Field of the invention
[0001] The present invention relates to an apparatus for loosening the fibres of a raw tissue
web before converting to the tissue product and to a corresponding method.
[0002] A raw tissue web is a continuous tissue paper and tissue paper is defined as a soft
absorbent paper having a low basis weight. One generally selects a basis weight of
8 to 30 g/m
2, especially 10 to 25 g/m
2 per ply. The total basis weight of multiple-ply tissue products is preferably equal
to a maximum of 65 g/m
2, more preferably to a maximum of 50 g/m
2. Its density is typically below 0.6 g/cm
3, preferably below 0.30 g/cm
3 and more preferably between 0.08 and 0.20 g/cm
3.
[0003] The production of tissue is distinguished from paper production by the its extremely
low basis weight and its much higher tensile energy absorption index (see DIN EN 12625-4
and DIN EN 12625-5). Paper and tissue paper also differ in general with regard to
the modulus of elasticity that characterizes the stress-strain properties of these
planar products as a material parameter.
[0004] A tissue's high tensile energy absorption index results from the outer or inner creping.
The former is produced by compression of the paper web adhering to a dry cylinder
as a result of the action of a crepe doctor or in the latter instance as a result
of a difference in speed between two wires ("fabrics"). This causes the still moist,
plastically deformable paper web to be internally broken up by compression and shearing,
thereby rendering it more stretchable under load than an uncreped paper.
[0005] Moist tissue paper webs are usually dried by the so-called Yankee drying, the through
air drying (TAD) or the impulse drying method.
[0006] The fibers contained in the tissue paper are mainly cellulosic fibres, such as pulp
fibers from chemical pulp (e.g. Kraft sulfite and sulfate pulps), mechanical pulp
(e.g. ground wood), thermo mechanical pulp, chemo-mechanical pulp and/or chemo-thermo
mechanical pulp (CTMP). Pulps derived from both deciduous (hardwood) and coniferous
(softwood) can be used. The fibers may also be or include recycled fibers, which may
contain any or all of the above categories. The fibers can be treated with additives
- such as fillers, softeners, such as quaternary ammonium compounds and binders, such
as conventional dry-strength agents or wet-strength agents used to facilitate the
original paper making or to adjust the properties thereof. The tissue paper may also
contain other types of fibers, e.g. regenerated cellulosic fibres or synthetic fibers
enhancing, for instance, strength, absorption, smoothness or softness of the paper.
[0007] Tissue paper may be converted to the final tissue product in many ways, for example,
by embossing or laminating it into a multi-ply product, rolled or folded.
[0008] As raw tissue web in sense of the present invention it is meant the web discharged
from the paper making machine before it is converted to the tissue product as before-mentioned.
Background of the invention
[0009] In the paper-making machine, the fibres are arranged in a substantially oriented
manner and the dried fibres form a fibre composite, namely the raw tissue web. In
the conventional art, the fibres in the raw tissue web leaving the paper-making machine
are as previously mentioned substantially oriented in the machine direction of the
paper-making machine, as it is also depicted in Fig. 5A, which schematically shows
a raw tissue web after leaving the papermaking machine and before being treated by
method of the present invention.
[0010] Such a raw tissue web or tissue paper, respectively is depending on its basis weight
relatively stiff and inflexible.
[0011] US-A-4,236,963 discloses an apparatus having the features defined in the preamble of claim 1. Further,
a method for making a tissue paper product from a tissue paper web is known from
EP-A-1 232 854, wherein the web is first subjected to stretch embossing and then to calendering.
However, the calendering step is carried out to reduce the caliper of the web that
is increased during the stretch embossing step. Finally,
US-A-5,743,999 discloses a method for making soft tissue also lacking a calendering step.
Summary of the invention
[0012] Consequently, it is the technical problem underlying the present invention to provide
an apparatus and a method which are capable to increase the flexibility and decrease
the stiffness of a raw tissue web before converting to the final tissue product
[0013] This technical problem is solved by an apparatus having the features of claim 1 and
a method having the features of claim 7.
[0014] The basic idea of the present invention is to loosen at least the fibres of the raw
tissue web located in the surface region/-s of the tissue web so as to increase the
softness on the surface of the raw tissue web and to break up the inflexible fibre
composite of the raw tissue web, which is both achieved in that the raw tissue web
is flexed in the machine direction and/or cross to the machine direction (cross-machine
direction). The flexing for example could be compared (merely for the sake of explanation
of the invention) with pulling the raw tissue web over an edge under tension, whereby
the fibres on the surface of the tissue web opposite to the surface facing the edge
are raised.
[0015] This basic idea of the present invention is achieved according to the present invention
by an apparatus for loosening the fibres of a raw tissue web before converting to
the tissue product, wherein the apparatus comprises a first pair of rollers and/or
a second pair of rollers. The first pair of rollers defines a first nip for introducing
the tissue web, the first nip being at least as large as the thickness of the tissue
web. In the apparatus according to the present invention, the tissue web is introduced
into the first nip in a machine direction preferably under tension. As the nip is
at least as large as the thickness of the tissue web, the tissue web is not compressed
or calendered in the nip. Preferably, the first nip equals the thickness of the tissue
web or is slightly larger. In any case, the dimensions of the nip have to be determined
so that the tissue web is still flexed as described in the following while not being
compressed. One roller of the first pair of rollers has protuberances extending about
the entire circumference of the roller and separated from each other in the longitudinal
direction of the roller. The longitudinal direction of the roller is meant to be the
direction parallel to the center axis of the roller. The other roller of the first
pair of rollers is formed complementary to the one roller thereof. In other words,
also the other roller has protuberances extending about the entire circumference of
the roller and being separated from each other in the longitudinal direction of the
roller. However, the rollers are arranged so that the protuberances of the one roller
engage with regions separating adjacent protuberances of the other roller, etc. (i.e.
both rollers mesh). This arrangement enables that the tissue web transported through
the nip of the first pair or rollers being dimensioned as aforesaid is flexed in the
machine direction. That is, the tissue web introduced in the nip is flexed about an
axis or a plurality of axis in parallel with the machine direction. Furthermore, the
apparatus of the present invention may alternatively or additionally comprise a second
pair of rollers defining a second nip for introducing the tissue web, the second nip
being at least as large as the thickness of the tissue web. In particular, the second
nip is defined and configured similar or equal to the first nip. Furthermore, one
roller of the second pair of rollers has protuberances being at least separated in
a direction of the circumference of the roller. In other words, protuberances in the
form of columns or knobs having e.g, a rounded head are distributed about the circumference
of the roller and separated from each other. The other roller of the second pair of
rollers is also complementary to the one roller thereof. That is, the other roller
is also configured to have protuberances being at least separated from each other
in a direction of the circumference of the roller and both rollers are arranged so
that the protuberances engage portions between two protuberances of the other roller
adjacent in a direction of the circumference of the roller. By this arrangement, the
web introduced into the nip dimensioned as aforesaid in context with the first pair
of rollers is flexed in the cross-machine direction. In other words, the web is flexed
about an axis or a plurality of axis perpendicular to the machine direction or in
parallel with the cross-machine direction.
[0016] The arrangement of the apparatus according to the present invention enables to loosen
the fibres at least on one surface of a tissue web so as to increase the softness
of the surface/-s of the tissue web as well as the flexibility.
[0017] There is arranged downstream the first and/or the second pair of rollers, a pair
of calender rollers for calendering the tissue web after flexing and to improve its
visual appearance.
[0018] Preferably, the protuberances of the one roller of the first pair of rollers are
separated by means of grooves extending about the entire circumference of the one
roller and being complementary to the protuberances. This arrangement leads to an
improved intermeshing between the two rollers and therefore, a more uniform flexing
of the tissue web. This in turn leads to a more uniform flexibility and softness of
the tissue web.
[0019] Similar, the protuberances of the one roller of the second pair of rollers can be
separated by means of grooves at least between the protuberances, the grooves extending
in the longitudinal direction of the one roller and being complementary to the protuberances.
The grooves are at least complementary to the two protuberances separated by the groove.
Thereby, a similar effect can be achieved as it has been pointed out above.
[0020] Preferably; the protuberances of the one roller of the second pair of rollers are
separated in the longitudinal direction, so that the roller somewhat looks like an
alternate arrangement of gear wheels and spacers on a common axis.
[0021] According to another embodiment of the present invention the protuberances on the
one roller of the first pair of rollers are helically formed, being divided in the
center of the roller as '%een in the width direction of the center axis of the roller,
the two parts running away from each other to the left side of the roller and to the
right side of the roller, respectively, in the longitudinal direction of the roller.
In other words, the roller is composed of two helically formed protuberances divided
in the middle of the longitudinal direction of the roller. Thus, the web is pulled
by one helical portion to the one side and by the other helical portion to the opposite
side, so that the web does not move perpendicular to the machine direction but is
somewhat extended in the cross-machine direction.
[0022] Preferably, and to increase the aforementioned effect of the present invention at
least one of the rollers of the first and/or second pair of roller is heated.
[0023] Furthermore, in order not to damage the tissue web and in order not to leave some
kind of embossing on the tissue web after being discharged from the apparatus of the
present invention, the protuberances and/or grooves of the one roller of the first
and/or second pair of rollers and preferably also of the other roller are rounded.
[0024] For this reason, it is also preferable that the protuberances have the dimensions
of for example a micro-embossing used in converting. Preferably, the protuberances
of the one roller of the first and/or second pair of rollers have a width parallel
to the width of the roller of approximately 0.2 to 1.0 mm and a height perpendicular
to the width of approximately 0.2 to 1.0 mm. Preferably, the dimensions of the first
pair of rollers and second pair of rollers is the same. Furthermore, it is also preferred
that the width of the protuberances equals the height of the protuberances.
[0025] In addition, the present invention also provides a method for loosing the fibres
of a raw tissue web, the method comprising the steps of introducing the tissue web
into a first nip as described above and flexing the tissue web in the machine direction
in the first nip. Furthermore, the method may alternatively or additionally comprise
the step of introducing the tissue web into a second nip similar to the one described
above and flexing the tissue web in the cross-machine direction-in the second nip.
[0026] The method of the present invention also comprises the step of calendering the tissue
web subsequent the step of flexing the tissue web in the first nip and/or the step
of flexing the tissue web in the second nip.
Brief description of the drawings
[0027] In the following, the present invention is described in more detail referring to
a preferred exemplary embodiment of the present invention and the accompanying drawings,
in which:
Fig. 1 shows schematically the apparatus according to one embodiment of the present
invention;
Fig. 2 shows the section A of Fig. 1 in an enlarged scale, wherein the two rollers
of the second pair of rollers is depicted;
Fig. 3 shows a side view of the first pair of rollers shown in Fig. 1 in an enlarged
scale;
Fig. 4 shows a cross section of the first pair of rollers perpendicular to the longitudinal
direction of the one roller and the other roller;
Fig. 5A and Fig. 5B show the raw tissue web being discharged from the paper making
machine before the process of the present invention (Fig. 5A) and after the process
of the present invention (Fig. 5B).
Description of the preferred embodiment of the invention
[0028] Referring to Fig. 1, an apparatus according to one exemplary embodiment of the present
invention is shown comprising a first pair of rollers and a second pair of rollers.
In the shown embodiment the first pair of rollers is located downstream the second
pair of rollers in the machine direction MD. However, alternatively also the second
pair of rollers can be located downstream the first pair of rollers in the machine
direction. The first pair of rollers has a first roller 3 and a second roller 4. Similar,
the second pair of rollers has a first roller 5 and second roller 6. All rollers 3
to 6 are disposed with their axis of rotation or-center axis, respectively in parallel
with a raw tissue web 7 and transverse to the machine direction (in cross-machine
direction). The tissue web is transported preferably under tension in the machine
direction. The first pair of rollers defines between the first roller 3 and the second
roller 4 a first nip 8. Similar, the first roller 5 and the second roller 6 of the
second pair of rollers 2, define a second nip 9. As shown in Fig. 1, the raw tissue
web 7 (hereinafter tissue web 7) is transported in the machine direction.
[0029] In Fig. 2 the section A in Fig. 1 is depicted in an enlarged scale. Thus, Fig. 2
shows the second pair of rollers including the first roller 5 and the second roller
6. The tissue web 7 is introduced into the second nip 9 and being transported in the
machine direction MD. The first roller 5 of the second pair of rollers comprises protuberances
10 extending in the longitudinal direction of the roller 5, i.e. in parallel to the
center axis. The protuberances 10 on the roller 5 are separated to each other by a
groove 11 also extending in the longitudinal direction of the roller 5. In an alternative
embodiment the protuberances 10 could additionally be separated from each other in
the longitudinal direction so that the roller would look similar to an alternate arrangement
of gear wheels and spacers on a common axis.
[0030] The second roller 6 of the second pair of rollers is configured complementary to
the roller 5 as it is depicted in Fig. 2. In other words, the protuberances 10 of
the roller 5 engage with grooves 11 of the roller 6 and vice versa. Consequently,
if the tissue web 7 is passed through the second nip 9 in the machine direction, the
tissue web is flexed about an axis in the cross machine direction, i.e. perpendicular
to the machine direction.
[0031] The first pair of rollers 1 is depicted by a side view in enlarged scale in Fig.
3 and in a cross section perpendicular to the longitudinal direction (longitudinal
cross section) of the two rollers in Fig. 4. The first roller 3 of the first pair
of rollers 1 has protuberances 12 extending about the entire circumference of the
roller 3 and grooves 13 separating the protuberances 12 from each other in the longitudinal
direction of the roller 3, the grooves 13 also extending about the entire circumference
of the roller 3. As best viewed in Fig. 4, the second roller 4 of the first pair of
rollers 1 is configured complementary to the first roller 3. That is, the second roller
4 also has protuberances 12 and grooves 13, wherein the protuberances 12 of the second
roller 4 mesh with grooves 13 of the first roller 3 and vice versa. Consequently,
and as depicted in Fig. 4 the tissue web 7 is flexed about an axis in parallel with
the machine direction, which in Fig. 4 runs perpendicular to the drawing sheet. Please
note that in Fig. 4 only half of the first roller 3 and the second roller 4 is depicted
and the axes 14 and 15 represent the symmetry axis of the respective rollers.
[0032] The protuberances 10 and 12 of the first and second pair of rollers preferably have
a width W of between app. 0,2 and 1,0 mm and a height H of between app. 0,2 and 1,0
mm. More preferred the height H equals the width and the protuberances of the first
pair of rollers have substantially the same dimensions as of the second pair of rollers.
[0033] Furthermore, the first nip 8 and the second nip 9 are configured as schematically
depicted in the figures so as to be not smaller than the thickness of the tissue web
7. Preferably, the dimension of the nips 8 and 9 is configured to be equal to the
thickness or the tissue web 7 or slightly larger. This leads to the fact that the
raw tissue web 7 introduced in the first and second nip 8, 9 is not damaged, no pattern
is formed on the tissue web and the visual appearance is not inferred. To say it in
other words, the tissue web is not calendered or compressed in the nips 8 and 9. Common
thicknesses of raw tissue are approximately 150 to 400 µm, preferably 200 to 350 µm
for TAD-Tissues, and approximately 80 to 200 µm, preferably 100 to 150 µm for tissues
of the conventional drying method (Yankee-drying). These data always refer to the
thickness of one ply.
[0034] By flexing the tissue web 7 in the first nip 8 and the second nip 9 in the machine
direction and the cross machine direction the softness and flexibility of the tissue
web 7 is increased compared to a tissue web from a conventional paper making machine.
[0035] The effect achieved by the apparatus and the method of the present invention will
be explained in the following with reference to Figs. 5A and 5B. A tissue web is comprised
of a plurality of fibres upon being discharged from the paper making machine. The
plurality of fibres are all oriented substantially in the machine direction MD as
shown in Fig. 5A. After the web is flexed in the second nip 9, the fibres 16 at least
in the outer surface regions are raised so as to stand up and being not oriented in
the machine direction MD anymore. Furthermore, by flexing the tissue web 7 in the
first nip 8 the fibres 16 are also raised on the outer surfaces and are not oriented
in the machine direction anymore, but parallel or angular to the cross machine direction.
Consequently, by means of the apparatus of the present invention and the method of
the present invention the softness and the flexibility of the tissue web is increased.
However, it is to be expected that the rigidity of the tissue web 7 is reduced compared
to the tissue web shown in Fig. 5A being discharged from the conventional paper making
machine. In contrast, it is to be expected that the absorbency is increased. Consequently,
it will be preferable for a tissue product (final tissue product) to be comprised
of one ply manufactured by the apparatus or the method of the present invention and
another ply being manufactured in a conventional manner, so that the conventional
ply increases the rigidity of the overall product, whereas the new and inventive ply
according to the present invention increases softness and flexibility of the overall
product.
[0036] Furthermore, it is to be noted that the tissue web 7 produced by the present invention
can be converted in any manner as it is known to the skilled person.
[0037] It is to be understood that the present invention has been explained by means of
the embodiment shown in the figures for the purpose of explaining the principles of
the invention only and the detailed description is not to be considered as limiting
the scope of the invention to this embodiment, but the scope of the invention is defined
by the appended claims. In fact, various modifications and variations will be apparent
to the skilled person.
1. Apparatus for loosening the fibers (16) of a raw tissue web (7) before conversion
to a tissue product, the apparatus comprising:
a first pair (1) of rollers defining a first nip (8) for introducing the tissue web
(7), the first nip being at least as a large as the thickness of the tissue web, each
roller (3, 4) of the first pair of rollers having protuberances (12) extending about
the entire circumference of the roller and being separated from each other in the
longitudinal direction of the roller, wherein the rollers (3,4) of the first pair
(1) of rollers are arranged so that protuberances (12) of one roller engage with regions
separating the protuberances of the other roller, so that the tissue web is flexed
about one or more axes parallel to the machine direction (MD); and/or
a second pair (2) of rollers defining a second nip (9) for introducing the tissue
web (7), the second nip being at least as large as the thickness of the tissue web,
each roller (5, 6) of the second pair of rollers having protuberances (10) being at
least separated in a direction of the circumference of the roller, wherein the rollers
(5, 6) of the second pair (2) of rollers-are arranged so that protuberances (10) of
one roller engage with regions separating protuberances of the other roller, so that
the tissue web is flexed about one or more axes parallel to the cross-machine direction
(CD), characterized in that a pair of calender rollers is arranged downstream of the first (1) and/or the second
(2) pair of rollers.
2. Apparatus according to claim 1, wherein the protuberances (12) of the rollers (3,
4) of the first pair of rollers (1) are separated by means of grooves (13) extending
about the entire circumference of the rollers.
3. Apparatus according to claim 1 or 2, wherein the protuberances (10) of the rollers
(5, 6) of the second pair of rollers (2) are separated by means of grooves (11) extending
in the longitudinal direction of the rollers.
4. Apparatus according to any one of the preceding claims, wherein the protuberances
(10) of the rollers (5, 6) of the second pair of rollers (2) are separated in the
longitudinal direction.
5. Apparatus according to any one of the preceding claims, wherein at least one of the
rollers (3, 4, 5, 6) of the first (1) and/or second (2) pair of rollers is heated.
6. Apparatus according to any one of the preceding claims, wherein the protuberances
(10, 12) and/or grooves (11, 13) of the rollers (3, 4, 5, 6) of the first (1) and/or
second (2) pair of rollers are rounded.
7. Method for loosening the fibers (16) of a raw tissue web (7), the method comprising
the steps of:
introducing the tissue web (7) into a first nip (8) formed by a first pair (1) of
rollers without compressing the tissue web between the rollers, each roller (3,4)
of the first pair of rollers having protuberances (12) extending about the entire
circumference of the roller and being separated in the longitudinal direction of the
roller, wherein the rollers(3,4) of the first pair(1) of rollers are arranged so that
protuberances (12) of one roller engage with regions separating the protuberances
of the other roller;
flexing the tissue web about one or more axes parallel to the machine direction (MD)
in the first nip (8); and/or
introducing the tissue web (7) into a second nip ( 9 ) formed by a second pair (2)
of rollers without compressing the tissue web between the rollers, each roller (5,
6) of the second pair of rollers having each protuberances (10) being separated in
the direction of the circumference of the roller, wherein the rollers (5,6) of the
second pair(2) of rollers are arranged so that protuberances (10) of one roller engage
with regions separating protuberances of the other roller;
flexing the tissue web (7) about one or more axes parallel to the cross-machine (CD)
direction in the second nip (9);
characterized by calendering the tissue web (7) subsequent the step of flexing the tissue web (7)
in the first nip (8) and/or the step of flexing the tissue web (7) in the second nip
(9).
1. Vorrichtung zum Auflockern der Fasern (16) einer unbearbeiteten Stofffaserbahn (7)
vor einer Umwandlung in ein Stoffprodukt, wobei die Vorrichtung umfasst:
ein erstes Walzenpaar (1), das einen ersten Walzenspalt (8) zum Einführen der Stofffaserbahn
(7) definiert, wobei der erste Walzenspalt zumindest so breit wie die Dicke der Stofffaserbahn
ist, wobei jede Walze (3, 4) des ersten Walzenpaars Protuberanzen (12) aufweist, die
sich über den gesamten Umfang der Walze erstrecken und voneinander in der Längsrichtung
der Walze getrennt sind, wobei die Walzen (3, 4) des ersten Walzenpaars (1) so angeordnet
sind, dass Protuberanzen (12) einer Walze in Bereiche, welche die Protuberanzen der
anderen Walze trennen, eingreifen, so dass die Stofffaserbahn um eine oder mehrere
parallel zur Laufrichtung (MD) verlaufende Achsen gebogen wird, und/oder
ein zweites Walzenpaar (2), das einen zweiten Walzenspalt (9) zum Einführen der Stofffaserbahn
(7) definiert, wobei der zweite Walzenspalt zumindest so breit wie die Dicke der Stofffaserbahn
ist, wobei jede Walze (5, 6) des zweiten Walzenpaars Protuberanzen (10) aufweist,
die zumindest in einer Umfangsrichtung der Walze getrennt sind, wobei die Walzen (5,
6) des zweiten Walzenpaars (2) so angeordnet sind, dass Protuberanzen (10) einer Walze
in Bereiche, welche die Protuberanzen der anderen Walze trennen, eingreifen, so dass
die Stofffaserbahn um eine oder mehrere parallel zu der Querlaufrichtung (CD) verlaufende
Achsen gebogen wird, dadurch gekennzeichnet, dass ein Kalanderwalzenpaar auslaufseitig von dem ersten (1) und/oder dem zweiten (2)
Walzenpaar angeordnet ist.
2. Vorrichtung nach Anspruch 1, wobei die Protuberanzen (12) der Walzen (3, 4) des ersten
Walzenpaars (1) durch Fugen (13) getrennt sind, die sich über den gesamten Umfang
der Walzen erstrecken.
3. Vorrichtung nach Anspruch 1 oder 2, wobei die Protuberanzen (10) der Walzen (5, 6)
des zweiten Walzenpaars (2) durch Fugen (11) getrennt sind, die sich in der Längsrichtung
der Walzen erstrecken.
4. Vorrichtung nach einem der vorstehenden Ansprüche, wobei die Protuberanzen (10) der
Walzen (5, 6) des zweiten Walzenpaars (2) in der Längsrichtung getrennt sind.
5. Vorrichtung nach einem der vorstehenden Ansprüche, wobei zumindest eine der Walzen
(3, 4, 5, 6) des ersten (1) und/oder zweiten (2) Walzenpaars beheizt ist.
6. Vorrichtung nach einem der vorstehenden Ansprüche, wobei die Protuberanzen (10, 12)
und/oder Fugen (11, 13) der Walzen (3, 4, 5, 6) des ersten (1) und/oder zweiten (2)
Walzenpaars abgerundet sind.
7. Verfahren zum Auflockern der Fasern (16) einer unbearbeiteten Stofffaserbahn (7),
wobei das Verfahren die folgenden Schritte umfasst:
Einführen der Stofffaserbahn (7) in einen ersten Walzenspalt (8), der durch ein erstes
Walzenpaar (1) gebildet wird, ohne Zusammendrücken der Stofffaserbahn zwischen den
Walzen, wobei jede Walze (3, 4) des ersten Walzenpaars Protuberanzen (12) aufweist,
die sich über den gesamten Umfang der Walze erstrecken und in der Längsrichtung der
Walze getrennt sind, wobei die Walzen (3, 4) des ersten Walzenpaars (1) so angeordnet
sind, dass Protuberanzen (12) einer Walze in Bereiche, welche die Protuberanzen der
anderen Walze trennen, eingreifen,
Biegen der Stofffaserbahn um eine oder mehrere parallel zu der Laufrichtung (MD) verlaufende
Achsen in dem ersten Walzenspalt (8) und/oder
Einführen der Stofffaserbahn (7) in einen zweiten Walzenspalt (9), der durch ein zweites
Walzenpaar (2) gebildet wird, ohne Zusammendrücken der Stofffaserbahn zwischen den
Walzen, wobei jede Walze (5, 6) des zweiten Walzenpaars Protuberanzen (10) aufweist,
die in der Umfangsrichtung der Walze getrennt sind, wobei die Walzen (5, 6) des zweiten
Walzenpaars (2) so angeordnet sind, dass Protuberanzen (10) einer Walze in Bereiche,
welche die Protuberanzen der anderen Walze trennen, eingreifen,
Biegen der Stofffaserbahn (7) um eine oder mehrere parallel zu der Querlaufrichtung
(CD) verlaufende Achsen im zweiten Walzenspalt (9), gekennzeichnet durch
Kalandrieren der Stofffaserbahn (7) nach dem Schritt des Biegens der Stofffaserbahn
(7) in dem ersten Walzenspalt (8) und/oder dem Schritt des Biegens der Stofffaserbahn
(7) in dem zweiten Walzenspalt (9).
1. Dispositif destiné à délier les fibres (16) d'une bande (7) de ouate de cellulose
brute avant sa conversion en un produit du type ouate de cellulose, ce dispositif
comprenant :
une première paire (1) de rouleaux qui définissent un premier intervalle (8) destiné
à l'introduction de la bande (7) de ouate de cellulose, le premier intervalle étant
au moins aussi important que l'épaisseur de la bande de ouate de cellulose, chaque
rouleau (3, 4) de la première paire de rouleaux comportant des protubérances (12)
qui s'étendent sur toute la circonférence du rouleau et qui sont séparées les unes
des autres dans la direction longitudinale du rouleau, les rouleaux (3, 4) de la première
paire (1) de rouleaux étant disposés de telle manière que les protubérances (12) de
l'un des rouleaux se mettent en prise avec des zones séparant les protubérances de
l'autre rouleau, si bien que la bande de ouate de cellulose se trouve courbée sur
un ou plusieurs axes parallèlement à la direction de la machine (MD) ; et/ou
une deuxième paire (2) de rouleaux qui définissent un deuxième intervalle (9) destiné
à l'introduction de la bande (7) de ouate de cellulose, le deuxième intervalle étant
au moins aussi important que l'épaisseur de la bande de ouate de cellulose, chaque
rouleau (5, 6) de la deuxième paire de rouleaux comportant des protubérances (10)
qui sont au moins séparées dans la direction de la circonférence (2) du rouleau, les
rouleaux (5, 6) de la deuxième paire de rouleaux étant disposés de telle manière que
les protubérances (10) de l'un des rouleaux se mettent en prise avec des zones séparant
les protubérances de l'autre rouleau, si bien que la bande de ouate de cellulose se
trouve courbée sur un ou plusieurs axes parallèlement à la direction transversale
(CD) de la machine, caractérisé en ce qu'une paire de rouleaux de calandrage est disposée en aval de la première paire (1)
de rouleaux et/ou de la deuxième paire (2) de rouleaux.
2. Dispositif selon la revendication 1, dans lequel les protubérances (12) des rouleaux
(3, 4) de la première paire de rouleaux (1) sont séparées par des rainures (13) s'étendant
sur toute la circonférence des rouleaux.
3. Dispositif selon la revendication 1 ou 2, dans lequel les protubérances (10) des rouleaux
(5, 6) de la deuxième paire de rouleaux (2) sont séparées par des rainures (11) s'étendant
dans la direction longitudinale des rouleaux.
4. Dispositif selon l'une quelconque des revendications qui précèdent, dans lequel les
protubérances (10) des rouleaux (5, 6) de la deuxième paire de rouleaux (2) sont séparées
dans la direction longitudinale.
5. Dispositif selon l'une quelconque des revendications qui précèdent, dans lequel au
moins un des rouleaux (3, 4, 5, 6) de la première paire (1) de rouleaux et/ou de la
deuxième paire (2) de rouleaux est chauffé.
6. Dispositif selon l'une quelconque des revendications qui précèdent, dans lequel les
protubérances (10, 12) et/ou les rainures (11, 13) des rouleaux (3, 4, 5, 6) de la
première paire (1) de rouleaux et/ou de la deuxième paire (2) de rouleaux sont arrondies.
7. Procédé de déliage des fibres (16) d'une bande (7) de ouate de cellulose brute, le
procédé comprenant les étapes consistant à :
introduire la bande (7) de ouate de cellulose dans un premier intervalle (8) formé
par une première paire (1) de rouleaux sans comprimer la bande de ouate de cellulose
entre les rouleaux, chaque rouleau (3, 4) de la première paire de rouleaux comportant
des protubérances (12) qui s'étendent sur toute la circonférence du rouleau et qui
sont séparées dans la direction longitudinale du rouleau, les rouleaux (3, 4) de la
première paire (1) de rouleaux étant disposés de telle manière que les protubérances
(12) de l'un des rouleaux se mettent en prise avec des zones séparant les protubérances
de l'autre rouleau,
faire se courber la bande de ouate de cellulose sur un ou plusieurs axes parallèlement
à la direction de la machine (MD) dans le premier intervalle (8) ; et/ou
introduire la bande de ouate de cellulose (7) dans un deuxième intervalle (9) formé
par une deuxième paire (2) de rouleaux sans comprimer la bande de ouate de cellulose
entre les rouleaux, chaque rouleau (5, 6) de la deuxième paire de rouleaux comportant
des protubérances (10) séparées dans la direction de la circonférence du rouleau,
les rouleaux (5, 6) et la deuxième paire (2) de rouleaux étant disposés de telle manière
que les protubérances (10) de l'un des rouleaux se mettent en prise avec des zones
séparant les protubérances de l'autre rouleau ;
faire se courber la bande (7) de ouate de cellulose sur un ou plusieurs axes parallèlement
à la direction transversale (CD) de la machine dans le deuxième intervalle (9) ;
caractérisé par le calandrage de la bande (7) de ouate de cellulose, à la suite de l'opération consistant
à faire se courber la bande (7) de ouate de cellulose dans le premier intervalle (8)
et/ou l'opération consistant à faire se courber la bande (7) de ouate de cellulose
dans le deuxième intervalle (9).