TECHNICAL FIELD
[0001] The present invention relates to an air conditioner, and more particularly, to an
indoor unit of an air conditioner. Although the present invention is suitable for
a wide scope of applications, it is particularly suitable for replacing a broken part
only without replacing a whole cabinet broken in part.
BACKGROUND ART
[0002] Generally, an air conditioner plays such a role as a heater, a cooler, an air cleaner
and the like to heat/cool down an indoor space or clean air. The air conditioner is
installed to provide a user with a more pleasant indoor environment.
[0003] Recently, an air conditioner, of which cabinet thickness is minimized by building
a turbofan inside to be hanged on an indoor wall like a picture frame.
[0004] FIG. 11 is an exploded perspective diagram of an indoor unit in an air conditioner
according to a related art.
[0005] Referring to FIG. 11, an indoor unit in an aid conditioner consists of a thin rectangular
cabinet 1 having a front opening, a blower 2 provided within the cabinet 1, a heat
exchanger 5 provided in front of the blower 2, a front panel 6 provided in front of
the heat exchanger 5 to have an inlet 7 for air intake, an orifice 8 provided between
the blower 2 and the heat exchanger 5, and a front grill 9 provided rotatable against
a front side of the front panel 6 by a prescribed angle to open/close the inlet 7.
[0006] The blower 2 consists of a turbofan 3 and a motor 4 rotating the.
[0007] The orifice 8 is provided between the heat exchanger 5 and the blower 2 to guide
air sucked in through the inlet to the blower 2.
[0008] Besides, a filter is provided to a front side of the front panel to filter the sucked-in
air, and a control box 11 is provided to an upper part of the orifice 8 to configure
a control unit.
[0009] Outlet guide members 20 are provided in one body to left, right and lower sides of
the cabinet 1, respectively, and an air guide 12 is provided to a topside of the cabinet
1 to guide the air blown upward to the left and right side outlet guide members 20.
[0010] In this case, the outlet guide members 20 play a role in guiding air, which has exchanged
heat with the heat exchanger 5, to be blown into an indoor space and are provided
to have the same size of the outlets 28 formed rectangular by cutting left, right
and lower end portions of the cabinet 1, respectively.
[0011] Each of the outlet guide members 20 includes an outlet grill having a multitude of
perforated air passages 25 to guide air from the cabinet 1 to the indoor space and
a rounded-rectangular panel type vane 22 provided to cover the outlet grill 24.
[0012] The outlet grill 24 is configured to have a curvature corresponding to that of the
vane 22 and a multitude of the air passages 25 are provided within the outlet grill
24.
[0013] The air passages 25 enable an inside and outside of the cabinet 1 to communicate
with each other, whereby the air forced to flow by the blower 3 can be blown into
the indoor space.
[0014] The vane 22 is rotatably installed to govern a flowing direction of the air blown
into the indoor space via the air passages 25.
[0015] In particular, the vane 22 is connected to a vane motor 26 assembled to one inner
side of the cabinet 1. And, a motor projection 23 is provided to an end portion of
the vane 22 and is connected to the vane motor 26 to transfer a rotational power of
the vane motor 26. So, once the motor connecting projection 23 is connected to the
vane motor 26, the vane receives the rotational power from the vane motor 26 to govern
the flowing direction of the blown air.
[0016] An internal configuration of the cabinet 1 provided with the vane motor 26 is explained
with reference to the attached drawing as follows.
[0017] FIG. 12 is a magnified perspective diagram of a cabinet of an air conditioner indoor
unit according to a
related art.
[0018] Referring to FIG. 12, an assembling plate 34 formed in one body of a cabinet 1 is
provided to a left upper corner of the cabinet 1.
[0019] The assembling plate 34 partially partitions an internal space of the cabinet 1 into
an upper part and a lower part. Specifically, the vane motor 26 is assembled to the
upper part and the outlet guide member 20 is assembled to the lower part.
[0020] A pair of locking bosses 36 are provided to an upper surface of the assembling plate
34 to enable a screw lock after the vane motor 26 has been mounted thereon. And, a
passing hole 38 is formed at the assembling plate 34 in the vicinity o the locking
boss 36.
[0021] So, while the motor connecting projection 23 is upwardly inserted in the passing
hole 38, locking pieces (not shown in the drawing) projected from an upper surface
of the vane motor 26 in front and rear directions are mounted on a pair of the locking
bosses 36. Screws or the like are then fastened to lock the locking bosses and the
locking pieces together, whereby the vane motor 26 is able to transfer its rotational
power to the vane 22.
[0022] However, the above-configured related art air conditioner has the following problems.
[0023] First of all, in order to assemble the vane motor 26 to the cabinet 1, the screws
or the like should be fastened one by one after the locking pieces of the vane motor
26 have been mounted on the locking bosses 36, respectively while the motor connecting
projection 23 is inserted in the passing hole 38. Yet, since a space for fastening
the screws is too narrow, it is difficult to fasten the screws. Hence, productivity
is decreased.
[0024] Secondly, in case that the locking boss 36 formed in one body of the cabinet 1 is
broken in the course of assembling the vane motor 26 to the cabinet 26, since it is
unable to replace the locking boss 36 only, the whole cabinet 1 of the related art
should be replaced.
[0025] Thirdly, in case that the outlet grill 24 of the outlet guide member 20 formed in
one body of the cabinet 1 is broken, it is unable to replace the outlet grill 24 of
the related art separately.
[0026] Fourthly, since the outlet grill 24 installed in the cabinet 1 is formed in one body
of the cabinet 1, a configuration of an injection molding die becomes complicated.
So, it is difficult to prepare the injection molding die. And, the cabinet 1 is not
molded correctly in part to increase an injection molding error rate of the cabinet
1.
[0027] Fifthly, in case of attempting to modify a design of a configuration of the outlet
guide member 20 for the purpose of performance enhancement of the air conditioner
and the like, a design of the cabinet 1 has to be changed. So, time and cost for the
design modification are considerably wasted.
DISCLOSURE OF THE INVENTION
[0028] Accordingly, the present invention is directed to an indoor unit in an air conditioner
that addresses one or more of the problems due to limitations and disadvantages of
the
related art.
[0029] It would be desirable to provide an indoor unit in an air conditioner, by which only
a broken part can be replaced without replacing a whole cabinet broken in part.
[0030] Additional features and advantages of the invention will be set forth in the description
which follows, and in part will be apparent from the description, or may be learned
by practice of the invention. The objectives and other advantages of the invention
will be realized and attained by the structure particularly pointed out in the written
description and claims thereof as well as the appended drawings.
[0031] Accordingly, the invention provides an indoor unit in an air conditioner that includes
a cabinet configuring a body of the indoor unit to have an outlet, a vane rotatably
provided to the cabinet to selectively open/close the outlet, and an outlet guide
member detachably provided within the outlet to guide air toward the outlet within
the cabinet.
[0032] Preferably, the indoor unit further includes a vane motor rotating the vane and a
motor mounting module combined with the vane motor to be detachably fixed to the cabinet.
[0033] More preferably, the motor mounting module includes a mounting module body sliding
to be fitted in the cabinet wherein the vane motor is mounted on the mounting module
body and a fixing member selectively fixed to the cabinet not to space the mounting
module body apart from the cabinet. More preferably, the mounting module body includes
a locking boss having the vane motor assembled thereto and a passing hole configured
to be penetrated by at least one of an assembling projection provided to the vane
and a rotational shaft of the vane motor to be assembled to the locking boss.
[0034] More preferably, the fixing member includes a holding piece provided to one side
of the mounting module body and the cabinet includes a holding hook holding the mounting
module body by being elastically locked to the holding piece selectively. More preferably,
the holding hook includes an elastic member projected from a bottom surface of the
cabinet to have elasticity and a holding member vertically extending from an end portion
of the elastic member to be selectively held by the holding piece.
[0035] More preferably, the fixing member includes a locking piece provided to one side
of the mounting module body and the cabinet includes a locking boss selectively combined
with the locking piece by a locking member. More preferably, the locking piece is
configured vertical to the mounting module body. More preferably, the indoor unit
further includes a reinforcement rib connecting the locking piece and the mounting
module body together.
[0036] More preferably, a locking hole is provided to the locking piece to be penetrated
by the locking member.
[0037] More preferably, the cabinet includes a sliding guide part guiding the mounting module
body to slide. More preferably, the sliding guide part includes a pair of insertion
guide grooves provided to the cabinet to have a gap corresponding to a width of the
mounting module body. More preferably, the sliding guide part further includes a support
piece supporting the mounting module body.
[0038] Preferably, at least one side edge of the outlet guide member is fitted in at least
one guide groove provided within the cabinet.
[0039] Preferably, the outlet guide member includes a plurality of ribs arranged in a horizontal
direction and at least one louver arranged in a vertical direction between a plurality
of the ribs.
[0040] More preferably, the at least one louver is arranged to be tilted against the ribs.
[0041] It is to be understood that both the foregoing general description and the following
detailed description are exemplary and explanatory and are intended to provide further
explanation of the invention as claimed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0042] The accompanying drawings, which are included to provide a further understanding
of the invention and are incorporated in and constitute a part of this specification,
illustrate embodiments of the invention and together with the description serve to
explain the principles of the invention.
[0043] In the drawings:
FIG. 1 is an exploded perspective diagram of an indoor unit of an air condition according
to a first preferred embodiment of the present invention;
FIG. 2 is a magnified perspective diagram of a motor mounting module shown in FIG.
1;
FIG. 3 is a perspective diagram of a vane motor assembled to the motor mounting module
shown in FIG. 2;
FIG. 4 is a perspective diagram of a sliding guide part of a cabinet to which a motor
mounting module shown in FIG. 1 is assembled;
FIG. 5 is a perspective diagram of the motor mounting module assembled to the sliding
guide part shown in FIG. 4;
FIG. 6 is an exploded perspective diagram of a cabinet and a motor mounting module
in an indoor unit according to a second embodiment of the present invention;
FIG. 7 is a perspective diagram of the motor mounting module assembled to the cabinet
shown in FIG. 6;
FIG. 8 is an exploded perspective diagram of an outlet guide member separated from
a cabinet in an indoor unit according to a third embodiment of the present invention;
FIG. 9 is a perspective diagram of the outlet guide member assembled to the cabinet
shown in FIG. 8;
FIG. 10 is a cross-sectional diagram according to a cutting line X-X in FIG. 9;
FIG. 11 is an exploded perspective diagram of an indoor unit in an air conditioner
according to a related art; and
FIG. 12 is a magnified perspective diagram of a cabinet of an air conditioner indoor
unit according to a related art.
DETAILED DESCRIPTION
[0044] Reference will now be made in detail to the preferred embodiments of the present
invention, examples of which are illustrated in the accompanying drawings.
[0045] FIG. 1 is an exploded perspective diagram of an indoor unit in an air conditioner
according to a first embodiment of the present invention.
[0046] Referring to FIG. 1, an indoor unit 100 in an air conditioner according to a first
embodiment of the present invention includes a blower 180, a cabinet 120 configuring
an exterior of the indoor unit 100, a heat exchanger 150 provided to the cabinet 120
to exchange heat with a sucked-in indoor air, and an air guide 190 guiding air blown
out by the blower 180.
[0047] The indoor unit 100 is explained in detail as follows.
[0048] First of all, a cover panel 110 is provided to a front side of the cabinet 120. And,
a rectangular panel type front panel 112 is provided to a front side of the cover
panel 110 to be spaced apart from. Thus, a front side of the indoor unit 110 is almost
configured.
[0049] The front panel 112 is rotatably movable based on its upper or lower end portion.
A gap between the front panel 112 and the cover panel 110 configures an air intake
port (not shown in the drawing) to enable indoor air to be sucked into the indoor
unit 100.
[0050] A cabinet 120 is assembled to a rear side of the cover panel 110. The cabinet 120
gears with the cover panel 110 to configure a space in-between in a front direction
and various parts are installed within the space.
[0051] And, a plurality of outlets 122 are provided to left, right and lower edges of the
cabinet 120 to have rectangular shapes formed by cutting corresponding portions of
the cabinet 120, respectively.
[0052] A plurality of the outlets 122 enable air having been sucked into the indoor unit
100 to be blown into an indoor space again. In particular, an outlet guide member
124 explained in the following description guides air to be blown through the corresponding
outlet 122 and is configured to be selectively shielded by a vane 126. The outlet
guide member 124 and the vane 126 will be explained in detail later.
[0053] Meanwhile, an air filter 130 is provided to a rear side of the front panel 112, and
more particularly, to a front center of the cover panel 110.
[0054] The air filter 130 plays a role in filtering the indoor air having passed through
the front panel 112. A multitude of fine air-passing holes (not shown in the drawing)
are formed in the air filter 130 to selectively filtering off particles from air.
So, the air having passed through the front panel 112 and the air filter 130 is free
from the particles to prevent the particles from being accumulated within the indoor
unit 100.
[0055] A gear assembly 140 is assembled to a rear side of the cover panel 110.
[0056] The gear assembly 140 is configured to force a rotational movement of the front panel
112.
[0057] IN particular, the gear assembly 140 includes a grill motor 142 transferring a rotational
power in case of power supply application, a motor accommodating body 144 fixed to
the rear side of the cover panel 110 by accommodating the grill motor 142 therein,
and a fan-shaped gear 146 interlocked with the grill motor 142 to move together and
to have a toothed circumference. So, if the grill motor 142 rotates within the motor
accommodating body 144 by being supplied with power, the gear 146 rotates to interfere
one rear side of the front panel 112 so that a rotational movement of the front panel
112 can be forced.
[0058] A heat exchanger 150 is provided in rear of the cover panel 110 to make a heat exchange
of the air introduced into the indoor unit 100.
[0059] The heat exchanger 150 has a thin rectangular hexahedron shape and is installed upright
in the indoor unit 100 in a manner that its left and right sides are located at left
and right sides of the indoor unit 100, respectively.
[0060] In particular, the heat exchanger 150 is assembled to a rectangular-panel type orifice
160 of which center is circularly perforated and the orifice 160 is locked to one
front side of the cabinet 120 by screws, whereby the heat exchanger 150 is prevented
from rocking within the indoor unit 100. So, the air sucked into the indoor unit 100
via the front panel 112 passes through the heat exchanger 150 with a large contact
area to achieve efficient heat exchange.
[0061] And, the orifice 160 plays a role in guiding the air heat-exchanged by the heat exchanger
150 to flow in a rear direction via its center portion.
[0062] A drain pan 170 is provided under the heat exchanger 150. A topside of the drain
pan 170 is open to have a water collecting space 172.
[0063] The drain pan 170 is provided to collect condensed water generated from a temperature
difference between the indoor air and a refrigerant in heat exchange by the heat exchanger
150. In particular, the condensed water flows down along an outer surface of the heat
exchanger 150 to be collected in the water collecting space 172.
[0064] A cylindrical drainpipe 174 is provided to a right rear side of the drain pan 170
to be projected in a rear direction. The drainpipe 174 is configured to have its inner
space communicate with the water collecting space 172. So, the condensed water collected
in the water collecting space can be externally discharged from indoor unit 100.
[0065] A blower 180 is provided in rear of the orifice 160, and more particularly, in the
perforated center portion of the orifice 160.
[0066] The blower 180 is configured to have a disc shape of which front is open. And, the
blower 180 is provided with a fast rotational speed to force air flow within the indoor
unit 100.
[0067] In particular, the bower 180 receives a rotational power by being connected to a
motor shaft 189 of a fan motor 188 accommodated within a motor housing 186 to generate
the rotational power in case of power application, The blower 180 is then able to
generate a sucking power in a front direction to suck the indoor air into the indoor
unit 100, thereby being able to force a circumferential flow direction.
[0068] A plurality of blades 182 are provided to an inner circumferential surface of the
blower 180 by cutting the corresponding portions of the blower 180 to come into contact
with air in case of a rotational movement of the blower 180. A plurality of the blades
182 are then bent in a front direction to form a plurality of passing holes 184. So,
air is forced to move in an outer circumferential direction via the passing holes
184.
[0069] Meanwhile, an air guide 190 is assembled to a front upper part of the cabinet 120.
And, a bottom side of the air guide 190 is rounded upward. So, the air guide 190 is
configured to guide the air forced move via the passing holes 184 of the blower 180
toward a plurality of the outlets 122.
[0070] In particular, the air guide 190 is installed above the blower 180 in a vertical
direction to be spaced apart from the blower 180. And, the air guide 190 guides the
air flowing in a circumferential direction of the blower 180 via the passing holes
184 to the corresponding outlets 122 by distributing the air into right and left sides.
So, air flow takes place within the cabinet 120 in directions of left, right and lower
sides, whereby the air can be strongly blown out through the corresponding outlets
122.
[0071] Besides, the vane 126 is provided to each of the outlets 122 provided to the left,
right and lower central parts of the cabinet 120 to selectively open/close the corresponding
outlet guide member and outlet 124 and 122.
[0072] The outlet guide member 124 plays a role in guiding the air within the cabinet 120
to be externally blown via the corresponding outlet 122. And, the vane 126 is rotatably
provided to one side of the corresponding outlet 122 to selectively open/close the
corresponding outlet 122.
[0073] In this case, the outlet guide member 124 includes an outlet grill 123 having a multitude
of air passages 128 to enable the air to be externally blown from the indoor unit
100.
[0074] The outlet grill 123, as shown in the drawing, includes a multitude of the air passages
and is configured to have cross-sectional shape and size matching those of the corresponding
outlet 122. So, the air passing through the outlet 122 is able to be blown out via
the air passages 128 only.
[0075] The vane 126 is rotatably configured to force a flowing direction of the air blown
out of the indoor unit 100 via the corresponding outlet 122. In particular, a vane
motor 220 generating a rotational power by receiving a power is connected to the vane
126. By the rotational power generated from the vane motor 220, the vane 126 is able
to repeatedly rotate within a prescribed angle range.
[0076] A motor assembling projection 127 is provided to the vane 126 to be assembled to
a rotational shaft (not shown in the drawing) of the vane motor 220. By assembling
the motor assembling projection 127 and the rotational shaft of the vane motor 220,
the rotational power of the vane motor 220 can be transferred to the vane 126.
[0077] Meanwhile, the vane motor 200 is mounted on a separate motor mounting module 240
to be detachably assembled to the cabinet 120. So, a plurality of locking pieces 222
are provided to the vane motor 220 to be locked to the motor mounting module 240 via
locking members such as screws and the like.
[0078] The motor mounting module 240 facilitates the vane motor 220 to be assembled to the
cabinet 120. And, the motor mounting module 240 is assembled to a sliding guide part
provided to the cabinet 120, which will be explained later, while combined with the
vane motor 220.
[0079] And, the aforesaid outlets 122, the outlet grills 123, the vanes 126, the vane motors
220, the motor mounting modules 120 and the sliding guide parts are provided to the
left, right and lower sides of the indoor unit of the air conditioner, respectively.
For convenience of explanation, those provided to the left side of the indoor unit
will be explained in detail with reference to the attached drawings as follows.
[0080] FIG. 2 is a magnified perspective diagram of a motor mounting module shown in FIG.
1 and FIG. 3 is a perspective diagram of a vane motor assembled to the motor mounting
module shown in FIG. 2.
[0081] Referring to FIG. 2 and FIG. 3, a motor mounting module 240 includes a mounting module
body 242 sliding to be inserted into a cabinet (cf. '120' in FIG. 1) back and forth
to have the vane motor 240 220 mounted thereon and a holding piece 248 provided to
the mounting module body 242 to be assembled to the cabinet by holding.
[0082] The mounting module body 242 approximately has a plate shape. The mounting module
body 242 is inserted in the cabinet 120 by having the vane motor 220 mounted thereon
to play a role in supporting the vane motor 220 to fix thereto.
[0083] A passing hole 244 is provided to the mounting module body 242 to have at least one
of the motor assembling projection 127 of the vane 126 and the rotational shaft of
the vane motor 220 to pass through the mounting module body 242 to be assembled thereto.
[0084] In this case, the passing hole 244 is perforated in a vertical direction to have
at least one of the motor assembling projection 127 and the rotational shaft of the
vane motor 220 to be inserted therein. The passing hole 244 is configured to have
an inner diameter slightly greater than an outer diameter of the motor assembling
projection 127 or an outer diameter of the rotational shaft of the vane motor 220.
Hereinafter, it is assumed that both of the motor assembling projection 127 and the
rotational shaft of the vane motor 220 are aligned to pass trough the passing hole
244.
[0085] In case of installing the vane 126, if the motor assembling projection 127 is assembled
to the rotational shaft (not shown in the drawing) of the vane motor 220 by inserting
the motor assembling projection in the passing hole 244, a rotational power of the
vane motor 220 is transferable to the vane 126 due to the assembly between the motor
assembling projection 127 and the rotational shaft.
[0086] At least one locking boss 246 is projected from the mounting module body 242 to lock
a corresponding locking piece 222 of the vane motor 220 by such a locking member as
a screw and the like.
[0087] In particular, a pair of the locking bosses 246 are provided to one side of the mounting
module body 242, and more particularly, to a topside of the mounting module body 242
to have a same shape. And, a topside of the corresponding locking boss 246 comes into
a bottom surface of the corresponding locking piece 222 of the vane motor 220 and
is then locked by the locking member such as a screw and the like.
[0088] Hence, once the locking bosses 246 and the locking pieces 222 of the vane motor 220
are locked to each other while contacting with each other, it is able to prevent the
vane motor 220 from being separated from the motor mounting module 240.
[0089] Besides, an insertion rib 249 is provided to at least one of left and right edges
of the mounting module body 242 to be inserted in a sliding guide part 260 of the
cabinet 120 by sliding. In particular, the insertion rib 249 is configured parallel
to a sliding direction of the motor mounting module 240.
[0090] If the mounting module body 242 is inserted in the sliding guide part 260 of the
cabinet 120 which will be explained later, the motor mounting module 240 partitions
an internal space of the cabinet 120 into upper and lower or right and left spaces.
In particular, the vane motor 220 and the vane 126 are disposed to leave the mounting
module body 242 in-between.
[0091] A rectangular panel type holding piece 248 is vertically projected from a rear end
of the mounting module body 242. The holding piece 248 is configured to have the motor
mounting module 240 held by a holding hook (cf. '265' in FIG. 265) of the cabinet
120 not to be separated therefrom. Once the mounting module body 242 is completely
inserted in the cabinet 120, the holding piece 248 is locked by the holding hook 265.
[0092] FIG. 4 is a perspective diagram of the sliding guide part 260 of the cabinet 120
to which the motor mounting module 240 shown in FIG. 1 is assembled and FIG. 5 is
a perspective diagram of the motor mounting module 240 assembled to the sliding guide
part 260 shown in FIG. 4.
[0093] Referring to FIG. 4 and FIG. 5, the sliding guide part 260 includes a pair of insertion
guide grooves 262 and 263 on which the mounting module body 242 of the motor mounting
module 240 slide and a support piece 264 supporting the mounting module body 242.
[0094] Meanwhile, a fixing hook 265 is provided to one side of the cabinet 120 as a separation
preventing means for selectively fixing the motor mounting module 240 thereto not
to be separated from the cabinet 120 in case that the motor mounting module 240 slides.
[0095] In this case, the motor mounting module 240, and more particularly, the mounting
module body 242 slides in a pair of the insertion guide grooves 262 and 263 to be
fixed thereto. And, a pair of the insertion guide grooves 262 and 263 are configured
to be spaced apart from each other with a gap corresponding to a width of the mounting
module body 242.
[0096] Once the mounting module body 242 is disposed between a pair of the insertion guide
grooves 262 and 263. the mounting module body 242 partitions a space within the cabinet
120 into upper and lower spaces.
[0097] A pair of the insertion guide grooves 262 and 263 play a role in guiding the insertion
rib 249 to slide in. And, a pair of the insertion guide grooves 262 and 263 are recessed
in a lateral direction and extended long back and forth, thereby configuring thickness
and length corresponding to those of the insertion rib 249.
[0098] Once the left and right side edges of the mounting module body 242, and more particularly,
the insertion rib 249 slides into the insertion guide grooves 262 and 263, the left
and right side edges of the mounting module body 242 are held tight without rocking.
[0099] The support piece 264 is provided to interrupt a lower directional movement of the
mounting module body 242. When the left and right side edges of the mounting module
body 242, and more particularly, the insertion rib 249 is inserted along the guidance
of the insertion guide grooves 262 and 263, a topside of the support piece 264 comes
into contact with a bottom surface of the mounting module body 242.
[0100] So, even if the weight of the motor mounting module 240 increases as the vane motor
220 is mounted on the mounting module body 242, the motor mounting module 240 can
be securely supported in a vertical direction by the support piece 264. Preferably,
in order to support the motor mounting module 240 more stably, it is able to provide
a wider area to the support piece 264.
[0101] Meanwhile, a holding hook 265 is projected from the cabinet 120 above the sliding
guide part 260 to be spaced apart.
[0102] In this case, the holding hook 265 holds the holding piece 248 to prevent the motor
mounting module 240 from sliding forward. The holding hook 265 has a '┐' type cross-section
in a lateral view within the cabinet 120 to have prescribed elasticity.
[0103] In particular, the holding hook 265 includes a rectangular panel type elastic member
266 projected forward from a bottom surface of the cabinet 120 and a holding member
267 vertically projected from an end portion of the elastic member 266 in a lower
direction.
[0104] When the motor mounting module 260, and more particularly, the mounting module body
242 is inserted in the insertion guide grooves 262 and 263, the elastic member 266
is bent upwardly to generate an elastic recovery power. In particular, the elastic
member 266 generates the elastic recovery power by the interference between the holding
piece 248 and the holding member 267. So, if the interference between the holding
piece 248 and the holding member 267 is released, the elastic member 266 is able to
be recovered to its original state by the elastic recovery power.
[0105] Meanwhile, the holding member 267 is projected from an end portion of the elastic
member 266. The holding member 267 holds a front end of the holding piece 248 to regulate
the sliding of the motor mounting module 240. Preferably, the holding member 267 is
formed in one body of the elastic member 266 to secure sufficient rigidity.
[0106] So, once the mounting module body 242 slides to be fitted into the insertion guide
grooves 262 and 263, the holding piece 248 comes into being interrupted with the holding
member 267. In particular, an upper end portion of the holding piece 248 is held by
the elastic recovery power of the holding hook 265, whereby the motor mounting module
240 can be prevented from being randomly separated in a separation direction (i.e.,
upper or front direction) in view of FIG. 5.
[0107] A process for mounting the vane motor 220 with the mounted structure of the vane
motor of the indoor unit in the air conditioner according to the present invention
is explained with reference to the attached drawings as follows.
[0108] First of all, a user mounts the vane motor 220 on the topside of the motor mounting
module 240 while the vane motor 220 and the motor mounting module 240 are separated
from each other. In particular, the vane motor 220 is mounted in a manner that the
bottom surface of the licking piece 222 comes into contact with the topside of the
corresponding locking boss 246 and is then locked by the locking member such as a
screw and the like. In this case, the vane motor 220 is completely assembled to the
motor mounting module 240 not to be separated from and the rotational shaft of the
vane motor 220 is disposed over or within the passing hole 244.
[0109] After the vane motor 220 has been mounted on the motor mounting module 240, the motor
mounting module 240 is assembled to the cabinet 120.
[0110] A process for assembling the motor mounting module 240 to the sliding guide part
260 is explained in detail as follows.
[0111] First of all, the motor mounting module 240, and more particularly, the insertion
rib 249 as the left side edge of the mounting module body 242 is fitted into the insertion
guide groove 264 to interrupt a movement of the left side edge of the mounting module
body 242. And, the holding piece 248 of the motor mounting module 240 is inserted
in the space configured between the holding hook 265 and the support piece 264 to
interrupt the movement.
[0112] Simultaneously, the support piece 264 supports the mounting module body 242 upwardly
while coming into contact with the bottom surface of the mounting module body 242
to prevent the mounting module body 242 from being downwardly separated.
[0113] By the interruption of the above elements, the motor mounting body 240 is able to
slide back and forth only against the cabinet 120.
[0114] Subsequently, if the motor mounting module 240 is farther pushed in, the holding
piece 248 and the holding member 267 are interrupted with each other to generate the
elastic recovery power of the elastic member 266. So, by the interruption release
between the holding piece 248 and the holding member 267, the elastic member 266 returns
to its original state.
[0115] In this case, the front end portion of the holding piece 248 is held by the holding
member 267, whereby the motor mounting module 240 is unable to move in any direction
within the cabinet 120 to complete the mounting of the vane motor 220.
[0116] After the motor assembling projection 127 has been inserted in the passing hole 244,
if the motor assembling projection 127 is assembled to the rotational shaft (not shown
in the drawings) of the vane motor 220, the rotational power generated from the vane
motor 220 in case of the power application can be transferred to the vane 126.
[0117] FIG. 6 is an exploded perspective diagram of a cabinet and a motor mounting module
in an indoor unit according to a second embodiment of the present invention, and FIG.
7 is a perspective diagram of the motor mounting module assembled to the cabinet shown
in FIG. 6.
[0118] Referring to FIG. 6 and FIG. 7, comparing a motor mounting module of an indoor unit
in an air conditioner according to a second embodiment of the present invention to
that of the first embodiment of the present invention, a locking piece 254 is provided
to one side of a mounting module body 242 and a locking boss 270 is provided to a
correspondent position of a cabinet 120. So, the locking piece 254 is locked to the
locking boss 270 by a locking member. So, such a difference between the first and
second embodiments is taken into consideration for the following explanation.
[0119] First of all, the mounting module body 242 of the motor mounting module 240 of the
second embodiment of the present invention includes the locking piece 254 to be locked
to the cabinet 120 by the locking member 252. And, the locking boss 270 is provided
to the correspondent position of the cabinet 120 to be locked by the locking piece
254.
[0120] In this case, the locking piece 254 is configured to be vertical to the mounting
module body 242 to face a front side of the cabinet 120 in case of being assembled
to the cabinet 120. And, a locking piece 256 is provided to the locking piece 254
by perforating the locking piece 254 to be penetrated by the locking member 252. Besides,
a reinforcement rib 258 is provided to the motor mounting module 240 to prevent the
bending or breakage of the locking piece 254 by vertically crossing over each of the
mounting module body 242 and the locking piece 254 to connect them together.
[0121] In the vain motor mounted structure of the indoor unit in the air conditioner according
to the second embodiment of the present invention, in case that the locking piece
254 is locked to the locking boss 270 by the locking member 252, it is able to restrict
the front-to-rear, upper-to-lower or right-to-left movement or rocking of the motor
mounting module 240 and no gap is generated from the motor mounting module 240, and
more particularly, between the mounting module body 242 and the insertion guide grooves
262 and 263.
[0122] Hence, it is able to prevent the breakage or dewdrops from being generated around
the vane motor 220 in case that cold air penetrates through the gap.
[0123] FIG. 8 is an exploded perspective diagram of an outlet guide member separated from
a cabinet in an indoor unit according to a third embodiment of the present invention,
and FIG. 9 is a perspective diagram of the outlet guide member assembled to the cabinet
shown in FIG. 8.
[0124] Referring to FIG. 8 and FIG. 9, outlet guide members 240 are detachably provided
to outlets 322 formed at left side, right side and lower side of a cabinet 320 to
guide flowing directions of air blown from the cabinet 320, respectively. And, a vane
310 is rotatably provided to an outside of the outlet guide member 340 to selectively
open/close the corresponding outlet 322.
[0125] The outlet guide member 340 includes a plurality of ribs 342 aligned upward to be
evenly spaced apart from each other and at least one louver 344 provided between a
plurality of the ribs 342 to guide flowing directions of blown air.
[0126] For instance, it is able to arrange three louvers 344 between the two ribs 343. And,
it is able to configure each of the louvers 344 to be tilted against the correspondent
rib 343 by a prescribed angle (e.g., 90°).
[0127] The above-configured outlet guide member 340 is detachably provided to the corresponding
outlet of the cabinet 320 to facilitate its replacement.
[0128] In this case, in order to detachably fix the outlet guide member 340, it is able
to provide a guide groove 345 to one side of the outlet 322 of the cabinet 320 so
that at least one of both upper and lower ends of the outlet guide member 340 can
be fitted in the guide groove 345.
[0129] In the third embodiment of the present invention, in order to securely assemble the
outlet guide member 340 to the cabinet 320, it is assumed in the following description
that the guide grooves 345 are provided to both upper and lower sides of the corresponding
outlet 322 provided to the cabinet 320, respectively
[0130] Meanwhile, in case that the outlet guide member 340 is fixed to the cabinet 320,
the guide groove 345 is provided to the cabinet 320. Instead, a projection is provided
to the cabinet 320 and a groove corresponding to the projection can be provided to
the outlet guide member 340.
[0131] In the third embodiment of the present invention, in order that the outlet guide
member 340 is detachably assembled to the air outlet 322 provided to the cabinet 320
in a front-to-rear direction, it is assumed that the guide rove 345 is open in the
front-to-rear direction and a front side has an open groove shape to enable a separation
of the outlet guide member 340.
[0132] Preferably, the above-configured guide groove 345 is configured to have a same size
of an inserted portion of the outlet guide member 340 to be fitted into the guide
groove 345.
[0133] In particular, as shown in FIG. 9, most upper and lower ribs 342 of the outlet guide
member 340 configuring the outlet guide member 340 slide to be fitted into the guide
grooves 345 to be fixed to the cabinet 320, respectively.
[0134] FIG. 10 is a cross-sectional diagram according to a cutting line X-X in FIG. 9.
[0135] Referring to FIG. 10, it can be seen that the most upper rib 342 of the outlet guide
member 340 is fitted into the guide groove 345.
[0136] Meanwhile, in order to prevent the outlet guide member 340 from being separated from
the cabinet 320 in the front-to-rear direction after having been assembled to the
cabinet 320, it is preferable that the outlet guide member 340 is provided between
a base panel 302 of the cabinet 320 and an orifice 160 that will be explained later.
[0137] Preferably, if the outlet guide member 340 is assembled to the cabinet 320, the rib
342 of the outlet guide member 340 has a size to enable its front and rear ends to
come into contact with the cabinet 320 and the orifice 160, respectively.
[0138] Accordingly, the present invention provides the following effects or advantages.
[0139] First of all, a vane motor is loaded in a motor mounting module and the motor mounting
module then slides in a cabinet to be assembled thereto. So, the present invention
facilitates the vane motor to be mounted, thereby reducing a working time to enhance
productivity.
[0140] Secondly, although a mounting module body is damaged or broken in installing a vane
motor, a motor mounting module is replaced only instead of a whole cabinet. So, the
present invention facilitates maintenance and repairs.
[0141] Finally, since an outlet guide member prepared separate from a cabinet is detachably
provided to an air outlet of the cabinet, the outlet guide member that is damaged
or broken can be replaced in a simple manner to facilitate defect repair.
[0142] While the present invention has been described and illustrated herein with reference
to the preferred embodiments thereof, it will be apparent to those skilled in the
art that various modifications and variations can be made therein without departing
from the scope of the invention. Thus, it is intended that the present invention covers
the modifications and variations of this invention that come within the scope of the
appended claims and their equivalents.