Technical Field:
[0001] The present invention concerns a coupling device for containers for coupling upper
and lower containers to each other when stacking containers, more specifically an
automatic coupling device for containers capable of automatically disconnecting the
containers by lifting them, at the time of unloading.
Background Art:
[0002] In the case where a large number of containers are transported by ship, the containers
stacked vertically in multiple stages are coupled to one another by means of a coupling
device for containers, and loaded in a way protected against collapse due to rocking
(rolling, pitching) of the hull.
A coupling device for containers comprises a plate-like coupling seat disposed between
corner fittings of the containers stacked one upon another, upper and lower pedestals,
provided in protrusion from the coupling seat, for positioning and fitting the coupling
device for containers in a slot of the upper and lower corner fittings respectively,
and upper and lower cones, provided at the tip of the pedestals, to couple the containers
as the cones are engaged in the slot of the corner fittings.
[0003] As such coupling device for containers, there is an automatic coupling device for
containers, realized in such a way that the upper cone is installed in advance on
the corner fitting at the bottom of the container, to enable to automatically engage
the lower cone in the slot in the corner fitting of the lower container, for coupling
the containers, at the time of stacking of that container on the lower container,
by letting down the container by fitting it to the lower container, and, conversely,
enable to automatically disengage the containers by lifting them, at the time of unloading
of the containers.
[0004] On a conventional automatic coupling device for containers, said lower cone 10 comprises,
as shown in Fig. 10, for example, a neck 12 hanging from the pedestal 11 by being
displaced to one side in the direction of breadth of the slot C1, and a fixed projection
13 further protruding in the direction of displacement from the tip of the neck 12.
And, a lower inclined face 14, getting in slide contact with the edge of the slot
C1 at the time of loading, for guiding the pedestal 11 to the fitting position is
formed at the bottom of the pedestal 11 on the side opposite to said direction of
displacement, and an upper inclined face 15, getting in slide contact with the edge
of the slot C1 by a drawing action made at the time of unloading, for guiding the
coupling device for containers in the direction opposite to said direction of displacement
to move the fixed projection 13 to a position not to be engaged in the slot C1. In
the drawing, reference numeral 16 indicates a coupling seat, while 17 represents the
upper cone.
[0005] On this coupling device for containers, as the fixed projection 13 is inserted in
the slot C1 of the corner fitting C, the lower inclined face 14 gets in slide contact
with the edge of the slot C1, and guides the pedestal 11 up to the fitting position,
to engage the fixed projection 13 in the slot C1, at the time of loading.
On the other hand, at the time of unloading, the upper inclined face 15 of the fixed
projection 13 gets in slide contact with the edge of the slot C1, by that drawing
action, to guide the coupling device for containers in the direction opposite to the
direction of displacement, and this makes it possible for the fixed projection 13
to move to a position not to be engaged in the slot C1.
[0006] By the way, in the case of use of the above-described conventional coupling device
for containers, there is a problem that, during a transportation on a ship, the fastening
of the coupling device for containers is liable to become loose, because of inclination
of the containers due to rocking (rolling and pitching) of the hull.
Namely, even if the containers are loaded in horizontal position, as shown in Fig.
10 (a), if the container on the upper side floats up diagonally because of rocking
(rolling and pitching) of the hull, wind, etc., as shown in Fig. 10 (b), said fixed
projection 13 moves to a position not to be engaged in the slot C1 as shown in Fig.
10 (c). This causes the coupling device for containers on the outside to attempt to
get out of the corner fitting C of the lower container.
[0007] Moreover, on this coupling device for containers, in which the fixed projection 13
is fairly displaced from the center line of the pedestal 11, it is necessary to shift
the lifted contained sideways by an amount corresponding to the displacement of the
fixed projection 13, in an attempt to insert the fixed projection 13 in the slot C1
of the corner fitting C, and no loading can be made unless there is a certain space
from the adjacent container.
And, at the time of unloading, the fixed projection 13, which moved to the disengaging
position of the slot C1 under the guidance of the upper inclined face 15, retains
inertia in the transversal direction, after getting away from the slot C1, and this
causes the lifted container to greatly swing sideways, presenting a risk of damaging
the adjacent container by hitting against it. Especially, in the case where the adjacent
container is a tank container, there is also a risk of effluence of chemical products,
etc. stored in the container.
Furthermore, another problem is that, if one of the left and right coupling devices
for containers got in the corner fitting C first, the other coupling device for containers
cannot get in and, if the container is lifted again for restarting the operation,
the coupling devices for container which got in first becomes undetachable because
of prying which acts on it.
Disclosure of the Invention:
Problems to be Solved by the Invention:
[0008] The first objective of the present invention is to provide, in view of the above-described
problems of the conventional coupling device for containers, an automatic twist type
coupling device for containers, not easily detached during a transportation and, in
addition, capable of being engaged and disengaged easily by reducing the amount of
rolling of the containers.
[0009] Moreover the second objective of the present invention is to provide a coupling device
for containers which can be installed correctly in the slot in the corner fitting
of a suspended container, without any error of orientation.
[0010] Furthermore, the third objective of the present invention is to provide a coupling
device for containers which enables to perform connection & disconnection of the upper
cone easily with a single hand.
Means for Solving the Problems:
[0011] To achieve the above-described first objective, the coupling device for containers
according to the present invention is a coupling device for containers comprising:
a coupling seat disposed between corner fittings of containers stacked one upon another;
upper and lower pedestals, provided in protrusion from the coupling seat, for positioning
and fitting the coupling device for containers in a slot of upper and lower corner
fittings respectively; and
upper and lower cones, provided in protrusion from the pedestals, for coupling containers
by being engaged in the slots of the corner fittings,
characterized in that said lower cone comprises:
a neck hanging from the lower pedestal by being displaced to one side in the direction
of breadth of the slot;
a fixed projection protruding in the direction opposite to the direction of displacement
from the tip of the neck; and
a mobile projection protruding by being urged in said direction of displacement from
the neck on the base end side with reference to the fixed projection, and retreating
by rocking upward.
[0012] In this case, it is possible to form an inclined face, getting in slide contact with
the edge of the slot by a drawing action made at the time of unloading, for guiding
the coupling device for containers in the direction opposite to said direction of
displacement to put the tip of the mobile projection in contact with the inner face
of the slot at the top of the mobile projection, and form an inclined face, getting
in slide contact with the edge of the slot from the point in time when the mobile
projection got in contact with the inner face of the slot, for guiding the coupling
device for containers in said direction of displacement to make the mobile projection
in contact with the inner face of the slot retreat at the top of the fixed projection.
[0013] Moreover, it is possible to form an inclined face, getting in slide contact with
the edge of the slot at the time of loading, for guiding the lower pedestal to the
fitting position at the bottom of the lower pedestal on the side opposite to said
direction of displacement.
[0014] Furthermore, it is possible to fix the upper cone protruding in the direction diagonal
against the slot to the tip of the upper pedestal, and form the projection in front
of the upper cone at a length preventing insertion of the upper cone by getting in
contact with the rear wall of the corner fitting at the time of insertion in opposite
direction in the slot.
[0015] Still more, to achieve the above-described second objective, the coupling device
for containers according to the present invention is a coupling device for containers
comprising:
a coupling seat disposed between corner fittings of containers stacked one upon another;
upper and lower pedestals, provided in protrusion from the coupling seat, for positioning
and fitting the coupling device for containers in a slot of upper and lower corner
fittings respectively, and
upper and lower cones, disposed at the top and bottom of the respective pedestals,
for coupling containers by being engaged in the slot of the corner fittings,
characterized in that the projection of said upper corner is formed at a length preventing
insertion of the upper cone by getting in contact with the rear wall of the corner
fitting at the time of insertion in opposite direction in the slot.
[0016] In that case, it is possible for said lower cone to comprise:
a neck hanging from the lower pedestal by being displaced to one side in the direction
of breadth of the slot;
a fixed projection protruding in the direction opposite to the direction of displacement
from the tip of the neck; and
a mobile projection protruding by being urged in said direction of displacement from
the neck on the base end side with reference to the fixed projection, and retreating
by rocking upward.
[0017] Yet more, it is possible to form an inclined face, getting in slide contact with
the edge of the slot by a drawing action made at the time of unloading, for guiding
the coupling device for containers in the direction opposite to said direction of
displacement to put the tip of the mobile projection in contact with the inner face
of the slot at the top of the mobile projection, and form an inclined face, getting
in slide contact with the edge of the slot from the point in time when the mobile
projection got in contact with the inner face of the slot, for guiding the coupling
device for containers in said direction of displacement to make the mobile projection
in contact with the inner face of the slot retreat at the top of the fixed projection.
[0018] Moreover, it is possible to form an inclined face, getting in slide contact with
the edge of the slot at the time of loading, for guiding the lower pedestal to the
fitting position at the bottom of the lower pedestal on the side opposite to said
direction of displacement.
[0019] Furthermore, it is possible to provide a rotary shaft insertion hole passing through
the coupling seat and the upper and lower pedestals, rotatably insert a rotary shaft
in the rotary shaft insertion hole, provide an upper cone and a lower cone fixed at
the top and the bottom of the rotary shaft in phases different from each other, form
a handle insertion hole communicating from the outer circumference to the rotary shaft
insertion hole on said coupling seat, and provide a handle for turning the rotary
shaft through the handle insertion hole.
[0020] Still more, to achieve the above-described third objective, the coupling device for
containers according to the present invention is a coupling device for containers
comprising:
a coupling seat disposed between corner fittings of containers stacked one upon another;
upper and lower pedestals, provided in protrusion from the coupling seat, for positioning
and fitting the coupling device for containers in a slot of upper and lower corner
fittings respectively, and
upper and lower cones, provided in protrusion from the pedestals, for coupling containers
by being engaged in the slots of the corner fittings,
wherein the upper cone protruding in the direction intersecting said slot is fixed
to the tip of the upper pedestal, so that the upper cone inserted in the slot may
be engaged in the slot by being turned by a prescribed angle,
characterized in that a securing pin, serving as whirl-stop and retreating by getting
in contact with the corner fitting at the upper cone inserting position and protruding
into the slot at the position after turning, is swingably supported on said coupling
seat by being urged to the protruding side, and an operating lever for making the
securing pin retreat to under the coupling seat is provided in extension from the
coupling seat.
[0021] In that case, it is possible to fix the upper cone to the upper pedestal so that
it may protrude in the direction diagonal against said slot, and form the projection
in front of the upper cone at a length preventing insertion of the upper cone by getting
in contact with the rear wall of the corner fitting at the time of insertion in opposite
direction in the slot.
Advantages of the Invention:
[0022] According to the coupling device for containers of the present invention for achieving
the above-described first objective, it is possible to fasten the lower cone in the
slot from right above without hardly any rolling of the containers, at the time of
loading because, as the lower cone is inserted in the slot in the corner fitting,
the mobile projection gets in slide contact with the edge of the slot and retreats
by being pushed upward.
In that case, even if one of the left and right coupling devices for containers got
in the corner fitting first, or one of the left and right coupling devices for containers
was mounted in opposite direction longitudinally, in the case where the upper cone
has a shape of structure allowing mounting in opposite direction longitudinally, making
it impossible to remove that coupling device for containers, it is possible to secure
a necessary clearance against the slot and remove the coupling devices for containers
easily without producing any prying phenomenon, by making the mobile projection retreat
by means of an opening jig, etc. through other hole of the corner fitting.
And, after the loading, in case the swing of the ship acted on the displacement side,
the lower pedestal and the mobile projection are engaged with the edge of the slot,
against the force acting upward diagonally for floating and, furthermore, in case
the swing of the ship acted on the side opposite to the displacement side, the fixed
projection is engaged with the edge on the opposite side of the slot, against the
force acting upward diagonally in opposite direction for floating, thus preventing
the coupling devices for containers from being disengaged.
[0023] Moreover, by forming an inclined face, getting in slide contact with the edge of
the slot by a drawing action made at the time of unloading, for guiding the coupling
device for containers in the direction opposite to said direction of displacement
to put the tip of the mobile projection in contact with the inner face of the slot
at the top of the mobile projection, and forming an inclined face, getting in slide
contact with the edge of the slot from the point in time when the mobile projection
got in contact with the inner face of the slot, for guiding the coupling device for
containers in said direction of displacement to make the mobile projection in contact
with the inner face of the slot retreat at the top of the fixed projection, it becomes
possible to detach the lower cone right upward from the slot without hardly any rolling
of the containers, at the time of unloading, because the inclined face at the top
of the mobile projection gets in slide contact with the edge of the slot by a drawing
action made at the time of unloading, and guides the coupling device for containers
in the direction opposite to said direction of displacement, to put the mobile projection
in contact with the inner face of the slot, while the upper inclined face of the fixed
projection gets in slide contact with the edge of the slot from the point in time
when this mobile projection got in contact with the inner face of the slot, and guides
the coupling device for containers in said direction of displacement to make the mobile
projection in contact with the inner face of the slot retreat.
[0024] Furthermore, by forming an inclined face, getting in slide contact with the edge
of the slot at the time of loading, for guiding the lower pedestal to the fitting
position at the bottom of the lower pedestal on the side opposite to said direction
of displacement, it becomes possible to guide the lower pedestal accurately to the
fitting position in the slot.
[0025] Still more, by fixing the upper cone protruding in the direction diagonal against
the slot to the tip of the upper pedestal, and forming the projection in front of
the upper cone at a length preventing insertion of the upper cone by getting in contact
with the rear wall of the corner fitting at the time of insertion in opposite direction
in the slot, it becomes possible to prevent installation in longitudinally opposite
direction of the coupling device for containers on the corner fitting.
[0026] Yet more, according to the coupling device for containers of the present invention
for achieving the above-described second objective, which is a coupling device for
containers comprising:
a coupling seat disposed between corner fittings of containers stacked one upon another;
upper and lower pedestals, provided in protrusion from the coupling seat, for positioning
and fitting the coupling device for containers in a slot of upper and lower corner
fittings respectively, and
upper and lower cones, disposed at the top and bottom of the respective pedestals,
for coupling containers by being engaged in the slot of the corner fittings,
characterized in that the projection of said upper corner is formed at a length preventing
insertion of the upper cone by getting in contact with the rear wall of the corner
fitting at the time of insertion in opposite direction in the slot,
it is possible to prevent installation in longitudinally opposite direction of the
coupling device for containers on the corner fitting because, in case the upper cone
is in longitudinally opposite direction, against the slot formed in proximity to the
rear wall of the corner fitting according to a standard, the front projection gets
in contact with this rear wall, making it impossible for the rear projection to get
into the slot, with blocking.
[0027] In addition, since said lower cone comprises:
a neck hanging from the lower pedestal by being displaced to one side in the direction
of breadth of the slot;
a fixed projection protruding in the direction opposite to the direction of displacement
from the tip of the neck; and
a mobile projection protruding by being urged in said direction of displacement from
the neck on the base end side with reference to the fixed projection, and retreating
by rocking upward,
it is possible to fasten the containers without hardly any rolling and engage the
lower cone in the slot from right above, at the time of loading because, as the lower
cone is inserted in the slot in the corner fitting, the mobile projection gets in
slide contact with the edge of the slot and retreats by being pushed upward.
In that case, even if one of the left and right coupling devices for containers got
in the corner fitting first, or one of the left and right coupling devices for containers
was mounted in opposite direction longitudinally, in the case where the upper cone
has a shape of structure allowing mounting in opposite direction longitudinally, making
it impossible to remove that coupling device for containers, it is possible to secure
a necessary clearance against the slot and remove the coupling devices for containers
easily without producing any prying phenomenon, by making the mobile projection retreat
by means of an opening jig, etc. through other hole of the corner fitting.
And, after the loading, in case the swing of the ship acted on the displacement side,
the lower pedestal and the mobile projection are engaged with the edge of the slot,
against the force acting upward diagonally for floating and, furthermore, in case
the swing of the ship acted on the side opposite to the displacement side, the fixed
projection is engaged with the edge on the opposite side of the slot, against the
force acting upward diagonally in opposite direction for floating, thus preventing
the coupling devices for containers from being disengaged.
[0028] Moreover, by forming an inclined face, getting in slide contact with the edge of
the slot by a drawing action made at the time of unloading, for guiding the coupling
device for containers in the direction opposite to said direction of displacement
to put the tip of the mobile projection in contact with the inner face of the slot
at the top of the mobile projection, and forming an inclined face, getting in slide
contact with the edge of the slot from the point in time when the mobile projection
got in contact with the inner face of the slot, for guiding the coupling device for
containers in said direction of displacement to make the mobile projection in contact
with the inner face of the slot retreat at the top of the fixed projection, it is
possible to detach the lower cone right upward from the slot without hardly any rolling
of the containers, at the time of unloading, because the inclined face at the top
of the mobile projection gets in slide contact with the edge of the slot by a drawing
action made at the time of unloading, and guides the coupling device for containers
in the direction opposite to said direction of displacement, to put the mobile projection
in contact with the inner face of the slot, while the upper inclined face of the fixed
projection gets in slide contact with the edge of the slot from the point in time
when this mobile projection got in contact with the inner face of the slot, and guides
the coupling device for containers in said direction of displacement to make the mobile
projection in contact with the inner face of the slot retreat.
[0029] Furthermore, by forming an inclined face, getting in slide contact with the edge
of the slot at the time of loading, for guiding the lower pedestal to the fitting
position at the bottom of the lower pedestal on the side opposite to said direction
of displacement, it becomes possible to guide the lower pedestal accurately to the
fitting position in the slot.
[0030] Still more, by providing a rotary shaft insertion hole passing through the coupling
seat and the upper and lower pedestals, rotatably inserting a rotary shaft in the
rotary shaft insertion hole, providing an upper cone and a lower cone fixed at the
top and the bottom of the rotary shaft in phases different from each other, forming
a handle insertion hole communicating from the outer circumference to the rotary shaft
insertion hole on said coupling seat, and providing a handle for turning the rotary
shaft through the handle insertion hole, it becomes possible to engage the upper cone
and the lower cone one after the other in the slot in the upper and lower corner fittings,
while rotating them respectively, and thus couple the containers stacked one upon
another.
[0031] According to the coupling device for containers of the present invention for achieving
the above-described third objective, the upper cone is fit and inserted in the slot
of the corner fitting, and turned by a prescribed angle to be engaged in the slot
and, at this position after turning, the securing pin is made to protrude into the
slot from the coupling seat, to thereby stop the rotation of the upper cone and fix
the coupling device for containers to the corner fitting.
At that time, the securing pin retreats by getting in contact with the corner fitting
at the upper cone inserting position and automatically protrudes into the slot with
a spring at the position after turning to serve as a whirl stop. This makes it possible
to fix the upper cone to the corner fitting by simply inserting and turning it in
the slot, thereby enabling to perform mounting of the upper cone easily with a single
hand.
Yet more, when removing the upper cone, the operating lever can be operated from the
bottom side of the coupling seat, and is therefore operated with the hand finger supporting
the coupling device for containers, thereby enabling to remove the upper cone easily
with a single hand.
[0032] In addition, by fixing the upper cone to the upper pedestal in a way to protrude
diagonally against the slot, and forming the projection in front of the upper cone
at a length preventing insertion of the upper cone by getting in contact with the
rear wall of the corner fitting at the time of insertion in opposite direction in
the slot, it becomes possible to prevent the coupling device for containers from being
mounted to the corner fitting in longitudinally opposite direction.
Brief Description of the Drawings:
[0033]
Fig. 1 is a front elevation showing the first embodiment of the coupling device for
containers according to the present invention.
Fig. 2 is a left side view of above.
Fig. 3 is a right side view of above.
Fig. 4 (a) is a plan view of above, while Fig. 4 (b) is a front elevation of the upper
cone.
Fig. 5 shows mounting of the upper cone on the corner fitting, (a) being an explanatory
drawing showing mounting in normal direction, and (b) an explanatory drawing showing
mounting made in longitudinally opposite direction.
Fig. 6 is a steps drawing showing fixing of the coupling device for containers to
the corner fitting.
Fig. 7 is an explanatory drawing showing engagement of the coupling device for containers
with the corner fitting.
Fig. 8 is a steps drawing showing detaching of the coupling device for containers
from the corner fitting.
Fig. 9 indicates an opening jig used for making the mobile projection retreat, (a)
being a plan view, and (b) a front elevation.
Fig. 10 is a steps drawing showing detachment due to rolling of the conventional coupling
device for containers.
Fig. 11 is an explanatory drawing showing either the inclined face or guide face guiding
the lower pedestal up to the fitting position.
Fig. 12 is a trihedral drawing showing the second embodiment of the coupling device
for containers according to the present invention.
Fig. 13 indicates the relationship between the upper cone and the lower cone of the
coupling device for containers above, (a) being a plan view showing the upper cone
and the lower cone at the time when the handle is put to the center position of the
handle insertion hole, (b) a plan view showing the upper cone and the lower cone at
the time when the handle is put to an end position of the handle insertion hole, (c)
a plan view showing the upper cone and the lower cone at the time when the handle
is put to the other end position of the handle insertion hole, and (d) a front elevation
showing the upper cone and the lower cone coupled through the rotary shaft.
Fig. 14 is a partially notched side view showing the third embodiment of the coupling
device for containers according to the present invention.
Fig. 15 is a plan view of above.
Fig. 16 is a front elevation of above.
Fig. 17 is a trihedral drawing showing the securing pin.
Description of Reference Numerals and Signs:
[0034]
- 1:
- Coupling seat
- 2:
- Upper pedestal
- 3:
- Lower pedestal
- 31:
- Inclined face
- 31B, 31C, 31D:
- Guide face
- 4:
- Upper cone
- 41:
- Front projection
- 42:
- Rear projection
- 5:
- Lower cone
- 6:
- Securing pin
- 61:
- Spring
- 62:
- Shaft
- 63:
- Operating lever
- 64:
- Positioning pin
- 7:
- Neck
- 8:
- Fixed projection
- 81:
- Inclined face
- 82:
- Lower inclined face
- 9:
- Mobile projection
- 91:
- Shaft
- 92:
- Spring
- 93:
- Inclined face
- 94:
- Lower inclined face
- 11 A:
- Rotary shaft
- 12A:
- Handle insertion hole
- 13A:
- Handle
- 20:
- Opening jig
- C:
- Corner fitting
- C1:
- Slot
- C2:
- Rear wall
Preferred Embodiments of the Invention:
[0035] Embodiments of the coupling device for containers according to the present invention
will be explained below with reference to drawings.
Embodiment 1:
[0036] Fig. 1 to Fig. 4 indicate the first embodiment of the coupling device for containers
according to the present invention.
This coupling device for containers comprises a coupling seat 1 disposed between corner
fittings C of containers stacked one upon another, an upper pedestal 2 and a lower
pedestal 3, provided in protrusion from the coupling seat 1, for positioning and fitting
the coupling device for containers in a slot C1 of the upper and lower corner fittings
C, and an upper cone 4 and a lower cone 5, provided in protrusion from the upper pedestal
2 and the lower pedestal 3, for coupling containers by being engaged in the slots
C1 of the corner fittings C.
[0037] The coupling seat 1, made of a plate-like metal formed at a prescribed thickness,
is integrally provided in protrusion with an upper pedestal 2 and a lower pedestal
3 at the top and the bottom.
The coupling seat 1 is not particularly restricted in shape and, therefore, can be
formed as a projected bar with a triangle or trapezoidal cross section as may be pinched
only between the faces of the upper and lower corner fittings C which are chamfered
faces, for example, if only positioning in up-down and left-right direction of the
coupling device for containers can be made.
[0038] The upper pedestal 2 has a cross section in about a diamond shape as shown in Fig.
4, and is provided rotatably on the left and the right in prescribed range respectively
in the slot C1 of the corner fitting C, and the securing pin 6 provided on the coupling
seat 1 is made to protrude into the slot C1, thereby enabling to fix the upper cone
4 at the position after turning where it is engaged in the slot C1.
The securing pin 6 is supported on the coupling seat 1 by the shaft 62, in the state
urged in the direction of projection by the spring 61, as shown in Fig. 2, and can
retreat as the lever 63 is operated from the bottom face side of the coupling seat
1.
[0039] The lower pedestal 3 is formed in such a way that its top part fit in about agreement
with the slot C1 of the corner fitting C, while at its bottom part is formed, on the
side opposite to said direction of displacement, an inclined face 31 which gets in
slide contact with the edge of the slot C l and guides the lower pedestal 3 up to
the fitting position at the time of loading, as shown in Fig. 1 or Fig. 6 (c).
The inclined face 31 (Fig. 11 (a)) for guiding the lower pedestal 3 to the fitting
position may also be constructed with guide faces 31B, 31C, 31D which consist of curved
faces as shown in Fig. 11 (b) ~ (d).
[0040] The upper cone 4 is fixed to the tip of the upper pedestal 2 in a way to protrude
diagonally against the slot C1 at a fixed position, and the projection 41 in front
of the upper cone 4 is formed at a length preventing insertion of the upper cone 4
by getting in contact with the rear wall C2 of the corner fitting C at the time of
insertion in opposite direction in the slot C1, as shown in Fig. 4 and Fig. 5.
The slot C1 of the corner fitting C is formed at a position close to the rear wall
C2 of the corner fitting C and, although the upper cone 4 can be loaded when it is
in the correct orientation, as shown in Fig. 5 (a), the upper cone 4 cannot be loaded
in the case where it is in the longitudinally opposite direction, because the front
projection 41 gets in contact with the rear wall C2 of the corner fitting C and the
rear projection 42 is caught in the slot C1, as shown in Fig. 5 (b), thus preventing
mounting in longitudinally opposite direction of the coupling device for containers
on the corner fitting C.
[0041] The lower cone 5 comprises a neck 7 hanging from the lower pedestal 3 by being displaced
to one side in the direction of breadth of the slot C1, a fixed projection 8 protruding
in the direction opposite to the direction of displacement from the tip of the neck
7, and a mobile projection 9 protruding by being urged in said direction of displacement
from the neck 7 on the base end side with reference to the fixed projection 8, and
retreating by rocking upward.
The neck 7, formed to be slender by an amount corresponding to the difference obtained
by subtracting the protruding width of the mobile projection 9 from the lower pedestal
3, hangs from one side of the lower pedestal 3.
[0042] The mobile projection 9 is mounted, at its bottom part, on the shaft 91 near the
tip of the neck 7, and its top part is urged toward outside by a spring 92, as shown
in Fig. 1.
At the top of the mobile projection 9 is formed, as shown in Fig. 7 (a) and (b), an
inclined face 93, getting in slide contact with the edge of the slot C1 by a drawing
action made at the time of unloading, for guiding the coupling device for containers
in the direction opposite to said direction of displacement to put the tip of the
mobile projection 9 in contact with the inner face of the slot C1.
The mobile projection 9 is provided with an inclined face 94 also at its bottom and,
at the position where the mobile projection 9 protrudes most, its width combined with
that of the neck 7 is close to the width of the slot C1 of the corner fitting C.
The mobile projection 9, which is fit in a state pressed by a spring 92 in the concave
part formed on the neck 7, can rock while maintaining that position even if the shaft
91 is omitted.
[0043] At the top of the fixed projection 8 is formed, as shown in Fig. 7 (b), an inclined
face 81, getting in slide contact with the edge of the slot C1 from the point in time
when the mobile projection 9 got in contact with the inner face of the slot C1, for
guiding the coupling device for containers in said direction of displacement to make
the mobile projection 9 in contact with the inner face of the slot C1 retreat.
The fixed projection 8 is provided with an inclined face 82 also at its bottom and,
at the position where the fixed projection 8 protrudes most, its width combined with
that of the neck 7 is close to the width of the slot C1 of the corner fitting C.
[0044] Next, explanation will be made of actions of the coupling device for containers according
to the present invention.
This coupling device for containers enables to fasten, as shown in Fig. 6, the lower
cone 5 in the slot C1, from right above and without hardly any rolling of the containers,
at the time of loading because, as the lower cone 5 is inserted in the slot C1 in
the corner fitting C, the mobile projection 9 gets in slide contact with the edge
of the slot C1 and retreats by being pushed upward.
In that case, by forming the inclined face 31 which gets in slide contact with the
edge of the slot C1 and guides the lower pedestal 3 up to the fitting position at
the time of loading at the bottom of the lower pedestal 3 on the side opposite to
said direction of displacement, it becomes possible to guide the lower pedestal 3
accurately to the fitting position in the slot C1 as shown in Fig. 6 (b) and (c).
[0045] Moreover, even if one of the left and right coupling devices for containers got in
the corner fitting C first, or one of the left and right coupling devices for containers
was mounted in opposite direction longitudinally, it is possible to secure a necessary
clearance against the slot C1 and remove the coupling device for containers easily
without producing any prying phenomenon, with the use of an opening jig 20 as shown
in Fig. 9, for example, by inserting the operating piece 20a of the opening jig 20
in other hole of the corner fitting C, and turning the rotary operating portion 20b
in the state in which the supporting portion 20c, formed at the tip of rotary operating
portion 20b in a way to freely turn independently of the rotary operating portion
20b, is fastened at the periphery of the hole in the corner fitting C, thereby making
the mobile projection 9 retreat with the operating piece 20a.
[0046] And, after the loading, in case the swing of the ship acted on the displacement side,
the lower pedestal 3 and the mobile projection 9 are engaged with the edge of the
slot C1, against the force P1 acting upward diagonally for floating, as shown in Fig.
7 (a).
Furthermore, in case the swing of the ship acted on the side opposite to the displacement
side, the fixed projection 8 is engaged with the edge on the opposite side of the
slot C1, against the force P2 acting upward diagonally in opposite direction for floating,
thus preventing the coupling devices for containers from being disengaged, as shown
in Fig. 7 (b).
[0047] Still more, at the time of unloading, the upper inclined face 93 of the fixed projection
9 gets in slide contact with the edge of the slot C1 by the drawing action made at
the time of unloading, to guide the coupling device for containers in the direction
opposite to the direction of displacement, and puts the tip of the fixed projection
9 in contact with the inner face of the slot, as shown in Fig. 8 (a) and (b).
And, the upper inclined face 81 of the fixed projection 8 gets in slide contact with
the edge of the slot C1 from the point in time when the mobile projection 9 got in
contact with the inner face of the slot C1, for guiding the coupling device for containers
in said direction of displacement, to make the mobile projection 9 in contact with
the inner face of the slot C1 retreat, as shown in Fig. 8 (b) and (c).
Lastly, because the fixed projection 8 and the neck 7 are drawn while being positioned
in the slot C1, as shown in Fig. 8 (c), it is possible to detach the lower cone 5
right upward from the slot C1 without hardly any rolling of the containers.
[0048] Yet more, because the upper cone 4 protruding in the direction diagonal against the
slot C1 is fixed to the tip of the upper pedestal 2, and the projection 41 in front
of the upper cone 4 is formed at a length preventing insertion of the upper cone 4
by getting in contact with the rear wall C2 of the corner fitting C at the time of
insertion in opposite direction in the slot C1, it becomes possible to prevent installation
in longitudinally opposite direction of the coupling device for containers on the
corner fitting C.
Embodiment 2:
[0049] Next, Fig. 12 and Fig. 13 indicate the second embodiment of the coupling device for
containers according to the present invention.
This coupling device for containers comprises a coupling seat 1 disposed between corner
fittings C of containers stacked one upon another, an upper pedestal 2 and a lower
pedestal 3, provided in protrusion from the coupling seat 1, for positioning and fitting
the coupling device for containers in a slot C1 of the upper and lower corner fittings
C, and an upper cone 4 and a lower cone 5, disposed at the top and the bottom of the
upper and lower pedestals 2, 3, for coupling containers by being engaged in the slots
C1 of the corner fittings C.
And, this coupling device for containers is provided with a rotary shaft insertion
hole (not illustrated) passing through the coupling seat 1 and the upper and lower
pedestals 2, 3, rotatably inserting a rotary shaft 11A in the rotary shaft insertion
hole, and an upper cone 4 and a lower cone 5 are provided fixed at the top and the
bottom of the rotary shaft 11A in phases different from each other, a handle insertion
hole 12A communicating from the outer circumference to the rotary shaft insertion
hole 11A is formed on said coupling seat 1, and a handle 13A for turning the rotary
shaft 11A through the handle insertion hole 12A is provided, and the projection 41
in front of said upper cone 4 is formed at a length preventing insertion of the upper
cone 4 by getting in contact with the rear wall C2 of the corner fitting C at the
time of insertion in opposite direction in the slot C1.
[0050] The upper pedestal 2 and lower pedestal 3 form an about rectangular shape, and have
a face in the shape of a circular arc at both ends. Those upper pedestal 2 and lower
pedestal 3 are formed in a shape and a size fitting the slot C1 provided in the corner
fitting C of the container without hardly any free space against it.
[0051] On the other hand, the coupling seat 1, which is made of a plate-like metal formed
at a prescribed thickness, is integrally provided in protrusion with an upper pedestal
2 and a lower pedestal 3 at the top and the bottom.
In this coupling seat 1 is formed a rotary shaft insertion hole passing trough the
upper and lower pedestals 2, 3 up to their end face, and is also formed a fan-shaped
handle insertion hole 12A communicating from the outer circumference of the coupling
seat 1 to the rotary shaft insertion hole.
[0052] The rotary shaft 11A is inserted in the rotary shaft insertion hole, and the handle
13A coupled to the outer circumference of that rotary shaft 11A is inserted in the
handle insertion hole 12A and its tip faces the outside.
At the top end and the bottom end of the rotary shaft 11A, an upper cone 4 and a lower
cone 5 are provided, in a way to turn by an angle within a prescribed range, on the
end face of the upper pedestal 2 and the lower pedestal 3.
[0053] The upper cone 4 is formed at such a length that its front projection 41 gets in
contact with the rear wall C2 of the corner fitting C at the time of insertion in
opposite direction in the slot C1, as shown in Fig. 4 and Fig. 5.
The slot C 1 of the corner fitting C is formed at a position close to the rear wall
C2 of the corner fitting C and, although the upper cone 4 can be loaded when it is
in the correct orientation, as shown in Fig. 5 (a), the upper cone 4 cannot be loaded
in the case where it is in the longitudinally opposite direction, because the front
projection 41 gets in contact with the rear wall C2 of the corner fitting C and the
rear projection 42 is caught in the slot C1, as shown in Fig. 5 (b), thus preventing
mounting in longitudinally opposite direction of the coupling device for containers
on the corner fitting C.
The lower cone 5 is formed in the shape of an about isosceles triangle in side view
equal to that of a conventional one.
[0054] The handle 13A is tacked at 3 positions i.e. at one end, the other end and at the
center of the handle insertion hole 12A, by means of a non-illustrated latch mechanism,
and is fixed selectively at the respective positions mentioned above, by means of
a non-illustrated lock mechanism.
[0055] At the position where the handle 13A is disposed at about the center of the handle
insertion hole 12A, as shown in Fig. 12 (a), the upper cone 4 gets into an unlocked
state in which it is stored in the outer circumferential face of the upper pedestal
2, and the upper cone 4 is inserted, in this state, in the slot C1 of the upper corner
fitting C.
At that time, the lower cone 5 remains in a state in which it protrudes, on both sides,
to outside from the outer circumferential face of the lower pedestal 3.
[0056] Moreover, at the position where the handle 13A is disposed at one end of the handle
insertion hole 12A, the upper cone 4 protrudes, on both sides, to outside from the
outer circumferential face of the upper pedestal 2, as shown in Fig. 12 (b), and gets
into a locked state in which it is engaged in the slot C1.
On the other hand, the lower cone 5 gets into an unlocked state in which it is stored
in the outer circumferential face of the lower pedestal 3, and the lower cone 5 is
inserted, in this state, in the slot C 1 of the lower corner fitting C.
[0057] Furthermore, at the position where the handle 13A is disposed at the other end of
the handle insertion hole 12A, as shown in Fig. 12 (c), the upper cone 4 and the lower
cone 5 get into a locked state in which they protrude to outside the outer circumferential
face of the upper and lower pedestal 2, 3 respectively, and engaged in the slot C1.
[0058] The coupling device for containers of this embodiment, which is a coupling device
for containers comprising:
a coupling seat 1 disposed between corner fittings C of containers stacked one upon
another;
upper and lower pedestals 2, 3, provided in protrusion from the coupling seat 1, for
positioning and fitting the coupling device for containers in a slot C1 of the upper
and lower corner fittings C respectively, and
upper and lower cones 4, 5, disposed at the top and bottom of the respective pedestals
2, 3, for coupling containers by being engaged in the slot C 1 of the corner fittings
C,
wherein the projection 41 in front of the upper cone 4 is formed at a length preventing
insertion of the upper cone 4 by getting in contact with the rear wall C2 of the corner
fitting C at the time of insertion in opposite direction in the slot C1. For that
reason, in case the upper core 4 is in longitudinally opposite direction, against
the slot C1 formed in proximity to the rear wall C2 of the corner fitting C according
to a standard, the front projection 41 gets in contact with this rear wall C2, making
it impossible for the rear projection 41 to get into the slot C1, with blocking, thereby
enabling to prevent installation in longitudinally opposite direction of the coupling
device for containers on the corner fitting C.
[0059] Still more, by providing a rotary shaft insertion hole passing through the coupling
seat 1 and the upper and lower pedestals 2, 3, rotatably inserting a rotary shaft
11A in the rotary shaft insertion hole, providing an upper cone 4 and a lower cone
5 fixed at the top and the bottom of the rotary shaft 11A in phases different from
each other, forming a handle insertion hole 12A communicating from the outer circumference
to the rotary shaft insertion hole on said coupling seat 1, and providing a handle
13A for turning the rotary shaft 11A through the handle insertion hole 12A, it becomes
possible to engage the upper cone 4 and the lower cone 5 one after the other in the
slot C1 in the upper and lower corner fittings C, while rotating them respectively,
and thus couple the containers stacked one upon another.
Embodiment 3:
[0060] Fig. 14 to Fig. 17 indicate the third embodiment of the coupling device for containers
according to the present invention.
This coupling device for containers has a basic structure similar to that of the coupling
device for containers of the first embodiment described earlier.
[0061] The securing pin 6 is swingably supported on the coupling seat 1 by a shaft 62, in
the state urged in the protruding direction by a spring 61, as shown in Fig. 14, and
retreats as an operating lever 63 provided in extension from the coupling seat 1 is
operated.
The securing pin 6 has its tip positioned diagonally above the shaft 62, and is pushed
to retreat, when this tip got in contact with the bottom face of the corner fitting
C, i.e. the edge of the slot C1, at the inserting position of the upper cone 4.
And, at this position after turning of the upper cone 4, it the securing pin 6 is
released from the edge of the slot C1 to get into the slot C1, and automatically protrudes
into the slot C1 with a spring 61 to serve as a whirl stop.
Moreover, the operating lever 63, positioned by a positioning pin 64, is provided
in a way to be operated with a push forward by the thumb of a hand supporting the
coupling device for containers, to make the securing pin 6 retreat.
[0062] Next, explanation will be given on actions of the coupling device for containers
of this embodiment.
The installation of the coupling device for containers is made by first inserting
the upper cone 4 in the corner fitting C of the suspended container.
Namely, the upper cone 4 is fit to and inserted in the slot C l of the corner fitting
C and is turned by a prescribed angle to be engaged in the slot C l and, at this position
after turning, the securing pin 6 is made to protrude into the slot C1 from the coupling
seat 1, to thereby stop the rotation of the upper cone 4 and fix the coupling device
for containers to the corner fitting C.
At that time, the securing pin 6 retreats by getting in contact with the corner fitting
C at the upper cone 4 inserting position, and automatically protrudes into the slot
C1 with the spring 61 at the position after turning to serve as a whirl stop. This
makes it possible to fix the upper cone 4 to the corner fitting C by simply inserting
and turning the upper cone 4 in the slot C1, thereby enabling to perform mounting
of the upper cone 4 easily with a single hand.
Furthermore, when removing the upper cone 4, the operating lever 63 can be operated
from the bottom side of the coupling seat 1, and it becomes possible therefore to
make the securing pin 6 retreat by pressing the operating lever 63 with the thumb
of a hand supporting the coupling device for containers, for example, thereby enabling
to remove the upper cone 4 easily with a single hand.
[0063] Still more, by fixing the upper cone 4 protruding in the direction diagonal against
the slot C1 to the tip of the upper pedestal 2, and forming the projection 41 in front
of the upper cone 4 at a length preventing insertion of the upper cone 4 by getting
in contact with the rear wall C2 of the corner fitting C at the time of insertion
in opposite direction in the slot C1, it becomes possible to prevent installation
in longitudinally opposite direction of the coupling device for containers on the
corner fitting C.
[0064] Explanation has so far been made on the coupling device for containers according
to the present invention based on a plurality of embodiments, but the present invention
is not restricted to the constructions described in the embodiments above, and may
be changed in construction as desired, within the range not deviating from its essential
purpose, such as combining the constructions described in the respective embodiments
as required.
Industrial Applicability:
[0065] The coupling device for containers according to the present invention, which has
advantages of not being detached during a transportation and, in addition, capable
of being engaged and disengaged easily by reducing the amount of rolling of the containers,
can be used suitably as an automatic coupling device for containers for automatically
detaching the coupling by lifting the container.
1. A coupling device for containers comprising:
a coupling seat disposed between corner fittings of containers stacked one upon another;
upper and lower pedestals, provided in protrusion from the coupling seat, for positioning
and fitting the coupling device for containers in a slot of upper and lower corner
fittings respectively; and
upper and lower cones, provided in protrusion from the pedestals, for coupling containers
by being engaged in the slots of the corner fittings,
characterized in that said lower cone comprises:
a neck hanging from the lower pedestal by being displaced to one side in the direction
of breadth of the slot;
a fixed projection protruding in the direction opposite to the direction of displacement
from the tip of the neck; and
a mobile projection protruding by being urged in said direction of displacement from
the neck on the base end side with reference to the fixed projection, and retreating
by rocking upward.
2. A coupling device for containers as defined in Claim 1, wherein an inclined face,
getting in slide contact with the edge of the slot by a drawing action made at the
time of unloading, for guiding the coupling device for containers in the direction
opposite to said direction of displacement to put the tip of the mobile projection
in contact with the inner face of the slot is formed at the top of the mobile projection,
and an inclined face, getting in slide contact with the edge of the slot from the
point in time when the mobile projection got in contact with the inner face of the
slot, for guiding the coupling device for containers in said direction of displacement
to make the mobile projection in contact with the inner face of the slot retreat is
formed at the top of the fixed projection.
3. A coupling device for containers as defined in Claim 1 or 2,
wherein an inclined face, getting in slide contact with the edge of the slot at the
time of loading, for guiding the lower pedestal to the fitting position is formed
at the bottom of the lower pedestal on the side opposite to said direction of displacement.
4. A coupling device for containers as defined in Claim 1, 2 or 3, wherein the upper
cone protruding in the direction diagonal against the slot is fixed to the tip of
the upper pedestal, and the projection in front of the upper cone is formed at a length
preventing insertion of the upper cone by getting in contact with the rear wall of
the corner fitting at the time of insertion in opposite direction in the slot.
5. A coupling device for containers comprising:
a coupling seat disposed between corner fittings of containers stacked one upon another;
upper and lower pedestals, provided in protrusion from the coupling seat, for positioning
and fitting the coupling device for containers in a slot of upper and lower corner
fittings respectively, and
upper and lower cones, disposed at the top and bottom of the respective pedestals,
for coupling containers by being engaged in the slot of the corner fittings,
characterized in that the projection of said upper corner is formed at a length preventing insertion of
the upper cone by getting in contact with the rear wall of the corner fitting at the
time of insertion in opposite direction in the slot.
6. A coupling device for containers as defined in Claim 5, wherein said lower cone comprises:
a neck hanging from the lower pedestal by being displaced to one side in the direction
of breadth of the slot;
a fixed projection protruding in the direction opposite to the direction of displacement
from the tip of the neck; and
a mobile projection protruding by being urged in said direction of displacement from
the neck on the base end side with reference to the fixed projection, and retreating
by rocking upward.
7. A coupling device for containers as defined in Claim 6, wherein an inclined face,
getting in slide contact with the edge of the slot by a drawing action made at the
time of unloading, for guiding the coupling device for containers in the direction
opposite to said direction of displacement to put the tip of the mobile projection
in contact with the inner face of the slot is formed at the top of the mobile projection,
and an inclined face, getting in slide contact with the edge of the slot from the
point in time when the mobile projection got in contact with the inner face of the
slot, for guiding the coupling device for containers in said direction of displacement
to make the mobile projection in contact with the inner face of the slot retreat is
formed at the top of the fixed projection.
8. A coupling device for containers as defined in Claim 6 or 7, wherein an inclined face,
getting in slide contact with the edge of the slot at the time of loading, for guiding
the lower pedestal to the fitting position is formed at the bottom of the lower pedestal
on the side opposite to said direction of displacement.
9. A coupling device for containers as defined in Claim 5, wherein a rotary shaft insertion
hole passing through the coupling seat and the upper and lower pedestals is provided,
a rotary shaft is rotatably inserted in the rotary shaft insertion hole, an upper
cone and a lower cone are provided fixed at the top and the bottom of the rotary shaft
in phases different from each other, a handle insertion hole communicating from the
outer circumference to the rotary shaft insertion hole is formed on said coupling
seat, and a handle for turning the rotary shaft through the handle insertion hole
is provided.
10. A coupling device for containers comprising:
a coupling seat disposed between corner fittings of containers stacked one upon another;
upper and lower pedestals, provided in protrusion from the coupling seat, for positioning
and fitting the coupling device for containers in a slot of upper and lower corner
fittings respectively, and
upper and lower cones, provided in protrusion from the pedestals, for coupling containers
by being engaged in the slots of the corner fittings,
wherein the upper cone protruding in the direction intersecting said slot is fixed
to the tip of the upper pedestal, so that the upper cone inserted in the slot may
be engaged with the slot by being turned by a prescribed angle,
characterized in that a securing pin, serving as whirl-stop and retreating by getting in contact with the
corner fitting at the upper cone inserting position and protruding into the slot at
the position after turning, is swingably supported on said coupling seat by being
urged to the protruding side, and an operating lever for making the securing pin retreat
to under the coupling seat is provided in extension from the coupling seat.
11. A coupling device for containers as defined in Claim 10, wherein the upper cone is
fixed to the upper pedestal so that it may protrude in the direction diagonal against
said slot, and the projection in front of the upper cone is formed at a length preventing
insertion of the upper cone by getting in contact with the rear wall of the corner
fitting at the time of insertion in opposite direction in the slot.