OBJECT OF THE INVENTION
[0001] This invention relates to a sealing system that prevents subsequent refilling of
a vessel.
[0002] More specifically, this invention relates to a cap with an unrefillable pourer for
a vessel of bottle type, incorporating systems for regulating at will the pouring
flow of the liquid it contains and prevent refilling of the bottle by means of the
introduction of a liquid from an external source.
STATE OF THE ART
[0003] Various caps are already known with unrefillable pourers which are affixed to the
mouths of bottles, in which various parts work together to determine an adequate pouring
flow of the liquid contained in a bottle and which act as a safety device to prevent
the possible refilling of the bottle.
[0004] Typically an unrefillable cap consists of various assembled parts, each of which
is made in a mould from a different plastic material; for example, the unrefillable
cap consists of a pouring part, within which a plugging system or automatic valve
is moved by gravity, and some guide systems which serve to guide the valve in its
movements and, at the same time, to limit the opening situation of the device.
[0005] Consequently, it is necessary to perform several operations to complete assembly
of the unrefillable cap, with the entire assembly forming a complex design which is
somewhat complicated to assemble, requiring moulds of a high price which increase
the overall cost of the unrefillable cap.
[0006] It is therefore necessary to develop a cap with an unrefillable pourer comprised
of a reduced number of elements of simple design, in order to make the entire unit
easy to assemble and to be of a reduced overall cost.
CHARACTERISATION OF THE INVENTION
[0007] This invention seeks to resolve or reduce one or more of the aforementioned drawbacks
by means of an improved cap with an unrefillable pourer comprising a pouring system
that includes a first cylindrical body which fits hermetically in the neck of a vessel
and a plugging system inserted in the interior of the pouring system; in such a way
that the bottom of the pouring system comprises a section with a tapered cross-section
in such a way that the union between the tapered section and the first cylindrical
body is by means of a two-state hinge-type joining system.
[0008] One purpose of the invention is to develop an unrefillable cap that comprises a reduced
number of parts that are built and assembled with relative ease, ensuring that said
unrefillable cap can be obtained using a minimum of materials and labour, thus obtaining
an unrefillable cap at a reduced price.
[0009] A further purpose of the invention is to prevent subsequent fraudulent refilling
of the bottle. This function is based on the vertical movement of the plugging system
or throttle valve depending on whether the bottle is in an upright or inclined position.
[0010] Yet another purpose of the present invention is to simplify the manufacturing process
through the moulding and assembly of the different parts comprising the unrefillable
cap.
[0011] Therefore, this invention makes it possible to simplify and economise the manufacture
of the unrefillable cap, improving industrial effectiveness.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] There follows a description of the devices that comprise the invention, for the purposes
of example only, with reference to the enclosed schematic drawings, in which:
Figure 1 is a vertical section of a cap with unrefillable pourer as per the invention,
Figure 2 is a partial vertical section of a plugging system as per the invention
Figure 3 is a perspective view of the pouring system as per the invention, and
Figure 4 is a partial vertical section of the system with unrefillable pourer as per
the invention.
DESCRIPTION OF THE INVENTION
[0013] Figure 1 illustrates an unrefillable cap comprising a pouring system 12, made using
moulds, of a tubular cylindrical section, to fit hermetically in the interior of the
neck of a vessel such as a bottle 11, and a plugging system 13, which moves between
a closed position, bottle 11 in vertical position supported on its base, preventing
liquid being poured into the interior of the bottle and a pouring position, bottle
upturned, such that the plugging system 13 is separated from the closing position
allowing the contents of the bottle 11 to pass towards the exterior.
[0014] The diameter of the bottom part of the first cylindrical body 12-1 is progressively
reduced creating a tapered section 14 truncated cone like a flap tapering progressively
towards the central axis of the pourer 12. The central gap allows the liquid to be
poured from the interior of the bottle 11 to the exterior thereof.
[0015] Figure 3 shows that the union between the tapered flap 14 truncated cone and the
first tubular body 12-1 is performed by means of a joining system like a two-state
hinge or joint. In other words, the tapered flap has a first or initial position as
described above and a second, final or seated position when the plug 13 or valve is
housed in the interior of the pourer 12. The two positions of the flap 14 are illustrated
in Figures 1 and 3.
[0016] At the top of the interior of the pourer 12, i.e. in the end opposite the tapered
flap 14 truncated cone, there are various peripheral radial projections 16 in one
or two levels, in this latter case superimposed, namely, struts or ribs which protrude
sufficiently from the internal side of the wall of the pourer 12 towards the centre
of the pourer for the purposes of union and to support a dome 17 which limits the
longitudinal displacement of the plug 13.
[0017] It should be noted that these radial projections 16 allow the contents of the bottle
to pass through when the bottle is in the pouring position and at the same time form
a housing to protect against possible tampering with the plugging means 13 or valve.
[0018] At the bottom of this dome 17, there is also a second cylindrical body 12-2 concentric
or coaxial to the first body 12-1 of the pourer 12; analogously, the second body 12-2
has a cylindrical tubular section of a shorter length than that of the first cylindrical
body 12-1, i.e., the second tubular body 12-2 which extends towards the interior of
the first tubular body 12-1 of the pourer.
[0019] The second cylindrical body 12-2 has a number of ribs distributed regularly on the
inside face of the cylinder which guide the movement of the plug system 13 between
the closed or resting position, when the bottle is upright, and the opposite position
in which it allows the contents of the bottle 11 to flow out freely when it is upturned.
[0020] Consequently, the plugging system 13 or valve must be housed in the seat formed between
the dome 17, the second tubular cylinder 12-2 and the tapered flap 14 truncated cone
of the pourer 12. The plug system 13 must therefore be of any shape suitable to be
introduced under pressure in said seat formed in the pourer 12 through the gap in
the tapered flap 14 truncated cone, such that when the plug system 13 is introduced
in the pourer 12, the tapered flap 14 truncated cone is turned over towards the interior
of the pourer 12 to the seat or closed position, shown in Figure 3, which prevents
liquid being poured into the bottle 11.
[0021] Therefore, once the plugging system 13 has been housed in the interior of the pourer
12, the tapered flap 14 truncated cone is oriented facing up, i.e., towards the dome
17 of the pourer 12, shown in figures 1, 3 and 4, so that when the bottle 11 is in
the upright position the plugging system 13 rests at least on the edge of least diameter
of the tapered flap 14 truncated cone.
[0022] Once the tapered flap 14 truncated cone has acquired the seat position, there is
no possibility of extracting the plugging system 13 without breaking said tapered
flap 14 truncated cone.
[0023] Furthermore, as illustrated in Figure 4, the unrefillable cap is completed with an
external cap 41, which may be joined from source by means of a tear-off line to the
first body 12-1 of the pourer 12, in such a way that the assembled whole is covered
by said cap 41.
[0024] It should be noted that the unrefillable cap is made up of various parts of which
that or those which comprise the pouring part 12, which must remain attached to the
neck of the bottle 11, is/are formed only by two assembled parts, namely, the pourer
12 as such and the plugging system 13.
[0025] The plugging system 13 may take different shapes such as a ball and others, in such
a way that when the vessel is in its normal vertical position, said plugging system
13 is supported on its seat and prevents the refilling of the vessel 11 and, when
the vessel 11 is inclined, the plugging system 13 is moved out of place allowing the
liquid contained in the vessel 11 to flow out.
[0026] With reference again to figure 2, the plugging system 13 can take the form of an
inverted U or thimble whose edge is extended by means of a peripheral extension like
a ring-shaped hoop 13-1 oriented in the opposite direction to the axis of symmetry
of the thimble, i.e., its diameter progressively extends to create a section that
is tapered in cross-section. Thus in the resting position of the bottle 11 the plugging
system 13 is supported on the seat produced at the base of the pourer 12 establishing
the closing position on an inclined plane, shown in Figures 1 and 4, formed by the
flap 14 of the pourer 12 which makes it practically impossible to refill the bottle
11.
[0027] With reference again to figure 1, it can be seen that the cap with unrefillable pourer
12 as established here is housed in the neck of the bottle 11 and consists of two
parts, a pourer 12 and a plugging system or valve 13. The liquid is poured through
the orifices and passages formed between the first cylindrical body 12-1, second cylindrical
body 12-2, dome 17 and struts or ribs 16 which support it.
[0028] Turning again to figure 4, it is seen that on the outside of the neck of the bottle
11 there is an outer ring or outer flap physically coupled to the pourer 12 through
a flat ring which projects from the outer face of the mentioned pourer 12. Consequently,
said flap external to the neck of the bottle 11 holds and secures the pourer 12 to
the neck of the bottle 11 even more.
[0029] Said outer flap can be joined permanently to the body of the pourer 12 in the event
of making both parts in a single part by moulding. Consequently, a pourer 12 is created
with outer holding flap and secured to the neck of the one-piece bottle.
1. Unrefillable cap comprising a pouring system (12) that includes a first cylindrical body (12-1) which
fits hermetically in the interior of the neck of a vessel (11), a plugging system
(13) that can be inserted in the interior of the pouring system (12); characterised by the fact that the bottom of the pouring system (12) comprises a section (14) truncated
cone which is tapered in cross-section in such a way that the union between the tapering
section (14) truncated cone and the first cylindrical body (12-1) is by means of a
two- state hinge-type union system.
2. Unrefillable cap as per Claim 1; characterised by the fact that the plugging system (13) is in the shape of an inverted U, encircled
at its base, by a ring-shaped hoop (13-1) with a tapering section.
3. Unrefillable cap as per Claim 2; characterised by the fact that the closed position of the plugging system (13) is obtained on an inclined
plane defined by the tapering section (14) truncated cone when it is in the seated
position on which it supports the plugging system (13) to seal the entrance to the
vessel (11).
4. Unrefillable cap as per any of the Claims 1 to 3; characterised by the fact that the unrefillable cap comprises two assembled pieces: a pouring system
(12) and a plugging system (13) which may be housed in the latter.
5. Unrefillable cap as per Claim 4; characterised by the fact that the outer flap is joined, permanently, to a flat substantially horizontal
ring which projecting from the body of the pourer (12) adapted for holding and securing
the said pourer (12) to the neck of the vessel (11).
6. System of automatic sealing which may be fitted hermetically in the interior of the neck of a vessel (11); characterised by the fact that it comprises an unrefillable cap as per Claim 4 which can be closed
by means of an external sealing system (41), which may be joined from source through
a tear-off line to the first body (12-1) of the unrefillable cap.