle stream of ammonia was let into the mixture until
nothing separated anymore from the mixture. 100 ml of acetone was added and the precipitated
BF-compound 19 was isolated by filtration and dried under reduced pressure. 570 mg
of BF-compound 19 was isolated.

Synthesis of BF-compound 20.
[0027] BF-compound 20 was prepared in the same way as BF-compound 19 using 2-phenyl-but-3-yn-2-ol
(see below) instead of 2-phenyl-2-propanol.
Synthesis of BF-compound 21.
[0028] BF-compound 20 was prepared in the same way as BF-compound 19 using 2-methyl-4-phenyl-but-3-yn-2-ol
(see below) instead of 2-phenyl-2-propanol.

Synthesis of BF-compound 22.
[0029] 3.81 g (19.4 mmol) 97 % 2-chloro-4H-1,2,3-benzodioxaphosphorin-4-one was dissolved
in 12 ml THF and added dropwise to a solution of 2.4 g (20 mmol) 2-methylhexane-2-ol
and 2.72 ml (20 mmol) triethyl amine in 8 ml THF. The reaction was allowed to continue
for 2 hours at room temperature. The formed triethyl amine chlorohydrate is removed
by filtration and washed with 8 ml THF. 4 ml triethyl amine and 1.2 ml water was added
to the filtrate and the hydrolysis reaction was allowed to continue for 20 hours.
The solvent was removed under reduced pressure and the oily residue is redissolved
in a solution of 22.3 g (0.23 mol) sodium acetate in 200 ml water. A solution of 5.1
ml bromine in 812 ml water was added to the mixture and the reaction was allowed to
continue for 10 minutes. A yellow solid compound precipitates from the mixture and
was removed by filtration. The aqueous filtrate is extracted 3 times with tert-butyl
methyl ether. The dissolved residues of tert-butyl methyl ether were removed under
reduced pressure. 50 ml 2 N NaOH solution was added and the mixture was cooled to
5°C. 5 g (31.6 mmol) KMnO
4 dissolved in 400 ml water was added over 45 minutes. The oxidation reaction was allowed
to continue for half an hour. 40 ml aceton and 10 ml 2 N NaOH were added and the reaction
was allowed to continue for an extra 30 minutes. The precipitated MnO
2 was removed by filtration and the pH of the mixture was adjusted to 8.3 with 2 N
HCl. 9.52 g (33.4 mmol) barium acetate was added and the mixture was concentrated
under reduced pressure to 120 ml. The barium salt precipitated from the medium and
was isolated by filtration, washed with water and dried. 3.55 g of the barium salt
was isolated. The isolated barium salt was redispersed in 70 ml water and 855 mg (6.46
mmol) ammonium sulfate was added. The mixture was stirred for 24 hours and the precipitated
barium sulfate was removed by filtration. The filtrate was evaporated under reduced
pressure and the residue was treated with 150 ml methanol. The mixture was stirred
for 30 minutes and the precipitated residue was removed by filtration. The filtrate
was evaporated under reduced pressure and the residue was treated with a diluted solution
of ammonia in methanol. The ammonium salt was isolated by filtration, washed with
tert-butyl methyl ether and dried. 1.24 g (28 %) of the tertiary phosphate ammonium
salt was isolated.

Synthesis of BF-compound 24.
[0030] BF-compound 24 was prepared in the same way as BF-compound 27 (see below) using 3,7,11,15-tetramethyl-hexadec-1-ene-3-ol
as tertiary alcohol.
Synthesis of BF-compound 25.
[0031] 1.6 g (10 mmol) 3-oxo-butyric acid tert. butyl ester was dissolved in 5 ml THF. 3
g (10 mmol) tris(trimethyl silyl)phosphite was added and the reaction was allowed
to continue at room temperature for 24 hours. After 24 hours, 20 ml methanol and 2.8
ml triethyl amine were added, while the temperature was kept below 30°C. The reaction
was allowed to continue for 20 hours at room temperature. The reaction mixture was
evaporated under reduced pressure and BF-compound 25 was isolated by preparative column
chromatography (Varian Mega BE-C18: 15 minutes isocratic elution MeOH/H
2O 1/1 25 ml/min; 15 minutes gradient elution MeOH/H
2O 1/1 to MeOH 25 ml/min). 1.59 g of BF-compound 25 was isolated.

Synthesis of BF-compound 26.
[0032] 1.6 g 2-methyl-4-phenyl-3-butyn-2-ol (10 mmol) was dissolved in 10 ml tert.-butyl-methyl-ether.
60 mg dimethylamino pyridine was added and the mixture was cooled to 0°C. 1.2 g (12
mmol) diketene was added over 15 minutes, while the temperature was kept at 0°C. The
reaction was allowed to continue for 2 hours at room temperature. Some oily residues
were removed by filtration and the solvent was removed under reduced pressure. The
intermediate beta keto-ester was isolated by preparative column chromatography (15
min isocratic elution with CH
2Cl
2, flow rate 150 ml/min, followed by gradient elution up to CH
2Cl
2/ ethyl acetate 90/10 over 29 minutes, flow rate 150 ml/min on a Prochrom LC80, packed
with Kromasil Si 60A, 10 µm). 1.44 g (60 %) of the intermediate was isolated.
1.3 g (5.3 mmol) of the intermediate was dissolved in 10 ml THF. 2 g (6.8 mmol) tris(trimethylsilyl)phophite
was added and the reaction was allowed to continue for 24 hours at room temperature.
An additional 2.7 g of tris(trimethylsilyl)phosphite was added and the reaction was
allowed to continue for an additional 24 hours at room temperature. After 24 hours,
20 ml methanol and 3.7 ml triethyl amine were added and the reaction was allowed to
continue for 24 hours at room temperature. The solvent was removed under reduced pressure
and BF-compound 26 was isolated by preparative column chromatography (15 minutes isocratic
elution with H
2O/MeOH 50/50 at a flow rate of 25 ml/min followed by gradient elution upto pure methanol
over 30 minutes on a Varian Mega BE-C18). 0.315 g of BF-compound 26 was isolated.

Synthesis of BF-compound 27.
[0033] 0.15 g dimethylamino pyridine was added to 5.6 g (25 mmol) nerolidol. The mixture
was heated to 50°C and 2.1 g (25 mmol) diketene was added over 2 hours while keeping
the reaction temperature between 48°C and 56°C. The reaction was allowed to continue
for 1 hour at 50°C. An extra 0.2 equivalent diketene was added and the reaction was
allowed to continue for an extra hour at 50°C. After 1 hour, an extra 0.8 equivalent
diketene was added.
[0034] After one extra hour at 50°C, the reaction mixture was allowed to cool to room temperature.
100 ml methylene chloride was added to the reaction mixture and the mixture was evaporated
under reduced pressure. The intermediate beta-keto-ester was isolated by preparative
column chromatography (isocratic elution with CH
2Cl
2 at a flow rate of 200 ml/min on a Prochrom LC80, packed with Kromasil Si 60A, 10
µm). 4.5 g of the intermediate was isolated. 1.3 g (4.2 mmol) of the beta-keto-ester
was dissolved in 5 ml THF. 1.25 g (4.2 mmol) tris(trimethyl silyl)phosphite was added
and the reaction was allowed to continue for 24 hours at room temperature.
After 24 hours an extra equivalent tris(trimethyl silyl)phosphite was added and the
reaction mixture was heated to 40°C. The reaction mixture was allowed to cool to room
temperature and 20 ml methanol and 1.4 ml triethyl amine were added to the reaction
mixture. The reaction was allowed to continue for 3 hours at room temperature.
The reaction mixture was evaporated under reduced pressure and BF-compound 27 was
isolated by preparative column chromatography (15 minutes isocratic elution with H
2O/MeOH 50/50 at a flow rate of 25 ml/min followed by gradient elution upto pure methanol
over 30 minutes on a Varian Mega BE-C18). 0.44 g of BF-compound 27 was isolated.

Synthesis of BF-compound 30.
[0035] 1.7 g (10 mmol) pinanediol was dissolved in 40 ml methylene chloride. 1.1 g (11 mmol)
triethyl amine and 0.3g (2.4 mmol) dimethylamino pyridine were added. The reaction
mixture was cooled to 0°C and a solution of 3.6 g (11 mmol) of the sulfochloride (the
sulfochloride was prepared as described
US 3,761,544) was added dropwise. The reaction was refluxed for 15 hours. After cooling down to
room temperature, an extra 50 ml methylene chloride was added. The reaction mixture
was extracted twice with 50 ml of a saturated NaHCO
3-solution, twice with 50 ml brine (saturated NaCl) and twice with 50 ml 0.1 N HCl.
The organic fraction was dried over MgSO
4 and evaporated under reduced pressure. The phosphonate ester was purified on a Varian
Flash column using ethyl acetate as eluent. 2.5 g of the intermediate was isolated.
[0036] 1.8 g (3.9 mmol) of the phosphonate ester was dissolved in 25 ml methylene chloride.
4.8 g (31 mmol) of TMSBr (trimethylsilyl-Br) was added and the reaction was allowed
to continue for two hours at room temperature. The reaction mixture was evaporated
under reduced pressure. 25 ml water and 2 ml 1 N HCl was added to the oily residue.
The reaction was allowed to continue for 16 hours at room temperature. The reaction
mixture was extracted twice with 60 ml ethyl acetate. The pooled organic fractions
were dried over MgSO
4 and evaporated under reduced pressure. BF-compound 30 was obtained as an oily residue.

Synthesis of BF-compound 38.
[0037] BF-compound 38 was prepared in the same way as BF-compound 19 (see above) starting
from 2-(4-biphenyl)-propan-2-ol.

Synthesis of BF-compound 39.
[0038] BF-compound 39 was prepared in the same way as BF-compound 19 (see above) starting
from 3-methyl-1-nonyn-3-ol.

Synthesis of BF-compound 40.
[0039] BF-40 was prepared in a using the synthetic methodology described for BF-19, using
2-(4-chloro-phenyl)-propan-2-ol as tertiary alcohol. This alcohol was prepared as
follows.

[0040] MeMgI was prepared immediately before use by reacting 4.83 g (200 mmol) Mg and 29.2
g (12.8 ml, 206 mmol) methyl iodide in 100 ml diethyl ether. To this solution, a solution
of 25.6 g (21.5 ml, 166 mmol) 4-chloro-acetophenone in 30 ml diethyl ether was added
over 40 minutes while the temperature was kept at 0°C. The reaction is allowed to
continue for one hour at room temperature. The reaction mixture was cooled to 0°C
and 60 ml of a saturated solution of ammonium chloride was added over one hour. The
ether fraction was isolated and the ammonium chloride solution was extracted twice
with 100 ml diethyl ether. The pooled ether fractions were extracted with 100 ml water
and 100 ml brine, dried over MgSO
4 and evaporated under reduced pressure. The crude 2-(4-chloro-phenyl)-propan-2-ol
was purified by preparative column chromatography on Kieselgel 60 (Aldrich) using
cyclohexane/ethylacetate 9/1 as eluent. 20.9 g of the purified alcohol was isolated.
Synthesis of BF-compound 41.
[0041] 1 g (7.2 mmol) phosphoric acid mono-(2-amino-ethyl) ester was dissolved in water
and 1.6 g (16 mmol) triethyl amine was added. The reaction mixture was cooled to 15°C
and a solution of 1.6 g (7.3 mmol) di-tert.-butyl pyrocarbonate in 12 ml acetone was
added dropwise. CO
2 gradually evolved. The reaction was allowed to continue over night at room temperature.
The acetone was removed under reduced pressure and the residual water was removed
using an air flow at 44°C. The residue was dissolved in 30 ml methanol and the methanol
was evaporated under reduced pressure. 2.1 g of BF-41 was isolated.
1H-NMR spectroscopy showed that the phosphoric acid monoester was only partially converted
to its tri-ethylamine salt not having two tri-ethylammonium counterions.

Synthesis of BF-compound 42.
[0042] 2.3 g (10 mmol) di-tert.butyl-azodicarboxylate was dissolved in 30 ml methylene chloride.
76 mg (0.5 mmol) 1,8-diazabicyclo [5.4.0] undec-7-ene (DBU) was added. The reaction
mixture was cooled to -5°C and 1 g (10 mmol) 2,4-pentanedione was added drop-wise.
The reaction was allowed to continue for 30 minutes at 0°C and another 2 hours at
15°C. 50 ml methylene chloride was added to the reaction mixture and the mixture was
extracted twice with 50 ml water. The methylene chloride was dried over MgSO
4 and the solvent was removed under reduced pressure. 3.3 g of BF-compound 42 was isolated
as a yellow solid. BF-compound 42 was used for evaluation without further purification.

EXAMPLE 1.
1.1 PREPARATION OF THE LITHOGRAPHIC SUPPORT.
[0043] A 0.28 mm thick aluminum support was degreased by spraying it with an aqueous solution
containing 34 g/l of sodium hydroxide at 70°C for 5.9 s and rinsing it at room temperature
for 3.6 s with a solution containing 12.4 g/l hydrochloric acid and 9 g/l sulphuric
acid.
The aluminum support was than electrochemically grained using an alternating current
in an aqueous solution containing 12.4 g/l hydrochloric acid and 9 g/l sulphuric acid
at a temperature of 37°C and at a charge density of 54500 Coulomb/m
2.
Subsequently, the support was etched with an aqueous solution containing 145 g/l sulphuric
acid at 80°C for 4.8 s and rinsed with water at room temperature for 3.6 s.
After the etching step, the support was subjected for 4.6 s to an anodic oxidation
in an aqueous solution containing 145 g/l sulphuric acid and 10 g/l aluminum sulphate
at a temperature of 57°C and a current density of 2500 A/m
2. Subsequently, the anodized support was washed with water at room temperature for
3.6 s and then dried at 55 °C for 5.3 s.
1.2 PREPARATION OF THE PRINTING PLATES.
[0044] Preparation of the coating solutions.
[0045] The coating solutions (Table 1) were prepared as follows: first the ingredients were
dissolved in 50 ml of the solvent indicated in Table 1; subsequently the infrared
absorbing agent was added and the solution was diluted with the same solvent to 100
ml.
Table 1 : composition of the coating solutions.
Ingredients g/100 ml |
Sol.1 comp. |
Sol.2 comp. |
Sol.3 comp. |
Sol.4 inv. |
Sol.5 inv. |
Sol.6 inv. |
Sol.7 inv. |
Comparative( 1) |
0.5 |
0.2 |
0.04 |
- |
- |
- |
- |
BF-comp.9 |
- |
- |
- |
2.2 |
- |
- |
- |
BF-comp.13 |
- |
- |
- |
- |
0.67 |
- |
- |
BF-comp.14 |
- |
- |
- |
- |
- |
0.67 |
0.67 |
IR-1 (2) |
- |
- |
- |
- |
- |
0.33 |
- |
IR-2 (3) |
0.4 |
0.4 |
0.4 |
0.93 |
0.33 |
- |
0.33 |
Water (4) |
X |
X |
X |
- |
- |
- |
- |
Acetone (4) |
- |
- |
- |
- |
X |
- |
- |
Ethanol (4) |
- |
- |
- |
- |
- |
X |
X |
Isopropanol |
- |
- |
- |
X |
- |
- |
- |
(1) The comparative compound is commercially available from Aldrich; the compound
is not capable of converting from a hydrophobic state to a hydrophilic state or vice
versa upon theaction of heat and/or in the presence of an acid or a base and is represented
by the following chemical structure:

(2) IR-1 is an infrared absorbing agent and is represented by the following chemical

(3) IR-2 is an infrared absorbing agent and is the tri-ethyl ammonium salt of IR-A
defined above;
(4) X indicates the solvent used to make the coating solution. |
Preparation of the printing plates.
[0046] The printing plate precursors 1-3 (comparative) and 4-7 (invention) were produced
by coating the solutions 1 to 7 as defined in Table 1 onto the above described lithographic
support. The coating solutions were applied at a wet coating thickness of 30 µm.
The printing plate precursors were subsequently irradiated with an IR-laser (830 nm)
with a pitch of 7 µm at varying energy densities (Table 2).
Table 2: Applied energy densities.
Laser Setting |
Power mW |
Drumspeed m/s |
Energy density mJ/cm2 |
0 |
0 |
0 |
0 |
1 |
200 |
8 |
357 |
2 |
280 |
8 |
500 |
3 |
140 |
4 |
500 |
4 |
200 |
4 |
714 |
5 |
280 |
4 |
1000 |
1.3 PRINT RESULTS.
[0047] After the exposure step, the printing plates were directly mounted on an ABDick 360
printing press and a print job was started without carrying out any processing or
rinsing step. During the printing, Van SON 167 ink (trademark of Van Son) was used
and Rotamatic (available from Unigrafica GmbH) as fountain liquid (dampening liquid).
A compressible rubber blanket was used and 100 prints were made on 80 g offset paper.
The print results are summarized in Table 3.
Table 3: Print results.
Printing plate |
MRED (1) mJ/cm2 |
Printing quality (2) |
PP 1 (Comp.) |
- |
0 |
PP 2 (Comp.) |
- |
0 |
PP 3 (Comp.) |
- |
0 |
PP 4 (Inv.) |
357 |
+ |
PP 5 (Inv.) |
500 |
+ |
PP 6 (Inv.) |
714 |
++ |
PP 7 (Inv.) |
500 |
++ |
1) The MRED value (Minium Required Energy Density) defines the minimum energy density
required to observe an image.
2) The prints were evaluated as follows:
0 = no image
+ = acceptable image
++ = good
+++ = excellent image |
[0048] All printing plates were ink accepting in the non-exposed areas.
This indicates that the bi-functional compound clearly contributes to the ink accepting
properties and that the compound is well adhered to the surface of the support.
EXAMPLE 2.
2.1 PREPARATION OF THE LITHOGRAPHIC SUPPORT.
[0049] The support was prepared as described in Example 1.
2.2 PREPARATION OF THE PRINTING PLATES.
Preparation of the coating solutions.
[0050] The coating solutions (Table 4) were prepared as follows: first the ingredients were
dissolved in 50 ml of the solvent indicated in Table 4; subsequently the infrared
absorbing agent was added and the solution was diluted with the same solvent to 100
ml.
Table 4: coating solutions.
Ingredients g/100 ml |
Sol. 8 comp. |
Sol. 9 comp. |
Sol. 10 comp. |
Sol . 11 Inv |
Sol. 12 Inv. |
Sol. 13 Inv. |
Sol . 14 Inv |
Sol. 15 Inv. |
Sol. 16 Inv. |
Sol. 17 Inv. |
Rhodafac RA-600 (1) |
0.25 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
Emphos PS 810 (2) |
- |
0.25 |
- |
- |
- |
- |
- |
- |
- |
- |
Rhodafac ASI-80 (3) |
- |
- |
0.25 |
- |
- |
- |
- |
- |
- |
- |
BF-comp. 25 |
- |
- |
- |
0.2 5 |
0.67 |
0.67 |
- |
- |
- |
- |
BF-comp. 27 |
- |
- |
- |
- |
- |
- |
0.27 |
- |
- |
- |
BF-comp. 26 |
- |
- |
- |
- |
|
- |
- |
0.25 |
0.67 |
- |
BF-comp. 24 |
- |
- |
- |
- |
|
- |
- |
- |
- |
0.25 |
IR-2 (4) |
0.25 |
0.25 |
0.25 |
0.2 5 |
0.33 |
0.33 |
0.2 7 |
0.23 |
0.33 |
0.23 |
Water (5) |
X |
X |
X |
X |
X |
- |
- |
- |
- |
- |
Ethanol (5) |
- |
- |
- |
- |
- |
X |
X |
X |
X |
X |
(1) Rhodafac RA-600 is a C8-C10 polyoxyethylene ether phosphate (mixture of mono-
and diphosphate) commercially available from Rhodia; the compound is not capable of
converting from a hydrophobic state to a hydrophilic state or vice versa upon the
action of heat and/or in the presence of an acid or a base.
(2) Emphos PS 810 is an alkyl polyglycolether phosphoric acid commercially available
from Akzo Nobel, the compound is not capable of converting from a hydrophobic state
to a hydrophilic state or vice versa upon the action of heat.
(3) Rhodafac ASI-80 is a phosphonate commercially available from Akzo Nobel; the compound
is not capable of converting from a hydrophobic state to a hydrophilic state or vice
versa upon the action of heat and is represented by the following chemical structure:

(4) IR-2 is an infrared absorbing agent as defined in Table 1.
(5) X indicates the solvent used to make the coating solution. |
Preparation of the printing plates.
[0051] The printing plate precursors 8-10 (comparative) and 11-17 (invention) were produced
by coating the solutions 8 to 17 as defined in Table 4 onto the above described lithographic
support. The coating solutions were applied at a wet coating thickness of 30 µm.
The printing plate precursors were subsequently irradiated with an IR-laser (830 nm)
with a pitch of 7 µm at varying energy densities (Table 2).
2.3 PRINT RESULTS.
[0052] After the exposure step, the printing plates were directly mounted on an ABDick 360
printing press and a print job was started. During the printing, Van SON 167 ink (trademark
of Van Son) was used and Rotamatic (available from Unigrafica GmbH) as fountain liquid
(dampening liquid). A compressible rubber blanket was used and 100 prints were made
on 80 g offset paper. The print results are summarized in Table 5.
Table 5 Print results.
Printing plate |
MRED (1) mJ/cm2 |
Printing quality (2) |
PP 8 (Comp.) |
- |
0 |
PP 9 (Comp.) |
- |
0 |
PP 10 (Comp.) |
- |
0 |
PP 11 (Inv.) |
500 |
+++ |
PP 12 (Inv.) |
500 |
+++ |
PP 13 (Inv.) |
500 |
++ |
PP 14 (Inv.) |
500 |
+ |
PP 15 (Inv.) |
357 |
++ |
PP 16 (Inv.) |
357 |
++ |
PP 17 (Inv.) |
500 |
++ |
|
|
|
1) The MRED value (Minium Required Energy Density) defines the minimum energy density
required to observe a positive image.
2) The prints were evaluated as follows:
0 = no image
+ = acceptable image
++ = good image
+++ = excellent image |
[0053] The printing plates comprising the bi-functional compounds were ink accepting in
the non-exposed areas which indicates a good adsorption of the compounds to the surface
of the support. The results in Table 5 show that the printing plates comprising the
bi-functional compounds show an acceptable to excellent image.
EXAMPLE 3.
3.1. PREPARATION OF THE LITHOGRAPHIC SUPPORT.
[0054] The support was prepared as described in Example 1.
3.2. PREPARATION OF THE PRINTING PLATES.
Preparation of the coating solutions.
[0055] The coating solutions (Table 6) were prepared as follows: first the bi-functional
compounds were dissolved in 50 ml of the solvent indicated in Table 6; subsequently
the infrared absorbing agent was added and the solution was diluted with the same
solvent to 100 ml.
Table 6: coating solutions.
Ingredients g/100 ml |
Sol. 18 Inv. |
Sol. 19 Inv. |
Sol. 20 Inv. |
Sol. 21 Inv. |
Sol. 22 Inv. |
Sol. 23 Inv. |
Sol. 24 Inv. |
Sol. 25 Inv. |
BF-comp. 15 |
0.25 |
0.83 |
- |
- |
- |
- |
- |
- |
BF-comp. 16 |
- |
|
0.25 |
- |
- |
- |
- |
- |
BF-comp. 22 |
- |
- |
- |
0.25 |
0.67 |
- |
- |
- |
BF-comp. 17 |
- |
- |
- |
- |
- |
0.25 |
0.25 |
0.67 |
IR-1 (1) |
0.25 |
- |
0.25 |
0.25 |
0.33 |
0.25 |
0.25 |
0.33 |
IR-2 (1) |
- |
0.83 |
- |
- |
- |
- |
- |
- |
Water (2) |
X |
|
X |
X |
X |
X |
- |
X |
Ethanol (2) |
- |
X |
- |
- |
- |
- |
X |
- |
(1) IR-1 and IR-2 are infrared absorbing agents as defined in Table 1 above.
(2) X indicates the solvent used to make the coating solution. |
Preparation of the printing plates.
[0056] The printing plate precursors 18-25 were produced by coating the solutions 18 to
25 as defined in Table 6 onto the above described lithographic support. The coating
solutions were applied at a wet coating thickness of 30 µm.
The printing plate precursors were subsequently irradiated with an IR-laser (830 nm)
with a pitch of 7 µm at varying energy densities (Table 2).
3.3 PRINT RESULTS.
[0057] After the exposure step, the printing plates were directly mounted on an ABDick 360
printing press and a print job was started. During the printing, Van SON 167 ink (trademark
of Van Son) was used and Rotamatic (available from Unigrafica GmbH) as fountain liquid
(dampening liquid). A compressible rubber blanket was used and 100 prints were made
on 80 g offset paper. The print results are summarized in Table 7.
Table 7: Print results.
Printing plate |
MRED (1) mJ/cm2 |
Printing quality (2) |
PP 18 (Inv.) |
357 |
++ |
PP 19 (Inv.) |
500 |
+ |
PP 20 (Inv.) |
357 |
++ |
PP 21 (Inv.) |
500 |
+++ |
PP 22 (Inv.) |
500 |
++ |
PP 23 (Inv.) |
500 |
++ |
PP 24 (Inv.) |
357 |
+ |
PP 25 (Inv.) |
357 |
++ |
1) The MRED value (Minium Required Energy Density) defines the minimum energy density
required to observe an image.
2) The prints were evaluated as follows:
0 = no image
+ = acceptable image
++ = good image
+++ = excellent image |
[0058] All printing plates were ink accepting in the non-exposed areas which indicates a
good adsorption of the bi-functional compound to the substrate. The results in Table
7 show that the printing plates comprising the bi-functional compounds show acceptable
to excellent images.
EXAMPLE 4.
4.1. PREPARATION OF THE LITHOGRAPHIC SUPPORT.
[0059] The support was prepared as described in Example 1.
4.2. PREPARATION OF THE PRINTING PLATES.
Preparation of the coating solutions.
[0060] The coating solutions (Table 8) were prepared as follows: first the bi-functional
compound was dissolved in 50 ml ethanol; subsequently the infrared absorbing agent
was added and the solution was diluted with the same solvent to 100 ml.
Table 8: coating solutions.
Ingredients g/100 ml |
Sol.26 Inv. |
Sol.27 Inv. |
Sol.28 Inv. |
Sol.29 Inv. |
BF-comp. 30 |
0.03 |
0.03 |
0.83 |
1.67 |
IR-2 (1) |
0.15 |
0.93 |
0.93 |
0.93 |
1) IR-2 is an infrared absorbing agent as defined in Table 1 above. |
Preparation of the printing plates.
[0061] The printing plate precursors 26-29 were produced by coating the solutions 26 to
29 as defined in Table 8 onto the above described lithographic support. The coating
solutions were applied at a wet coating thickness of 30 µm.
The printing plate precursors were subsequently irradiated with an IR-laser (830 nm)
with a pitch of 7 µm at varying energy densities (Table 2).
4.3 PRINT RESULTS.
[0062] After the exposure step, the printing plates were directly mounted on an ABDick 360
printing press and a print job was started. During the printing, Van SON 167 ink (trademark
of Van Son) was used and Rotamatic (available from Unigrafica GmbH) as fountain liquid
(dampening liquid). A compressible rubber blanket was used and 100 prints were made
on 80 g offset paper. The print results are summarized in Table 9.
Table 9: Print results.
Printing plate |
MRED (1) mJ/cm2 |
Printing quality (2) |
PP 26 (Inv.) |
714 |
+ |
PP 27 (Inv.) |
500 |
++ |
PP 28 (Inv.) |
714 |
++ |
PP 29 (Inv.) |
714 |
+ |
1) The MRED value (Minium Required Energy Density) defines the minimum energy density
required to observe an image.
2) The prints were evaluated as follows:
0 = no image
+ = acceptable image
++ = good image
+++ = excellent image |
[0063] All printing plates were ink accepting in the non-exposed areas which indicates a
good adsorption of the bi-functional compound to the surface of the support. The results
in Table 9 show that the printing plates comprising the bi-functional compounds show
acceptable to good images.
EXAMPLE 5.
5.1. PREPARATION OF THE LITHOGRAPHIC SUPPORT.
[0064] The support was prepared as described in Example 1.
5.2. PREPARATION OF PRINTING PLATE 30.
Preparation of coating solution 30.
[0065] The coating solution was prepared as follows: first 0.67 g of the bi-functional compound
BF-compound 37 was dissolved in 50 ml demineralized water. Subsequently 0.33 g IR-1
(defined in Table 1) was added and the solution was diluted with the same solvent
to 100 ml.
Preparation of printing plate 30.
[0066] The printing plate precursor 30 was produced by coating the solution 30 onto the
above described lithographic support. The coating solution was applied at a wet coating
thickness of 30 µm.
The printing plate precursor was subsequently irradiated with an IR-laser (830 nm)
with a pitch of 7 µm at varying energy densities (Table 2).
5.3 PRINT RESULTS.
[0067] After the exposure step, the printing plate was directly mounted on an ABDick 360
printing press and a print job was started. During the printing, Van SON 167 ink (trademark
of Van Son) was used and Rotamatic (available from Unigrafica GmbH) as fountain liquid
(dampening liquid). A compressible rubber blanket was used and 100 prints were made
on 80 g offset paper. The print results are summarized in Table 10.
Table 10: Print results.
Printing plate |
MRED (1) MJ/cm2 |
Printing quality (2) |
PP 30 (Inv.) |
500 |
++ |
1) The MRED value (Minium Required Energy Density) defines the minimum energy density
required to observe an image.
2) The prints were evaluated as follows:
0 = no image
+ = acceptable image
++ = good image
+++ = excellent image |
[0068] The printing plate was ink accepting in the non-exposed areas which indicates a good
adsorption of the bi-functional compound to the surface of the support.
EXAMPLE 6.
6.1 PREPARATION OF THE LITHOGRAPHIC SUPPORT.
[0069] The support was prepared as described in Example 1.
6.2 PREPARATION OF THE PRINTING PLATES.
Preparation of coating solutions.
[0070] The coating solution was prepared as follows: first the bi-functional compounds were
dissolved in 50 ml of the solvent indicated in Table 11. Subsequently IR-2 (defined
in Table 1) was added and the solution was diluted with the same solvent to 100 ml.
Table 11: coating solutions.
Ingredients g/100 ml |
Sol. 31 Inv. |
Sol. 32 Inv. |
Sol. 33 Inv. |
Sol. 34 Inv. |
Sol. 35 Inv. |
Sol. 36 Inv. |
Sol. 37 Inv. |
Sol. 38 Inv. |
Sol. 39 Inv. |
BF-comp. 18 |
0.25 |
- |
- |
- |
- |
- |
- |
- |
- |
BF-comp. 19 |
- |
0.66 |
- |
- |
- |
- |
- |
- |
- |
BF-comp. 20 |
- |
- |
0.66 |
- |
- |
- |
- |
- |
- |
BF-comp. 21 |
- |
- |
- |
0.66 |
- |
- |
- |
- |
- |
BF-comp. 38 |
- |
- |
- |
- |
0.66 |
- |
- |
- |
- |
BF-comp. 39 |
- |
- |
- |
- |
- |
0.66 |
- |
- |
- |
BF-comp. 40 |
- |
- |
- |
- |
- |
- |
0.66 |
- |
- |
BF-comp. 41 |
- |
- |
- |
- |
- |
- |
- |
0.66 |
- |
BF-comp. 42 |
- |
- |
- |
- |
- |
- |
- |
- |
0.66 |
IR-2 (1) |
0.23 |
0.33 |
0.33 |
0.33 |
0.33 |
0.33 |
0.33 |
0.33 |
0.33 |
Water (2) |
- |
X |
X |
X |
X |
X |
X |
- |
- |
Ethanol (2) |
- |
- |
- |
- |
- |
- |
- |
X |
X |
n-Butanol (2) |
X |
- |
- |
- |
- |
- |
- |
- |
- |
(1) IR-2 is an infrared absorbing agent as defined in Table 1 above.
(2) X indicates the solvent used to make the coating. |
Preparation of the printing plates.
[0071] The printing plate precursors 31-39 were produced by coating the solutions 31-39
defined in Table 11 onto the above described lithographic support. The coating solutions
were applied at a wet coating thickness of 30 µm.
The printing plate precursors were subsequently irradiated with an IR-laser (830 nm)
with a pitch of 7 µm at varying energy densities (Table 2).
6.3 PRINT RESULTS.
[0072] After the exposure step, the printing plates were directly mounted on an ABDick 360
printing press and a print job was started without carrying out any processing or
rinsing step. During the printing, Van SON 167 ink (trademark of Van Son) was used
and Rotamatic (available from Unigrafica GmbH) as fountain liquid (dampening liquid).
A compressible rubber blanket was used and 100 prints were made on 80 g offset paper.
The print results are summarized in Table 12.
Table 12: Print results.
Printing plate |
MRED (1) mJ/cm2 |
Printing quality (2) |
PP 31 (Inv.) |
1000 |
+ |
PP 32 (Inv.) |
357 |
+++ |
PP 33 (Inv.) |
500 |
+ |
PP 34 (Inv.) |
357 |
++ |
PP 35 (Inv.) |
357 |
+++ |
PP 36 (Inv.) |
357 |
+ |
PP 37 (Inv.) |
357 |
+++ |
PP 38 (Inv.) |
500 |
+ |
PP 39 (Inv.) |
500 |
+ |
1. The MRED value (Minium Required Energy Density) defines the minimum energy density
required to observe an image.
2. The prints were evaluated as follows:
0 = no image
+ = acceptable image
++ = good image
+++ = excellent image |
[0073] The printing plate was ink accepting in the non-exposed areas which indicates a good
adsorption of the bi-functional compound to the surface of the support.
Example 7.
7.1 PREPARATION OF THE LITHOGRAPHIC SUPPORT.
[0074] The support was prepared as described in Example 1.
7.2 PREPARATION OF THE PRINTING PLATES.
Preparation of coating solutions.
[0075] The coating solution was prepared as follows: first the bi-functional compound 25
was dissolved in 50 ml of ethanol. Subsequently IR-3 (defined in Table 13) was added
and the solution was diluted with the same solvent to 100 ml.
Table 13: coating solutions.
Ingredients g/100 ml |
Sol. 40 Inv. |
Sol. 41 Inv. |
Sol. 42 Inv. |
BF-comp. 25 |
0.25 |
0.67 |
0.67 |
IR-3 (1) |
0.33 |
0.17 |
0.33 |
(1) IR-3 is the following infrared absorbing agent:

|
Preparation of the printing plates.
[0076] The printing plate precursors 40, 41 and 42 were produced by coating the solutions
40, 41 and 42 defined in Table 13 onto the above described lithographic support. The
coating solutions were applied at a wet coating thickness of 30 µm.
The printing plate precursors were subsequently irradiated with an IR-laser (830 nm)
with a pitch of 7 µm at varying energy densities (Table 2).
Evaluation of the printing plates before printing.
[0077] After exposure and before the print job was started, a negative, colored image was
visible on the plates.
7.3 PRINT RESULTS.
[0078] After the exposure step, the printing plates were directly mounted on a GTO-46 printing
press commercially available from Heidelberger Druckmaschinen AG and a print job was
started without carrying out any processing or rinsing step. During the printing,
K+E 800 ink (trademark of BASF Drucksysteme GmbH)) was used and Agfa Prima FS101 (commercially
available from Agfa-Gevaert NV) as fountain liquid (dampening liquid). A compressible
rubber blanket was used and 100 prints were made on 80 g offset paper. The print results
are summarized in Table 14.
Table 14: Print results.
Printing plate |
MRED (1) mJ/cm2 |
Printing quality (2) |
PP 40 (Inv.) |
500 |
++ |
PP 41 (Inv.) |
500 |
+ |
PP 42 (Inv.) |
1000 |
+ |
1) The MRED value (Minium Required Energy Density) defines the minimum energy density
required to observe an image.
2) The prints were evaluated as follows:
0 = no image
+ = acceptable image
++ = good image
+++ = excellent image |
[0079] The printing plate was ink accepting in the non-exposed areas which indicates a good
adsorption of the bi-functional compound to the surface of the support.