BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a vacuum cleaner control method, and more particularly,
to a vacuum cleaner control method that can increase the dust collection capacity
of a dust collection unit and easily discharge dusts collected.
Description of the Related Art
[0002] Generally, a vacuum cleaner is a device that can suck air containing dusts using
vacuum pressure generated by a suction motor mounted in a main body and filter off
the dusts in a main body.
[0003] The vacuum cleaner is classified into a canister type and an upright type. The canister
type vacuum cleaner includes a main body and a suction nozzle connected to the main
body by a connection pipe. The upright type vacuum cleaner includes a main body and
a suction nozzle integrally formed with the main body.
[0004] Meanwhile, a dust collection unit mounted in a cyclone type vacuum cleaner separates
dusts from air using a cyclone principle and the air whose dusts are removed is discharged
out of the main body.
[0005] The cyclone dust collection unit includes a dust collection body, an air inlet through
which the air is sucked into the dust collection body, a cyclone unit for separating
dusts from the air sucked into the dust collection body, a dust storing unit for storing
the separated dusts, and an air outlet through which the air whose dusts are filtered
off in the cyclone unit is discharged.
[0006] Meanwhile, the dusts stored in a lower space of the dust collection body, i.e., in
the dust storing unit, rotates along an inner circumference of the dust collection
body by a rotational current generated in the dust collection body during the operation
of the vacuum cleaner.
[0007] Furthermore, when the vacuum cleaner is turned off, the dusts are settled down in
a low-density state.
[0008] Therefore, in the conventional dust collection unit, when a predetermined amount
or more of dusts is collected in the dust collection unit during the operation of
the vacuum cleaner, the dusts rises while rotating along an inner wall of the dust
collection body and thus invades the cyclone unit formed at an upper space of the
dust collection body. Therefore, the dusts that are not separated get along the discharge
current to be discharged through the air outlet. This causes the deterioration of
the dust collection performance.
[0009] When the vacuum cleaner is turned off, the dusts are settled down on the bottom of
the dust collection body with the low-density state. In this case, the dusts accumulated
in the dust collection body has a larger volume compared with the weight thereof,
and thus the dust collection body must be frequently empted in order to maintain the
dust collection performance.
[0010] Accordingly, in order to improve the convenience in use of the vacuum cleaner, an
effort to maximize the dust collection capacity of the dusts and improve the dust
collection performance has been endeavored.
SUMMARY OF THE INVENTION
[0011] Accordingly, the present invention is directed to a vacuum cleaner control method
that substantially obviates one or more problems due to limitations and disadvantages
of the related art.
[0012] An object of the present invention is to provide a vacuum cleaner control method
for increasing a dust collection capacity of a dust collection unit.
[0013] Another object of the present invention is to provide a vacuum cleaner control method
for automatically performing the compression of the dusts in the dust collection unit.
[0014] Still another object of the present invention is to provide a vacuum cleaner control
method that keep performing the dust compression operation even when the vacuum cleaner
is turned off, thereby making it easy to discharge the dusts.
[0015] Additional advantages, objects, and features of the invention will be set forth in
part in the description which follows and in part will become apparent to those having
ordinary skill in the art upon examination of the following or may be learned from
practice of the invention. The objectives and other advantages of the invention may
be realized and attained by the structure particularly pointed out in the written
description and claims hereof as well as the appended drawings.
[0016] To achieve these objects and other advantages and in accordance with the purpose
of the invention, as embodied and broadly described herein, there is provided a method
of controlling a vacuum cleaner having a dust collection unit in which dusts are stored,
the method including: storing the dusts in the dust collection unit using an operation
of a suction motor; and compressing the dusts stored in the dust collection unit using
at least one movable pressing member to reduce a volume of the dusts.
[0017] In another aspect of the present invention, there is provided a method of controlling
a vacuum cleaner having a dust collection unit in which dusts separated from air sucked
by a suction motor are stored, the method including: stopping an operation of the
suction motor; and stopping a first pressing member after the first pressing member
moves to a second pressing member, the first and second pressing member being provided
in the dust collection unit.
[0018] According to the above-described present invention, since the dusts stored in the
dust collection unit is compressed by a pair of the pressing members and thus the
volume thereof can be minimized, the dust collection capacity in the dust collection
unit can be maximized.
[0019] In addition, since the dust collection capacity is maximized, there is no need for
the user to frequently empty the dust collection unit.
[0020] Since the compression state of the dusts in the dust collection unit can be maintained
even when the operation of the vacuum cleaner is stopped, the dusts stored in the
dust collection unit can be easily discharged during empting the dust collection unit.
[0021] Since the dust discharge request is displayed when the predetermined amount or more
of the dusts are collected in the dust collection unit, the user can easily know the
dust collection unit empty timing.
[0022] It is to be understood that both the foregoing general description and the following
detailed description of the present invention are exemplary and explanatory and are
intended to provide further explanation of the invention as claimed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings, which are included to provide a further understanding
of the invention and are incorporated in and constitute a part of this application,
illustrate embodiment(s) of the invention and together with the description serve
to explain the principle of the invention. In the drawings:
[0024] Fig. 1 is a perspective view of a dust collection unit of a vacuum cleaner according
to an embodiment of the present invention, when the dust collection unit is separated
from the vacuum cleaner;
[0025] Fig. 2 is a perspective view of a dust collection mounting portion and a dust collection
unit of the vacuum cleaner of Fig. 1, when the dust collection unit is separated from
the dust collection unit mounting portion;
[0026] Fig - 3 is a partially-cutaway perspective view of the dust collection unit;
[0027] Fig. 4 is an enlarged view of a portion A in Fig. 3;
[0028] Fig. 5 is a perspective view illustrating a coupling arrangement between a dust collection
unit and a driving unit provided to compress the dusts stored in the dust collection
unit;
[0029] Fig. 6 is a perspective view of a dust separating unit and a dust collection container
of the dust collection unit;
[0030] Fig. 7 is a lower perspective view or Fig. 6;
[0031] Fig. 8 is a flowchart illustrating a compression process of dusts in the dust collection
unit;
[0032] Figs. 9 through 13 are top plane views of the dust connection container, illustrating
a dust compression process in the dust collection unit; and
[0033] Fig. 14 is a flowchart illustrating a method of controlling a compression member
when a suction motor is turned off during the dust compression process in the dust
collection unit.
DETAILED DESCRIPTION OF THE INVENTION
[0034] Reference will now be made in detail to the preferred embodiments of the present
invention, examples of which are illustrated in the accompanying drawings. Wherever
possible, the same reference numbers will be used throughout the drawings to refer
to the same or like parts.
[0035] Fig. 1 is a perspective view of a dust collection unit of a vacuum cleaner according
to an embodiment of the present invention, when the dust collection unit is separated
from the vacuum cleaner.
[0036] Referring to Fig. 1, a vacuum cleaner includes a main body 100 in which a suction
motor (not shown) for generating vacuum pressure in the vacuum cleaner is provided
and a dust collection unit 200 for separating the dusts in air and storing the same.
[0037] Although not shown in Fig. 1, the vacuum cleaner includes a suction nozzle sucking
the air containing the dusts and an extension pipe connecting the suction nozzle to
the main body 100.
[0038] In this embodiment, the suction nozzle and the extension pipe are well known in the
art, the detailed description thereof will be omitted herein.
[0039] A main body suction portion 110 through which the air containing the dusts are sucked
is formed at a front-lower end of the main body 100.
[0040] A main body discharge portion 120 through which the air whose dusts are separated
is formed at a side of the main body. The dust collection unit 200 includes a dust
separation portion 210 for separating the dusts from the air and a dust collection
container 220 for storing the dusts separated from the dusts.
[0041] Here, the dust separation unit 210 includes a cyclone unit 211 that separate the
dusts from the air using a cyclone theory, i.e., a centrifugal force difference. Therefore,
the dusts separated by the cyclone unit 211 are stored in the dust collection container
220.
[0042] Meanwhile, it is preferable that the dust collection unit 200 is designed to maximize
the dust collection capacity of the dusts stored therein. Therefore, the dust collection
unit 200 is preferably provided with additional unit for minimizing the volume of
the dusts stored in the dust collection container 220.
[0043] The following will describe the dust collection unit that is maximized in the dust
collection capacity according to the present invention with reference to Figs. 2 and
5.
[0044] Fig. 2 is a perspective view of a dust collection mounting portion and a dust collection
unit of the vacuum cleaner of Fig. 1, when the dust collection unit is separated from
the dust collection unit mounting portion, Fig. 3 is a partially-cutaway perspective
view of the dust collection unit, Fig. 4 is an enlarged view of a portion A in Fig.
3, and Fig. 5 is a perspective view illustrating a coupling arrangement between a
dust collection unit and a driving unit provided to compress the dusts stored in the
dust collection unit;
[0045] Referring to Figs. 2 and 5, the dust collection unit 200 is detachably mounted on
the main body 100.
[0046] The main body 100 is provided with a dust collection unit mounting portion 130 on
which the dust collection unit 200 is mounted.
[0047] A pair of pressing members 310 and 320 are provided in the dust collection unit 200
to reduce the volume of the dusts stored in the dust collection container 220, thereby
increasing the dust collection capacity.
[0048] Here, the pair of pressing members 310 and 320 compress the dusts by the interaction
thereof and thus reduce the volume of the dusts. Therefore, the density of the dusts
stored in the dust collection container 220 decreases and thus the maximum dust collection
capacity of the dust collection container 220 increases.
[0049] For descriptive convenience, the pair of the pressing members 310 and 320 are respectively
referred as first and second pressing members 310 and 320.
[0050] In this embodiment, at least one of the first and second pressing members 310 and
320 is movably provided in the dust collection container 220 so that the dusts are
effectively compressed by the pressing members 310 and 320.
[0051] That is, when the first and second pressing members 310 and 320 are rotatably provided
in the dust collection container 220, the first and second pressing members 310 and
320 rotate and move toward each other so that a gap between the first and second plates
310 and 320 is reduced and thus the dusts between the first and second plates 310
and 320 are compressed.
[0052] In this embodiment, the first pressing member 310 is rotatably provided in the dust
collection container 220 and the second pressing member 220 is fixed in the dust collection
container 220.
[0053] Accordingly, the first pressing member 310 becomes a rotational plate and the second
pressing member 310 becomes a stationary plate.
[0054] Meanwhile, the dust collection container 320 is provided with a dust storing portion
221 defining a space on which the dusts are stored. The dust storing unit 221 is formed
surrounding a rotational locus of a free end 311 of the first pressing member 310.
[0055] That is, the second pressing member 320 may be provided between an axis of the rotational
shaft 312, which is a rotational center of the first pressing member 310, and an inner
circumference of the dust storing portion 221.
[0056] That is, the second pressing member 320 is provided on a plan connecting the axis
of the rotational shaft 312 to the inner circumference of the dust storing portion
221. At this point, the second pressing member 320 shields partly or completely the
space defined between the inner circumference of the dust storing portion 221 and
the axis of the rotational shaft 312 so that the dusts are pushed and compressed against
the first pressing member 310.
[0057] A first end 321 of the second pressing member 320 is integrally formed on the inner
circumference of the dust storing portion 221 and a second end of the second pressing
member 320 is integrally formed on the fixing shaft 322 provided on a common axis
with the rotational shaft 312 of the first pressing member 310.
[0058] Alternatively, only the first end of the second pressing member 320 is integrally
formed on the inner circumference of the dust storing portion 221 or only the second
end of the second pressing member is integrally formed on the fixing shaft 322. That
is, the second pressing member 320 is fixed on at least one of the inner circumference
of the dust storing portion 221 and the fixing shaft 322.
[0059] However, even when the first end of the second pressing member 320 is not integrally
formed on the inner circumference of the dust storing portion 221, it is preferably
that the first end of the second pressing member 320 is positioned near the inner
circumference of the dust storing portion 221.
[0060] Furthermore, even when the second end of the second pressing member 320 is not integrally
connected to the fixing shaft 322, it is preferable that the second end of the second
pressing member 320 is positioned near the fixing shaft 322.
[0061] The reason for positioning the second pressing member 320 is to prevent the dusts
rushing in by the first pressing member 310 from leaking through a gap formed in a
side direction of the second pressing member 320.
[0062] The first and second pressing members 310 and 320 are formed of rectangular plates.
The rotational shaft 312 of the first pressing member 310 may be provided on a common
axis with the axis defining the center of the dust storing portion 221.
[0063] Meanwhile, the fixing shaft 322 protrudes inward from an end of the dust storing
portion 221. The fixing shaft 322 is provided with a hollow portion extending in the
axial direction. The rotational shaft 312 is assembled in the hollow portion. That
is, a portion of the rotational shaft 312 is inserted downward into the hollow portion
of the fixing shaft 322.
[0064] With the above-described structure, the vacuum cleaner of this embodiment further
includes a driving unit 400 connected to a rotational shaft 312 of the first pressing
member 310 and rotating the first pressing member 310.
[0065] The following will describe the dust collection unit 200 and the driving unit 400
with reference to Figs. 4 and 5.
[0066] The driving unit 400 includes a driving motor 430 generating driving power, and power
transmission units 410 and 420 rotating the first pressing member 310 by transmitting
the driving power of the driving motor 430 to the first pressing member 310.
[0067] That is, the power transmission units 410 and 420 includes a driven gear 410 coupled
to the rotational shaft 312 of the first pressing member 310 and a driving gear 420
transmitting power to the driven gear 410.
[0068] The driving gear 420 is coupled to the rotational shaft 870 to rotate by the driving
motor 430.
[0069] Therefore, when the driving motor 430 rotates, the driving gear 420 coupled to the
driving motor 430 rotates. The rotational force of the driving motor 430 is transmitted
to the driven gear 410 and thus to the first plate 310, thereby rotating the first
pressing member 310.
[0070] Meanwhile, the driving motor 430 is provided at a lower portion of the dust collection
unit mounting portion 130 and the driving gear 420 is coupled to the rotational shaft
of the driving motor 430 and provided on a bottom of the dust collection unit mounting
portion 130.
[0071] A portion of the outer circumference of the driving gear 420 is exposed at the bottom
of the dust collection unit mounting portion 130.
[0072] Therefore, it is preferable that a motor receiving portion (not shown) in which the
driving motor 430 is installed is provided under the bottom of the dust collection
unit mounting portion 130. The dust collection unit mounting portion 130 is provided
at the bottom with an opening 131 through which a portion of the outer circumference
of the driving gear 420 is exposed.
[0073] Meanwhile, the rotational shaft 312 of the first pressing member 310 is inserted
downward into the hollow portion of the fixing shaft 322 and the driven gear 410 is
inserted upward into the hollow portion of the fixing shaft 322, thereby being coupled
to the rotational shaft 312.
[0074] The rotational shaft 312 is provided with a stepped portion 312c supported on the
upper end of the fixing shaft 322. The rotational shaft 312 is divided into upper
and lower shafts 312a and 312b with reference to the stepped portion 312c. The upper
shaft 312a is coupled to the first pressing member 310 and the lower shaft 312b is
coupled to the driven gear 410.
[0075] Here, in order to allow the lower shaft 312b to be coupled to the driven gear 410,
the lower shaft 312b is provided with a groove 312d in which a gear shaft of the driven
gear 410 is inserted.
[0076] Here, the groove 312d may be formed in a variety of shapes such as circle, square
and the like. The gear shaft of the driven gear 410 is formed in a shape corresponding
to the groove 312d.
[0077] Therefore, when the driven gear 410 is coupled to the rotational shaft 312, the driven
gear 410 is exposed out of the dust collection container 220.
[0078] As the driven gear 410 is exposed to an external side of the dust collection container
220, the driven gear 410 is engaged with the driving gear 420 when the dust collection
unit mounting portion 130 is mounted on the dust collection unit 200.
[0079] Meanwhile, the driving motor 430 may be a reversible motor.
[0080] That is, the driving motor 430 may be a synchronous motor. The synchronous motor
rotates clockwise and counterclockwise by itself. When a force applied to the motor
is a reference value or more when the motor rotates in a direction, the motor rotates
in the other direction.
[0081] At this point, the force applied to the motor is a torque generated as the first
pressing member 310 presses the dusts. When the resistance reaches a reference value,
the rotational direction of the motor is converted.
[0082] Since the synchronous motor is well known in the art, the detailed description thereof
will be omitted herein. The feature that the reversible motor 870 is the synchronous
motor is one of the sprit of the present invention).
[0083] When the first pressing member 310 reaches a peak point where it cannot rotate by
the compressed dusts, it is preferable that the first pressing member 31 keeps pressing
the dusts for a predetermined time.
[0084] Here, the peak point means a case where the resistance reaches the reference value.
[0085] When the resistance reaches the reference value, the power rotating the first pressing
member 310, i.e., electric power applied to the driving motor 430 is cut off for a
predetermined time so that the first pressing member 310 keeps the pressing state
of the dusts. When the predetermined time passes, the electric power is applied again
to the driving motor 430 so that the first pressing member 31 moves.
[0086] At this point, the cutting timing of the electric power applied to the driving motor
430 is a case where the resistance reaches the reference value. Therefore, when the
driving motor is driven again, the rotational direction of the driving motor will
be opposite to that in which the driving motor rotated before the power is cut off.
[0087] Meanwhile, it is preferable that the first pressing member 310 moves away from the
compressed dusts so that the compressed dusts stored in the dust collection container
220 can be easily discharged.
[0088] At this point, the first pressing member 310 is spaced apart from the second pressing
member 320 by 180°. Here, the spacing of the first pressing member 310 away from the
compressed dusts is realized by the driving motor 430.
[0089] Accordingly, in the dust storing portion 221, the compressed dusts contacts the inner
circumference of the dust storing unit 221 and the second pressing member, the dust
collection container 220 can be easily empted.
[0090] When a predetermined amount or more of the dusts are collected in the dust collection
container 220, an indication for allowing the user to empty the dust collection container
220 is displayed in order to prevent the deterioration of the dust collection performance
and the overload of the motor.
[0091] To realize this, an indicator (not shown) is provided on the main body 100, the dust
collection unit 200, or a handle (not shown). When the predetermined amount or more
of the dusts are collected in the dust collection container 220 and thus the rotational
range of the first pressing member 310 becomes a predetermined angle or less, the
indication for letting the user to know the empty timing is displayed on the indicator.
[0092] Fig. 6 is a perspective view of the dust separating unit and dust collection container
of the dust collection unit and Fig. 7 is a bottom perspective view of Fig. 6.
[0093] Referring to Figs. 6 and 7, the dust separation unit 210 is coupled to an upper portion
of the dust collection container 220 and thus the dusts are separated in the dust
separation unit 210 are directed downward and stored in the dust collection container
220.
[0094] The dust separation unit 210 is provided at an outer circumference with an air inlet
211a formed on a normal direction of the dust separation portion 210. A cover 221d
is detachably provided on a top of the dust separation unit 210.
[0095] The cover 211d is provided at a center with an air outlet 211b through which the
air whose dusts are separated by the cyclone unit 211 in the separation unit 210.
[0096] A hollow air exhaust member 211c is coupled to the air outlet 211b and the hollow
air exhaust member 211c is provided at a circumference with a plurality of through
holes for exhausting the air directed from the cyclone unit 211.
[0097] A partition plate 230 is formed at a lower portion of the dust separation unit 210.
The partition plate 230 functions to divide the dust separation unit 210 and the dust
collection unit 220. The partition plate 230 prevents the dusts from flying into the
dust collection container 220 in a state where the dust separation unit 210 is coupled
to the dust collection container 220.
[0098] The partition plate 230 is provided with a dust discharge hole 231 for discharging
the dusts from the cyclone unit 211 to the dust separation unit 210.
[0099] At this point, the dust discharge hole 231 may be formed at an opposite side of the
second pressing member 320.
[0100] The reason for forming the dust discharge holes 231 at the opposite side of the second
pressing member 320 is to maximize an amount of the dusts compressed by the opposite
sides of the second pressing member 320 to maximize the dust collection capacity and
to prevent the dusts from flying during the collection of the dusts.
[0101] As described above, the dust separation unit 210 and the dust collection container
220 are respectively provided with upper and lower handles 212 and 223.
[0102] The dust collection unit 200 is provided with a hook device so that the dust collection
container 220 can be coupled to the dust separation unit 210 in a state where the
dust collection container 220 is mounted on the dust separation unit 210.
[0103] That is, a hook receiver 241 is provided on the lower end of the dust separation
unit 210 and a hook 242 hooked on the receiver 241 is formed on an upper end of the
outer circumference of the dust collection container 220.
[0104] Meanwhile, when the cyclone unit 211 is referred as a main cyclone unit and the dust
storing unit 221 is referred as a main storing unit, the dust collection unit 200
may further includes at least one sub-cyclone unit provided on the main body and a
sub-storing unit 224 provided on the dust collection unit 200.
[0105] Here, the sub-storing unit 224 functions to secondarily separate the dusts contained
in the air exhausted from the main cyclone 211 and the sub-storing unit 224 functions
to store the dusts separated by the sub-cyclone unit.
[0106] The sub-storing unit 224 is provided on an outer circumference of the dust collection
unit 200 in a state where an upper end thereof is opened.
[0107] In this embodiment, the sub-storing unit 224 is provided on the outer circumference
of the dust collection container 220 and a sub-dust inlet portion 213a communicating
with the sub-storing unit 224 is provided on the circumference of the dust separation
portion 210.
[0108] Here, a sub-dust inlet portion 213a selectively communicating with the dust discharge
hole 141 of the sub-cyclone unit 140 is formed on an outer wall of the sub-dust inlet
portion 213. A bottom of the sub-dust inlet portion 213a is opened to communicate
with the sub-storing unit 224.
[0109] Accordingly, when the main cyclone unit 211 is mounted on the main body 100, the
sub-dust inlet hole 213a is connected to the dust discharge hole 141 of the sub-cyclone
unit 140.
[0110] Therefore, the dusts separated in the sub-cyclone unit are stored in the sub-storing
unit 224 through the sub-dust inlet portion 213a.
[0111] The following will describe the operation of the vacuum cleaner of the embodiment.
[0112] First, when power is applied to the vacuum cleaner and the air containing the dusts
is sucked into the suction nozzle by the vacuum pressure generated by the suction
motor.
[0113] The air directed into the suction nozzle 40 is introduced into the main cyclone unit
through the air inlet 211a via the main body suction unit 110. The air introduced
into the main cyclone unit is guided in a tangential direction of the inner wall of
the main cyclone unit 211 to create spiral current. Therefore, the dusts contained
in the air are separated from the air by a centrifugal difference between them.
[0114] The dusts spirally moving downward along the inner wall of the main cyclone unit
211 are stored in the main storing unit 221 after passing through the dust discharge
hole 231 of the partition plate 230.
[0115] The air whose dusts are primarily separated by the main cyclone unit 211 is exhausted
through the air outlet 211b via the air exhaust member 211c and then directed into
the sub-cyclone unit.
[0116] Accordingly, the dusts separated in the sub-cyclone unit are stored in the sub-storing
unit 224 and the dusts separated in the sub-cyclone unit are discharged from the sub-cyclone
unit. Then, the dusts are introduced into the main body 100 and discharged from the
main body through the main body discharge unit 120.
[0117] Meanwhile, most of the dusts introduced into the vacuum cleaner are stored in the
main storing unit 221 during cleaning. The dusts stored in the main storing unit 221
are compressed by the first and second pressing members 310 and 320 to a minimum volume.
Therefore, a large amount of dusts can be stored in the main storing unit 221.
[0118] When a predetermined amount or more of the dusts is stored in the dust collection
container 220, the indicator operates so that the user knows the fact that the dust
collection container 220 must be empted.
[0119] Then, the user separates the dust collection unit 200 from the main body 100 and
empties the same.
[0120] The following will describe a compression process of dusts stored in the dust collection
container 220 during the operation of the vacuum cleaner.
[0121] Fig. 8 is a flowchart illustrating a compression process of dusts in the dust collection
unit, and Figs. 9 through 13 are top plane views of the dust connection container,
illustrating a dust compression process in the dust collection unit;
[0122] The dusts separated in the cyclone unit 211 is first stored in the dust storing unit
221, in the course of which the pressing members 310 and 320 compress the dusts stored
in the dust storing unit 221.
[0123] When the driving motor 430 rotates in a direction, the rotational power of the driving
motor 430 is transmitted to the driven gear 410 to rotate the driven gear 410. By
the rotation of the driven gear 410, the rotational shaft 312 and the first pressing
member 310 rotate in a direction (S110).
[0124] At this point, since the driving gear 420 is engaged with the driven gear 410, the
driving gear 420 rotates in a same direction as the driving motor 430 and the driven
gear rotates in an opposite direction to the driving motor 430. That is, the driven
gear 410 and the first pressing member 310 rotate in an opposite direction to the
driving motor 430.
[0125] As described above, when the first pressing member 310 rotates in a direction (a
counterclockwise direction in Fig. 9), the first pressing member 310 presses the dusts
toward the second pressing member 320, thereby compressing the dusts. The first pressing
member 310 keeps rotating until the resistance reaches the reference value.
[0126] That is, the resistance is compared with the reference value (S120). When it is determined
that the resistance value is equal to or greater than the reference value, the electric
power applied to the driving motor 430 is cut off so as to stop the dust compression
operation of the first pressing member 310 (S130).
[0127] Then, the first pressing member 310 keeps a state compressing the dusts for a predetermined
time at the stopped position. When a predetermined time passes, the driving motor
430 is driven again and the first pressing member 310 rotates in an opposite direction
(S140).
[0128] Here, since the first pressing member 310 stops moving in a state where the resistance
reaches the reference value, the rotational direction of the first pressing member
310 is converted to rotate clockwise as shown in Fig. 10.
[0129] When the first pressing member 310 rotates clockwise, the first pressing member 310
presses the dusts toward the other surface of the second pressing member 320, thereby
compressing the dusts.
[0130] Then, it is determined if the resistance applied to the first pressing member 310
reaches the reference value (S150).
[0131] When it is determined that the resistance value is equal to or greater than the reference
value, the electric power applied to the driving motor 430 is cut off so as to stop
the dust compression operation of the first pressing member 310 (S160).
[0132] The first pressing member 310 keeps a state compressing the dusts for a predetermined
time at the stopped position. When a predetermined time passes, the driving motor
430 is driven again and the first pressing member 310 rotates in an opposite direction.
[0133] The above-described compression process is continuously repeated during the operation
of the vacuum cleaner.
[0134] During the above-described compression process, it is determined if a rotational
range θ is equal to or less than a reference value θ
p (S170).
[0135] When it is determined that a rotational range θ is equal to or less than a reference
value θ
p, an empty request indication is noticed (S180).
[0136] When the vacuum cleaner is turned of, the dust compression process is finished.
[0137] Fig. 14 is a flowchart illustrating a method of controlling the pressing member when
the suction motor is turned of during the dust compression process in the dust collection
unit.
[0138] Referring to Fig. 14, when the vacuum cleaner is turned on, the dusts are separated
from the air and stored in the dust storing unit 221. In addition, a process for compressing
the dusts stored in the dust storing unit 221 by the pressing members 310 and 320
is performed (S100). Since the compression process is already described above, a detailed
description thereof will be omitted herein.
[0139] Then, it is determined if the vacuum cleaner is turned off (S200). When the suction
motor is turned off, the first pressing member 310 moves toward a side of the second
pressing member 320.
[0140] That is, the pressing member 310 keeps moving toward the second pressing member 320,
in the course of which it is determined if the resistance applied to the first pressing
member 310 reaches a reference value. When it is determined that the resistance is
equal to or greater than the reference value, the first pressing member 310 stops
moving (S230).
[0141] Here, the stopping of the first pressing member 310 is realized by cutting off the
electric power applied to the driving motor 430.
[0142] That is, when the suction motor is turned off, the first pressing member 310 is not
immediately stopped but stopped after it moves toward the second pressing member 320
until the resistance reaches the reference value.
[0143] As the first pressing member 310 is shopped after it presses the dusts toward the
second pressing member 320 until the resistance reaches the reference value, the dust
compression operation of the first and second pressing members 310 and 320 is kept.
The stopping of the suction motor means the stopping of the vacuum cleaner.
[0144] As the dust compression operation of the first and second pressing members 310 and
320 is kept, the dust collection unit 200 can be easily empted.
[0145] In addition, as the dust compression operation of the first and second pressing members
310 and 320 is kept, the compression operation by the movement of the first pressing
member 310 can be easily performed during the next cleaning operation even when the
dust collection unit 200 is not empted.
[0146] As described above, even after the suction motor is turned of after the dust compression
process is performed by the pressing members 310 and 320, the dust compression operation
is kept. The compression process by the pressing members 310 and 320 may not be realized
during the operation of the vacuum cleaner but realized when the suction motor is
turned off.
[0147] That is, when the vacuum cleaner operates, the first pressing member 310 that is
capable of rotating maintains the stopped state. When the vacuum cleaner stops operating,
the first pressing member 310 moves toward one side of the second pressing member
320 and then stops. At this point, in order to effectively compress the dusts, after
the first pressing member 310 moves to a first surface of the second pressing member
320 and further moves again to a second surface of the second pressing member 320,
it may stop.
[0148] In addition, an additional first pressing member that can rotate together with the
first pressing member 310 may be further provided. In this case, when the suction
motor stops operating, the pressing members moves toward the opposite surfaces of
the second pressing member 320 and then stops, as a result of which the dust compression
operation can be simultaneously realized at the both surfaces of the second pressing
member 320.
[0149] Although the present invention is applied to the canister type vacuum cleaner by
way of example, the present invention can be also applied to an upright type vacuum
cleaner as well as a robot vacuum cleaner.
[0150] It will be apparent to those skilled in the art that various modifications and variations
can be made in the present invention. Thus, it is intended that the present invention
covers the modifications and variations of this invention provided they come within
the scope of the appended claims and their equivalents.
1. A method of controlling a vacuum cleaner having a dust collection unit in which dusts
are stored, the method comprising:
storing the dusts in the dust collection unit using an operation of a suction motor;
and
compressing the dusts stored in the dust collection unit using at least one movable
pressing member to reduce a volume of the dusts.
2. The method of claim 1, wherein the compressing of the dusts includes moving the movable
pressing member to a first surface of a stationary member fixed in the dust collection
unit.
3. The method of claim 2, wherein the compressing of the dusts further includes moving
the movable pressing member, which is moved to the first surface, to a second surface
of the stationary member.
4. The method of claim 2 or 3, wherein the compressing of the dusts further includes
determining if a resistance applied to the movable pressing member is equal to or
greater than a reference value.
5. The method of claim 4, wherein, when the resistance is equal to or greater than the
reference value, the pressing member is stopped for a predetermined time.
6. The method of claim 5, wherein, after the movable pressing member is stopped for the
predetermined time, the movable pressing member moves to an opposite direction.
7. The method of claim 1, wherein the compressing of the dusts includes determining if
a moving range of the movable pressing member is equal to or less than a reference
value.
8. The method of claim 7, further comprising, when the moving range is less than the
reference value, letting a user to know the fact.
9. The method of claim 1, further comprising, after the suction motor stops operating,
stopping the movable pressing member after moving the movable pressing member to one
side of a stationary member fixed in the dust collection unit.
10. The method of claim 1, wherein the pressing member rotates in the dust collection
unit.
11. A method of controlling a vacuum cleaner having a dust collection unit in which dusts
separated from air sucked by a suction motor are stored, the method comprising:
stopping an operation of the suction motor; and
stopping a first pressing member after the first pressing member moves to a second
pressing member, the first and second pressing member being provided in the dust collection
unit.
12. The method of claim 11, wherein the first pressing member is a rotational member and
the second pressing member is a stationary member fixed in the dust collection unit.
13. The method of claim 12, wherein the rotational member compresses the dusts between
the rotational and stationary members at a stopped location thereof.
14. The method of claim 12, wherein the rotational member stops when a resistance applied
to the rotational member becomes higher than a reference value.
15. The method of claim 12, wherein the rotational member moves toward a first surface
of the stationary member when the suction motor stops operating.
16. The method of claim 15, wherein the first surface of the stationary member faces a
rotating direction of the rotational member.
17. The method of claim 15, wherein, after the rotational member moves toward the first
surface of the stationary member, the rotational member moves toward a second surface
of the stationary member and stops.
18. The method of claim 12, further comprising an additional rotational member, wherein,
when the suction motor stops operating, one of the rotational members stops after
moving toward a first surface of the stationary member and the other of the rotational
members stops after moving toward a second surface of the stationary member.
19. The method of claim 11, wherein, during the operation of the suction motor, the dusts
stored in the dust collection unit is compressed by the pressing members.