BACKGROUND
1. Field of the Invention
[0001] The present invention relates to, a drilling tool having a ring bit is attached to
a tip of a casing pipe and an inner bit is attached to a tip of a transmission member
transmitting a striking force, a torque and a thrust such as an inner rod inserted
in the casing pipe, and an drilling method using the same.
2. Description of the Related Art
[0002] As an drilling tool having a said ring bit and inner bit, the drilling tool in which
a contact portion capable of relatively rotating and preventing each other's omission
is installed in a coupling part of a casing shoe on a tip portion of a casing pipe
and a ring bit is described in
JP-A-9-158656. In addition, the drilling tool and the drilling method which proceeds to drill with
only an inner bit after stopping the drilling and pulling-out of a casing pipe by
means of an outer bit and a protective tube (a casing pipe) by pulling out the outer
bit (the ring bit) from an inner bit (an inner bit) in a desired position are described
in
JP-T-10-510601. Furthermore, the drilling tool in which a drilling head is constituted by the ring
bit and the inner bit, and the inner bit engaged to a ring lost bit is inserted in
the casing shoe is further described in
JP-A-11-173057.
[0003] However, first, in a drilling tool described in
JP-A-9-158656, since a casing pipe and a ring bit are accommodated by a contact portion, After
an drilling hole can be secured by performing the drilling with the casing pipe in
a soft formation which is easy to collapse, and the drilling cannot be efficiently
performed only by the inner bit in a hard formation which is difficult to collapse.
More particularly, in case that the transmission member and the inner bit are pulled
out from the casing pipe, and the member, like an anchor, is inserted within an drilling
hole, an outer diameter of the member is limited to less than an inner diameter of
a part on which an inclined surface of the ring bit which is transmitted a striking
force from the inner bit to a tip side, while since the inner and outer diameter of
the ring bit or the casing pipe must be raised to insert the member having a predetermined
outer diameter, it is inefficient and uneconomic.
[0004] In addition, in the drilling tool described in
JP-T-10-510601, which can proceed to drill only with the inner bit after having formed the first
hole to a predetermined depth with the ring bit and the inner bit, as described above,
a second drilling hole can be formed in succession only by the inner bit without the
casing pipe in the hard formation. However, the second hole formed by this configuration
has the inner diameter smaller than the inner diameter of the first excavation hole.
Besides, since the outer diameter of member, like an anchor in the second hole must
be also limited to less than the inner diameter of a protruding part formed on the
inner surface of the ring bit to be transmitted the rotation and striking force from
the inner bit, the inner and outer diameter of the ring bit or the casing pipe cannot
avoid being raised with respect to the outer diameter of the said member similar to
the drilling tool described in
JP-A-9-158656.
[0005] By this configuration, in the drilling tool described in
JP-A-11-173057, the member having the outer diameter as large as the inner diameter of a stepped
portion which is transmitted the striking force from the inner bit can be said in
the hole through the casing pipe by removing the ring bit from the inner bit and pulling
out the inner rod and the inner bit from the casing pipe after terminating the drilling.
However, even by the drilling tool described in
JP-A-11-173057, the second drilling hole described above cannot be formed without the casing pipe
and the ring bit is installed in the tip of the casing pipe to be merely rotatble.
Accordingly, for example, in case that the hole is formed downward, since there was
a hollow on the ground, when the striking force is transmitted to the ring bit being
not contact with the bottom of hole, engaging with the inner bit comes off and the
ring bit falls off within the hole by the impact, whereby the later drilling becomes
impossible in itself.
SUMMARY
[0006] Under the above circumstances, an object of the present invention is to provide the
drilling tool and an drilling method using the same which are efficient so that the
drilling is performed by the casing pipe and then, drilling the second drilling hole
having a same diameter can be performed without the casing pipe, which are economic
so that the outer diameter of the member, like an anchor inserted through the casing
pipe can be significantly secured, that is, in case that the members, like an anchor
having the same outer diameter are inserted, the diameter of the casing pipe or the
ring bit can be lowered, and in which the ring bit never fall off during drilling
with respect to all drilling tools having a ring bit and inner bit.
[0007] To achieve the object by solving the above problem, an drilling tool comprises a
cylindrical casing pipe; annular ring bits inserted in a tip portion of the cylindrical
casing pipe to be rotatable around an axis line of the casing pipe by opposing inner
and outer peripheral surfaces thereof to each other; latching means constituted by
a concave portion formed in at least one peripheral surface of the inner and outer
peripheral surfaces opposed to each other to be extended axially with having annular
shape around the axis line, and a convex portion formed in the other peripheral surface
to be accommodated in the concave portion, the ring bit being latched on a tip side
in the direction of the axial line of the casing pipe by the latching means and mounted
to be advanced or retreated in the direction of the axial line; and an inner bit mounted
on a tip of a transmission member inserted within the casing pipe, wherein a first
contact portion which can be contacted to a contact portion of the casing pipe side
protruded on an inner periphery of the tip portion of the casing pipe toward the tip
side of the direction of the axial line and a second contact portion which can be
contacted to a contact portion of the ring bit side formed at the ring bit and having
an inner diameter smaller than that of the contact portion of the casing pipe side
toward the tip side of the direction of the axial line are formed on the outer peripheral
surface of the inner bit, wherein the inner bit can be engaged around the axis line
with respect to the ring bit by engaging means, and wherein the latching means has
a pull-out mechanism which pulls out the ring bit to the tip side of the direction
of the axial line with respect to the casing pipe.
[0008] Accordingly, the drilling method using the drilling tool of the present invention
comprise the steps of applying to the inner bit, the striking force onto the tip side
in the direction of the axial line and the torque around the axis line, to form a
first hole having a predetermined depth while transmitting the striking force to the
casing pipe and the ring bit via the first and second contact portions, the contact
portion of the casing pipe side and the contact portion of the bit side, and transmitting
the torque only to the ring bit by engaging means; retreating the inner bit and a
transmission member to pull out from the casing pipe; mounting a second inner bit
having the outer diameter smaller than the inner diameter of the contact portion of
the casing pipe and having the second contact portion and the engaging means without
the first contact portion onto the tip of the transmission member; inserting the second
inner bit in the inner periphery of the ring bit through the casing pipe; pulling
out the ring bit to the tip side in the direction of the axial line with respect to
the casing pipe by the pull-out mechanism; and applying to the second inner bit, the
striking force onto the tip side in the direction of the axial line and the torque
around the axis line to form a second hole at a tip end side of the first hole while
transmitting the striking force to the ring bit via the second contact portion and
the contact portion of the ring bit side and transmitting the torque to the ring bit
by the engaging means.
[0009] That is, when the first hole is formed, since the torque and the striking force which
could have been applied to the inner bit is transmitted to the ring bit and the only
striking force is transmitted to the casing pipe to form the hole, the first hole
can be secured on the soft formation and then, the ring bit is latched to the tip
portion of the casing pipe toward the tip side in the axis direction by the latching
means, even if null is hit, the ring bit can be prevented from falling off. Moreover,
after the first hole reaches the hard formation, the second hole having the same diameter
as the that of the first hole can be effectively formed without the casing pipe by
the torque and the striking force from the second inner bit by exchanging the inner
bit for the above-described second inner bit and pulling out the ring bit from the
tip portion of the casing pipe by the pull-out mechanism having the latching means.
[0010] Accordingly, by retreating after the second hole is formed, the second inner bit
and the transmission member to pull out from the casing pipe in a state that the ring
bit is left within the second hole, and inserting the member, like an anchor having
the outer diameter smaller than the inner diameter of the contact portion of the casing
pipe and larger than the inner diameter of the contact portion of the ring bit within
the casing pipe to said within the hole, for example, even though it is compared with
the drilling tool and the drilling method which can drill the second drilling hole
described in
JP-T-10-510601 or the drilling tool described in
JP-A-9-158656, the outer diameter of the member, like an anchor which can be built-up to the second
drilling hole can be raised, in other words, when the member, like an anchor having
the same outer diameter is built-up, the diameter of the hole or the casing pipe can
be lowered, so that it is economic.
[0011] In addition, the drilling method using the drilling tool of the present invention,
comprises the steps of: applying to the inner bit, the striking force onto the tip
side in the direction of the axial line and the torque around the axis line via the
transmission member, to form a first hole having a predetermined depth while transmitting
the striking force to the casing pipe and the ring bit via the first and second contact
portions, the contact portion of the casing pipe side and the contact portion of the
bit side, and transmitting the torque only to the ring bit by engaging means; retreating
the inner bit and a transmission member to pull out from the casing pipe; pulling
out the ring bit to the tip side in the direction of the axial line with respect to
the casing pipe by the pull-out mechanism; and inserting the member, like an anchor
having the outer diameter smaller than the inner diameter of the contact portion of
the casing pipe and larger than the inner diameter of the contact portion of the ring
bit within the casing pipe to build up within the hole. Accordingly, in this case,
the fall-off of the ring bit similar to the drilling tool described in
JP-A-11-173057 can be prevented by the latching means. Further, the member, like an anchor having
the diameter larger than that in the drilling tool or the drilling method described
in
JP-A-9-158656 and
JP-T-10-510601, can be built up, and in this case, the hole and the casing pipe diameter can be
smaller than above the drilling too or the drilling method.
[0012] Here, as described above, when drilling with the casing pipe, by the latching means
constituted by the concave and convex portions formed the inner and outer peripheral
surfaces of the tip portion of the casing pipe and the ring bit opposed to each other,
to certainly latch the ring bit to the casing pipe in the tip side of the direction
of the axis line, and when the second hole without the casing pipe is formed, to pull
out the ring bit from the casing pipe by the pull-out mechanism, in the latching means,
the annular convex portions are formed in a tip portion of a peripheral surface of
the casing pipe side and a rear end portion of a peripheral surface of the ring bit
side and the concave portions accommodating the convex portions in the other peripheral
surfaces are formed in a rear end portion of a peripheral surface of the casing pipe
side and a tip portion of the peripheral surface of the ring bit side along the direction
of the axial line on the inner and outer peripheral surfaces, and wherein the pull-out
mechanisms are a male screw portion and a female screw portion formed on the inner
and outer peripheral surfaces of the convex portion to be threaded with each other.
[0013] That is, in the latching means and the pull-out mechanism configured as described
above, since the inner diameter of the thread of the female screw portion is smaller
than the outer diameter of the thread of the male screw portion in the male and female
screw portions screwed with each other, the ring bit is certainly latched to the tip
side in the direction of the axis line at a location where the convex portion of the
tip portion of the peripheral surface of the casing pipe and the convex portion of
the rear end side of the peripheral surface of the ring bit side contact each other,
and the ring bit is rotatable around the axis line and can be moved along the axis
line in the range of the concave portions arranged in the convex portions thereof.
In addition, the rotational direction of the ring bit with respect to the casing pipe
at the time of drilling is set to the direction where the male and female screw portions
of the convex portion contacted as described above are not screwed. When the ring
bit is pulled out by the pull-out mechanism, if the ring bit is relatively rotated
with respect to the casing pipe in the direction opposite to the rotational direction
on drilling, since the male and female screw portions are screwed together, and the
ring bit is discharged to a side opposite to the inserted direction and screwing is
released, to pull out the ring bit. Accordingly, according to the latching means and
pull-out mechanism, the ring bit is rotated by the inner bit via the engaging means
or the ring bit is rotated by the second inner bit described above, whereby the ring
bit can be pulled out certainly and easily.
[0014] In addition, instead of the latching means and the pull-out mechanism, in the latching
means, the concave portion is formed on one peripheral surface, and a latching member
urged toward the one peripheral surface side is annularly disposed on the other peripheral
surface to be the convex portion, out of the inner and outer peripheral surfaces,
and in the pull-out mechanism, an inclined surface is formed on an annular surface
which is contacted to the latching member when the ring bit is pulled out with respect
to the tip portion of the casing pipe and is directed toward a direction that the
inner and outer peripheral surfaces oppose as being directed toward a direction that
the latching member is contacted onto the annular surface. In the latching means described
above, when the convex portion where the latching member disposed in the other peripheral
surface is biased to the concave portion of one peripheral surface to be protruded
pulls out the ring bit with respect to the tip portion of the casing pipe, the ring
bit is latched to the tip side in the direction of the axis line by contacting the
latching member to one annular surface of one pair of annular surfaces which is directed
toward the direction of the axis line formed in both end portions in the direction
of the axis line of the concave portion and the ring bit can be moved in the direction
of the axis line with respect to the casing pipe within the range where the convex
portion overpasses the one annular surface.
[0015] Further, in the pull-out mechanism with which the latching means is equipped, in
a state that the ring bit is latched toward the tip side in the direction of the axis
line, as the ring bit is directed toward the direction where the latching member is
contacted, since the inclined surface which is directed toward the direction where
the inner and outer peripheral surfaces oppose as being directed toward a direction
where the latching member is contacted, in a state that the convex portion is contacted
to the annular surface where the inclined surface is formed, for example, the second
inner bit or the member, like an anchor described above is inserted to be contacted
to the contact portion of the ring bit side, and the striking force or the thrust
force is applied toward the tip side or the casing pipe is relatively retreated with
respect to the ring bit, so that the latching member constituting the convex portion
is guided to the inclined surface, the latching thereof being loosen, whereby the
ring bit can be pulled out to the tip side. Furthermore, in order to mount the ring
bit which is equipped with the latching means and the pull-out mechanism onto the
tip portion of the casing pipe, in a state that the latching member is retreated within
the peripheral surface by resisting the biasing force on the contrary thereto, it
is preferable to insert the ring bit into the tip portion of the casing pipe.
[0016] Meanwhile, by means of the latching means and the pull-out mechanism, in the latching
means, the convex portions are formed on the tip portion of the peripheral surface
of the casing pipe side and the rear end portion of the peripheral surface of the
ring bit side, and the concave portions accommodating the convex portions in the other
peripheral surfaces are formed in a rear end portion of a peripheral surface of the
casing pipe side and a tip portion of the peripheral surface of the ring bit side
along the direction of the axial line, out of the inner and outer peripheral surfaces,
and in the pull-out mechanism, an inclined surface is formed at a surface toward the
direction of the axial line which is formed at a portion where the concave portion
and the convex portion of each of the inner and outer peripheral surfaces are connected
and is directed toward a direction that the inner and outer peripheral surfaces are
opposed as being directed toward the direction of the axial line opposite to the direction
that the inclined surface is directed. In the latching means described above, out
of the inner and outer periphery surfaces of the ring bit and the tip portion of the
casing pipe opposed to each other, the convex portion is formed the tip portion of
the peripheral surface of the casing pipe side and the rear end portion of the peripheral
surface of the ring bit side, and the concave portion where the convex portion of
the ring bit side is accommodated is formed in the rear end portion of the peripheral
surface of the casing pipe side, while the concave portion where the convex portion
of the casing pipe side is accommodated is formed in the tip portion of the peripheral
surface of the ring bit side. Therefore, the ring bit is rotatable and can be moved
in the direction of the axis line in the range of the concave portion thereof, and
the ring bit is latched to the tip side in the direction of the axis line at a location
where the convex portions of both peripheral surfaces are contacted.
[0017] In addition, in the pull-out mechanism with which the latching means is equipped,
an inclined surface, which is directed toward a direction where the inner and outer
peripheral surfaces oppose, is formed on the surface which directed toward the direction
of the axis line arranged in from the convex portion to the concave portion contacted
in a state that the ring bit is latched to the tip side in the direction of the axis
line, as directed toward a side opposite to the direction of the axis line where the
surface is directed. Since the inclined surface which is directed toward the direction
where the inner and outer peripheral surfaces oppose, the second inner bit or the
said member is inserted and the striking force or the thrust force is relatively applied
to the ring bit toward the tip side in the direction of the axis line with respect
to the casing pipe, so that the inclined surfaces thereof can be guided each other.
Therefore, out of the ring bit and the tip portion of the casing pipe, a side where
the concave and convex portions are formed on the inner peripheral surface is enlarged
the diameter, a side where the concave and convex portions are formed on the outer
peripheral surface is reduced the diameter, or both sides are enlarged and reduced
the diameter, the deformation occurs elastically and by this configuration, each convex
portion is pulled out from the concave portion having been accommodated to pull out
the ring bit to the tip side. Here, it is preferable to use, for example, a shrinkage-fitted
method, that is, inserting the other by heating and expanding one where the concave
and convex portions are formed on the inner peripheral surface out of the ring bit
and the tip portion of the casing pipe so that the inner diameter of the convex portion
is larger than the outer diameter of the other convex portion.
[0018] Meanwhile, in the drilling tool described above, for example, the ring bit is inserted
by opposing the outer peripheral surface thereof to the inner peripheral surface of
the tip portion of the casing pipe, in the engaging means, the protrusion extended
in the direction of the axial line is formed on the outer periphery of the inner bit
and the groove accommodating the protrusion is formed on the inner periphery of the
ring bit to be opened to a rear end of the ring bit, and the groove of the engaging
means and at least one of the concave portion and the convex portion formed on the
outer peripheral surface of the ring bit in the latching means are formed so that
at least a part thereof is overlapped in the direction of the axial line. Therefore,
since the axial length of the ring bit can be reduced and the mass thereof can be
reduced, it is economic, and even if the ring bit is drawn out to the tip side when
the striking force is transmitted by the inner bit to the ring bit being not contact
with the bottom of hole, the inertia can be reduced, so that the dropout of the ring
bit can be more certainly prevented.
[0019] In addition, similarly, in the engaging means, for example, the protrusion extended
in the axis line direction is formed on an outer periphery of the inner bit and the
groove capable of accommodating the protrusion and having a width circumferentially
larger than that of the protrusion is formed on the inner periphery of the ring bit
to be opened to the rear end of the ring bit, wherein a convex wall portion capable
of being contacted to the rear end of the protrusion accommodated in the groove toward
the tip side in the direction of the axial line is formed in a rear end opening of
the groove at a side of rotational direction of the inner bit upon drilling, and wherein
in a state that the first contact portion is contacted to a contact portion of the
casing pipe side and the convex wall portion is contacted to the rear end of the protrusion,
the convex portions of the latching means are accommodated within the concave portions
at both ends in the direction of the axial line with interval therebetween. Therefore,
even if the striking force is transmitted to the ring bit being not contact with the
bottom of hole and is drawn out to the tip side at the time of drilling, before the
convex portion of the latching means is collided with the concave portion of the latching
means, the convex wall portion formed in the rear end of the ring bit is contacted
to the rear end of the protrusion of the inner bit, so that the extension of the life
of the tool can be achieved by preventing the concave and convex portions of the latching
means from being damaged.
[0020] Furthermore, regardless of the pull-out mechanism or not, the configuration can be
applied to the drilling tool having the ring bit just latched to the tip side of casing
pipe by the latching means and the effect described above can be achieved. Accordingly,
the drilling tool comprises a cylindrical casing pipe; annular ring bits inserted
in a tip portion of the cylindrical casing pipe to be rotatable around an axis line
of the casing pipe by opposing an inner peripheral surface thereof to an outer peripheral
surface of the tip portion of the casing pipe; latching means constituted by a concave
portion formed in at least one peripheral surface of the inner and outer peripheral
surfaces opposed to each other to be extended axially with having annular shape around
the axis line, and a convex portion formed in the other peripheral surface to be accommodated
in the concave portion, the ring bit being latched on a tip side in the direction
of the axial line of the casing pipe by the latching means and mounted to be moved
in the direction of the axial line; and an inner bit mounted on a tip of a transmission
member inserted within the casing pipe, wherein a first contact portion which can
be contacted to a contact portion of the casing pipe side protruded on an inner periphery
of the tip portion of the casing pipe toward the tip side of the direction of the
axial line and a second contact portion which can be contacted to a contact portion
of the ring bit side formed at the ring bit and having an inner diameter smaller than
that of the contact portion of the casing pipe side toward the tip side of the direction
of the axial line are formed on the outer peripheral surface of the inner bit, wherein
the inner bit can be engaged around the axis line with respect to the ring bit by
engaging means, wherein, in the engaging means, a protrusion extended in the direction
of the axial line is formed on an outer periphery of the inner bit and a groove accommodating
the protrusion is formed on the inner periphery of the ring bit to be opened to the
rear end of the ring bit, and wherein, the groove of the engaging means and at least
one of the concave portion and the convex portion formed on the ring bit side in the
latching means are formed so that at least a part thereof is overlapped in the direction
of the axial line.
[0021] Moreover, an the drilling tool of the present invention, comprises a cylindrical
casing pipe; annular ring bits inserted in a tip portion of the cylindrical casing
pipe to be rotatable around an axis line of the casing pipe by opposing inner and
outer peripheral surfaces thereof to each other; latching means constituted by a concave
portion formed in at least one peripheral surface of the inner and outer peripheral
surfaces opposed to each other to be extended axially with having annular shape around
the axis line, and a convex portion formed in the other peripheral surface to be accommodated
in the concave portion, the ring bit being latched on a tip side in the direction
of the axial line of the casing pipe by the latching means and mounted to be moved
in the direction of the axial line; and an inner bit mounted on a tip of a transmission
member inserted within the casing pipe, wherein a first contact portion which can
be contacted to a contact portion of the casing pipe side protruded on an inner periphery
of the tip portion of the casing pipe toward the tip side of the direction of the
axial line and a second contact portion which can be contact to a contact portion
of the ring bit side formed at the ring bit and having an inner diameter smaller than
that of the contact portion of the casing pipe side toward the tip side of the direction
of the axial line are formed on the outer peripheral surface of the inner bit, wherein
the inner bit can be engaged around the axis line with respect to the ring bit by
engaging means, wherein in the engaging means, the protrusion extended in the axis
line direction is formed on an outer periphery of the inner bit and the groove accommodating
the protrusion and having a width circumferentially larger than that of the protrusion
is formed on the outer periphery of the inner bit to be opened to the rear end of
the ring bit, wherein the convex wall portion capable of being contacted to the rear
end of the protrusion accommodated in the groove toward the tip side in the direction
of the axial line is formed in a rear end opening of the groove at a side of rotational
direction of the inner bit upon drilling, and wherein in a state that the first contact
portion is contacted to a contact portion of the casing pipe side and the convex wall
portion is contacted to the rear end of the protrusion, the convex portions of the
latching means are accommodated within the concave portions at both ends in the direction
of the axial line with interval therebetween.
[0022] Consequently, according to the drilling tool and the drilling method using the same
of the present invention, in case that the second hole having a same diameter of the
first hole is formed after the first hole is formed by a predetermined depth by preventing
the dropout of the ring bit until the latching means and pulling out the ring bit
from the casing pipe by the pull-out mechanism, or after the drilling is terminated,
the outer diameter of the member, like an anchor built up in the drilling hole can
be enlarged, or in case that the member, like an anchor having the same diameter is
built up, the outer diameter of the casing pipe and drilling hole can be reduced,
thereby being efficient or economic. In addition, regardless of the pull-out mechanism,
according to the drilling tool of the present invention, the dropout or the damage
of the concave and convex portions in the latching means can be prevented.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Fig. 1 is a cross-sectional side view showing a first embodiment of a drilling tool
of the present invention.
[0024] Fig. 2 is a front view showing the embodiment shown in Fig. 1 viewed from a tip side
(the direction of an arrow Z in Fig. 1) in the direction of an axis line.
[0025] Fig. 3 is an enlarged cross-sectional side view of the tip portion in a state that
a contact portion 3A of a casing pipe side and a contact portion 4A of a ring bit
side are contacted to a first contact portion 5A and a second contact portion 5B of
an inner bit 5 in the embodiment shown in Fig. 1.
[0026] Fig. 4 is an enlarged cross-sectional side view of the tip portion in a state that
the contact portion 3A of the casing pipe side and a convex wall portion 4C of the
ring bit 4 are contacted to the first contact portion 5A and a protrusion 5C of the
inner bit 5, respectively, in the embodiment shown in Fig. 1.
[0027] Fig. 5 is a side view showing a second inner bit 9 according to a first embodiment
of a drilling method of the present invention using the embodiment shown in Fig. 1.
[0028] Fig. 6 shows the first embodiment of the drilling method of the present invention
using the embodiment shown in Fig. 1.
[0029] Fig. 7 shows a second embodiment of the drilling method of the present invention
using the embodiment shown in Fig. 1.
[0030] Fig. 8 is an enlarged cross-sectional view of a part of a rear end portion of a ring
bit 4 inserted into an inner periphery of a tip portion of a casing top 3 showing
a second embodiment of a drilling tool of the present invention.
[0031] Fig. 9 is an enlarged cross-sectional view of a part of a rear end portion of a ring
bit 4 inserted into an inner periphery of a tip portion of a casing top 3 showing
a third embodiment of a drilling tool of the present invention.
[0032] Fig. 10 is an enlarged cross-sectional view of a part of a rear end portion of a
ring bit 4 inserted into an inner periphery of a tip portion of a casing top 3 showing
a fourth embodiment of a drilling tool of the present invention.
[0033] Fig. 11 is an enlarged cross-sectional view of a part of a rear end portion of a
ring bit 4 inserted into an inner periphery of a tip portion of a casing top 3 showing
a fifth embodiment of a drilling tool of the present invention.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0034] Figs. 1 to 4 show a first embodiment of the present invention. A drilling tool of
this embodiment is mounted in a drilling rig not shown and, for example, is used for
a vertical drilling, a horizontal drilling or a diagonal drilling in a civil engineering,
a construction foundation, a water well, a drainage, a pipe roof, a piling, anchoring,
and a micro piling.
[0035] According to this embodiment, a casing pipe 1 has a tubular pipe body 2 sequentially
added as needed and a cylindrical casing top 3 concentrically mounted on a tip of
the tubular pipe body 2 by welding. In addition, transmission members such as an inner
rod not shown which transmit a striking force, a torque and a thrust are inserted
concentrically to an axis center line O of the casing pipe 1 in an inner periphery
of the casing pipe 1 and the transmission members are sequentially added as needed.
An utmost rear end of the transmission member is connected to the drilling rig which
applies the torque around an axis line O and the thrust toward a tip side in the direction
of the axis line O to the transmission member at the time of drilling. Further, a
annular ring bit 4 is mounted on the tip of the casing top 3 of the tip of the casing
pipe 1 and an inner bit 5 is mounted on the tip of the transmission member via a down-the-hole
hammer 5H which is a part of the transmission member for applying the striking force
toward the tip side in the direction of the axis line O and is inserted in the inner
periphery of the ring bit 4.
[0036] In the casing top 3, a rear end portion thereof is formed to be reduced smaller than
the inner and the outer diameter with respect to the tip portion, and a tapered portion
gradually enlarged toward the rear end is formed on an edge of the rear end and to
be a contact portion 3A of the casing pipe. And the rear end portion is inserted in
the inner periphery of the pipe body 2 of the utmost tip, and the rear end of the
tip portion is mounted by welding to the tip of the pipe body 2. In addition, in the
tip portion of the casing top 3, the outer diameter thereof is substantially similar
to that of the pipe body 2 and the inner diameter thereof is slightly larger than
that of the pipe body 2. However, the outer diameter of the tip portion of the casing
top 3 may be larger than that of the pipe body 2.
[0037] In the ring bit 4 mounted on the tip side of the casing top 3, the rear end portion
thereof is inserted in the inner periphery of the tip portion of the casing top 3
to be rotatable around an axis line of the casing pipe concentrically to the axis
line O. Further, an outer diameter of the tip portion of the ring bit 4 is enlarged,
whereby the outer diameter thereof is larger than the outer diameter of the casing
top 3 or the pipe body 2. Accordingly, in this embodiment, the ring bit 4 is inserted
into the casing top 3 so that the outer peripheral surface of the rear end portion
of the ring bit 4 is diametrically opposed to the inner peripheral surface of the
tip portion in the casing top 3 of the tip of the casing pipe 1. In addition, the
inner peripheral surface of the ring bit 4 has the inner diameter slightly smaller
than the inner peripheral surface of the rear end portion of the casing top 3, and
a tapered portion which is gradually enlarged as it is directed toward the rear end,
is formed on a part reduced smaller than the inner diameter of the rear end portion
of the casing top 3 of the rear end portion to be a contact portion 4A of the ring
bit.
[0038] In addition, in this embodiment, the tip surface of the ring bit 4 includes a flat
annular surface perpendicular to the axis line O and two tapered portions slanting
toward the rear end as they are arranged in the inner and outer peripheries of the
annular surface. A plurality of inserts 6 made of hard material such as cemented carbide
are implanted in an annular surface and a tapered portion of the inner and outer peripheries,
respectively. Moreover, a plurality of concaves 4B parallely extended to the axis
line O are formed on the inner peripheral surface of the tip side of the ring bit
4 at even intervals and are formed not to interfere with the inserts implanted on
the tapered surface of the inner peripheral side of the tip of the ring bit 4. In
such concaves 4B, a rear part in a rotational direction T of the inner bit 5 at the
time of drilling is opened by passing through the contact portion 4A of the ring bit
from the tapered surface of the inner periphery of the ring bit 4 at the time of drilling.
Meanwhile, a convex wall portion 4C having a wall surface perpendicular to the axis
line O is formed on a rear end side of a part in rotational direction T of the inner
bit at the time of drilling, and thereby being not passed through the contact portion
4A of the ring bit.
[0039] Meanwhile, after the inner bit 5 is enlarged from the tip toward the rear end in
two steps, the inner bit 5 has the profile multi-step cylindrical shape in which the
inner bit 5 is reduced stepwise. The outer diameter of a first-step part has a size
capable of loosely being inserted into the inner periphery of the ring bit 4, the
outer diameter of a second-step part has the size capable of loosely being inserted
into the inner periphery of the rear end portion of the casing top 3 and the outer
diameter of a largest third-step part has a size capable of loosely being inserted
into the inner periphery of the pipe body 2, respectively. In addition, an outer peripheral
portion of the tip surface in the first-step part of the inner bit 5, that is, an
outer peripheral portion of the tip surface of the inner bit 5, and a portion between
the first step and the second step, and a portion of the second step and the third
step are formed on the tapered portions conically enlarged toward the rear end as
toward the outer periphery, respectively. Among them, the tapered portion between
the second step and the third step, and the tapered portion between the first step
and the second step have the same angle as the contact portion 3A of the casing pipe
and the contact portion 4A of the ring bit, whereby they are the first contact portion
5A and the second contact portion 5B of the inner bit 5 in this embodiment, respectively.
As shown in Figs. 1 to 3, the tip of the inner bit 5 is set to be protruded more than
the tip of the ring bit 4 in a state that the first and second contact portions 5A
and 5B are contacted to the contact portion 3A of the casing pipe and the contact
portion 4A of the ring bit.
[0040] Moreover, protrusions 5C as many as the grooves 4B protruded on the outer periphery
rather than the outer diameter which can be loosely inserted in the inner periphery
of the ring bit 4 as described above is formed peripherally at even intervals and
are extended through the a front part of the second contact portion 5A at a position
retreated slightly from the tip surface of the inner bit 5 in the direction of the
axis line O. The protrusions 5C can be loosely inserted into the opening of the contact
portion 4A of the ring bit side of the groove 4B of the ring bit 4 from the rear end.
Therefore, as described above, the contact portion 3A of the casing pipe is contacted
by the first contact portion 5A and the contact portion 4A of the ring bit is contacted
by the second portion 5B to be accommodated within the groove 4B by spacing between
the rear end of protrusions 5C and the convex wall portion 4C of the groove 4B as
shown in Fig. 3.
[0041] Accordingly, in the inner bit 5 in which the protrusion 5C is accommodated in the
groove 4B and inserted into the inner periphery of the ring bit 4, and the first contact
portion 5A is contacted to the contact portion 4A of the ring bit side, the protrusions
5C are contacted to either side walls of the groove 4B in the case of the rotation
of the axis line O, whereby engaging means in this embodiment is constituted b5C are
contacted to the side wall of the groove 4B by rotating the inner bit 5 in the rotational
direction at the time of drilling by means of the drilling tool, the protrusion 5C
is accommodated in the front side of the convex wall portion 4C by moving from the
tip side of the opening of the groove 4B as shown Fig. 2. That is, the width of the
groove 4B is larger than the width of the protrusion 5C, and the width of the convex
wall portion 4C is substantially similar to the width of the protrusion 5C. However,
the width of the convex wall portion may be larger or smaller than the width of the
protrusion 5C.
[0042] Furthermore, a part in which the diameter is reduced on the rear end side of the
inner bit 5 is a shank mounted onto the down-the-hole hammer 5H. In addition, in case
that a hammer applying the striking force to the inner bit 5 is so called a top hammer,
the shank is fitted to by the inner rod, screw and the like which are the transmission
member. In addition, a supplying hole 5D for supplying compressed air sent via the
down-the-hole hammer 5H or the transmission member toward the tip side along the axis
line O from the rear end is formed within the inner bit 5. The supplying hole 5D is
branched into flushing holes extended to the tip side as it is directed toward the
outer periphery side of the inner bit 5. Some flushing holes are opened in the tip
surface of the inner bit 5, and the other flushing holes are opened in a position
substantially facing the tip surface of the ring bit 4 in a state that the second
contact portion 5B is contacted to the contact portion 4A of the ring bit on the first-step
outer peripheral surface of the inner bit 5.
[0043] In addition, grooves 5E for discharging the cuttings as many as the protrusions 5C
and the grooves 4B are formed to be adjacent to the rear side of the rotational direction
T of the protrusion 5C, to be extended radially in the tip surface of the inner bit
5, to be opened in the third-step part parallel to the axis line O in the outer peripheral
surface and to have a maximum outer diameter of the inner bit 5 on the outer peripheral
surface from the tip surface of the inner bit 5. In groove 5E, the depth of the groove
is provided to be gradually lowered toward the inner periphery side in the inner peripheral
surface of the inner bit 5 and the part of ejection holes branched from the supplying.hole
5D is formed to have rectangular shape which is opened within the discharging groove
5E on the tip surface and opened on the outer periphery side in the outer peripheral
surface of the inner bit 5 as shown in Fig. 2.
In a state that the protrusion 5C accommodated in the groove 4B is positioned in the
front side of the convex wall portion 4C as described above, the protrusion 5C is
peripherally matched with a part unifying with the opening of the groove 4B. A through-hole
unifying with the tubular space within the casing pipe 1 from the tip of the ring
bit 4 and the inner bit 5 is partially formed. Moreover, a lot of inserts 6 made of
the hard material such as cemented carbide are implanted in a position not interfere
with the discharging groove 5E through the outer peripheral portion which is the tapered
portion in the tip surface of the inner bit 5.
[0044] As described above, the concave portion 7A having an annular shape around the axis
line O and extended in the direction of the axis line O is formed on one peripheral
surface in the outer peripheral surface of the rear end portion of the ring bit 4
and the inner peripheral surface of the tip portion of the casing top 3 inserted to
be opposed to each other. In addition, a convex portion 7B which can be accommodated
in the concave portion 7A is formed on the other peripheral surface. The ring bit
4 is latched on the tip side in the direction of the axis line O with respect to the
casing top 3 (the casing pipe 1) by the concave portions 7A and the convex portion
7B, and latching means 7 which can be moved in the direction of the axis line O in
the range of the convex portion 7B is constituted. Moreover, the latching means 7
comprises the pull-out mechanism which can pull out and remove the ring bit 4 latched
and accommodated onto the tip side in the direction of the axis line O with respect
to the casing top 3 as needed.
[0045] Here, in this embodiment, the concave portion 7A and the convex portion 7B are formed
on both the peripheral surface of the tip portion of the casing top 3 and the outer
peripheral surface of the ring bit 4 opposed to each other by the latching means 7,
respectively. That is, in the inner peripheral surface of the tip portion of the casing
top 3, the convex portion 7B which becomes the convex in the inner peripheral side
of the tip is annularly formed in the periphery of the axis line O and the concave
portion 7A is lined on the convex portion 7B from the convex portion 7B to a portion
in a part in which the rear end portion of the casing top 3 on the rear end side in
the direction of the axis line O is slightly reduced rather than the tip portion thereof
in inner diameter.
[0046] In addition, on the outer peripheral surface of the ring bit 4, the convex portion
7B which becomes the convex in the outer peripheral side of the rear end also is annularly
formed in the periphery of the axis line O and the concave 7A is lined on the convex
portion 7B from the convex portion 7B to a portion in a part in which the tip portion
of the ring bit 4 is slightly enlarged rather than the rear end portion thereof in
outer diameter. Accordingly, in this embodiment, with respect to the concave 4B in
the engaging means formed in the inner periphery of the rear end portion of the ring
bit 4, and the concave and convex portions 7A and 7B in the latching means formed
in the outer periphery of the rear end of the ring bit 4, the concave and convex portions
7A and 7B are formed to be overlapped with a part of the concave 4B in the direction
of the axis line O, that is, the concave 4B, and the concave and convex portions 7A
and 7B are formed in both the inner periphery and the outer periphery in the rear
end portion of the cylindrical ring bit 4.
[0047] Further, the inner diameter of the convex portion 7B on the casing top 3 is slightly
large to be loosely inserted into the concave portion 7A on the ring bit 4 side and
is slightly smaller than the outer diameter of the convex portion 7B on the ring bit
4 side and the outer diameter of the convex portion 7B on the ring bit 4 side is slightly
small to be loosely inserted into the concave portion 7A on the casing top 3. In addition,
the concave portions 7A and the convex portions 7B on the inner peripheral surface
of the tip portion of the casing top 3 and the outer peripheral surface of the rear
end portion of the ring bit 4 are formed approximately in a same length. Furthermore,
the concave portion 7A is longer than the convex portion 7B and a bottom surface (inner
and outer peripheral surfaces) of the concave portion 7A is the cylindrical surface
having a constant diameter along the axis line O.
[0048] Moreover, the pull-out means 8 in this embodiment is constituted by the male and
female thread portions 8A and 8B which screw each other and are formed on both the
inner and outer peripheral surfaces of the convex portion 7B on the casing top 3 side
and the ring bit 4 side of the latching means 7. That is, the female thread portions
8A having a constant diameter are provided on the inner peripheral surface of the
convex portion 7B formed the tip on the inner peripheral surface of the tip portion
of the casing top 3 and the male thread portions 8B having a constant diameter which
can be inserted into the female thread portions 8A are formed on the outer peripheral
surface of the convex portion 7B formed in the rear end on the outer peripheral surface
of the rear end portion of the ring bit 4. Further, the inner and outer diameters
of the convex portion 7B are the diameter of the thread in the male and female thread
portions 8A and 8B, and the thread form of the male and female thread portions 8A
and 8B are the trapezoidal screw.
[0049] In the latching means 7 having the pull-out mechanism 8, the male thread portion
8B formed on the outer periphery of the convex portion 7B of the ring bit 4 is screwed
the female screw portion 8A formed on the inner periphery of the convex portion 7B
of the casing top 3 from the tip side, the ring bit 4 is inserted with respect to
the casing top 3 by relatively rotating, the convex portion 7B of the ring bit 4 is
accommodated in the concave portion 7A of the casing top 3, and the convex portion
7B of the casing top 3 is accommodated in the concave portion 7A of the ring bit 4,
respectively, when the male thread portion 8B is pulled out to the rear end side of
the female thread portion 8A. In this state, the convex portion 7B of the ring bit
4 is latched to the concave portion 7A of the casing top 3 from the rear end side
by contacting toward the tip side of the direction of the axis line O. Furthermore,
the direction of the relative rotation of the ring bit 4 to the casing top 3 is the
same as the rotational direction (the rotational direction viewed from the direction
of arrow Z in Fig. 1) T, that is, the male and female thread portions 8A and 8B are
not screwed together by the rotation of the ring bit 4 at the time of drilling, so
that the male and female thread portions 8A and 8B are not inserted in the direction
in which the ring bit 4 is pulled out.
[0050] In addition, a distance L1 in the direction of the axis line O between the tip of
the convex portion 7B of the ring bit 4 and the rear end of the convex portion 7B
of the casing top 3 respectively accommodated in the concave portion 7A as shown above
is larger than a distance L2 in the direction of the axis line between the front wall
surface of the convex wall surface 4C formed in the rear end portion of the concave
4B of the ring bit 4 and the rear end surface of the protrusion 5C of the inner bit
5 accommodated the concave 4B in a state that the first and second contact portions
5A and 5B are contacted to the contact portion 3A of the casing pipe side and the
contact portion 4A of the ring bit side, respectively, as shown in Figs. 1 and 3 in
this embodiment.
[0051] Accordingly, in a state that the protrusion 5C is accommodated in the tip side in
the direction of the axis line O of the convex wall portion 4C of the concave 4B by
rotating the inner bit 5 in the rotational direction T at the time of drilling, when
the ring bit 4 is advanced to the tip side, the convex wall portion 4C is contacted
to the rear end of the protrusion 5C before the tip of the convex portion 7B of the
ring bit 4 is contacted to the rear end of the convex portion 7B of the casing top
3 as described above. Therefore, a distance α between L1 and L2 is generated between
both convex portions 7B, that is, the convex portions 7B are disposed on both the
tip side and the rear end side in the direction of the axis line O with the concave
portion 7A which accommodates the convex portions 7B at intervals.
[0052] Besides, as described above, the male and female thread portions 8A and 8B of the
pull-out mechanism are screwed together to the opposite direction when the convex
portion 7B is screwed to be respectively accommodated in the concave portion 7A, and
the ring bit 4 is relatively rotated to the opposite direction above described with
respect to the casing top 3 and advanced to the direction of tip side of the casing
top 3. Therefore, the male thread portion 8B pass through the female portion 8A, so
that the ring bit 4 latched by the latching means 7 can be pulled out.
[0053] Further, in case that the drilling tool is being used downward, the convex portions
7B are contacted to each other by removing the rear end of the protrusion 5C from
the tip wall surface of the convex wall portion 4C by rotating the inner bit 5 in
the direction opposite to the rotational direction T in drilling, the male and female
thread portions 8A and 8B are screwed together by means of the ring bit 4's own weight
and rotating the inner bit 5, and the ring bit 4 is advanced to the tip side (downward),
the ring 4 can be pulled out as described above. However, for example, by using a
second inner bit 9 shown in Fig. 5 used for the first embodiment of the drilling method
according to the present invention described below, the ring bit 4 can be further
certainly pulled out.
[0054] Though the tip portion of the above described inner bit 5 has a multi-step cylindrical
shape enlarged from the tip to the rear end in two steps, a tip portion of a second
inner bit 9 has a multiple cylindrical shape enlarged in one step. A third-step outer
diameter which is the maximum outer diameter of the tip portion of the inner bit 5
has the same diameter as the second-step outer diameter, is smaller than the inner
diameter of the casing top 3 and larger than the inner diameter of the ring bit 4,
that is, the first contact portion 5A has not been formed, so that the second inner
bit 9 can be contacted to the contact portion 4A of the ring bit side and passed through
the contact portion 3A of the casing pipe side. Further, since the second inner bit
9 shown in Fig. 5 is short not to have the third-step part of the tip portion with
the inner bit 5 shown in Fig. 1 and the other parts are configured similar to the
inner bit 5, the descriptions of the parts common to the inner bit 5 are omitted by
giving the same reference numerals in Fig. 6.
[0055] That is, the drilling tool according to the present invention in which the second
inner bit 9 is mounted comprises a cylindrical casing pipe 1; annular ring bits 4
inserted in a tip portion of the cylindrical casing pipe 1 to be rotatable around
an axis line of the casing pipe 1 by opposing inner and outer peripheral surfaces
thereof to each other; latching means 7 constituted by a concave portion 7A formed
in at least one peripheral surface of the inner and outer peripheral surfaces opposed
to each other to be extended axially with having annular shape around the axis line,
and a convex portion 7B formed in the other peripheral surface to be accommodated
in the concave portion 7A, the ring bit 4 being latched on a tip side in the direction
of the axial line of the casing pipe 1 by the latching means 7 and mounted to be moved
in the direction of the axial line; and a second inner bit 9 mounted on a tip of a
transmission member inserted within the casing pipe 1, having the outer diameter which
can pass through the contact portion 3A of casing pipe side protruded on an inner
periphery of the tip portion of the casing pipe 1 and a second contact portion 5B
which can be contacted to a contact portion 4A formed at the ring bit 4 having an
inner diameter smaller than that of the contact portion 3A of the casing pipe 1 side
is formed on the outer peripheral surface of the second inner bit 9 toward the tip
side of the direction of the axial line, wherein the second inner bit 9 can be engaged
around the axis line with respect to the ring bit 4 by engaging means, and wherein
the latching means 7 has a pull-out mechanism 8 which pulls out the ring bit 4 to
the tip side of the direction of the axial line with respect to the casing pipe 1.
[0056] (a) to (e) in Figs. 6 show the first embodiment of the drilling method of the present
invention in the case of pulling out the ring bit 4 by the second inner bit 9 in forming
the drilling hole by using the drilling tool of the first embodiment. In this embodiment,
first, as shown in Figs. 1 to 3, the ring bit 4 is mounted in the casing top 3 and
the inner bit 5 is inserted within the casing top 3 and the ring bit 4 through the
casing pipe 1. The first and second contact portions 5A and 5B are contacted to the
contact portion 3A of the casing pipe side and the contact portion 4A of the ring
bit side, and the inner bit 5 is engaged with the ring bit 4 by rotating the inner
bit 5 in the rotational direction T. A first hole H1 is formed by the insert 6 of
the tip surfaces of the ring bit 4 and the inner bit 5 as shown in Fig. 6a. The casing
pipe 1 is said in the first hole H1 with the ring bit 4 and the inner bit 5 by applying
the striking force to the casing pipe 1 via the casing top 3.
[0057] After the first hole H1 has been formed to a predetermined depth, for example, the
depth which reached to a hard formation through a soft formation which is easy to
collapse, the inner bit 5 is rotated to a opposite side of the rotational direction
T so that the protrusion 5C is broken out from the concave 4B, the inner bit 5 is
pulled out from the casing pipe 1 with down-the-hole hammer 5H or transmission member.
Next, the second inner bit 9 is mounted in the down-the-hole hammer 5H and inserted
within the casing pipe 1, the second inner bit 9 is inserted into the inner periphery
of the ring bit 4 as shown in Fig. 6(B) by rotating the protrusion 5C in the rotational
direction T and positioning the protrusion 5C in the tip side of the convex wall portion
4C after the protrusion 5C is inserted into the concave 4B of the ring bit 4.
[0058] In addition, from this state, the drilling tool is slightly raised and the second
inner bit 9 is advanced toward the tip side as shown in Fig. 6(C), the contact portion
4A of the ring bit side is contacted to the second contact portion 5B of the second
inner bit 9 and the convex portion 7B of the outer peripheral surface of the rear
end portion is contacted to the convex portion 7B of the inner peripheral surface
of the tip portion of the casing top 3, the ring bit 4 is rotated in a direction opposite
to the rotational direction T with the inner bit 5. Consequently, as described above,
the male and female thread portions 8A and 8B of the convex portions 7B are screwed
together, and the male thread portion 8B is broken out to the tip side of the female
screw portion 8A, and then, the ring bit 4 is pulled out to the tip side of the casing
top 3 with the second inner bit 9.
[0059] Thus, from this state, after advancing the second inner bit 9 and the ring bit 4
and being contacted the second inner bit 9 and the ring bit 4 onto a hole bottom of
the first hole H1, as shown in Fig. 6(D), the second hole H2 is formed in a hard bedrock
in series of the tip side of the first hole H1. Accordingly, the second hole H2 formed
as described above has the same drilling diameter as the first hole H1.
[0060] As described above, when the second hole H2 has been formed to a predetermined depth,
in this embodiment, after the protrusion 5C is removed from the tip side of the convex
wall portion 4C of the concave 4B by rotating the second inner bit 9 to the opposite
side of the rotational direction T, the second inner bit 9 is pulled out from the
ring bit 4 and in addition, pulled out from the casing pipe 1 down-the-hole hammer
and transmission member. Next, the member, like an anchor D is inserted within the
first and second holes H1 and H2 through the casing pipe 1 as shown in Fig. 6(e).
[0061] Then, since the ring bit 4 is left in the bottom of the second hole H2 and the minimum
inner diameter of the casing pipe 1 is the inner diameter of the contact portion 3A
of the casing pipe side of the casing top 3, a member, like an anchor D having an
outer diameter smaller than the inner diameter of the contact portion 3A of the casing
pipe side and larger than the inner diameter of the contact portion 4A of the ring
bit side can be inserted into the first hole H1 and the second hole H2. Furthermore,
accordingly after the member, like an anchor is inserted as described above, the casing
pipe 1 is pulled out with casing top 3 from the first hole H1, whereby the casing
pipe 1 may be reused.
[0062] As shown above, according to the above-described tool and the method, after the first
hole H1 is formed as preventing the collapse of the overburden with the casing pipe
1 and reaches the bedrock, the ring bit 4 is pulled out to the tip side and the second
hole H2 having the same diameter as the first hole H1 can be formed by the ring bit
4 and the second inner bit 9. Therefore, the second hole H2 can be efficiently formed
without advancing the casing pipe 1 and a large diameter can be secured for the second
hole H2.
[0063] Moreover, similarly to the drilling method of this embodiment, even in case that
the member, like an anchor D is built up in the second hole H2 formed as described
above, since the ring bit 4 is pulled out to the tip side and removed from the casing
pipe 1, the member, like an anchor D having an outer diameter larger than the inner
diameter of the ring bit 4 can be inserted to the second hole H2 to be built up. In
other words, if comparing with the case that the member, like an anchor having the
same outer diameter is built up, since the outer diameter of the casing pipe 1 or
the ring bit 4, that is, the diameters of the holes H1 and H2 can be reduced smaller
than that of conventional holes, it is economy. On the contrary, if the outer diameter
of the member, like an anchor D is the same as the diameters of the holes H1 and H2,
the thickness between the outer diameter of the casing pipe 1 and the inner diameter
of the ring bit 4 can be enlarged. Therefore, since the area of the contact portion
3A of the casing pipe side or the area of the contact portion 4A of the ring bit side
can be significantly secured, the improvement of the life thereof can be achieved,
for example, it is available to pull out and reuse the casing pipe 1.
[0064] In addition, in the drilling tool, when the second hole H2 is formed as described
above, the ring bit 4 can be certainly pulled out to the tip side by the pull-out
mechanism. Further, when the first hole H1 is formed with the casing pipe 1, the ring
bit 4 is certainly latched in the tip side by the latching means 7 by means of the
concave and convex portions 7A and 7B formed on the inner and outer peripheral surfaces
of the casing top 3 and the ring bit 4, which are opposed to each other to prevent
the omission. Accordingly, the drilling can be achieved smoothly without the omission
of ring bit 4.
[0065] Moreover, in the drilling tool of this embodiment, since the pull-out mechanisms
8 with which the latching means 7 is equipped are the male and female thread portions
8A and 8B which are threaded in the convex portion 7 formed on both the inner and
outer peripheral surfaces, the rotational direction of the male and female thread
portions 8A and 8B when the ring bit 4 is pulled out is set to be opposed to the rotational
direction T at the time of drilling to prevent dropout of the ring bit 4 more certainly.
In addition, since the male and female thread portions 8A and 8B can be formed easily
and the other member is not required. Further, since the ring bit 4 can be mounted
simply onto the casing pipe 1, more economic advantage can be achieved.
[0066] Furthermore, in the drilling method of the first embodiment, as described above,
after the inner bit 5 is inserted within the ring bit 4 and the first hole H1 is formed,
the second inner bit 9 is inserted within the ring bit 4 and the second hole H2 is
formed. After then, the member, like an anchor D is inserted and built up within the
second hole H2, similarly to the drilling method of the second embodiment of the present
invention, the first hole H1 is formed with the casing pipe 1 (Fig. 7A) and the inner
bit 5 and the transmission member are pulled out from the casing pipe 1 (Fig. 7B).
Next, the member, like an anchor D is inserted directly into the casing pipe 1 without
forming the second hole H2 by inserting the second inner bit 9, and then, the ring
bit 4 is pulled out to the tip side in the direction of the axis line O with the casing
pipe by the pull-out mechanism and the member, like an anchor D may be said within
the first hole H1 (Fig. 7C).
[0067] Even in the method of the second embodiment, since there can be inserted and built
up the said member D having an outer diameter smaller than the inner diameter of the
contact portion 3A of the casing pipe side and larger than the inner diameter of the
contact portion 4A of the ring bit side similar to the first embodiment, same effect
as the first embodiment can be achieved. Furthermore, in this case, the second contact
portion 5B similar to the inner bit 5 and the protrusion 5C of the engaging means
are formed in the tip portion of the member, like an anchor D, so that the pull-out
of the ring bit 4 can be further certainly achieved. In addition, even in the second
embodiment, after the member, like an anchor D is built up, the casing pipe 1 is pulled
out from the first hole H1 and may be reused.
[0068] Further, in the drilling method of the first and second embodiments, even if there
is inserted and built up the member, like an anchor D having an outer diameter smaller
than the inner diameter of the contact portion 3A of the casing pipe side and larger
than the inner diameter of the contact portion 4A of the ring bit side, the member,
like an anchor having the outer diameter smaller than the inner diameter of the contact
portion 4A of the ring bit side may be inserted. In this case, the ring bit 4 is pulled
out and may be left within the holes H1 and H2, and the ring bit 4 is pulled out from
the holes H1 and H2 with the casing pipe 1 without pulling out the ring bit 4, thereby
being reused.
[0069] In addition, in the first embodiment, after the inner bit 5 is pulled out, instead
of forming the second hole H2 having the same diameter as the first hole H1 by the
inserting the second inner bit 9, the inner bit having an outer diameter smaller than
the inner diameter of the contact portion 4A of the ring bit side is inserted into
the ring bit 4, and then the hole having a diameter smaller than the first hole H1.
After then, similarly, the member, like an anchor having the outer diameter smaller
than the inner diameter of the contact portion 4A of the ring bit side is inserted
and may be said in the drilling hole thereof.
[0070] Meanwhile, in the drilling tool of the present invention, for example, similar to
the drilling tool of the second embodiment of the present invention shown as Fig,
8, in the latching means 11, one of the inner and outer peripheral surfaces of the
ring bit 4 and the casing top 3 which are opposed to each other, a concave portion
11A is formed on one peripheral surface and the latching member 12 is annularly disposed
on the other peripheral surface, so that the latching member 12 becomes a convex portion
11B which can be accommodated in the concave 11A. In this case, in stead of the pull-out
mechanism 8 by the male and female thread portions 8A and 8B as described in the first
embodiment, the pull-out mechanism 13 may be serve as an inclined surface 13A which
faces the direction to which the inner and peripheral surfaces are opposed since the
latching member 12 faces the contacted direction and the mechanism is formed on a
circular surface in the surfaces which face the direction of the axis line O formed
in the convex portion 11A, which is contacted with the latching member 12 when the
ring bit 4 is pulled out with respect to the casing top 3. Furthermore, the reference
numerals the same as the first embodiment is given for the common parts in the second
embodiment and third to fifth embodiments described after the description thereof
will be abbreviated.
[0071] That is, in the drilling tool of the second embodiment, similarly to the first embodiment,
the ring bit 4 is inserted by opposing the outer peripheral surface of the rear end
portion to the inner peripheral surface of the tip portion of the casing top 3. The
concave portion 11A which has an annular shape around an axis line and extends to
the direction of the axis line O is formed on the inner peripheral surface (one of
peripheral surfaces) of the casing top 3. A surface which is located in the tip side
and faces the rear end side in the direction of the axis line O from the annular surfaces
facing the direction of the axis line O of the concave portion 11A is the inclined
surface 13A. However, in this embodiment, a surface facing the tip side in the direction
of the axis line O opposite the inclined surface 13A also is the inclined surface
facing the direction to which the inner and outer peripheral surfaces are opposed
facing the rear end side in the direction of the axis line O.
[0072] Meanwhile, in a state that the first and second contact portions 5A and 5B of the
inner bit 5 are contacted to the contact portion 3A of the casing pipe side and the
contact portion 4A of the ring bit side, an annular groove 11C having a sectional
rectangular shape is formed on the rear end of outer peripheral surface (the other
of peripheral surfaces) of the ring bit 4 so that it is located in a rear end side
than the concave portion 11A. The latching member 12 inserted in the circular groove
11C such as a ring having the sectional-rectangular shape is set in the inner peripheral
surface of the casing top 3 by reducing the outer diameter of it, and is elastically
and closely contacted to the inner peripheral surface side of the casing top 3.
[0073] In the latching means described above, the ring bit 4 at the time of drilling is
freely rotated in a state that the latching member 12 is closely contacted to the
inner peripheral surface with respect to the casing top 3 by rotating the inner bit
5 engaged around the axis line O by the engaging means. In the tip side in the direction
of the axis line O, the latching member 12 is accommodated within the concave portion
11A as the convex portion 11B since the outer diameter of the latching member 12 enlarge
by elasticity thereof when the latching means is advanced at the position of the concave
portion 11A, and the convex portion 11B is latched at the position contacted to the
inclined surface 13A of the tip side, being moved in the direction of the axis line
O in the range of up to the inclined surface 13A.
[0074] Accordingly, in this embodiment, the inclined surface 13A is inclined to the direction
to which the inner and outer peripheral surfaces are opposed, that is, the inner peripheral
side toward the direction in which the latching member 12 is contacted, that is, the
tip side of the axis line O. In addition, in the pull-out mechanism 13. of this embodiment
by the inclined surface 13A, for example, similarly to the drilling method of the
first embodiment, the inner bit 5 is exchanged with the second inner bit 9 and inserted
within the ring bit 4. Further, under a state that the convex portion 11B (latching
member 12) is contacted to the inclined surface 13A, the latching member 12 is reduced
the outer diameter to be guided to the inclined surface 13A and the ring bit 4 is
advanced by applying the striking force or the thrust force toward the tip side to
the ring bit 4 via the second contact portion 5B and the contact portion 4A of the
ring bit side, so that the ring bit 4 can be pulled out to the tip side from the casing
top 3.
[0075] In addition, in the latching means 7, similarly to the first embodiment, in case
that the convex portion 7B is formed the tip portion of the peripheral surface of
the casing pipe 1 side and the rear end portion of the peripheral surface of the ring
bit 4 side of the inner and outer peripheral surfaces of the tip portion of the casing
pipe 1 and the ring bit 4 opposed to each other respectively, the concave portions
7A capable of accommodating the convex portions 7B, as extended in the convex portions
7B thereof in the direction of the axis line O, are formed in the tip end portion
of the peripheral surface of the casing pipe 1 side and the rear end portion of the
peripheral surface of the ring bit 4 side, similar to the drilling tool of the third
embodiment of the present invention shown in Fig. 9, as the pull-out mechanism 14,
surfaces which face the direction of the axis line O formed in a part in which the
concave and convex portions 7A and 7B may become the inclined surfaces 14A which is
inclined to the direction to which the inner and outer peripheral surfaces are opposed
toward the direction opposite to these surfaces.
[0076] Here, in the third embodiment, the rear end portion of the ring bit 4 is inserted
within the inner peripheral surface of the tip portion of the casing top 3 similar
to the first and second embodiments, and the convex portion 7B is formed in the rear
end of the outer peripheral surface of the rear end portion of the ring bit 4 and
the circular concave portion 7A is formed in the tip side in the direction of the
axis line O in series. On the other hand, in the tip portion of the casing top 3,
the convex portion 7B is formed in the tip of the inner peripheral surface thereof
and the concave portion 7A is formed in the rear end side in the direction of the
axis line O in series as the latching means. Accordingly, a surface which faces the
tip side in the direction of the axis line O is formed in a part in which the concave
and convex portions 7A and 7B of the outer peripheral surface of the ring bit 4 side.
In this embodiment, as the surface heads the rear end side in the direction of the
axis line O opposite to the tip side, the surface becomes the inclined surface 14A
which inclines the direction to which the inner and outer peripheral surfaces are
opposed, that is, the outer peripheral side. In addition, a surface which heads the
rear end side in the direction of the axis line O is formed in a part in which the
concave and convex portions 7A and 7B of the inner peripheral surface of the casing
top 3 side. As the surface which heads the tip side in the direction of the axis line
O opposite to the rear end side, the surface becomes the inclined surface 14A which
faces the direction to which the inner and outer peripheral surfaces are opposed,
that is, the inner peripheral side.
[0077] In the third embodiment, the ring bit 4 can be moved in the direction of the axis
line O within the range of the concave portion 7B and is freely rotated, and the ring
bit 4 is latched in the tip side in the direction of the axis line O at a portion
at which both convex portions 7B are contacted. In addition, the pull-out mechanism
14 with which the latching means is equipped, in a state that both convex portions
7B are contacted and the ring bit is latched, since a surface extended from the convex
portion 7B to the concave portion 7A heads the tip side each other becomes the inclined
surface 14A, the second inner bit 9 or the member, like an anchor D is inserted similar
to the second embodiment and the striking force or the thrust force toward the tip
side is applied to the ring bit 4 with respect to the casing pipe 1, being guided
to the inclined surface 14A, so that the rear end portion of the ring bit 4 can be
relatively reduced the outer diameter and the tip portion of the casing top 3 can
be relatively enlarged the inner diameter. By this configuration, the ring bit 4 can
be pulled out to the tip side of the casing pipe 1.
[0078] Accordingly, even in the second and third embodiments, the same effect as the first
embodiment can be achieved. In addition, since operating the pull-out of the ring
bit 4 is not complicated as screwly providing the male and female thread portions
8A and 8B by the rotation of the ring bit 4 similar to the pull-out means 8 of the
first embodiment, and the ring bit 4 is pulled out by inserting the second inner bit
9 or the member, like an anchor D, the advantage that the ring bit 4 can be further
certainly pulled out easily is achieved. Here, in the second embodiment, when the
ring bit 4 is mounted onto the tip of the casing top 3, the outer diameter of the
latching member 12 is reduced, the rear end portion of the ring bit 4 is inserted
in the inner periphery of the tip portion of the casing top 3. In addition, in the
third embodiment, for example, after the tip portion of the casing top 3 is enlarged
by heating, it is preferable that the rear end portion of the ring bit 4 is inserted
in the inner periphery thereof.
[0079] Furthermore, in the drilling tools of the first to third embodiments, as described
above, even if the rear end portion of the ring bit 4 is inserted in the inner periphery
of the casing top 3 and is opposed to the inner peripheral surface of the tip portion
of the casing top 3, on the contrary, the tip portion of the casing top 3 (casing
pipe 1) is smaller than the rear end portion of the ring bit 4, and then, the tip
portion of the casing top 3 is inserted in the inner periphery of the rear end portion
of the ring bit 4, whereby the inner peripheral surface of the ring bit 4 and the
outer peripheral surface of the casing top 3 can be configured to be opposed to each
other.
[0080] However, in that case, in the rear end portion of the circular ring bit 4, the thickness
or the length becomes bigger, so that the mass thereof is increased, for example,
when the striking force is transmitted to the ring bit 4 being not contact with the
bottom of the hole, big inertia is occured. Thus, since the ring bit 4 may be fallen
off, it is preferable that the ring bit 4 is mounted by inserting the rear end portion
thereof in the inner periphery of the tip portion of the casing top 3 as described
in the first to third embodiments.
[0081] Further, as described above again, when the ring bit 4 is inserted so that the outer
peripheral surface thereof is opposed to the inner peripheral surface of the tip portion
of the casing top 3 (casing pipe 1), in case that the engaging means which engages
the inner bit to the ring bit 4 around the axis line is constituted the protrusion
5C formed in the outer periphery of the inner bit 5 and extended in the direction
of the axis line O, and the concave 4B formed to accommodate the protrusion 5C in
the inner periphery of the ring bit 4 as described above, it is preferable that a
part of the concave 4B of the engaging means in the ring bit 4, and at lest one of
the concave and convex portions 7A and 7B, or at least a part of the concave portion
11A and the convex portion 11B in the latching means 7 and 11 is formed to be overlapped.
That is, by this configuration, since the length of the ring bit 4 in which the concave
4B, and the concave and convex portions 7A, 7B, 11A and 11B of the latching means
are formed can be further shorter, it is possible to prevent the dropout of the ring
bit 4 more certainly.
[0082] In addition, in the first to third embodiments, the concave 4B formed in the inner
periphery of the ring bit 4 as the engaging means as described above is broader than
the protrusion 5C of the inner bit 5 in the direction of the around axis O and in
an opening of the rear end of the concave 4B, the convex wall portion 4C is formed
in the rotational direction of the inner bit 5 at the time of drilling. Further, the
first and second contact portions 5A and 5B of the inner bit 5 are contacted to the
contact portion 3A of the casing pipe side and the contact portion 4A of the ring
bit side at the time of drilling. In a state that a space L2 between the rear end
of the protrusion 5C and the tip wall surface of the convex wall portion 4C is smaller
than an L1 between the convex portions 7B in the latching means 7 of the first embodiment,
an L1 between the tips of the convex portion 11B (latching member 12) and inclined
surface 13A of the concave portion 11A in the latching means 11 as shown in Fig. 8
in the second embodiment, and an L1 between both ends of the inclined surface 14A
of the concave and convex portions 7A and 7B in the latching means as shown in Fig.
9 in the third embodiment, respectively.
[0083] Accordingly, in the first to third embodiments, in a state that the first and second
contact portions 5A and 5B are contacted to the contact portion 3A of the casing pipe
side and the contact portion 4A of the ring bit side, even if the striking force is
transmitted to the ring bit 4 not being contact with the bottom or the ring bit 4
is drawn out to the tip side, for example, as shown in Fig. 4, before the convex portions
7A of the latching means 7 or the inclined surfaces 14A of the pull-out mechanism
14, or the convex portion 11B of the latching means 11 and the inclined surface 13A
of the pull-out mechanism 13 are contacted each other, since the convex wall portion
4C is contacted to the rear end of the protrusion 5C, the life of the tool can be
extended by preventing latching means or pull-out mechanism the ring bit 4 from being
damaged, and the dropout of the ring bit 4 can be more certainly prevented.
[0084] Meanwhile, in the first to third embodiments, even the configuration that if all
the latching means 7 and 11 has the pull-out mechanisms 8, 13 and 14, and can pull
out the ring bit 4 to the tip side, at least a part of the groove 4B of the engaging
means in the ring bit 4 described above, and at least one of the concave and convex
portions 7A, 7B, 11A and 11B formed the ring bit 4 side in the latching means 7 and
11 is overlapped, or the configuration that in a state that the first contact portion
5A of the inner bit 5 is contacted to the contact portion 3A of the casing pipe side,
the convex portions 7B and 11B in the latching means 7 and 11 are accommodated within
the concave portions 7A and 11A which accommodate the convex portions 7B and 11B at
both ends of the direction of the axis line O at intervals can be applied to the drilling
tool having the latching means 7 and 11 which are equipped with the pull-out mechanisms
8, 3 and 14 as shown above.
[0085] In the four and fifth embodiments of the present invention shown in Figs. 10 and
11, in case that the latching means 11 and 17 in the second and third embodiments
are equipped without the pull-out means 13 and 14, such configuration is applied thereto,
and the same reference numerals are given to parts common to the second and third
embodiments. That is, in the fourth and fifth embodiments, instead of the inclined
surface 13A constituted by the pull-out mechanism 13 in the second embodiment or the
inclined surface 14A constituted by the pull-out mechanism 14 in the third embodiment,
they serve as a flat annular surface 15 perpendicular to the axis line O. Accordingly,
in the fourth embodiment, in a state that the latching member 12 which serves as the
convex portion 11B is contacted to the flat surface of the concave portion 11A, the
ring bit 4 is latched to the tip side and in the fifth embodiment, in a state that
the flat surfaces 15 in a part where the concave and convex portions 7A and 7B contact
each other, the ring bit 4 is latched to the tip side, but even if the thrust force
or the striking force is applied to the ring bit 4 toward the tip side in the state,
the ring bit 4 is not pulled out in the tip side.
[0086] However, even in the fourth and fifth embodiments as described above, since the mass
and inertia of the ring bit 4 can be reduced or the damage by the collision of the
flat surface 15 and the convex portion 11B or the flat surfaces 15 can be prevented
regardless of the pull-out mechanisms 13 and 14 by adopting the configuration described
above, smooth drilling can be achieved or the extension of the life of the tool can
be promoted by preventing the unnecessary pull-out or the dropout of the ring bit
4 similar to the first to third embodiments. In addition, in the first embodiment
where the pull-out mechanism 8 is included by the male and female thread portions
8A and 8B, as described above, the ring bit 4 can be provided at the time of drilling
without pulling out the ring bit 4a and even in such case, the same effect can be
achieved by adopting the configuration.
1. An drilling tool, comprising:
a cylindrical casing pipe;
annular ring bits inserted in a tip portion of the cylindrical casing pipe to be rotatable
around an axis line of the casing pipe by opposing inner and outer peripheral surfaces
thereof to each other;
latching means constituted by a concave portion formed in at least one peripheral
surface of the inner and outer peripheral surfaces opposed to each other to be extended
axially with having annular shape around the axis line, and a convex portion formed
in the other peripheral surface to be accommodated in the concave portion, the ring
bit being latched on a tip side in the direction of the axial line of the casing pipe
by the latching means and mounted to be moved in the direction of the axial line;
and
an inner bit mounted on a tip of a transmission member inserted within the casing
pipe,
wherein a first contact portion which can be contacted to a contact portion of the
casing pipe side protruded on an inner periphery of the tip portion of the casing
pipe toward the tip side of the direction of the axial line and a second contact portion
which can be contacted to a contact portion of the ring bit side formed at the ring
bit and having an inner diameter smaller than that of the contact portion of the casing
pipe side toward the tip side of the direction of the axial line are formed on the
outer peripheral surface of the inner bit,
wherein the inner bit can be engaged around the axis line with respect to the ring
bit by engaging means, and
wherein the latching means has a pull-out mechanism which pulls out the ring bit to
the tip side of the direction of the axial line with respect to the casing pipe.
2. The drilling tool according to Claim 1,
wherein, in the latching means, the annular convex portions are formed in a tip portion
of a peripheral surface of the casing pipe side and a rear end portion of a peripheral
surface of the ring bit side and the concave portions accommodating the convex portions
in the other peripheral surfaces are formed in a rear end portion of a peripheral
surface of the casing pipe side and a tip portion of the peripheral surface of the
ring bit side along the direction of the axial line, out of the inner and outer peripheral
surfaces, and
wherein the pull-out mechanisms are a male thread portion and a female thread portion
formed on the inner and outer peripheral surfaces of the convex portion to be threaded
with each other.
3. The drilling tool according to Claim 1,
wherein, in the latching means, the concave portion is formed on one peripheral surface,
and a latching member urged toward the one peripheral surface side is annularly disposed
on the other peripheral surface to be the convex portion out of the inner and outer
peripheral surfaces, out of the inner and outer peripheral surfaces, and
wherein, in the pull-out mechanism, an inclined surface is formed on an annular surface
which is contacted to the latching member when the ring bit is pulled out with respect
to the tip portion of the casing pipe and is directed toward a direction that the
inner and outer peripheral surfaces oppose as being directed toward a direction that
the latching member is contacted onto the annular surface.
4. The drilling tool according to Claim 1,
wherein, in the latching means, the convex portions are formed on the tip portion
of the peripheral surface of the casing pipe side and the rear end portion of the
peripheral surface of the ring bit side, and the concave portions accommodating the
convex portions in the other peripheral surfaces are formed in a rear end portion
of a peripheral surface of the casing pipe side and a tip portion of the peripheral
surface of the ring bit side along the direction of the axial line, out of the inner
and outer peripheral surfaces, and
wherein, in the pull-out mechanism, an inclined surface is formed at a surface toward
the direction of the axial line which is formed at a portion where the concave portion
and the convex portion of each of the inner and outer peripheral surfaces are connected
and is directed toward a direction that the inner and outer peripheral surfaces are
opposed as being directed toward the direction of the axial line opposite to the direction
that the inclined surface is directed.
5. The drilling tool according to any one of Claims 1 to 4,
wherein the ring bit is inserted by opposing the outer peripheral surface thereof
to the inner peripheral surface of the tip portion of the casing pipe,
wherein in the engaging means, a protrusion extended in the direction of the axial
line is formed on the outer periphery of the inner bit and a groove accommodating
the protrusion is formed on the inner periphery of the ring bit to be opened to a
rear end of the ring bit, and
wherein the groove of the engaging means and at least one of the concave portion and
the convex portion formed on the outer peripheral surface of the ring bit in the latching
means are formed so that at least a part thereof is overlapped in the direction of
the axial line.
6. The drilling tool according to any one of Claims 1 to 5,
wherein in the engaging means, a protrusion extended in the direction of axis line
is formed on an outer periphery of the inner bit and a groove accommodating the protrusion
and having a width circumferentially larger than that of the protrusion is formed
on the inner periphery of the ring bit to be opened to the rear end of the ring bit,
wherein a convex wall portion being contacted to the rear end of the protrusion accommodated
in the groove toward the tip side in the direction of the axial line is formed in
a rear end opening of the groove at a side of rotational direction of the inner bit
upon drilling, and
wherein in a state that the first contact portion is contacted to a contact portion
of the casing pipe side and the convex wall portion is contacted to the rear end of
the protrusion, the convex portions of the latching means are accommodated within
the concave portions at both ends in the direction of the axial line with interval
therebetween.
7. An drilling tool, comprising:
a cylindrical casing pipe;
annular ring bits inserted in a tip portion of the cylindrical casing pipe to be rotatable
around an axis line of the casing pipe by opposing an inner peripheral surface thereof
to an outer peripheral surface of the tip portion of the casing pipe;
latching means constituted by a concave portion formed in at least one peripheral
surface of the inner and outer peripheral surfaces opposed to each other to be extended
axially with having annular shape around the axis line, and a convex portion formed
in the other peripheral surface to be accommodated in the concave portion, the ring
bit being latched on a tip side in the direction of the axial line of the casing pipe
by the latching means and mounted to be moved in the direction of the axial line;
and
an inner bit mounted on a tip of a transmission member inserted within the casing
pipe,
wherein a first contact portion which can be contacted to a contact portion of the
casing pipe side protruded on an inner periphery of the tip portion of the casing
pipe toward the tip side of the direction of the axial line and a second contact portion
which can be contacted to a contact portion of the ring bit side formed at the ring
bit and having an inner diameter smaller than that of the contact portion of the casing
pipe side toward the tip side of the direction of the axial line are formed on the
outer peripheral surface of the inner bit,
wherein the inner bit can be engaged around the axis line with respect to the ring
bit by engaging means,
wherein, in the engaging means, a protrusion extended in the direction of the axial
line is formed on an outer periphery of the inner bit and a groove accommodating the
protrusion is formed on the inner periphery of the ring bit to be opened to the rear
end of the ring bit, and,
wherein, the groove of the engaging means and at least one of the concave portion
and the convex portion formed on the ring bit side in the latching means are formed
so that at least a part thereof is overlapped in the direction of the axial line.
8. An drilling tool, comprising:
a cylindrical casing pipe;
annular ring bits inserted in a tip portion of the cylindrical casing pipe to be rotatable
around an axis line of the casing pipe by opposing inner and outer peripheral surfaces
thereof to each other;
latching means constituted by a concave portion formed in at least one peripheral
surface of the inner and outer peripheral surfaces opposed to each other to be extended
axially with having annular shape around the axis line, and a convex portion formed
in the other peripheral surface to be accommodated in the concave portion, the ring
bit being latched on a tip side in the direction of the axial line of the casing pipe
by the latching means and mounted to be moved in the direction of the axial line;
and
an inner bit mounted on a tip of a transmission member inserted within the casing
pipe,
wherein a first contact portion which can be contacted to a contact portion of the
casing pipe side protruded on an inner periphery of the tip portion of the casing
pipe toward the tip side of the direction of the axial line and a second contact portion
which can be contacted to a contact portion of the ring bit side formed at the ring
bit and having an inner diameter smaller than that of the contact portion of the casing
pipe side toward the tip side of the direction of the axial line are formed on the
outer peripheral surface of the inner bit,
wherein the inner bit can be engaged around the axis line with respect to the ring
bit by engaging means,
wherein in the engaging means, a protrusion extended in the direction of the axis
line is formed on an outer periphery of the inner bit and a groove accommodating the
protrusion and having a width circumferentially larger than that of the protrusion
is formed on the inner periphery of the ring bit to be opened to the rear end of the
ring bit,
wherein a convex wall portion being contacted to the rear end of the protrusion accommodated
in the groove toward the tip side in the direction of the axial line is formed in
a rear end opening of the groove at a side of rotational direction of the inner bit
upon drilling, and
wherein in a state that the first contact portion is contacted to a contact portion
of the casing pipe side and the convex wall portion is contacted to the rear end of
the protrusion, the convex portions of the latching means are accommodated within
the concave portions at both ends in the direction of the axial line with interval
therebetween.
9. An drilling method using the drilling tool according to any one of Claims 1 to 6,
comprising the steps of:
applying to the inner bit, the striking force onto the tip side in the direction of
the axial line and the torque around the axis line, to form a first hole having a
predetermined depth while transmitting the striking force to the casing pipe and the
ring bit via the first and second portions, the contact portion of the casing pipe
side and the contact portion of the bit side, and transmitting the torque only to
the ring bit by engaging means;
retreating the inner bit and a transmission member to pull out from the casing pipe;
mounting a second inner bit having the outer diameter smaller than the inner diameter
of the contact portion of the casing pipe and having the second contact portion and
the engaging means without the first contact portion onto the tip of the transmission
member;
inserting the second inner bit in the inner periphery of the ring bit through the
casing pipe;
pulling out the ring bit to the tip side in the direction of the axial line with respect
to the casing pipe by the pull-out mechanism; and
applying to the second inner bit, the striking force onto the tip side in the direction
of the axial line and the torque around the axis line to form a second hole at a tip
end side of the first hole while transmitting the striking force to the ring bit via
the second contact portion and the contact portion of the ring bit side and transmitting
the torque to the ring bit by the engaging means.
10. The drilling method according to Claim 9, further comprising the steps of:
retreating after the second hole is formed, the second inner bit and the transmission
member to pull out from the casing pipe in a state that the ring bit is left within
the second hole, and
inserting the member, like an anchor having the outer diameter smaller than the inner
diameter of the contact portion of the casing pipe and larger than the inner diameter
of the contact portion of the ring bit within the casing pipe to said within the hole.
11. An drilling method using the drilling tool according to any one of Claims 1 to 6,
comprising the steps of:
applying to the inner bit, the striking force onto the tip side in the direction of
the axial line and the torque around the axis line via the transmission member, to
form a hole having a predetermined depth while transmitting the striking force to
the casing pipe and the ring bit via the first and second contact portions, the contact
portion of the casing pipe side and the contact portion of the ring bit side, and
transmitting the torque only to the ring bit by engaging means;
retreating the inner bit and a transmission member to pull out from the casing pipe;
pulling out the ring bit to the tip side in the direction of the axial line with respect
to the casing pipe by the pull-out mechanism; and
inserting the member, like an anchor having the outer diameter smaller than the inner
diameter of the contact portion of the casing pipe and larger than the inner diameter
of the contact portion of the ring bit within the casing pipe to said within the hole.