[0001] The invention refers to an integrated tub overflow system for a top-loading rotating-drum
washing machine.
[0002] On this type of machine, it was deemed essential to equip the tub with an integrated
overflow system designed to avoid any overflow of the tub inside the machine, which
would be likely to cause short-circuits and damage to the machine electrical equipment
in case the machine malfunctions during use.
[0003] Currently, the integrated overflow system consists of a flexible pipe connected to
the tub, directing excess water to the base of the machine away from the electrical
equipment.
[0004] However, during machine operation, and especially during spin-drying, the flexible
pipe accommodating any overflow is subjected to vibrations that pound it against the
fixed parts of the machine, which over time results in the progressive disconnection
of the pipe from the machine tub overflow nozzle, which causes leaks around the connection,
thereby generating and maintaining humidity that is initially undetectable by the
user since in this case the liquid flows by trickling along the tub, behind the machine
body. The same problem arises with potential overflows of foam, which break itself
for a large part of the integrated overflow system designed to evacuate liquid.
[0005] The purpose of the present invention is to provide a solution for these disadvantages.
The invention, as it is characterised in the claims, resolves the problem by creating
an integrated overflow system for a top-loading washing machine, whereby, on the one
hand, all evacuation piping, be it rigid or flexible, is eliminated and, on the other
hand, the said system be fully integrated in the machine tub during its manufacturing
of the tub, without use of additional parts.
[0006] The advantages procured by this invention consist primarily in that there is no risk
of a leak around the overflow connection or any risk of foam overflow or vapour production.
Mounting the tub in its frame is facilitated by the lack of specific parts to attach
and connect. The flow resulting from a potential overflow is channelled towards an
area removed as far as possible from the electrical equipment.
[0007] Other characteristics and advantages will appear in the following description of
a method of making the system according to the invention, given as a non-limiting
example with regard to the appended drawings where:
- figure 1 shows a partial plan view of the tub's left flange joint, around the system,
- figure 2 shows a partially exploded perspective view of the tub, around the system,
- figure 3 shows a side perspective view of the tub before its left flange is mounted.
[0008] The figures represent an integrated overflow system for a top-loading washing machine
according to the invention, whose tub includes, around its junction plane with the
corresponding flange
3, a system forming a labyrinth
10 open on the side of the junction plane with the flange
3, including an ascending hollow baffle
11 that starts inside the tub at a predetermined spot and opens into a meander forming
a siphon
12, which opens into a room
13 with an L-shaped deflector
131 by communicating on the one hand with a descending baffle
14 next to the ascending baffle
11 and coming into the open air around the base of this last baffle and, on the other
hand, with a nozzle
15 connected directly to the room
13 and coming out behind the L-shaped deflector
131.
[0009] In examining the figures in more detail, one notices first of all, by simultaneously
and comparatively examining figures 1 and 2, that the labyrinth
10 for the flow of excess water is made as a hollow in the junction plane of the tub
body
1 with the corresponding flange
3, which includes the labyrinth
10 lid
31 that in this way, during assembly of the left flange
3 with the machine tub body
1, definitively materialises the baffles
11 and
14 of the labyrinth
10 thereby constituting the overflow according to the invention. The tub body
1 is assembled with its flanges
3 according to the conventional technique, without any other constraint than to align
the system with its lid
31, as shown in figure 2.
[0010] One also notes on the same figures that the siphon
12, provided it is filled with water, resists the passage of foam and vapour. Regarding
condensation water than can appear in the upper part of the system, it flows normally
inside the drum through the ascending baffle
11 of the labyrinth
10 by overflowing the siphon
12 as soon as the siphon is full.
[0011] In referring to figure 2, one notes that the nozzle
15 coming out inside and behind the L-shaped deflector
131 can, given the shape of the said deflector
131, prime the siphon
12 without any risk of projection at the entry to the descending baffle
14. However generally, the siphon
12 fills up with condensed vapour produced during the wash cycle.
[0012] If one now refers to figure 3, showing a side perspective view of the tub before
its left flange
3 is mounted, one sees that the overfill does not cause any oversizing of the machine,
given its position.
[0013] The overflow according to the invention has been designed for top-loading rotating-drum
washing machines, but there is no reason it cannot be used on front-loading machines,
subject to minor adaptations according to current techniques.
1. Integrated overflow system for a top-loading rotating-drum washing machine, characterised in that it is constituted of a labyrinth (10) incorporated in the machine tub body (1).
2. Integrated overflow system according to claim 1, characterised in that this labyrinth (10) is made as a hollow in one side of the machine tub body (1), in the junction plane, with one of its lateral flanges (3), which overlaps it when it is mounted on the said body (1).
3. Integrated overflow system according to claim 1 or 2, characterised in that the labyrinth (10) is comprised of an ascending baffle (11) that begins inside the tub body and communicates with it, opening into a meander
that forms a siphon (12), which opens into a room (13) that includes an L-shaped deflector (131) in its upper part, which communicates, on the one hand, with a descending baffle
(14) next to the ascending baffle (11) opening into the open air and, on the other hand, with a nozzle (15) connected directly to the room (13) and coming out behind the room L-shaped deflector (131).
4. Integrated overflow system according to claim 2, characterised in that the overlap of the labyrinth (10), made in the tub junction plane by one of the corresponding lateral flanges (3), is obtained via a plate forming a lid (31) of corresponding dimensions, arranged radially to the periphery of the junction plane
of the said corresponding flange (3).
Amended claims in accordance with Rule 86(2) EPC.
1. Top loading rotating drum horizontal axis washing machine having an integrated overflow
system constituted of a labyrinth (10) incorporated in the machine tub body (1) characterised in that labyrinth (10) is made a hollow in one side of the machine tub body (1) in the joint face with one (3) of its lateral flanges (3,4) which overlaps it when it is mounted on the said body.
2. Top loading rotating drum horizontal axis washing machine according to claim 1, characterised in that the labyrinth (10) is comprised of an ascending baffle (11) that begins inside the tub body and communicates with it, opening into a meander
that forms a siphon (12), which opens into a room (13) that includes an L-shaped deflector (131) in its upper part, which communicates, on the one hand, with a descending baffle
(14) next to the ascending baffle (11) opening into the open air and, on the other hand, with a nozzle (15) connected directly to the room (13) and coming out behind the room L-shaped deflector (131).
3. Top loading rotating drum horizontal axis washing machine according to claim 2, characterised in that the overlap of the labyrinth (10), made in the tub joint face by one of the corresponding lateral flanges (3), is obtained via a plate forming a lid (31) of corresponding dimensions, arranged radially to the periphery of the joint face
of the said corresponding flange (3).