BACKGROUND OF THE INVENTION
[0001] The present invention relates for a tool pack assembly for use in the manufacture
of container bodies, according to the preamble of claim 1.
US 4,843,863 or
US-A-4324 124 disclose such a die module. The tool pack assembly of the present invention is an
improvement of the tool pack assembly disclosed in
U.S. Patent No. 4,554,815 ('815 Patent) to Weishalla, entitled Tool Pack Assembly and assigned to the assignee
of Applicant's present Application. The tool pack assembly of the '815 Patent, utilizes
floating ironing and guiding dies which axially realign within the internal housing
area subsequent withdrawal of the ram from the formed container. Specifically, the
centering and guiding means of the die modules of the tool pack assembly have been
improved by the teachings of the present invention.
[0002] Tool pack assemblies typically house fixed and/or movable die elements which engage
with rapid cycling softer materials positioned about a ram device for decreasing thickness
of the material. Spatial control of the die elements along and normal to the axis
of movement of the ram, is imperative for manufacturing production, quality and efficiency.
The die module of the present invention improve these manufacturing parameters by
providing improved dampening means to center and bias the die modules of the tool
pack.
[0003] The improved dampening means of the invention for biasing a die assembly comprises
an elastomeric spring member and a cooperating rigid contact member. The elastomeric,
preferable urethane, dampening member provides advantages over the coil springs used
in the prior art, i.e., increased life, wider range of spring forces, and increased
reliability of performance. The contact members further provide a plurality of wear
surfaces which further increase the performance and life of the dampening structure.
The cooperating dampening means components are positioned and held in die module housing
cavities in which the components are easily accessible for maintenance and replacement
in contrast to the coil springs used in prior art tool pack assemblies.
[0004] The die module of the present invention also has an improved structure by preferably
utilizing wear plates which are easily removable, thereby providing a more effectively
serviceable and maintainable die module assembly. In the past, upon wear the entire
module housing required grinding, for example, whereas in the module housing of the
present invention only the wear plates need to be serviced. The tool pack assembly
comprising a die module according to the present invention provides improvements and
advantages over those of the prior art.
SUMMARY OF THE INVENTION
[0005] The present invention relates to improved die modules and tool pack assemblies utilizing
the die modules. The tool pack assembly is constructed and arranged for use in the
manufacture of bodies for two piece metal can bodies. In manufacture, a first draw
is performed, i.e. in a cupper or cupping assembly, to form a metallic ply or sheet
metal component into cup-shape and to draw up the sides of a metal can body. A second
draw and an ironing process, i.e. via a body maker, is then performed to thin the
sides and increase the height of the can body. A bottom former or doming assembly
may be incorporated for use with the body maker. A metal body or can is drawn through
a body maker using a ram or punch device. The tool pack assembly is constructed and
arranged for use in a body-maker assembly for the manufacture of two piece cans. Specifically,
the tool pack assembly is constructed and arranged to form an annular internal housing
area which is axially aligned with the ram or punch. Importantly, the component moved
by the ram moves smoothly through the internal housing area.
[0006] A tool pack assembly may be comprised of various combinations of components including
redraw die assemblies, single or double die assemblies, spacer devices and/or coolant
spacer devices, for example, depending on size restraints or requirements and the
desired process or effect on the can body. For example, the tool pack assembly may
be comprised of a redraw die retainer, a redraw die carrier, a first single die module,
a spacer member, a second single die module, a second spacer member, a coolant spacer
member, and a third single die module. The tool pack elements form a housing area
to hold die assemblies used for thinning the sides of a metal can. A die assembly
may be comprised of a die ring and a die element, for example. Coolant/lubricant apertures
are in communication with the housing to provide coolant to the metal body being formed.
When metal can bodies are rammed or punched through the tool pack and body maker,
heat is produced. If a can body becomes improperly centered and/or is too hot in a
body maker, manufacturing and quality problems occur, i.e. tear-off and remelt. These
problems may result in the shut down of the body maker to retrieve the damaged object(s),
which results in a loss of production and efficiency. Thus, it is an advantage to
provide a tool pack assembly which minimizes production and quality problems.
[0007] The present invention provides a die module having improved dampening means. The
die module may be a single or a double die module. The die module is a generally circular
annular structure, and which forms a housing for a die ring and die element through
which can bodies pass. The upstream side of the die module may contain a lube ring
which is in communication with coolant/lube apertures and which serves to evenly provide
lube/coolant to a can body to ease passage through a die element and prevent tear
off and remelt. The downstream side of the die module receives the die assembly and
includes a plurality of formed cavities having angular openings for receiving spring
means to bias or float a die element to thereby permit proper alignment of the can
body with the die element. Air channels are provided on the upstream surface of the
die housing and are in communication with air inlet apertures contained in the tool
pack assembly. Because a die assembly has a tendency to stick to the die module housing
when a metal body is punched through the tool pack and body maker, the air flow in
the channels forces the die assembly from the module surface and into a floating,
recentered position.
[0008] Importantly, improved dampening means are provided for radial positioning of the
die assembly in the die module housing. The dampening means comprises a spring means
and a cooperating rigid contact body or pin member both having specified configurations.
The spring means are constructed of an elastomeric material, i.e., urethane or a like
elastomeric compressible polymeric or other material having similar memory and dampening
effects as urethane. In an arrangement not according to the invention, the spring
means may be provided in a coil spring configuration or the like. The contact or pin
members are of a predetermined generally trapezoidal configuration which provide increased
wear surfaces and are preferably constructed of tool steel or a like hard and durable
material. The spring means are constructed and arranged to cooperate with the pin
or contact members to form the dampening means to bias or float the die element. Preferably
the spring and contact members are interconnected to provide a joined structure.
[0009] It is an advantage of the present invention to provide a tool pack assembly capable
of high cyclic operation, i.e. 500 cans per minute. It is a further advantage of the
present invention to prevent damage to the can bodies during manufacture, i.e. tear-off
and remelt, due to the use of the improved dampening means in the die module.
[0010] It is a benefit of the present invention to provide an improved die module which
reliably and properly aligns a metal body driven by the body maker punch with an ironing
die; i.e. by floating the die and by providing guiding means to center the metal body.
It is a further benefit of the present invention to float the die using an elastomeric
spring means which is durable and easily monitored and replaced. It is a further benefit
of the present invention to provide a dampening means having a contact member which
provides a relatively large wear surface.
[0011] These and other benefits and advantages of this invention will become clear from
the following description by reference to the drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
FIGURE 1 is an axial sectional view of the tool pack assembly comprising a die module according
to the present invention;
FIGURE 2 is a partial top plan view of the tool pack assembly comprising a die module according
to the present invention;
FIGURE 3 is a radial sectional view of the of the tool pack assembly of FIGURE 1, and showing a top or downstream plan view of the die module assembly of the present
invention;
FIGURE 4 is a bottom or upstream plan view of the die module assembly of FIGURE 3;
FIGURE 5 is a side sectional view of the die module assembly taken along line 5-5 of FIGURE 3;
FIGURE 6 is a front plan view of a wear plate member ;
FIGURE 7 is a top plan view of the wear plate member of FIGURE 6;
FIGURE 8 is a top plan view of the formed cavity of FIGURE 3 having an elastomeric dampening structure therein;
FIGURE 9 is a side plan view of the elastomeric spring member of FIGURE 8;
FIGURE 9A is an enlarged partial view of FIGURE 9 showing the bottom lip of the elastomeric spring member;
FIGURE 10 is a perspective view of the contact member of the dampening means shown in FIGURE 8; and
FIGURE 11 is an axial sectional view of an exemplary prior art tool pack assembly.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0013] The tool pack assembly is constructed and arranged for use in the drawing and ironing
of bodies for two piece metal cans. The tool pack assembly is constructed and arranged
for use in a body maker assembly for the manufacture of two piece can bodies. The
tool pack assembly is constructed to contain die elements to form the body parts of
two piece metal cans and which further includes an improved single or double die module
having improved dampening means. Although tool pack assemblies may comprise various
configurations having various cooperating elements, an exemplary tool pack assembly
10 is discussed herein.
[0014] Figure 1 shows tool pack assembly 10 being comprised of redraw die retainer 11, redraw die
carrier 12, single die module 13, spacer member 14, single die module 15, spacer member
16, coolant spacer member 17 and single die module 18. Internal housing area 35 is
shown defined by elements 11-18 and in which die assemblies are contained and through
which a ram pushes or punches a formed metal member to form a metal container or a
part thereof. Redraw die retainer 11 and carrier 12 and single die modules 13, 15
and 18 are constructed and arranged to hold a die assembly, namely a die ring member
and a die element. For example, redraw die ring member 23 is shown adjacent die receiving
shoulder 19 and held within redraw die retainer 11 and carrier 12. Similarly, die
ring members 24, 25, and 26 are respectively shown adjacent die receiving shoulders
20, 21 and 22 of single die modules 13, 15, and 18, and thus located within the single
die modules and in the internal housing area 35. The die assemblies are constructed
and arranged so that a metal body may pass through redraw die element 36 and die elements
32-34. Dampening means 59 comprising elastomeric spring member 60 and cooperating
contact or pin member 65 are shown held in the die modules, for example, as in die
module 18.
[0015] Referring to
Figures 1 and 2, fluid inlet apertures 27-31 are shown located in the top of elements 13-17. Fluid
inlet apertures 27-31 are shown to be in communication with internal housing area
35. Fluid inlet apertures 27, 29 and 31 are constructed and arranged to be used for
transporting lubricants or coolants into the housing and to the die ring members,
while air inlet apertures 28 and 30 are constructed and arranged for transporting
air into the housing. In order to improve metal body quality and to decrease product
damage, i.e. to prevent tear-off and remelt, the metal body is preferably cooled before
passing through each die. For example, in use, a metal body traveling through the
tool pack assembly 10 is punched through single die module 15, die ring member 25
and die element 33. The metal body, having just passed through die element 32 of single
die module 13, will have an increased temperature. Therefore, the metal body is preferably
cooled before passing through die element 33. Coolant may be introduced to the metal
body through aperture or port 29 and introduced into a lube ring pattern (discussed
below with respect to
Figure 4) on single die module 13. Further, when punched, die assemblies may adhere or stick
to the module housings, thus air inlet apertures 28 and 30 are provided in communication
with housing 35 to provide air to an air channel pattern (discussed below with respect
to
Figure 3) on the single die modules to loosen or float the die assembly with respect to the
die modules.
[0016] The die modules, spacer members, and coolant and air apertures shown are exemplary
and may have various configurations depending on application requirements. For example,
as shown on die modules 13 and 15 of
Figure 1, coolant apertures 27 and 29 are contained within the modules along with the communication
means for coolant to flow into housing 35 to cool the passing metal bodies. Alternatively,
coolant aperture 31 is shown contained within coolant spacer 17 and in communication
with single die module 18. Similarly, air inlet apertures 28 and 30 are shown contained
in spacers 14 and 16, respectively, and in communication with die modules 13 and 15.
Lubricants and airflow may be introduced to a tool pack assembly through various means.
For example, lubricant and air outlet ports of the body maker structure may be aligned
for communication with lubricant inlet ports and air inlet ports of the tool pack
assembly. The lubricant inlet ports and air inlet ports may be constructed and arranged
for communication with a lubricant ring contained, for example, within a die module
and/or a spacer member to achieve the lubricating and airflow requirements for the
tool pack assembly. Further, a double die module may be provided, as discussed below,
for use within the tool pack assembly of the present invention.
[0017] Figure 3 shows a single die module 40 which includes housing 41 having a wall 44
having formed cavities 45 radially positioned therein. Single die module 40 is exemplary
of a die module for use in the tool pack assembly of the present invention, for example
single die modules 13, 15, and 18 of tool pack assembly 10. Housing 41 with wall 44
are constructed and arranged to receive a die assembly, for example a die ring member
having a die element. The die module housing 41 has an outer perimeter wall 42 and
an inner perimeter wall 43. As discussed above, air flow channel 46 is provided on
the surface of single die module 40, air flow channel 46 having a pattern which is
shown including eight radially extending grooves 49, an inner circular groove 47 and
outer circular groove 48, all being in communication with each other to form air flow
channel 46. Formed cavities 45, having angled walls 96 and 97 further discussed below,
are constructed and arranged to receive dampening means, i.e. spring and contact members
(discussed below with respect to
Figures 8-10) which float a die assembly so that a metal body, driven by the body maker punch,
passing through the tool pack is properly realigned with the die element to thereby
prevent tear-off and to improve manufacturing efficiency and product quality. Cavities
45 are shown generally equally spaced around wall 44, however, it is within the purview
of this invention to provide cavities 45 otherwise spaced around wall 44 to accommodate
the weight of the die assembly, for example.
[0018] As shown in
Figure 3, apertures 54 are located along the outer perimeter wall 42 of single die module 40
to receive a handle member (not shown). Wear plates 53 are shown positioned along
perimeter wall 42 and held in place using fasteners 55, i.e., via screws. Further
shown in
Figures 6 and 7, each wear plate 53 has apertures 57 through which fasteners 55 may extend through
and into cooperating apertures (not shown) located in single die module 40. Wear plates
53 are shown provided on the exterior of the single die module 40 of the tool pack
assembly of the present invention at two positions of greatest contact that each single
die module has with the rods of a clamped holding unit, for example. Therefore, wear
plates are constructed and arranged to withstand high stress and, upon wear, the wear
plates can be readily and easily replaced in a manner more cost effectively and efficiently
than replacing or regrinding the entire single die module body as presently required
in the art. The wear plates of the present invention are preferably constructed of
a hard steel or like material.
[0019] Referring to
Figures 4 and 5, outer perimeter wall 42 and inner perimeter wall 43 are shown defining the outer
and inner boundaries of single die module 40. Tapered inner diameter wall 56 is shown
and is constructed and arranged for communication with lubricant passageway 50 to
distribute lubricant from an inlet means to a lube ring (not shown) located at inner
diameter wall 56. Referring to
Figure 4, lubricant passageway 50 is shown having circular portion 52 and eight radially extending
portions 51. As discussed with respect to
Figures 1 and 2, coolant or a lubricant may be introduced into the tool pack assembly (via fluid inlet
apertures) and may be in communication (via lubricant passageway 50 and tapered inner
diameter wall 56) with a lube ring in order to cool and lubricate a passing metal
body.
[0020] Figure 5 is a cross-sectional view of single die module 40 taken along line 5-5 of
Figure 3. As shown, housing 41 having wall 44, inner perimeter 43 and tapered inner diameter
wall 56 may form part of an internal housing area of a tool pack assembly when such
a single die module is utilized with other elements to form a tool pack assembly.
As discussed with respect to
Figure 3, inner circle 47 and outer circle 48 of air channel 46 and a formed cavity 45 are
shown in the cross-section of
Figure 5. As discussed with respect to
Figure 4 above, circular portion 52 and one radially extending portion 51 of lubricant passageway
50 are shown in the cross sectional view of
Figure 5.
[0021] Figure 8 is an enlarged view of a formed cavity 45 of housing 41 of single die module 40.
The formed cavity 45 is constructed and arranged to receive dampening means 59 comprising
spring member 60 and contact member 65. The formed cavity 45 is shown having angled
walls 96 and 97 which form and define an angled opening into the formed cavity and
through which wear surface 72 of contact or pin member 65 extends. The formed cavity
45 is further shown constructed and arranged having an undercut peripheral edge 69.
Referring to
Figures 8 and 9, spring member 60 is shown comprised of body 61 having a generally elongated oval
cross-sectional configuration.
Figures 8 and 9 show body 61 having an indented portion 62 with protrusion 63 of body member 61 generally
centrally disposed within indented portion 62. Apertures 64 are shown extending through
body 61 to increase the functionality and life of the elastomeric spring body. Body
member 61 of elastomeric spring member 60 is shown in
Figures 9 and 9a to have a peripheral bottom lip 70 which is constructed and arranged for positioning
in undercut peripheral edge 69 of the formed cavity 45. The latter arrangement aids
in securing the spring member within cavity 45 and thus the dampening means. Referring
to
Figures 8 and 10, pin or contact member 65 is shown having a rigid truncated body comprised of body
66 having a generally trapezoidal cross-sectional configuration. Body 66 is shown
having a protruding rear portion 67 which is constructed and arranged to cooperate
with indented portion 62 of biasing member 60. Protruding rear portion 67 is further
shown containing aperture 68 which is shown generally centrally disposed within portion
67 and which is constructed and arranged to cooperate with protrusion 63 of biasing
or spring member 60.
[0022] Importantly, contact member 65 preferably has a rigid angled body member 66 having
adjoining wear surfaces 72, 73 and 74. Wear surfaces 73 and 74 are shown disposed
at an angle 71 and which is approximately 40 degrees with respect to a radial line
of the die module. The angle 71 may be within a range of approximately 25-55 degrees.
As shown in
Figure 8, pin member 65 preferably extends from formed cavity 45 in order to make contact with
and to float a die assembly, at wear surface 72. Wear surfaces 73 and 74 are constructed
and arranged having generally the same angle as angled walls 96 and 97 of formed cavity
45, to thereby provide the greatest amount of wear surface for the pin member to engage
a die ring.
[0023] The wear surfaces of the dampening structure are greatly enhanced and increased by
this invention in comparison to the generally rounded pin structures of the prior
art, as particularly shown in
Figure 11. In contrast with the round pin members of the '815 Patent, for example, the improved
pin or contact member configuration of the present invention has a generally trapezoidal
or a truncated shaped body having three wear surfaces and thereby provides enlarged
contact and wear surface areas. The improved spring member body may have bores or
apertures therethrough or therein (shown in
Figures 8 and 9 as apertures 64) which provide increased compressibility and longevity parameters.
The spring members are constructed of an elastomeric material, preferably constructed
of urethane or a like compressible elastomeric material having similar dampening effects
as urethane compounds and desired predetermined elasticity and hardness parameters,
i.e. durometer readings. The cooperating pin or rigid truncated body members are preferably
constructed of tool steel or a like hard and durable material.
[0024] It is within the purview of this invention to provide a multiple or double die module
for use in a tool pack assembly. A double die module may be provided having a carrier
ring or housing constructed and arranged to hold two adjacent die assemblies. A double
die module housing may also use the dampening means of the invention to float the
joined two die assembly, i.e. a plurality of formed cavities holding spring and pin
members. The formed cavities of a double die module would be deeper than the cavities
of a single die module. The pin members used with a double die module would therefore
provide a greater surface area to float the two adjacently mounted dies, and the spring
members would be accordingly sized to cooperate with the increased pin member dimensions.
[0025] Further, a tool pack assembly may be comprised of various combinations of drawing
and/or ironing elements, depending on application requirements. For example, prior
art tool pack 75 is shown in
Figure 11 having an alternate configuration. The tool pack assembly 75 is shown comprising
redraw die assembly 76, single die module 77, double die module 78 and single die
module 79 and spacer members 94 and 95. Single die modules 77 and 79 are shown housing
die assemblies 80 and 83, respectively. Double die module 78 is shown housing die
assemblies 81 and 82 within carrier ring 87. The use of a carrier ring is discussed
above and is constructed to move the die assemblies in a double die module in sync
or as a unit. Coil springs 84 are shown located within die modules 77, 78 and 79.
Round-prior art pins 85 are shown used in a single die module, while round-prior art
pin 86 is used with the double die module and is shown constructed and arranged to
cooperate with both coil springs of the double die module. As discussed above, using
the spring and pin combination shown in
Figures 8-10, one elongated pin and cooperating spring member may also be used with a double die
module. Lubricant inlets 88, 90 and 92 and air inlets 89, 91 and 93 are shown in communication
with the die modules and die assemblies.
[0026] The configurations of the tool packs discussed herein are exemplary and the utilization
of the inventive die module disclosed herein in any combination of redraw die modules,
spacers, single die modules and/or double die modules is within the purview of this
invention. Further, lube rings (not shown), lubricant inlet ports and air inlet ports
may be located at various positions within any given tool pack assembly, for example,
contained in a spacer member or in a die module.
[0027] As many changes are possible to the assemblies of this invention utilizing the teachings
thereof, the descriptions above, and the accompanying drawings should be interpreted
in the illustrative and not in the limited sense, without departing from the scope
of the claims.
1. A die module for a tool pack assembly for use in the high cyclic manufacture of container
bodies comprising:
a) an annular die module body having an inner perimeter wall (44) and an outer perimeter
wall (42), said die module body having means to secure a die element;
b) a plurality of formed cavities (45) extending into and radially spaced along said
inner perimeter wall, each cavity having an inner and an outer portion, wherein the
inner portion is the portion towards the inner perimeter wall (44) of the die module
body (40) and the outer portion is the portion towards the outer perimeter wall (42)
of the die module body (40);
c) a dampening member (60) positioned in said outer portion of each said formed cavity
(45);
d) a rigid contact member (65) positioned in said inner portion of each said formed
cavity (45), said rigid contact member (65) having a a plurality of wear surfaces
(72, 73, 74) and being constructed and arranged to contact said dampening member and
to extend outward from said inner perimeter wall,
characterized in that the dampening member is an elastomeric dampening member and that the rigid contact
member has a trapezoidal configuration.
2. The die module of Claim 1, wherein the inner portion of each said cavity (45) has angled walls and wherein two
of said plurality of wear surfaces of said trapezoidal contact member have generally
the same angle and wherein said angle is between approximately 25 and 55 degrees.
3. The die module of Claim 1, wherein said elastomeric dampening member (60) is formed of polyurethane and wherein
said rigid contact member (65) is formed of tool steel.
4. The die module of Claim 1, wherein said elastomeric dampening member (60) is generally an oval structure having
an indented portion with a generally centrally positioned protrusion and wherein said
rigid contact member (65) has a rear protruding portion having an aperture therein
for receiving said protrusion of said elastomeric dampening member.
5. The die module of Claim 1, wherein at least one wear plate member is mounted to said outer perimeter wall (42)
of said die module body.
6. The die module of Claim 1, wherein said elastomeric dampening member (60) has at least one bore therethrough.
7. The die module of Claim 1, wherein each said formed cavity has a securement portion and wherein said elastomeric
dampening member (60) has a securement member for engaging said securement portion
of said cavity.
8. A tool pack assembly for holding die elements used with a cycling ram for the drawing
and ironing of a metal body comprising:
a) a redraw die element retaining and carrier means;
b) at least one die module according to any preceding claim; and
c) at least one spacer member.
1. Verformungswerkzeugmodul für eine Werkzeugpaketanordnung zur Benutzung in der Herstellung
von Behälterkörpern in hoher Zykluszahl, aufweisend
a) einen ringförmigen Verformungswerkzeugmodulkörper mit einer inneren Umfangswand
(44) und einer äußeren Umfangswand (42), wobei der Verformungswerkzeugmodulkörper
Mittel zum Sichern eines Verformungswerkzeugelements besitzt,
b) mehrere ausgebildete Vertiefungen (45), die sich in die innere Umfangswand hinein
und radial beabstandet entlang der inneren Umfangswand erstrecken, wobei jede Vertiefung
einen inneren und einen äußeren Teil besitzt, wobei der innere Teil der Teil in Richtung
der inneren Umfangswand (44) des Verformungswerkzeugmodulkörpers (40) und der äußere
Teil der Teil in Richtung der äußeren Umfangswand (42) des Verformungswerkzeugmodulkörpers
(40) ist,
c) ein Dämpfungselement (60), das in dem äußeren Teil jeder der ausgebildeten Vertiefungen
(45) angeordnet ist,
d) ein steifes Kontaktteil (65), das in dem inneren Teil jeder der ausgebildeten Vertiefungen
(45) angeordnet ist, wobei das steife Kontaktteil (65) mehrere Verschleißflächen (72,
73, 74) besitzt und so ausgebildet und angeordnet ist, dass es das Dämpfungselement
berührt und sich nach außen zu von der inneren Umfangswand erstreckt,
dadurch gekennzeichnet, dass das Dämpfungselement ein elastomeres Dämpfungselement ist, und das steife Kontaktteil
eine trapezförmige Konfiguration besitzt.
2. Verformungswerkzeugmodul gemäß Anspruch 1, wobei der innere Teil der Vertiefung (45)
gewinkelte Wände besitzt, und wobei zwei der mehreren Verschleißflächen des trapezförmigen
Kontaktteils im wesentlichen den gleichen Winkel besitzen, und wobei der Winkel ungefähr
zwischen 25 und 55 Grad liegt.
3. Verformungswerkzeugmodul gemäß Anspruch 1, wobei das elastomere Dämpfungselement (60)
aus Polyurethan ausgebildet ist, und wobei das steife Kontaktteil (65) aus Werkzeugstahl
ausgebildet ist.
4. Verformungswerkzeugmodul gemäß Anspruch 1, wobei das elastomere Dämpfungselement (60)
im wesentlichen ein ovales Gebilde ist, welches einen eingerückten Bereich mit einem
im wesentlichen mittig angeordneten Vorsprung besitzt, und wobei das steife Kontaktteil
einen rückseitigen vorstehenden Teil mit einer darin befindlichen Öffnung zum Aufnehmen
des Vorsprungs des elastomeren Dämpfungselements besitzt.
5. Verformungswerkzeugmodul gemäß Anspruch 1, wobei mindestens ein Verschleißplattenelment
an der äußeren Umfangswand (42) des Verformungswerkzeugmodulkörpers montiert ist.
6. Verformungswerkzeugmodul gemäß Anspruch 1, wobei das elastomere Dämpfungselement (60)
mindestens eine hindurchgehende Bohrung besitzt.
7. Verformungswerkzeugmodul gemäß Anspruch 1, wobei jede der ausgebildeten Vertiefungen
einen Sicherungsteil besitzt, und wobei das elastomere Dämpfungselement (60) ein Sicherungselement
zum Eingreifen in den Sicherungsteil der Vertiefung besitzt.
8. Werkzeugpaketanordnung zum Halten von Verformungswerkzeugelementen in Verwendung mit
einem zyklischen Druckwerkzeug zum Ziehen und Abstreckziehen eines Metallkörpers,
aufweisend:
a) ein Weiterzieh-Verformungswerkzeugelement-Abstütz- und Träger-Mittel
b) mindestens ein Verformungswerkzeugmodul gemäß einem der vorangehenden Ansprüche,
und
c) mindestens ein Distanzhalterelement.
1. Un module de matriçage pour un ensemble machine-outil pour une utilisation dans la
production à haute cadence de corps de contenant comprenant :
a) un corps annulaire du module de matriçage ayant une paroi (44) à périmètre intérieur
et une paroi (42) à périmètre extérieur, le corps du module de matriçage ayant des
moyens pour maintenir un élément de matriçage ;
b) une pluralité de cavités (45) de formes prédéfinies s'étendant dans et radialement
réparties le long de la paroi à périmètre intérieur, chaque cavité ayant une portion
intérieure et extérieure, la portion intérieure étant la portion orientée vers la
paroi (44) à périmètre intérieur du corps (40) du module de matriçage et la portion
extérieure étant la portion orientée vers la paroi (42) à périmètre extérieur du corps
(40) du module de matriçage ;
c) un élément d'absorption (60) positionné dans la portion extérieure de chaque cavité
(45) de formes prédéfinies ;
d) un élément (65) de contact rigide positionné dans la portion intérieure de chaque
cavité (45) de formes prédéfinies, l'élément (65) de contact rigide ayant une pluralité
de surfaces d'usure (72, 73, 74) et étant conçu et disposé pour être en contact avec
l'élément d'absorption et pour s'étendre à l'extérieur de la paroi à périmètre intérieur,
caractérisé en ce que l'élément d'absorption est un élément d'absorption élastomérique et
en ce que l'élément de contact rigide a une conception trapézoïdal.
2. Le module de matriçage de la revendication 1, dans lequel la portion intérieure de
chaque cavité (45) a des parois inclinées et dans lequel deux de la pluralité de surfaces
d'usure de l'élément de contact trapézoïdal ont sensiblement la même inclinaison et
dans lequel cette inclinaison se situe entre approximativement 25 et 55 degrés.
3. Le module de matriçage de la revendication 1, dans lequel l'élément d'absorption (60)
élastomérique est réalisé en polyuréthane et dans lequel l'élément (65) de contact
rigide est réalisé en acier à outils.
4. Le module de matriçage de la revendication 1, dans lequel l'élément d'absorption (60)
élastomérique est sensiblement une structure ovale ayant une portion découpée avec
une protubérance sensiblement positionnée centralement et dans lequel l'élément (65)
de contact rigide a une portion arrière en saillie ayant une ouverture à l'intérieur
pour recevoir la protubérance de l'élément d'absorption élastomérique.
5. Le module de matriçage de la revendication 1, dans lequel au moins un élément plat
d'usure est monté sur la paroi (42) à périmètre extérieur du corps du module de matriçage.
6. Le module de matriçage de la revendication 1, dans lequel l'élément d'absorption (60)
élastomérique a au moins un trou le traversant.
7. Le module de matriçage de la revendication 1, dans lequel chaque cavité de formes
prédéfinies a une portion de maintien et dans lequel l'élément d'absorption (60) élastomérique
a un élément de maintien pour s'engager dans la portion de maintien de la cavité.
8. Un ensemble machine-outil pour supporter des éléments de matriçage utilisé avec un
poinçon de cyclage pour l'emboutissage et l'étirage d'un coprs métallique comprenant
:
a) des moyens de support et de retenue d'un élément de matriçage pour l'emboutissage
de reprise ;
b) au moins un module de matriçage selon l'une des revendications précédentes ; et
c) au moins un élément d'espacement.