CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation-in-part of
U.S. Application No. 10/726,260, filed December 2, 2003, which claims priority to
German application No. 103 20 873.9, filed May 9, 2003, and which is a continuation-in-part of
U.S. Application No. 10/705,021, filed November 11, 2003, which claims priority to
German Application No. 103 20 873.9, filed May 9, 2003, the contents of which are hereby incorporated by reference as if fully set forth
herein; and this application is also continuation-in-part of
U.S. patent application Serial No. 10/556,012, which is a national phase of international PCT application No.
PCT/EP2004/004903, file May 27, 2004, which claims priority to
German Application No. 103 20 873.9, filed May 9, 2003, the contents of which are hereby incorporated by reference as if fully set forth
herein; and this application also claims the benefit of
U.S. Provisional patent application Serial No. 60/744,268, filed April 4, 2006, and entitled "Handel Set for a Door Lock," hereby incorporated by reference as if
fully set forth herein.
STATEMENT CONCERNING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
FIELD OF THE INVENTION
[0003] The present invention provides for an electronic access control device for a closure
panel, the electronic access control device having an authentication circuit and actuator
that allow access only to authenticated users. The present invention relates also
to a device and method, in particular for actuating the electronic access control
device between a coupled and decoupled state, wherein a security apparatus prevents
switching between the states when an external magnetic field is applied.
BACKGROUND OF THE INVENTION
[0004] Although key-operated locking mechanical systems may provide adequate protection
in most situations, there are some drawbacks associated with their use. Firstly, keys
for the most part can be easily copied and distributed to unauthorized users. Also,
if the key is ever lost or stolen, it might be necessary to replace the whole lock
cylinder in order to assure that an unauthorized user does not gain access. This can
be a significant disadvantage in some cases. For example, it could be costly and rather
inconvenient for a business location having many employees to replace a lock cylinder
each time an employee loses his key.
[0005] As an alternative to conventional key-operated mechanical locking systems, locking
arrangements were designed which utilize electronic access control means for keyless
entry.
U.S. Pat. No. 5,447,047 discloses a keyless entry deadbolt locking system wherein an electronic access control
means, in the form of a decoding means, is located next to the knob on the outside
of the door. When the decoding means is decoded by an authorized user, a coil is energized
such that a rod is moved rightward and the extensions of the rod are caused to engage
with grooves of a disc whereby a shaft can be rotated and the door can be opened.
Although the deadbolt offers security against prying, one of the disadvantages of
this locking system is that the electronic access control means can be accessed from
the outside, and thus can be tampered with.
[0006] German Patent 198 51 308, the contents of which are incorporated herein by reference, describes a locking
system for a door wherein the access control means is located within a knob on the
inside of the door. The electronic access control means comprises a wireless data
signal receiver which receives signals transmitted from a remote transmitter operated
by a user. Once an authorized signal is recognized by the access control means, a
solenoid is activated to control a coupling element which in turn allows the lock
to be moved in a locked or unlocked position using a knob on the outside of the door.
Since the remote transmitter transmits data signals using an alternating magnetic
field, data signals can be transmitted with acceptable reception quality through even
highly secure metal laminated doors. This allows the access control means to be placed
on the inside of the door where it would be protected against tampering from the outside.
However, this is only advantageous with locking cylinder standards which consist of
a single element that goes through the whole door. The U.S. standard cylinder is a
single cylinder. So the electronics in the knob are on the outside and can easily
be manipulated. If the access control means are located on the inside of the door,
an expensive through connection is necessary, which is dependent on the type of door
and lock and which is furthermore difficult to install.
[0007] U.S. Pat. No. 5,531,086 discloses a keyless entry deadbolt lock arrangement for a door wherein the access
control means is located within the door. The deadbolt lock arrangement can be opened
manually by inserting a key or operating a switch, or opened remotely by using a RF
(radio frequency) remote controller to activate an actuator that places the lock in
a locked or unlocked position. Since reception of the wireless signal by the access
control means located within the door can pose a problem depending on the type of
door, the top portion of the housing containing the locking cylinder is provided with
openings in order to permit better reception of the signal transmitted by the remote
transmitter.
[0008] U.S. Pat. Appl. No. 2004/0255628, the contents of which are incorporated herein by reference, describes an electronic
lock system with improved lock and transponder for securing a door that is easy to
install and can easily be retrofitted. The keyless electronic door lock system has
an access control means which is located within the cylinder body of the lock.
[0009] Some electronic locks require a coupling interface that transmits the movement from
the outside handle to the latch to open the door in the unlocked state (coupled state)
and to allow for the handle to rotate, but not transmit, the movement to the latch
in the locked state (decoupled state).
DE-C-37 42 189 discloses a lock cylinder, the coupling of which is connected to the locking bit
and can be brought into engagement on one side with a bossed shaft. In order to configure
such a lock cylinder in a more simple manner and to achieve better protection against
unauthorized use of the lock cylinder, it is proposed that the bossed shaft be enclosed
by a locking sleeve which can be displaced axially by the coupling and secured in
certain positions.
[0010] EP-A-1 072 741 discloses a lock cylinder, in particular, an electronic lock cylinder with electromechanical
rotational blocking in which the electronic key has opposing electrical terminals
on the shaft and the rotatable core of the lock cylinder has an external annular track
that is electrically conducting, and with its inner face, communicates with an electrical
contact supported on the terminal whereas the external annular track is supported
in the electrical brushes of the external and internal rotors.
[0011] EP-A-0 743 411 discloses a lock device in which the key of the lock device comprises a code transmitter
formed by a transponder. An actuator, a transponder reading device, and a power supply
device are arranged in the cylinder housing of the lock cylinder of the lock means.
The actuator serves for displacing a locking means which locks or releases the cylinder
core and which engages at the circumference of the cylinder core.
[0012] EP-A-1 079 050 discloses a lock means comprising a lock bit being blockable by a locking mechanism,
wherein a coupling is arranged between the blocking mechanism and the lock bit. The
coupling can be separated from only one side of the lock means. The lock means should
thus be unlockable from this side without any access authorization for the locking
mechanism.
[0013] EP-B-0 805 905 discloses a closing mechanism for a door comprising a spindle, an actuating means
turning the spindle, a locking element in functional connection with the spindle to
lock the door, and a coupling element fitted in the actuating means and acting on
the rotation of the spindle. The coupling element moreover has a pin which moves to
and from axially to the spindle and which can be moved to and fro via a spindle by
means of a locking element arranged independent of the actuating means via an electric
motor drivable by means of an electronic control in order for either to transmit the
rotation of the freely rotatable actuating means to the spindle or, in the case of
an actuating means, being rigidly connected with the shaft to allow only a slight
rotation of the actuating means connected with the shaft. Moreover, a cam is formed
on the pin and a spiral spring is clamped as a force storage means between the cam
and the spindle of the electric motor, and on the front surface of the actuating means
a contact disk is provided via which the electronic control from an electronic information
carrier can be controlled via data exchange.
[0014] Known coupling interface devices and methods of this kind prove to be disadvantageous
in that relatively much energy is demanded for shifting the coupling or lock element
that forces acting on the coupling element in the coupled and decoupled states and
causes a load of the lock element and that a load of the coupling element or lock
element is transmitted to the drive or actuator.
[0015] U.S. Pat. Appl. No. 10/705,021 published as 2005/0050929, the contents of which are incorporated herein by reference,
describes an electronic lock that requires relatively little energy for shifting the
coupling or lock element. The coupling mechanism is shifted into the coupled and decoupled
states by a bi-stable actuator that is powered by batteries. The actuator rotates
to move a coupling locking element into a position where it causes the lock to be
in a coupled state. The coupling locking element moves in a linear direction. In the
coupled state, the coupling locking element allows for the rotational force from the
exterior knob to be transferred to the latch in order to open the door. In the decoupled
state, the rotational force from the exterior knob is not transferred to the latch.
[0016] U.S. Pat. Appl. No. 10/556,012, the contents of which are incorporated herein by reference, describes an electronic
lock with a coupling locking element that is positioned between two reel elements
in the coupled state so that reels can overcome the mechanical potential of a take-off,
and thereby cause the latch to operate. In the decoupled state, the coupling locking
element is not positioned between the reels, and the reels cannot overcome the mechanical
potential of the take-off.
[0017] The coupling interface and/or actuator may not be configured to handle the stress
of the forces exerted by the user, especially when excessive force is exerted through
a lever. The transmission of forces to the drive or actuator can result in increased
wear and reduced functional safety. In the United States, building codes may require
that locks have levers, and levers can transmit large amounts of torque to a lock.
Low-energy electronic lock mechanisms may not be strong enough to handle the torque
from a lever without breaking or wearing down.
[0018] Electronic access control devices may be susceptible to tampering, especially when
the lock circuitry and/or actuator are/is located within the exterior handle. Electronic
locks utilizing magnetic/electromagnetic actuators should be secured against tampering
by an applied external magnetic field.
[0019] It can also be difficult to install or retrofit electronic control devices in doors,
file cabinets, drawers, cabinets, and other closure panels because the electronic
control devices can require hardwiring to receive power and to communicate control
signals to a central access control computer.
SUMMARY OF THE INVENTION
[0020] The present invention provides an electronic access control device for a lock, the
lock including a latch, a force transfer member and a coupling apparatus, the coupling
apparatus coupling the force transfer member to the latch in a coupled state, the
force transfer member not coupled to the latch in the decoupled state, the electronic
access control device comprising: an authenticator circuit; and an actuator comprising
an actuator lever, a armature and a coil; wherein the authenticator circuit provides
an electrical current to the coil to magnetize and demagnetize the armature to place
the actuator lever in the coupled state and decoupled state, respectively.
[0021] The present invention also provides an electronic access control device for a lock
to secure a closure panel, the lock including a latch and a force transfer member,
the electronic access control device comprising: a coupling apparatus including a
blocking member, the coupling apparatus coupling the force transfer member to the
latch in a coupled state when the blocking member is in a coupled positioned, the
force transfer member not coupled to the latch in a decoupled state when the blocking
member is in a decoupled position, the blocking member biased to the coupled position
by a blocking spring; an authenticator circuit; and an actuator including an actuator
lever biased by a lever spring to push the blocking member into the decoupled position;
wherein the lever spring overcomes the blocking spring in the decoupled state.
[0022] A security apparatus for an electronic lock that has a coupled state and a decoupled
state, the security apparatus comprising: a security arm that can prohibit the lock
from changing between the coupled and decoupled states when in a secured state; wherein
the magnetic tampering detector actuates the security arm to be in the secured state
when an external magnetic field is applied to the lock.
[0023] The present invention also provides a security apparatus configured to prevent the
actuator from switching between coupled and decoupled states.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The invention will hereafter be described with reference to the accompanying drawings,
wherein like reference numerals denote like elements, and:
[0025] Fig. 1 is a view of a handle set according to the present invention installed in
a door,
[0026] Fig. 2 is a perspective view of a handle set for a cylindrical lock according to
an embodiment of the present invention installed in a door that is shown in phantom;
[0027] Fig. 3 is an exploded view of a handle set for a cylindrical lock according to an
embodiment of the present invention;
[0028] Fig. 4 is a section view of the handle set shown in Fig. 3;
[0029] Fig. 5 is a perspective view of an outer coupling member according to an embodiment
of the present invention;
[0030] Fig. 6 is a perspective view of a coupling cartridge of a handle set in a left-hand
orientation;
[0031] Fig. 7 is a perspective view of a coupling cartridge of a handle set a right-hand
orientation;
[0032] Fig. 8 is an exploded view of a coupling cartridge according to an embodiment of
the present invention;
[0033] Fig. 9a is a sectional view of a coupling mechanism in a decoupled state;
[0034] Fig. 9b is a sectional view of an electronic lock in a decoupled state;
[0035] Fig. 10a is a sectional view of a coupling mechanism in a decoupled state;
[0036] Fig. 10b is a sectional view of a coupling mechanism and actuator assembly in a decoupled
state;
[0037] Fig. 11a is a sectional view of a coupling mechanism in a coupled state;
[0038] Fig. 11b is a sectional view of a coupling mechanism and actuator assembly in a decoupled
state;
[0039] Fig. 12 is a sectional view of a coupling mechanism and actuator assembly in a coupled
state;
[0040] Fig. 13 is a perspective view of a handle set for a mortise lock according to an
embodiment of the present invention installed in a door that is shown in phantom;
[0041] Fig. 14 is a perspective view of a coupling cartridge of a handle set for a mortise
lock in a left-hand orientation;
[0042] Fig. 15 is a perspective view of a coupling cartridge of a handle set for a mortise
lock in a right-hand orientation;
[0043] Fig. 16 is an exploded view of a handle set for a mortise lock according to an embodiment
of the present invention;
[0044] Fig. 17 is an exploded view of an adapter mechanism of the handle set shown in Fig.
16;
[0045] Fig. 18 is a side view of an actuator assembly of a handle set in a decoupled state;
[0046] Fig. 19 is a side view of an actuator assembly of a handle set in the coupled state;
[0047] Fig. 20 is an end view of a security assembly and an actuator assembly of a handle
set in an unsecured and decoupled state;
[0048] Fig. 21 is an end view of a security assembly and an actuator assembly of a handle
set in an unsecured and coupled state;
[0049] Fig. 22 is an end view of a security assembly and an actuator assembly of a handle
set in a secured and decoupled state;
[0050] Fig. 23 is an end view of a security assembly and an actuator assembly of a handle
set in a secured and coupled state;
[0051] Fig. 24 is a side view of a security assembly and an actuator assembly of a handle
set with an external magnetic field applied;
[0052] Fig. 25 is a side view of a security assembly and an actuator assembly with an external
magnetic field applied; and
[0053] Fig. 26 is an end view of a security assembly and an actuator assembly of a handle
set with an external magnetic field applied.
[0054] While the invention is susceptible to various modifications and alternative forms,
specific embodiments thereof have been shown by way of example in the drawings and
are herein described in detail. It should be understood, however, that the description
herein of specific embodiments is not intended to limit the invention to the particular
forms disclosed, but on the contrary, the intention is to cover all modifications,
equivalents, and alternatives falling within the spirit and scope of the invention
as defined by the appended claims.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0055] One or more specific embodiments of the present invention will be described below.
It is specifically intended that the present invention not be limited to the embodiments
and illustrations contained herein, but include modified forms of those embodiments
including portions of the embodiments and combinations of elements of different embodiments
as come within the scope of the following claims. It should be appreciated that in
the development of any such actual implementation, as in any engineering or design
project, numerous implementation-specific decisions must be made to achieve the developers'
specific goals, such as compliance with system-related and business related constraints,
which may vary from one implementation to another. Moreover, it should be appreciated
that such a development effort might be complex and time consuming, but would nevertheless
be a routine undertaking of design, fabrication, and manufacture for those of ordinary
skill having the benefit of this disclosure. Nothing in this application is considered
critical or essential to the present invention unless explicitly indicated as being
"critical" or "essential."
[0056] Referring now to Figs. 1 and 2, there is generally shown handle set hardware for
a lock 10, which makes the lock an electronic door lock or electronic door locking
and lever assembly, in accordance with an embodiment of the invention as operatively
mounted in a closure panel 12 (shown as a door). The lock hardware 10 is constructed
in a conventional cylindrical configuration, having interior and exterior handles
14 and 16, respectively, that are cooperatively connected through the closure panel
12 to operatively move and lock a latch member 18. The latch member 18 engages a strike
plate (not shown) in a door frame (not shown) to secure or release the closure panel
12 for pivotal motion within the door frame in a manner well known in the art.. The
lock hardware 10 is normally in a decoupled state which means that the exterior handle
16 cannot cause the latch member 18 to move. When the lock hardware 10 is in the decoupled
state, the exterior handle 16 may rotate, but this rotation is not coupled to the
latch member 18. The lock hardware 10 is configured so that the interior handle 14
can always cause the latch member 18 to move so that the closure panel 12 can always
be opened from the interior. In an alternative embodiment, the lock hardware 10 can
be a double lock and the interior handle 14 can operate like the exterior handle 16
in the coupled and decoupled states. In another alternative embodiment, the lock hardware
10 can include only an exterior handle 14 to be used with closure panels enclosing
cabinets and drawers.
[0057] Upon activation by a user, an authorization means 20 which can be a transponder 20
as shown in Fig. 1 communicates a wireless data signal 22 to access control circuitry
(not shown) of the lock hardware 10. The access control circuitry determines whether
or not the wireless data signal 22 identifies an authorized transponder. If the transponder
20 is determined to be an authorized device, the access control circuitry causes the
lock 10 to change to a coupled state so that the exterior handle 16 can cause the
latch member 18 to move to open the door. After a period of time, the access control
circuitry causes the lock hardware to return to the decoupled state so that the exterior
handle 16 can no longer cause the latch member 18 to move. The access control circuitry
may also be configured to change from the coupled to the uncoupled state when an appropriate
signal is sent from the transponder. The verification of an authorization means such
as the transponder or some other type of key could occur in the transponder or some
other authorization device and the lock 10 can be sent a signal to couple or decouple.
In this context, a transponder can be adapted as a portable device which can be worn
and/or carried by a user (i.e. as a credential) as shown in Fig. 1 and/or can be mounted
at the door or next to the door and/or within the exterior handle. The transponder
contains data for authorization and is able to communicate wirelessly and/or passively.
The transponder can be activated by a user. The lock hardware 10 may also be set on
a timer to place the lock in the coupled and decoupled state for a certain time in
the day. A control center could also cause a wireless signal to be sent to couple/decouple
the lock 10. The access control circuitry can be programmed wirelessly, and can be
controlled, programmed, and read out through a wireless network. In particular, the
access control circuitry can be programmed from a programming device, including a
central computer, through wireless data exchange, e.g., via Bluetooth, Zigbee, a mobile
phone or other wireless technology in the LF or RF frequency band, wherein information
stored in the access control circuitry can be retrieved and transmitted to a programming
device or a central computer. Further, the access control means can be programmed
such that the coupling apparatus 36 couples either only temporarily (e.g. 10 seconds
after a correct authorization of a user) or switches permanently to the coupled state
(until switched back from the coupled to the uncoupled state through the next authorized
user) or switches automatically between the coupled and the uncoupled state at predetermined
time units (e.g. day / night mode).
[0058] The access control circuitry can contain a processor or processing unit, a memory
storage device or memory unit, a power supply (comprising, e.g., a battery and/or
an accu and/or a solar cell and/or a fuel cell and/or a piezo-electric device) and/or
a communication device (comprising, e.g., an antenna and/or a RFID unit and/or passive
reader) configured to send and/or receive non-contact signals (e.g. wireless signals,
RFID signals, passive electromagnetic signals). In an embodiment, the processing unit
and the memory unit can be located within the interior handle. Further, the processing
unit can compare a received signal of a user requesting access to the data stored
in the memory unit and can activate an actuator of an access control device 75 described
below to change a coupling apparatus from the decoupled state to the coupled state.
[0059] In a further embodiment, the antenna or any other communication device for the wireless
data exchange can be located within the interior handle and/or within the exterior
handle. In a further embodiment the antenna or any other communication device for
the wireless data exchange can be located in an interior or exterior rose of the lock
10. The antenna can be connected to the processing unit through a wire that is conducted
through a connecting element 72 of the coupling apparatus, wherein the antenna is
preferably suited to receive and handle signals from common-used passive cards ,e.g.,
operating at a frequency of 125 kHz or 13,56 MHz.
[0060] In a preferred embodiment, the access control circuitry and the communication device
are housed within the interior handle 14. The communication device can also be housed
in the exterior handle 16 and can be wirelessly and/or electrically connected to the
access control circuitry by wire(s) run through the lock hardware 10. The exterior
handle 16 can include a biometric reader or biometric fingerprint sensing unit configured
to transmit information to the access control circuitry via a wire or wirelessly.
The biometric fingerprint sensing unit can be equipped with a processing unit, a memory
and a wireless data exchange unit, wherein the biometric fingerprint sensing unit
can compare a user's fingerprint with a fingerprint stored in the memory and can send
a wireless authorization signal to the access control circuitry in, e.g., the interior
handle.
[0061] In a further embodiment, when the exterior handle 16 is operated a signal is transmitted
to an access control circuitry in the interior handle 14, causing the access control
circuitry to emit a wireless request signal e.g. to a users credential. In a further
embodiment, the exterior handle 16 comprises a capacitive sensor which is able to
sense a human's skin, wherein upon detection of a human skin a wireless request signal
is emitted.
[0062] The handles 14 and 16 can also have LEDs or other such visual indicators that can
be used to indicate the status of the lock hardware 10 and/or access control circuitry.
[0063] Referring now to Figs. 3 and 4, a handle set for a cylindrical door lock 10 in accordance
with a first embodiment of the present invention can be installed in a door in a conventional
manner. The door lock 10 has interior and exterior handles 14 and 16, respectively,
and interior and exterior roses 24 and 26, respectively. The exterior handle 16 is
rotatably attached to the exterior rose 26 so that an attack of over-torque on the
rose 26 is not transmitted to the handle 16 or the internal components of the lock
10. The lock 10 further comprises a latch member 18, a lock body 28 having an exterior
flange 30, a lock body interior flange 32, an interior rose spring assembly 34, and
a coupling cartridge 36.
[0064] The lock 10 can be installed in a closure panel 12 that has a cylindrical hole (not
shown) through the closure panel 12, the openings (not shown) of a cylindrical hole
in the closure panel 12 being on the interior face 38 and exterior face 40 of the
closure panel 12. A latch hole (not shown) in the closure panel 12 extends from the
edge 42 of the closure panel 12 to a portion of the door (not shown) that forms a
side surface of the cylindrical hole. To install the lock 10, the latch member 18
is first inserted into the latch hole in the closure panel 12. The lock body 28 is
then inserted into the cylindrical hole in the closure panel 12 so that the exterior
flange 30 rests against the exterior face 40 of the closure panel 12. The lock body
28 and the latch member 18 mechanically interact with each other in a conventional
manner. Next, threaded portion 44 of the lock body interior flange 32 is inserted
into the cylindrical hole of the closure panel 12 so that the flange 32 rests against
the exterior face 40 of the closure panel 12 and so that threading 44 of the lock
body interior flange 32 can engage threading (not shown) of the lock body 28. The
lock body interior flange 32 is then threaded into the lock body 28 so that the lock
body 18 is secured in the closure panel 12 and so that notches 46 (one not shown)
of the lock body interior flange 32 line up with notches 48 of the exterior flange
30. Threaded bosses 50 (one not shown) of the exterior rose 26 are then fed through
notches 48 of the exterior flange 30. Guide tubes 52 of the interior rose spring assembly
34 are then fed through the notches 46 of the interior flange 32. Bolts 54 are then
inserted into the guide tubes 52 of the interior rose spring assembly 34, and then
the bolts 54 are fastened into the threaded bosses 50 of the exterior rose 26. The
coupling cartridge 36 is then handed as described hereinafter. Next, exterior end
46 of the coupling cartridge 36 is inserted through a hole (not shown) in the interior
rose spring assembly 34 until the exterior end 46 engages a mechanical interface (not
shown) of the exterior handle 16. Interior handle 14 is inserted through interior
rose 24 and a faceted end 58 of the handle 14 is placed onto a faceted outer portion
60 of the interior rose spring assembly 32. A set screw 62 is then screwed into a
set screw receptor 64 in the faceted outer portion 60 so that the handle 14 is secured
to the interior rose spring assembly 32. The interior rose 24 is then twisted one-quarter
turn, concealing the set screw and securing the rose through an interlock between
dimples on the rose and grooves in the interior rose spring assembly 32 to complete
the lock assembly 10. In an alternative embodiment, the coupling cartridge 36 can
be upon manufacturer permanently left-handed or right-handed.
[0065] Referring now to Figs. 6 and 7, the coupling cartridge 36 has an interior end 66
and an exterior end 68. The exterior end 68 comprises a piezoelectric speaker spring
mount 70 attached to the exterior-most portion of an exterior handle shaft 72. The
exterior handle shaft 72 comprises a square shaft portion 74 adjacent to where the
spring mount 70 is attached and a round shaft portion 76 located interior of the square
shaft portion 74. As is known in the art, the square shaft portion 74 is sized and
dimensioned to interfit with a square shaft adapter (not shown) of the exterior handle
16 so that the exterior handle 16 can be rotatably linked to the exterior handle shaft
72, and so that the exterior handle 16 can transfer torque to the exterior handle
shaft 72. The exterior handle shaft 72 has a hollow center (not shown) configured
so that wires may be run through its interior portion.
[0066] As will be discussed hereinafter, the coupling cartridge 36 further comprises an
outer coupling member 78 that is coupled to the exterior handle 16 when the lock 10
is in the coupled state and is not coupled to the exterior handle 16 when the lock
10 is in the decoupled state. The outer coupling member 78 comprises an octagonal
link member 80 that interfits with the lock body 28 so that the octagonal link member
80 can cause the lock body 28 to operate the latch 18 when the outer coupling member
78 is rotated.
[0067] The coupling cartridge 36 further comprises a faceted coupling barrel 82 that has
two teeth 84. The teeth 84 of the faceted coupling barrel 82 are positioned within
two slots 86 of the outer coupling member 78. The teeth 84 of the faceted coupling
barrel 82 can be rotated to act against two teeth 88 of the outer coupling member
78 so as to cause the outer coupling member 78 to rotate thus causing the latch 18
to operate. As will be discussed hereinafter, the orientation of the faceted coupling
barrel 82 in relation to the outer coupling member 78 depends on the handedness of
the coupling cartridge 36.
[0068] The coupling cartridge 36 comprises a coupling apparatus which comprises a drive
and a take-off, wherein the drive is formed essentially by the exterior handle shaft
72 and a force transfer member 83. Further, the take-off is formed essentially by
the outer coupling member 78 and the link member 80. The link member 80 is a latch
actuating means that actuates the latch member 18 to open the closure panel 12. When
the coupling apparatus is in a coupled state, the drive 72, 83 is coupled to the take-off
78, 80 wherein a movement of the exterior handle 16 can be transmitted from the drive
72, 83 to the take-off 78, 80 to actuate the latch member 18 to open the door. When
the coupling apparatus is in a decoupled state the drive 72, 83 is decoupled from
the take-off 78, 80 so that a movement of the exterior handle 16 is not suitable to
operate the take-off 78, 80 to actuate the latch member 18 to open the closure panel
12. Further, a coupling barrel 82 which forms the coupling element 82 is linked to
the take-off 78, 80 and further linked to the interior handle 14, so that, when the
interior handle 14 is moved or rotated the movement is transmitted to the coupling
element 82 which moves the take-off 78, 80 so that the latch member 18 can be operated
when the coupling apparatus 36 is in a coupled or decoupled state.
[0069] The coupling cartridge 36 comprises further an access control circuit cover 90 disposed
on the interior end 66 of the coupling cartridge 36 and removably attached to an access
control circuit housing (not shown), and covers and/or partially covers components
of the access control circuit including an electronic circuit board (not shown), a
pair of batteries (not shown), a piezoelectric speaker (not shown), and an antenna
(not shown). A piezoelectric speaker (not shown), or other such speaker, can be housed
within the exterior handle 16. The antenna can also be positioned within the exterior
handle 16. The elements contained within the coupling cartridge 36 will be discussed
hereinafter.
[0070] Referring now to Fig. 8, an exploded view of the coupling cartridge 36 according
to an embodiment of the invention is shown. The coupling cartridge 36 includes an
access control device 75. As will discussed hereinafter, the access control device
75 houses the access control circuitry, the actuator, and a linkage system that connects
the actuator to a blocking member 300. The access control device 75 can move the blocking
member 300 to a coupled position and to a decoupled position. In the coupled position,
the blocking member 300 is positioned in between two coupling rectangular camming
blocks 77, the camming blocks 77 positioned within the outer coupling member 78. Torsion
springs 79 are connected to the camming blocks 77 and to a force transfer member 83.
The torsion springs 79 are positioned within the inner diameter of the force transfer
member 83. The force transfer member 83 is positioned within the inner diameter of
the outer coupling member 78 and within the inner diameter of the faceted coupling
barrel 82. The force transfer member 83 has rectangular holes 85 that extend through
the force transfer member 83 from its inner curvilinear face to its outer curvilinear
face. The camming blocks 77 are fitted within the rectangular holes 85 of the force
transfer member 83 so that the camming blocks 77 are perpendicular to the outer face
of the force transfer member 83. The camming blocks 77 can slide towards and away
from the center of the force transfer member 83. The torsion springs 79 force the
camming blocks 77 radially outward towards the outer coupling member 78. The force
transfer member 83 has a notched and toothed end 87 that interfits with a notched
and toothed end 89 of the exterior handle shaft 72. A retaining ring 91 can be disposed
in the notches of the end 87 and end 89 when they are interfitted together to keep
the ends 87 and 89 together. The exterior handle 16 can cause the exterior handle
shaft 72 to rotate, the exterior handle shaft 72 can cause the force transfer member
83 to rotate in the same direction as the exterior handle 16, and the force transfer
member 83 can cause the camming blocks 77 to rotate in the same direction as the exterior
handle 16. The holes 85 and the walls of the holes 85 of the force transfer member
83 are sized and dimensioned so as to transfer force to the camming blocks 77 without
allowing the camming blocks 77 to rotate relative to the holes 85 and without allowing
the camming blocks 77 to tilt relative to the outer surface of the force transfer
member 83. Therefore, the exterior handle 16 is always coupled to the camming blocks
77 so that rotational movement of the exterior handle 16 causes rotational movement
of the camming blocks 77 in the same direction.
[0071] Referring now to Fig. 5, an outer coupling member 78 according to an embodiment of
the invention has an interior end 92 and an exterior end 96. The octagonal link member
80 is disposed on the exterior end 96 (as shown in Figs. 6 and 7). The teeth 88 of
the outer coupling member 78 are disposed on the interior end 92. The outer coupling
member 78 has a body 98, four spring mount portions 100, and two coupling walls 102.
The inner and outer faces of the body 98, spring mount portions 100, and coupling
walls 102 are curvilinear. The body 98 is generally proximate to the octagonal link
member 80. The outer diameters of the body 98 and spring mount portions 100 are the
same. The inner diameter of the body 98 is smaller than the inner diameter of the
spring mount portions 100. The inner diameter of the coupling walls 102 is larger
than the inner diameter of the body 98 and smaller than the inner diameter of the
spring mount portions 100. The inner and outer faces of the coupling walls 102 are
curvilinear. Each of the coupling walls 102 has two edges 104 that are defined by
generally radial lines from the center of the outer coupling member 78. The spring
mount portions 100 each include a groove 106, each groove having a mounting slot and
a ramp slot formed therein that holds a spring ramp 99 in place (as will be discussed
hereinafter). The coupling walls 102 include channels 101 in which ramped ends 103
of the spring ramps 99 are positioned, the channels 101 allowing the ramped ends 103
of the spring ramps 99 to be pushed radially outward. The teeth 88 extend above the
coupling walls 102 and have curvilinear inner and outer faces. The outer diameter
of the teeth 88 is equal to the outer diameter of the coupling walls 102 and the inner
diameter of the teeth 88 is larger than the inner diameter of the coupling walls 102
and is less than the inner diameter of the spring mount portions 100. The teeth 88
have edges 108 that are defined by generally radial lines from the center of the outer
coupling member 78.
[0072] Referring to Fig. 9a, the spring ramps 99 have a ramp end 103, a ramp portion 112,
a curvilinear portion 114, and straight end 116. Each spring ramp 99 is positioned
within a groove 106 of a spring mount portion 100. Each groove 106 includes a mounting
slot 110, a groove wall 118, and a ramp slot 120. The straight end 116 of the spring
ramp 99 extends through the mounting slot 110. The curvilinear portion 114 of the
spring ramp 99 is adjacent to the inner portion of the groove wall 118. The straight
end 116 can be bent around the outer portion of the groove wall 118 to mount the spring
ramp 99 in place. The ramp portion 100 of the spring ramp 99 defines a ramp that begins
at the curvilinear portion 114 and extends inward, the ramp ending at the ramp end
103. The ramp end 103 extends outward through the channels 101 of the coupling walls
102 so that the spring ramps 99 are not blocked from moving outward by the coupling
walls 102.
[0073] Referring to Figs. 9a and 9b, the lock 10 is in the decoupled state, which means
that the blocking member 300 is not positioned between the camming blocks 77. The
lock 10 has been handed (as will be discussed hereinafter) so that each of the camming
blocks 77 is positioned nearer to one coupling wall 102 than to the other coupling
wall 102 when the exterior handle 14 has not been rotated from its default position.
The torsion springs 79 outwardly push the camming blocks 77 so that they contact a
pair of spring ramps 99. When the exterior handle 14 is rotated, rotation is transferred
to the camming blocks 77 and the camming blocks 77 cam on the spring ramps 99 in the
direction of rotation of the exterior handle 14. When the camming blocks 77 are rotated
toward the nearest coupling wall 102, the camming blocks 77 will cam along the ramp
portions 112 of the spring ramps 99. As shown in Figs. 10a and 10b, the ramp portions
112 cause the camming blocks 77 to be forced inward as the camming blocks 77 cam on
the ramp portions 112 because the force of the torsion springs 79 is overcome. The
camming blocks 77 are not able to overcome the force of the spring ramps 99; therefore,
the camming blocks 77 do not contact the edges 104 of the coupling walls 102. The
camming blocks 77 can cam over the ramp portions 112 and then can cam along the coupling
walls 102. Not enough force is transferred from the camming blocks 77 to the coupling
walls 102 to cause the outer coupling member 78 to rotate. If the camming blocks 77
are rotated in a direction away from the nearest coupling walls 102, the camming blocks
77 cam along the spring ramps 99, but will not rotate enough to reach the ramp portions
102.
[0074] Referring to Fig. 11a and 11b, the lock 10 is in the coupled state, which means that
the blocking member 300 is positioned between the camming blocks 77. The lock 10 has
been handed (as will be discussed hereinafter) so that each of the camming blocks
77 is positioned nearer to one coupling wall 102 than to the other coupling wall 102
when the exterior handle 14 has not been rotated from its default position. The torsion
springs 79 outwardly push the camming blocks 77 so that they contact a pair of spring
ramps 99. When the exterior handle 14 rotated, rotation is transferred to the camming
blocks 77, and the camming blocks 77 cam on the spring ramps 99 in the direction of
rotation of the exterior handle 14. When the camming blocks 77 are rotated toward
the nearest coupling wall 102, the camming blocks 77 will cam along the spring ramps
99 until they reach the ramp portions 112 of the spring ramps 99. As shown in Fig.
12, the camming blocks 77 are prevented from moving inward by the blocking member
300. Thus, the camming blocks 77 are able to overcome the force of the spring ramps
77 and can cause the spring ramps 99 to be pushed outward. The camming blocks 77 can
then contact the edges 104 of the coupling walls 102 thereby transmitting torque to
the outer coupling member 78 and causing the outer coupling member 78 to rotate. The
rotation of the outer coupling member 78 causes the latch to operate and the door
can be opened. If the camming blocks 77 are rotated in a direction away from the nearest
coupling walls 102, the camming blocks 77 cam along the spring ramps 99 but will not
rotate enough to reach the ramp portions 102. In another embodiment of the invention,
the camming blocks 77 can transmit torque to the edges 104 of the coupling walls through
the spring ramps 77 and thereby cause the outer coupling member 78 to rotate when
the lock 10 is in the coupled state.
[0075] In other words, the drive 72, 83 and the take-off 78, 80 can be coupled when the
blocking element 300 is positioned between the camming blocks 77. In the coupled state
a movement of the exterior handle 16 can be transmitted from the drive to the take-off
to actuate the latch member 18. However, in the decoupled state a movement of the
drive 72, 83 causes a movement of the camming blocks 77, wherein said movement is
not suitable for transmitting a movement from the drive 72, 83 to the take-off 78
so that a transmission of the movement is allowed in the coupled state but not in
the decoupled state.
[0076] In this embodiment the take-off is formed essentially by two separate parts, namely
the outer coupling member 78 and the link member 80. However, the outer coupling member
78 and the link member 80 can be also formed as one part or in other words can be
integrally connected.
[0077] Further, in a preferred embodiment of the invention, the ends of the camming blocks
77 that contact the spring ramps 99 are generally square. In another embodiment of
the invention, the ends of the spring ramps 99 that contact the spring ramps 99 can
be square with filleted edges, chamfered, and/or rounded.
[0078] In another embodiment of the invention, the four spring ramps 99 may be replaced
by a single band having four ramped surfaces extending from the band, the ramped surfaces
configured to provide ramping like the ramping provided by the spring ramps 99. The
spring force of the ramped surfaces is not overcome by the camming blocks in the decoupled
state, but is overcome by the camming blocks in the coupled state.
[0079] The access control device 75 causes the lock 10 to move between coupled and decoupled
states by moving the blocking member 300 between its coupled position and its decoupled
position. Referring to Figs. 18 and 19, the blocking member 300 has a blocking head
302 and a counterweight head 304. The blocking member 300 is in the coupled position
when the blocking head 302 is positioned between the camming blocks 77. The blocking
member 300 is in the decoupled position when the blocking head 302 is not positioned
between the camming blocks 77. The blocking head 302 is sized and dimensioned to prevent
the camming blocks 77 from moving radially inward in the coupled state as discussed
hereinabove. The blocking member 300 is pivotably connected to the access control
body 306, the blocking member 300 having pivot pins 305 and the access control body
306 having pivot pin receptors (not shown). As shown in Fig. 19, the blocking member
300 is pivotably attached to the right of the camming blocks 77 (closer to the exterior
handle 16). The blocking member 300 has a spring chamber 310 on the same side of the
pivot pins 305 as the blocking head 302. The spring chamber 310 is sized and dimensioned
to receive and anchor a blocking member torsion spring 312. One end of the torsion
spring 312 is anchored in the blocking member 300 and the other end of the torsion
spring 312 is anchored in the access control body 306 so that the torsion spring 312
biases the blocking member 300 to rotate until the counterweight head 304 rests against
a square block 314 of the access control body 306; therefore, the blocking head 302
will be positioned between the camming blocks 77 if the camming blocks 77 have not
been moved radially inward so that the blocking head 302 cannot fit in between the
camming blocks 77. Thus, the torsion spring 312 biases the blocking head 302 to be
in the coupled state (to be positioned between the camming blocks 77).
[0080] The access control device 75 includes an actuator assembly 316. The actuator assembly
316 comprises a linkage push arm 318, a linkage hook arm 320, a switch element 322,
a yoke 324, and a coil 326. The actuator assembly 316 can cause the linkage push arm
318 to move into and out of a position where the linkage push arm 318 pushes the blocking
head 302 of the blocking member 300 out of a position between the camming blocks 77.
The actuator assembly 316 is configured to transfer enough force to the linkage push
arm 318 so as to overcome the spring force of the torsion spring 312 thereby causing
the blocking member 300 to rotate in a direction opposite to the direction that the
torsion spring 312 biases the blocking member 300. The linkage push arm 318 is sized
and dimensioned so that it does not inhibit the camming blocks 77 from moving radially
inward when it is positioned between the camming blocks 77 (and therefore the blocking
head 302 is not positioned between the camming blocks 77).
[0081] The linkage push arm 318 is generally U-shaped. The linkage push arm 318 has a linkage
head 328 disposed on the cross portion of the linkage push arm 318, the linkage head
328 extending towards the camming blocks 77. The ends of the linkage push arm 318
are pivotably connected to the linkage hook arm 320. The linkage push arm 318 further
includes a spring catch 330 that extends near one end of the linkage push arm 318.
[0082] The linkage hook arm 320 has a generally rectangular shape and has a security hook
332 extending from the side of the linkage hook arm 320 that is nearest to the camming
blocks 77. The security hook 332 extends in a direction perpendicular to the linkage
head 328 of the linkage push arm 318. The linkage hook arm 320 is pivotably attached
to the access control body 306 so that it can pivot on a pivot axis (not shown) that
is perpendicular to a longitudinal axis (not shown) of the lock 10. The linkage push
arm 318 pivots with the linkage hook arm 320. The switch element 322 is generally
U-shaped with a middle section 334 and parallel end sections 336. The middle section
334 is flat and is generally wider than the end sections 336. The end sections 334
are flat near the middle section 334 and gradually curve towards their ends so that
the switch element 322 can rock on a flat surface. The linkage hook arm 320 includes
a set of recesses 338 sized and dimensioned to receive the ends of the end sections
336 of the switch element 322 and a set of hooks 340 that are sized and dimensioned
to grip the middle section 334 of the switch element 322. Thus, the switch element
322, linkage push arm 318, and linkage hook arm 320 are arranged to pivot together,
with the switch element 322 rocking on the yoke 324.
[0083] A linkage spring 342 pushes on the spring catch 330 of the linkage push arm 318 so
that the linkage push arm 318, the linkage hook arm 320 and the switch element 322
are biased towards the yoke 324. Therefore, the linkage head 328 of the push arm 318
is biased to be in the decoupled state (i.e. biased to push the blocking head 302
from in between the camming blocks 77). In this decoupled state (as shown in Fig.
18), the linkage head 328 pushes on a push nub 344 of the blocking member 300. The
push nub 344 is disposed on the blocking member 300 so that the blocking head 302
is not positioned between the camming blocks 77 when the linkage head 328 pushes on
the push nub 344.
[0084] The access control device 75 can be controlled electronically by the access control
circuitry to cause the linkage head 328 of the push arm 318 to move from the decoupled
state to the coupled state. In the coupled state, the linkage head 328 is in a position
where it does not push the blocking head 302; therefore, the blocking head 302 is
positioned between the camming blocks 77 because the blocking head 302 is biased to
that position and the linkage head 328 is not forcing the blocking head 302 from that
biases position. To move the linkage head 328 into the coupled state, the access control
device 75 causes the linkage push arm 318 to pivot away from the yoke 324. The linkage
push arm 318 is pivoted away from the yoke 324 when the yoke 324 is magnetized and
middle section 334 of the switch element 322 is thereby attracted to the yoke 324.
When the yoke 324 is magnetically enabled, the magnetic attraction of the middle section
334 of the switch element 322 to the yoke 324 overcomes the force of the linkage spring
342 and the switch element 322 rocks so that the middle section 334 of the switch
element comes into contact with the yoke 324 and the ends of the end sections 336
move away from the yoke 324. The switch element 322 thereby moves the linkage push
arm 318 and linkage hook arm 320 thus putting the lock 10 in the coupled state.
[0085] The access control device 75 can switch the lock 10 from the coupled state to the
decoupled state by demagnetizing the yoke 324 thus removing the magnetic attraction
between the yoke 324 and the switch element 322 so that the linkage spring 342 returns
the linkage push arm 318, the linkage hook arm 320, and the switch element 322 to
the decoupled state.
[0086] In a preferred embodiment of the invention, the yoke 324 is a configured to be demagnetized
by AC current (or other such electric current) applied to the coil 326 and magnetized
by DC current (or other such electric current) applied to the coil 326. The switch
element 322 is configured to be attracted to the magnetized yoke 324 with sufficient
force to overcome the force of the linkage spring 342. The access control device 75
only requires power to switch between states thereby prolonging battery life. In another
embodiment of the invention, an energized electromagnet can be used to place and hold
the lock 10 in the coupled state. The lock may also be configured so that a solenoid
can also be used to directly move the blocking member 300 in and out of alignment
with the camming blocks 77. The blocking member 300 can also be moved to and from
a position between the camming blocks 77 by an actuator such as an electromotor and/or
a shape memory alloy and/or a piezoactuator and/or an electromagnet assembly and/or
an actuator configured to transform an electronic signal into a mechanical movement.
[0087] Referring now to Figs. 18 - 26, in a preferred embodiment of the invention, the access
control device 75 further comprises a security assembly that prevents the lock 10
from changing between states when an external magnetic field is applied to the lock
10 in order to secure the lock 10 from tampering. The security assembly includes the
security hook 332 of the linkage hook arm 320, a pair of security plates 346 and 347,
and a security arm 348. The security arm 348 is pivotably connected to an access control
support structure 350, which is connected to the access control body 306, at pivot
points 352. The security arm 348 can pivot on a pivot axis (not shown) defined by
the pivot points 352. The security arm 348 includes a camming arm 356 that extends
upward from the security arm 348 and to the right of the spring catch 330 of the linkage
push arm 318 (as shown in Fig. 20). The security arm 348 further includes a blocking
arm 358 that extends downward from the security arm 348 and to the right of the yoke
324 (as shown in Fig. 19). The blocking arm 358 includes a blocking bar 360 perpendicularly
extending from the end of the blocking arm 358 in a direction away from the yoke 324.
A spring 362 is disposed between a spring retainer 364 extending from the camming
arm 356 of the security arm 348 and a spring retainer 366 of the access control support
structure 350. The spring 362 biases the security arm 348 so that the blocking arm
358 is to the left of the security hook 332 of the linkage hook arm 320 (as shown
in Fig. 20). Thus, the blocking bar 360 does not inhibit movement of the security
hook 332 in this position, and the lock 10 is said to be in the unsecured state. In
the unsecured state, the security hook 332, and therefore, the other parts of the
actuator assembly 316, are free to move so as to switch the lock 10 between the coupled
and decoupled states.
[0088] The security plates 346 and 347 are generally square and include on one end mounting
tabs 368 and 369, respectively, that extend through mounting orifices 370 in the access
control support structure 350 so that the security plates 346 and 347 can be sandwiched
together (as shown in Fig. 20) or can pivot to be separated (as shown in Fig. 22).
The ends of the plates 346 and 347 opposite the mounting tabs 368 and 369 are in contact
with a camming surface 372 on the inner portion of the camming arm 356. A spring 362
biases the security arm 348 so that the camming surface 372 causes the security plates
346 and 347 to be sandwiched together.
[0089] When an external magnetic force is applied to the lock 10 such as the external magnetic
field 458 of a permanent magnet 460, the lock 10 becomes secured against changing
states because the plates 346 and 347 become magnetically opposed to each other and
are forced apart thereby causing the security arm 348 to move. The magnetic field
of the yoke 324 and/or coil 326 do not cause the plates 346 and 347 to become magnetically
opposed to each other. The upper plate 346 cams upward on a curved portion of the
camming surface 372 until the plate 346 is blocked from further movement by cam stop
of a security fork 374. The lower plate 347 cams downward until it is blocked from
further movement by a cam stop 376 of the security arm 348. The plates 346 and 347
transmit force to the security arm 348 and the force of the spring 362 is overcome.
The security arm 348 pivots so that the blocking bar 360 of the blocking arm 358 is
aligned below or above the security hook 332 of linkage hook arm 320. Thus, the blocking
bar 360 inhibits the security hook 332, either from moving up or down, which means
that the lock 10 cannot change between the coupled and decoupled states. As shown
in Fig. 22, the lock 10 is in the decoupled state and the blocking bar 360 blocks
the security hook from moving up; therefore, the lock 10 cannot change from the decoupled
state to the coupled state. As shown in Fig. 23, the lock 10 is in the coupled state
and the blocking bar 360 blocks the security hook 332 from moving down; therefore,
the lock 10 cannot change from the coupled state to the decoupled state.
[0090] To prevent the security hook 332 from moving the blocking bar 360 to an unblocking
position when the lock 10 is in the decoupled state, and the security hook 332 is
being forced upward in an attempt to change to the coupled state, the blocking bar
360 has an angled lower edge 378 that can engage an angled upper edge 380 of the security
hook 332 so that the blocking bar 360 is not forced out of alignment with the security
hook 332. As shown in Fig. 22, both the angled lower edge 378 of the blocking bar
360 and the angled upper edge 380 of the security hook 332 angle downward from left
to right. If the security hook 332 is forced upwards (as it would be forced to when
changing from the decoupled state to the coupled state), the edges 378 and 380 come
into contact and cause the security arm 348 to be pushed towards the linkage hook
arm 320 instead of being pushed away.
[0091] To prevent the security hook 332 from moving the blocking bar 360 to an unblocking
position when the lock 10 is in the coupled state and the security hook 332 is being
forced downward in an attempt to change to the decoupled state, the blocking bar 360
has an angled upper edge 382 that can engage a lower edge 384 of the security hook
332 so that the blocking bar 360 is not forced out of alignment with the security
hook 332. As shown in Fig. 23, the angled upper edge 382 of the blocking bar 360 angles
upward from left to right. If the security hook 332 is forced downward (as it would
be forced to when changing from the coupled state to the decoupled state), the edges
382 and 384 come into contact and cause the security arm 348 to be pushed towards
linkage hook arm 320 instead of away.
[0092] Referring now to Figs. 24 and 25, the security fork 374 and switch element 322 are
configured to provide further protection from tampering by an external magnetic field
such as the magnetic field 458. The switch element 322 can be attracted to a lower
finger 462 of the security fork 374 when an external magnetic field is applied thus
preventing switching between the decoupled and coupled states.
[0093] The security assembly can include a mechanical, electromechanical and/or electromagnetic
tampering sensor that sends a signal to the access control circuitry when the lock
hardware 10 is tampered with by an external magnetic and/or electromagnetic field.
The access control circuitry can then send a signal to a control center reporting
the attempt to tamper with the lock 10 and/or can cause the lock 10 to make an alarm
sound.
[0094] Referring now to Figs. 13 and 16, there is generally shown handle set hardware 400
in accordance with an embodiment of the invention as operatively mounted in a mortise
lock body 402 that is installed in a door 404. The handle set hardware 400 is configured
to be retrofitted into already-installed mortise locks so that the mortise lock becomes
a wireless electronic lock. The handle set hardware 400 replaces handles, shafts,
spring returns, and other parts of the installed mortise lock. The handle set hardware
400 has an exterior handle 406 and an interior handle 408. The handles 406 and 408
are individually coupled to a coupling cartridge 410. The handles 406 and 408 are
not coupled to each other directly thereby preventing a situation where one handle
can prohibit the other handle from being actuated. The handle set hardware 400 is
configured so that interior handle 408 transmits rotational force to a faceted coupling
barrel 412. As discussed above with regard to the cylindrical lock 10, when the faceted
coupling barrel 412 rotates, it can cause an outer coupling member 414 to rotate.
The outer coupling member 414 includes a square link member 416 that transmits rotational
movement to the mortise lock body 402 thereby operating the latch of the mortise lock
body 402 when the outer coupling member 414 is rotated. The handle set hardware 400
is further configured so that the exterior handle 406 transmits rotational force to
an exterior handle shaft 418 of the coupling cartridge 410. As discussed hereinabove
with regard to the cylindrical lock 10, the exterior handle shaft 418 transmits rotational
movement to the outer coupling member 414 when the handle set hardware 400 is in the
coupled state and does not transmit rotational movement to the outer coupling member
414 when the lock 400 is in the decoupled state.
[0095] The mortise lock bodies of different manufacturers have different mounting hole configurations.
The hardware 400 is configured so that it can be retrofitted with different mortise
lock bodies. The hardware 400 includes an exterior spring block 420, an interior adapter
plate 422, and an interior spring block 424. The exterior spring block 420 and interior
adapter plate 422 are configured so that the handle set hardware 400 can be mounted
to mortise lock bodies of different manufacturers. The exterior spring block 420 and
interior adapter plate 422 have sets of holes that correspond to the mounting hole
configurations of different mortise lock bodies. A pair of mounting tubes 426 extend
through a set of mounting holes 428 of the mortise lock body 402 and through the corresponding
holes in the exterior spring block 420 and interior adapter plate 422. The exterior
spring block 420 and interior adapter plate 422 are secured to the mortise lock body
402 with a set of bolts 430 that are secured to the mounting tubes 426. The interior
spring block 424 is then secured to the interior adapter plate 422. The remaining
parts of the lock 400 can then be secured to the interior spring block 424 and the
exterior spring block 420 so that the lock 400 functions in a similar manner to the
cylindrical lock 10. The exterior spring block returns the exterior handle 406 to
its default horizontal position after the handle 406 has been rotated. The interior
spring block 424 returns the interior handle 408 to its default horizontal position
after the interior handle 408 has been rotated. The interior spring block 424 is handed
by rotating the cover of the interior spring block 424, the exterior spring block
420 is handed by flipping it over in a conventional manner.
[0096] Referring now to Figs. 6, 7, 14, and 15, the difference between the coupling cartridge
410 for the mortise lock and the coupling cartridge 36 for the electronic cylinder
lock is that the coupling cartridge 410 has a square link member 416 instead of an
octagonal link member 80. The link members 80 and 416 transmit rotational movement
to the lock bodies, which in turn cause the latches to operate. The square link member
416 is square because mortise locks are designed to accept square link members or
shafts. Other than the difference between the link members 80 and 416, the coupling
cartridges 36 and 410 are the same and operate in the same manner as discussed hereinabove
with regard to the coupling cartridge 36.
[0097] Referring now to Figs. 6 and 7, the coupling cartridge 36 is configured to be easily
handed by an assembler before being packaged and/or by an installer during installation.
The cartridge 36 needs to be handed because the faceted coupling barrel 82 and the
camming blocks 77 will cause the outer coupling member 78 to actuate the latch only
when rotated in one direction. The coupling cartridge 36 has a handing marking 450
on the faceted coupling barrel 82, a handing mark 452 on the round shaft portion 76
of the exterior handle shaft 72, a right-handed marking 454 on one face of the octagonal
link member 80 of the outer coupling member 78, and a left-handed marking 456 on one
face of the octagonal link member 80 of the outer coupling member 78. The coupling
cartridge 36 is handed by first lining up the markings 450 and 452 and then by rotating
the outer coupling member 78 so that either the right-handed marking 454 is lined
up between the handing markings 450 and 452 (as shown in Fig. 7) or the left-handed
marking 456 is lined up between the handing markings 450 and 452 (as shown in Fig.
6). The coupling cartridge 36 is then held in a right-hand or left-hand configuration
until it is installed in the lock 10. When installed, the coupling cartridge 36 will
remain in the default position until the handles are rotated.
[0098] Referring now to Fig. 6, which illustrates the left-hand configuration, the faceted
coupling barrel 82 is aligned with the outer coupling member 78 so that one tooth
84 of the faceted coupling barrel 82 is positioned adjacent to and on the right of
one tooth 88 of the outer coupling member 78. The faceted coupling barrel 82 will
cause the outer coupling member 78 to rotate (and thereby operate the latch) when
the faceted coupling barrel 82 is rotated so that a tooth 84 moves in a direction
towards the nearest tooth 88. When the faceted coupling barrel 82 rotates in the opposite
direction (i.e. when a tooth 84 moves away from the nearest tooth 88), the faceted
coupling barrel 82 does not cause the outer coupling member 78 to rotate because the
teeth 84 of the faceted coupling barrel do not engage the teeth 88 of the outer coupling
member 78.
[0099] Referring now to Fig. 7, which illustrates the right-hand configuration, the faceted
coupling barrel 82 is aligned with the outer coupling member 78 so that one tooth
84 of the faceted coupling barrel 82 is positioned adjacent to and on the left of
one tooth 88 of the outer coupling member 78. The faceted coupling barrel 82 will
cause the outer coupling member 78 to rotate (and thereby operate the latch) when
the faceted coupling barrel 82 is rotated so that a tooth 84 moves in a direction
towards the nearest tooth 88. When the faceted coupling barrel 82 rotates in the opposite
direction (i.e. when a tooth 84 moves away from the nearest tooth 88), the faceted
coupling barrel 82 does not cause the outer coupling member 78 to rotate because the
teeth 84 of the faceted coupling barrel do not engage the teeth 88 of the outer coupling
member 78.
[0100] Referring now to Fig. 9a, each camming block 77 is positioned nearer to one coupling
wall 102 than the other, which coupling wall 102 is the nearest depends on the handing
of the cartridge 36. When the lock 10 is in the coupled state, the camming blocks
77 transmit torque to the outer coupling member 78 only when the camming blocks 77
are rotated toward the nearest coupling wall 102. Otherwise, the camming blocks 77
rotate away from the nearest coupling wall 102, but do not reach the furthest coupling
wall 102 so that the outer coupling member 78 is not rotated.
[0101] Referring now to Figs. 14 and 15, the coupling cartridge 410 for the mortise lock
400 is the same as the coupling cartridge 36 for the cylinder lock 10 except that
the coupling cartridge 410 has a square link member 416 instead of an octagonal link
member 80. The cartridge 410 is handed in the same manner that the cartridge 36 is
handed.
[0102] Preferred embodiments of the invention have been described in considerable detail.
Many modifications and variations to the embodiments described will be apparent to
those skilled in the art. Therefore, the invention should not be limited to the embodiments
described, but should be defined by the claims that follow.
1. An electronic access control device for a lock , the lock including a latch, a force
transfer member and a coupling apparatus, the coupling apparatus coupling the force
transfer member to the latch in a coupled state, the force transfer member not coupled
to the latch in the decoupled state, the electronic access control device comprising:
an authenticator circuit; and
an actuator comprising an actuator lever, a armature and a coil;
wherein the authenticator circuit provides an electrical current to the coil to magnetize
and demagnetize the armature to place the actuator lever in the coupled state and
decoupled state, respectively.
2. The electronic access control device of claim 1, wherein an electrical current is
provided to the coil only to change between the coupled and decoupled states.
3. The electronic access control device of claims 1 or 2, wherein the actuator lever
has a push arm and a switching element, the switching element being magnetically attracted
to the armature by a armature attractive force when the armature is magnetized, the
armature attractive force causing the actuator lever to place the push arm in a coupled
position.
4. The electronic access control device of claim 3, wherein the actuator lever is biased
to the decoupled state by a spring having a spring force when the armature is demagnetized,
the spring force overcome by the armature attractive force when the armature is magnetized.
5. The electronic access control device of claims 3 or 4, wherein the authenticator circuit
provides electrical current to the coil based on a received authentication signal.
6. The electronic access control device of claim 5, wherein the authenticator circuit
provides direct current to magnetize the armature and a diminishing AC current to
demagnetize the armature..
7. The electronic access control device of any of claims 1 to 6, further comprising a
security apparatus, the security apparatus preventing the actuator lever from switching
between the coupled and decoupled states when an external magnetic field is applied
to the electronic access control device.
8. The electronic access control device of claim 7, wherein the security apparatus includes
a security lever biased to an unsecured position in which the security lever does
not interfere with movement of the lever, the security lever moving to a secured position
in which the security lever prevents the lever from moving between the coupled and
decoupled states when an external magnetic field is applied to the electronic access
control device.
9. The electronic access control device of claim 7 or 8, wherein the security apparatus
further comprises a pair of plates in contact with the security lever and a spring
attached to the security lever that exerts a spring force to bias the security lever
to the unsecured position, the plates positioned adjacent to one another when the
lever is in the unsecured position and apart when the lever is in the secured position,
the plates magnetically repulsed by a magnetic repulsion force in the presence of
an externally applied magnetic field, the magnetic repulsion force on the security
lever greater than the spring force.
10. The electronic access control device of any of claims 1 to 9, wherein the electronic
access control device is an electronic access control device for a lock to secure
a closure panel.
11. An electronic access control device for a lock to secure a closure panel, the lock
including a latch and a force transfer member, the electronic access control device
comprising:
a coupling apparatus including a blocking member, the coupling apparatus coupling
the force transfer member to the latch in a coupled state when the blocking member
is in a coupled positioned, the force transfer member not coupled to the latch in
a decoupled state when the blocking member is in a decoupled position, the blocking
member biased to the coupled position by a blocking spring;
an authenticator circuit; and
an actuator including an actuator lever biased by a lever spring to push the blocking
member into the decoupled position;
wherein the lever spring overcomes the blocking spring in the decoupled state.
12. The electronic access control device of claim 11, wherein the coupling apparatus further
comprises at least one camming block that transmits torque from the force transfer
member to the latch when the camming block is blocked by the blocking element in the
coupled state, and the blocking element is moved out of the way of the camming block
in the decoupled state so that the camming block does not exert torque between the
force transfer member and the latch.
13. The electronic access control device of claims 11 or 12, wherein the actuator further
includes an armature and a coil and the authenticator circuit provides an electrical
current to the coil to magnetize and demagnetize the armature to place the actuator
in the coupled state and decoupled state, respectively.
14. The electronic access control device of any of claims 11 to 13, wherein the actuator
lever has a switching element, the switching element being magnetically attracted
to the armature by a armature attractive force when the armature is magnetized, the
armature attractive force causing the actuator lever to move out of alignment with
the blocking member to allow the blocking member to move to the coupled position.
15. A coupling cartridge for an electronic lock with an exterior handle, an interior handle,
a lock body with a latch, and an access control circuit, the coupling cartridge comprising:
a coupling member with spring ramps that is linked to the lock body so that the coupling
member can actuate the latch when rotated;
a plurality of camming blocks rotatably coupled to the exterior handle; and
a blocking member;
wherein the camming blocks can transmit rotation and force from the exterior handle
to the coupling member when the blocking member is positioned between the camming
blocks and wherein the camming blocks cannot transmit rotation and force from the
exterior handle to the coupling member when the blocking member is not positioned
between the camming blocks.
16. The coupling cartridge of claim 15 further comprising:
a security apparatus configured to prevent the blocking member from moving to a position
between the camming blocks and from a position between the camming blocks.
17. The coupling cartridge of claim 15 or 16 further comprising:
a plurality of handing marks.
18. A security apparatus for an electronic lock that has a coupled state and a decoupled
state, the security apparatus comprising:
a security arm that can prohibit the lock from changing between the coupled and decoupled
states when in a secured state;
wherein the magnetic tampering detector actuates the security arm to be in the secured
state when an external magnetic field is applied to the lock.
19. A method of handing a coupling cartridge having a coupling member with a right-hand
marking and a left-hand marking, an interior handle linkage with a first alignment
marking, and an exterior handle linkage with a second alignment marking, the method
comprising:
rotating the coupling member to align one of the right-hand marking and left-hand
marking between the first and second alignment markings.