FIELD OF THE INVENTION
[0001] This invention is related to a new fuel composition which incorporates a chelating
agent capable of stabilizing said fuel against the degradation thereof under working
conditions and exposure to contamination by metals observed in the new combustion
facilities and engines.
PREVIOUS STATE-OF-THE-ART
[0002] Liquid fuels are used widely in industry for transport or furnaces. They are mostly
obtained from oil refining, although they may incorporate components from other sources,
for example biofuels.
[0003] The stability of the oil fractions and the new fuel components is a property essential
to ensuring their appropriate use. And guaranteeing this property is a highly difficult
task, especially considering the wide variety of fuel compositions, depending upon
their sources and the manner in which they are obtained.
[0004] Numerous additives designed to solve the problems related to hydrocarbon instability
currently exist on the market, with different formulations incorporating a complex
balance of antioxidants, metal deactivators, neutralizers, detergents and dispersants.
Most degradation routes lead to insoluble products, dispersants therefore usually
being effective for alleviating this problem. However, there are rubber-forming routes
which require an antioxidant to be avoided. In this regard, stabilizing additives
exert an influence by neutralizing the acids resulting from oxidation. Other factors
causing the speed-up of the oxidation mechanisms are metals (ex. Zn or Cu), such that
metal deactivators are also a major factor controlling the degradation mechanisms.
[0005] Metal deactivators are compounds complexing the metals dissolved in the hydrocarbons,
preventing the metal ions from initiating or catalyzing the radicalary reactions responsible
for said oxidation. The metal passivating compounds which laminate the metal surfaces
for prevent their corrosion are also sometimes termed metal deactivators. These compounds,
although having a secondary effect on the stability on reducing the solubility of
the metals, do not inhibit the catalytic effect thereof for the degradation reactions.
[0006] The use of metal deactivators and antioxidants in gasoline, kerosene and lubricants
is mentioned in resources as detailed hereinabove. This is not the case of gas-oils,
because the customary consequences of the degradation thereof has been sufficiently
remedied to date with the use of dispersants, avoiding the complex use of other products.
The use of this type of compounds in gas-oils has always been highly limited, given
the complex nature of this fraction.
[0007] The conventional scenario of medium distillates, the stability of which had been
reasonably remedied with dispersants, is changing fast. Refineries now need to achieve
progressively higher conversion ratios by incorporating currents which have undergone
thermal or catalytic stress, their stability differing from the direct distillation
currents. The environmental requirements are progressively greater; the permitted
maximum sulfur contents are being drastically reduced, increasing the harshness of
the hydrotreatment. This process eliminates natural antioxidants in the fuel, where
sulphur is also included. Lastly, the modifications in the new combustion facilities
and engines favor the presence of metal contaminants, with higher working temperatures
and pressures.
[0008] Fuel formulations are progressively more variable as a result of the new oil refining
processes. The combined presence of direct distillation and conversion currents at
different hydrotreatment levels is progressively more frequent and increases this
variability to an even greater degree. The fuel compositions may therefore vary within
broad ranges, having highly variable contents in critical compounds such as olefins,
diolefins, sulfur and nitrogen heteroatoms, metals, etc. As a result of all of the
above, the response of the stabilizers in medium distillates, especially in gas-oils,
is highly complex and hardly foreseeable.
[0009] Metals have recently been found to be present in fuels. In a sampling process conducted
in 2003 on 78 commercial samples in Spain, the amount of said metals (Cu+Zn) was found
to total up to 0.2 mg per kilo of fuel. In addition thereto, the high temperature
of the new injection systems has been detected as capable of causing a high solution
of Cu up to levels in excess of 1 ppm. These levels of high-temperature metal dissolution
have been simulated in high-temperature laboratory tests, the concentrations determined
in the field having been found to exist.
[0010] The use of antioxidants and metal deactivators is stated in resources in kerosene-type
medium distillates with sulfur contents of over 350 mg/kg (up to 3000 mg/kg). Sulfur
being present is essential, given that it is a natural antioxidant. However, the use
thereof in diesel fuel is extremely rare, and the effectiveness of these components
varies when the sulfur content is less than 350 mg/kg (European legislation since
1999). The response of gas-oil to these additives still differs even more as the sulfur
is reduced, being totally different on completely eliminating this element (sulfur
content below 10 mg/kg). The EN-590 specification requires content of less than 50
mg/kg in all automotive gas-oils as of 2005 and of less than 10 mg/kg as of 2009.
[0011] The way in which fuels are used is critical, given that the presence of certain factors
such as light, dissolved metals, oxygen or the temperature accelerates the destabilizing
of the fuel, which entails the forming of insoluble substances which could have a
bearing on proper working order (clogging, corrosion, build-up). The evolution of
the uses of this fuel requires improving the resistance thereof to the degradation
processes.
[0012] In the case of heating fuels, the evolution of their formulations has also been in
conjunction with the evolution of the facilities where it is burned. The choice taken
was that of a massive incorporation of copper pipes in the facilities, which facilitates
the incorporation of copper into the fuel, to which a high recirculation rate to the
fuel tank is also added. Additionally, the use of translucent materials for the storage
tanks has likewise become widespread, which allows sunlight to act on the fuels. All
of the above could help to increase the inestability of the fuels. Lastly, the injection
systems have become progressively more complex, thus making fuel stability a critical
property for the proper functioning thereof.
[0013] In the case of diesel fuels, another important factor is the evolution of the new
engines, with injection systems based on a pump injector and common rail. These systems
are highly critical to insolubles and run at high temperatures. The study of the fuels
on the market and of the dissolution of metals at high temperatures reveals the presence
of metals which catalyze the degradation reactions. The presence of these catalysts
and the high working temperatures degrade the fuel and give rise to the formation
of insoluble residue which causes the fuel injection to malfunction.
[0014] It is advisable to provide a solution to this type of contaminations and to protect
the fuel. To this end, advantage can be taken of the experience acquired in other
hydrocarbons and other uses different from combustion.
[0015] Numerous sources make reference to the use of metal deactivators in naphthas. For
example, di-(2-hydroxybenzal)-ethylendiamine (
US 2284267,
US 2181121 and
US 2181122) and derivatives of N,N'-di-(3-alkenyl-salicylidene)-diaminoalkane (
US 3071451) as a Cu deactivator in gasoline. Products of this type have a marked filming nature,
their effectiveness on reducing the catalytic activity of metals is limited.
[0016] The DEF-STAN 91-91 specification indicates that aviation kerosene may incorporate
an antioxidant in a concentration within the 17-24 mg/l range and an N,N'-disalicylidene-1,2-propanediamine
metal deactivator in a concentration of < 2 mg/l. This is the only metal deactivator
permitted in kerosenes and the only one used in other medium distillates. The use
of N,N'-disalicylidene-1,2-propanediamine in kerosene is described in several publications
(
Pande, S.G. et al. in 6th International Conference on Stability and Handling of Liquid
Fuel, Canada, 211-230 (1997) and
Cyrus, P.H. in 6th International Conference on Stability and Handling of Liquid Fuel,
Canada, 51-59 (1997)). In the article published by
Chusei, C.C. et al. in Applied Surface Science, USA, 153 23-24 (1999), it is proven how the breakdown thereof may take place at temperatures in excess
of 350°C.
[0017] Triazoles and benzotriazoles are used in motor oils for the purpose of prevent corrosion
related to the Pb in presence of metals (Cu, brass and bronze) as stated in
US patent 0038835 A1. The proportioning used is quite high (2000 ppm). Patent
WO 03/004476 A1 also states these products in high proportions (200-1000ppm) as deactivators against
Cu and Fe, preferably in lubricant bases for the manufacture of any type of fluid
subject to coming into contact with metal surfaces. Other type of deactivators used
in lubricants which are described in the Fuels and Lubricants Handbook (Totten, G.E.,
ASTM International, USA (2003) are lecithin, heterocyclic compound derivatives (thiadiazole,
imidazole and pyrazole) and citric and gluconic acid derivatives.
[0018] The use of gluconic acid has been analyzed in depth given the interest in this patent.
It is used as a metal and amine captor in refinery processes (
WO 2004020553) and as a raw material for lubricants (
US 5773391,
JP 61031213), for corrosion inhibitors (
US 4892671) and for sulfur recovery from natural gas (
US 2004192995). In no case has it been used as a metal deactivator for improving the stability
of a medium distillate.
[0019] The use of other Cu, Fe, Co and Cr deactivators, such as 1,1,1-tris-(salicylidenaminomethyl)-alkanes,
are described in
US patent 3843536. The effectiveness of these deactivators is solely demonstrated in gasoline and in
lubricant oils in the presence of high concentrations of metals (respectively 8 and
18 ppm) and at high treatment proportioning with deactivator (100-1000 ppm). Nevertheless,
these compounds function in a markedly filming manner, as revealed by the high proportions
in which they are used.
[0020] N,N'-disalicylidene-1,2-propanediamine is also used in automotive gas-oil, as is
stated in patent
EP 0476197 A1. This patent is related to a formulation comprised mainly of a deactivator and an
agent for improving the low-temperature stability of the additive. The effectiveness
of said additive in the presence of Cu has not been demonstrated. In
US patent 2813080, a formulation comprised of an N,N'-disalicylidene-1,2-propanediamine deactivator
in combination with a dispersant and a combustion enhancer is described. The effectiveness
of said formulation in the presence of metals is demonstrated only in the ASTM D-665
test (corrosion related to steel) where the function of the metal deactivator is as
a filming agent and not a metal complexing agent.
[0021] It is highly advisable to broaden the application of the metal deactivators to the
field of fuels and, more specifically, to the field of gas-oils. It is necessary in
low-sulfur automotive gas-oils, which require a greater stability capable of withstanding
the high temperatures reached in the new-generation combustion engines and the metal
contamination detected in these systems. It is also necessary for the heating gas-oils,
due to the progressive incorporation of conversion fractions and the impact which
copper and sunlight have on the boiler facilities, the mechanisms (filters and pumps)
of which are capable of tolerating a lesser degree of contamination and build-up.
[0022] The limited availability of N,N'-disalicylidene-1,2-propanediamine has given rise
to the need of seeking alternative products affording the possibility of diversifying
the source of this component. In addition thereto, an opportunity has been found of
enhancing the stabilizing effectiveness on certain low-sulfur gas-oil formulations.
[0023] As a result of all of the above, an alternative metal deactivator to N,N'-disalicylidene-1,2-propanediamine
has been found for gas-oils and fuels in general which also improves upon some deficiencies
thereof.
EXPLANATION OF THE INVENTION
[0024] The inventors of the present invention have developed an alternative composition
capable of stabilizing fuels by adding a certain amount of a chelating agent which
is capable of forming complexes with the metal ions, inhibiting the catalytic effect
thereof and checking the formation of insoluble substances which could have an effect
on the proper working order of the engines and boilers (clogging, corrosion, build-up).
[0025] According to one aspect of the present invention, a new fuel composition is provided
in which the chelating agent is the compound in Formula I:

or any of the salts thereof. Gluconic acid is included in Formula I.
[0026] In this invention, an assessment has been made of the effectiveness of gluconic acid
in different proportions, ranging from 1 to 100 mg per kilogram of fuel.
[0027] In one preferred embodiment of the following invention, the fuel is automotive, agricultural
or heating gas-oil.
[0028] In another preferred embodiment of the following invention, the composition described
comprises 2-50 mg of Formula 1 compound per kilogram of fuel.
[0029] In some cases, a dispersant (DISP) is used for improving the stability of the fuel
by preventing the agglomeration of insolubles and the depositing thereof.
[0030] Therefore, the composition described in the following invention may also comprise
a dispersant such as, for example but without being limited to, a Mannich base or
the derivatives thereof, represented by the following Formula IIa:

where n ranges from 1 to 10, both included and n' ranges from 10 to 100, both included.
or a poly-isobutenesuccinimide or the derivatives thereof represented by the following
formula IIb:

where n ranges from 1 to 10 and n' ranges from 10 to 100, or any mixture of these
two dispersants or the derivatives thereof.
[0031] The dispersant added to the composition described in the present invention is used
in a proportion ranging from 10 to 1000 mg per kilogram of fuel, more preferably from
50 to 300 mg per kilogram of fuel.
[0032] An antioxidant may also be added to the composition described in the following invention
for the purpose of enhancing the stability of the fuel, particularly of low-sulfur
gas-oils or in absence of this natural antioxidant.
[0033] Thus, the composition described in the following invention may also comprise an antioxidant
such as, for example but without being limited to the compounds in formula III:

where n ranges from 1 to 5, all inclusive.
[0034] In a second aspect of the present invention, a method for obtaining the fuel composition
described hereinabove is provided, consisting of the following stages:
- a) formulating a fuel, preferably an automotive, agricultural or heating gas-oil,
and
- b) Adding a quantity of the compound of Formula I, previously disclosed, to the fuel
prepared in a)
The quantity of the compound of Formula I used is preferably 1 to 100 mg per kilogram
of fuel, and more preferably 2 to 50 mg per kilogram of fuel.
[0035] In a preferred embodiment of the method of the present invention, the addition of
a polyisobutenesuccinimide type dispersant according to Formula IIb described hereinabove
and preferably proportioned at 10 to 1000 mg per kilogram of fuel and more preferably,
50 to 300 mg per kilogram of fuel is included.
[0036] One final aspect of the present invention provides the use of the Formula I compound
described hereinabove for the stabilization of a fuel.
[0037] More preferably, the use of the Formula I compound described in the present invention
for the stabilization of a fuel, in which said fuel is preferably automotive, agricultural
or heating gas-oil.
[0038] In the present invention, the term "fuel" includes the liquid fuels intended for
producing heat energy or for being used in internal combustion engines for producing
mechanical energy.
[0039] The term "multifunctional package" refers to a composition which comprises but is
not limited to one or more dispersing, deemulsifying or antifoaming components. This
composition may likewise include other components such as stabilizers, anti-rust additives
or cetane improvers.
[0040] In the present invention, all of the technical and scientific terms are of the same
meaning as that commonly understood by an expert in the field to which the invention
pertains. Throughout the description and the claims, the word "comprises" and the
variations thereon are not intended to exclude other technical features, components
or steps. For the person skilled in the art, other objects, advantages and characteristics
of the invention will be implied in part from the description and in part from the
practice of the invention. The following examples and drawings are provided for illustrative
purposes and are not intended to be limiting of the present invention.
DETAILED EXPLANATION OF EMBODIMENTS
[0041] The invention will be illustrated in following by means of some tests conducted by
the inventors revealing the stability of the new composition described as an alternative
to other compositions currently existing in the state-of-the-art.
[0043] The best performance is achieved with gluconic acid. The other chelating agents show
a worse performance, even going as far as promoting degradation in some of the gas-oil
samples evaluated.
[0044] In the following examples, the effectiveness of gluconic acid has been evaluated
by comparing it to the metal deactivator authorized for aviation kerosenes (NNDDP:
N,N'-disalicylidene-1,2-propanediamine), at different proportions (2-50 mg/kg), in
low-sulfur gas-oils (50 and 10 mg/kg), in presence or absence of metal (Cu
2+) and in presence or absence of a dispersant (DISP).
[0045] The possible side-effects of the gluconic acid on different properties, such as filterability
(internal method), compatibility with additives (proprietary method), antifoaming
capacity (dry and wet manual tests, as well as test tube injection, NF-M-07-075),
anti-rust properties (ASTM D-665-B; seawater) and emulsion with water (internal method)
were also tested.
EXAMPLE 1
Thermal stability in presence of copper.
[0046] A 50 ml sample of gas-oil doped with 1 ppm Cu
2+ was aged for 90 minutes at 150°C in absence of light. Afterward, the increase in
color in the gas-oil was evaluated as a measurement of the absorbance of the sample
diluted in a zero-absorbance solvent. The effectiveness of the metal deactivators
on three types of gas-oil of different sulfur contents: automotive gas-oil (GDM1005),
agricultural gas-oil (GDM1006) and heating gas-oil (GDM239) were evaluated.
Table 1
| Gas-oil |
MD used |
Increase in absorbance |
| GDM239 |
None |
0.2068 |
| GDM239 |
B |
0.3076 |
| GDM239 |
C |
0.2426 |
| GDM239 |
Gluconic acid |
0.1368 |
| GDM239 |
E |
0.2136 |
| GDM239 |
F |
0.2142 |
| GDM239 |
G |
0.2649 |
| GDM239 |
H |
0.2704 |
| GDM239 |
I |
0.2789 |
| GDM239 |
J |
0.3286 |
| GDM239 |
K |
0.3700 |
| GDM1006 |
None |
0.0741 |
| GDM1006 |
B |
0.0595 |
| GDM1006 |
C |
0.0386 |
| GDM1006 |
Gluconic acid |
0.0269 |
| GDM1006 |
E |
0.0584 |
| GDM1006 |
F |
0.0485 |
| GDM1006 |
G |
0.0652 |
| GDM1006 |
H |
0.0661 |
| GDM1006 |
I |
0.0512 |
| GDM1006 |
J |
0.0427 |
| GDM1006 |
K |
0.0538 |
| GDM1005 |
None |
0.0699 |
| GDM1005 |
B |
0.0462 |
| GDM1005 |
C |
0.0654 |
| GDM1005 |
Gluconic acid |
0.0445 |
| GDM1005 |
E |
0.0421 |
| GDM1005 |
F |
0.0536 |
| GDM1005 |
G |
0.0534 |
| GDM1005 |
H |
0.0599 |
| GDM1005 |
I |
0.0555 |
| GDM1005 |
J |
0.0805 |
| GDM1005 |
K |
0.0672 |
EXAMPLE 2
[0047] HLPS detergency. A 250 ml sample of gas-oil was aged at 280°C, 38 bars, in a system similar to that
used for determining the kerosene stability (ASTM-D-3241), recirculating the sample
for a maximum of 4 hours. Afterward, the load loss through a filter located downstream
from the maximum temperature area was evaluated. The Tendency to Deposits Formation
(TDF) was determined in terms of the load loss and the time lapsed up to said loss.

[0048] Gas-oils with 50 and 10 ppm sulfur were used and the effectiveness of the GA in presence
of dispersant at 10 ppm was found to be better than that of the NNDDP at 5 ppm (gluconic
TDF: 1.1-0.2; NNDDP TDF: 2.4-1.1), see Table 2.
[0049] However, when the proportion of GA was increased up to 20 ppm, the results were worse
(TDF: 1.3-3.6).
In this test, it was found, in turn, that neither of the two metal deactivators used
are effective on their own, in other words, without a dispersant.
EXAMPLE 3
[0050] UOP-835 thermal stability. A 50 ml sample of gas-oil was aged for 90 minutes at 150°C in absence of light. Afterward,
the sample was filtered and the increase in color of the gas-oil evaluated as a measurement
of the absorbance of the diluted sample and the filter opacity.
Table 3
| Gas-oil |
Sulfur content, mg/kg |
DISP, ml/m3 |
MD1, mg/kg |
MD2, mg/kg |
CU2+ content mg/kg |
Increase in absorbance |
Opacity |
| G388 |
10 |
0 |
0 |
0 |
0 |
0.035 |
0.00 |
| G388 |
10 |
0 |
0 |
0 |
1 |
0.059 |
0.06 |
| G388 |
10 |
0 |
0 |
2 |
1 |
0.052 |
0.02 |
| G388 |
10 |
0 |
0 |
5 |
1 |
0.050 |
0.04 |
| G388 |
10 |
0 |
0 |
10 |
1 |
0.044 |
0.02 |
| G388 |
10 |
600 |
0 |
2 |
1 |
0.048 |
0.03 |
| G388 |
10 |
600 |
0 |
5 |
1 |
0.062 |
0.02 |
| G388 |
10 |
600 |
0 |
10 |
1 |
0.048 |
0.02 |
| G388 |
10 |
0 |
2 |
0 |
1 |
0.051 |
0.04 |
| G388 |
10 |
0 |
5 |
0 |
1 |
0.039 |
0.03 |
| G388 |
10 |
0 |
10 |
0 |
1 |
0.032 |
0.03 |
| G388 |
10 |
600 |
2 |
0 |
1 |
0.060 |
0.02 |
| G388 |
10 |
600 |
5 |
0 |
1 |
0.058 |
0.03 |
| G388 |
10 |
600 |
10 |
0 |
1 |
0.044 |
0.03 |
| G235 |
50 |
0 |
0 |
0 |
0 |
0.031 |
0.01 |
| G235 |
50 |
0 |
0 |
0 |
1 |
0.072 |
0.04 |
| G235 |
50 |
0 |
0 |
2 |
1 |
0.087 |
0.03 |
| G235 |
50 |
0 |
0 |
5 |
1 |
0.084 |
0.02 |
| G235 |
50 |
0 |
0 |
10 |
1 |
0.087 |
0.02 |
| G235 |
50 |
0 |
0 |
20 |
1 |
0.096 |
0.01 |
| G235 |
50 |
0 |
0 |
50 |
1 |
0.064 |
0.00 |
| G235 |
50 |
600 |
0 |
2 |
1 |
0.073 |
0.01 |
| G235 |
50 |
600 |
0 |
5 |
1 |
0.072 |
0.02 |
| G235 |
50 |
600 |
0 |
10 |
1 |
0.092 |
0.01 |
| G235 |
50 |
600 |
0 |
20 |
1 |
0.080 |
0.01 |
| G235 |
50 |
600 |
0 |
50 |
1 |
0.096 |
0.01 |
| G235 |
50 |
0 |
2 |
0 |
1 |
0.056 |
0.01 |
| G235 |
50 |
0 |
5 |
0 |
1 |
0.051 |
0.01 |
| G235 |
50 |
0 |
10 |
0 |
1 |
0.027 |
0.02 |
| G235 |
50 |
600 |
2 |
0 |
1 |
0.054 |
0.02 |
| G235 |
50 |
600 |
5 |
0 |
1 |
0.049 |
0.01 |
| G235 |
50 |
600 |
10 |
0 |
1 |
0.02 |
0.01 |
| G682 |
10 |
0 |
0 |
0 |
0 |
0.017 |
0.01 |
| G682 |
10 |
0 |
0 |
0 |
1 |
0.045 |
0.01 |
| G682 |
10 |
0 |
0 |
2 |
1 |
0.040 |
0.02 |
| G682 |
10 |
0 |
0 |
5 |
1 |
0.040 |
0.01 |
| G682 |
10 |
0 |
0 |
10 |
1 |
0.041 |
0.03 |
| G682 |
10 |
0 |
0 |
20 |
1 |
0.045 |
0.01 |
| G682 |
10 |
0 |
0 |
50 |
1 |
0.044 |
0.00 |
| G682 |
10 |
600 |
0 |
2 |
1 |
0.028 |
0.01 |
| G682 |
10 |
600 |
0 |
5 |
1 |
0.035 |
0.02 |
| G682 |
10 |
600 |
0 |
10 |
1 |
0.035 |
0.02 |
| G682 |
10 |
600 |
0 |
20 |
1 |
0.036 |
0.01 |
| G682 |
10 |
600 |
0 |
50 |
1 |
0.035 |
0.03 |
| G682 |
10 |
0 |
2 |
0 |
1 |
0.036 |
0.01 |
| G682 |
10 |
0 |
5 |
0 |
1 |
0.027 |
0.00 |
| G682 |
10 |
0 |
10 |
0 |
1 |
0.009 |
0.02 |
| G682 |
10 |
600 |
2 |
0 |
1 |
0.030 |
0.01 |
| G682 |
10 |
600 |
5 |
0 |
1 |
0.029 |
0.01 |
| G682 |
10 |
600 |
10 |
0 |
1 |
0.025 |
0.01 |
| G306 |
50 |
0 |
0 |
0 |
0 |
0.016 |
0.04 |
| G306 |
50 |
0 |
0 |
0 |
1 |
0.118 |
0.07 |
| G306 |
50 |
0 |
0 |
2 |
1 |
0.096 |
0.04 |
| G306 |
50 |
0 |
0 |
5 |
1 |
0.112 |
0.03 |
| G306 |
50 |
0 |
0 |
10 |
1 |
0.132 |
0.04 |
| G306 |
50 |
600 |
0 |
2 |
1 |
0.090 |
0.03 |
| G306 |
50 |
600 |
0 |
5 |
1 |
0.102 |
0.04 |
| G306 |
50 |
600 |
0 |
10 |
1 |
0.093 |
0.04 |
| G306 |
50 |
0 |
2 |
0 |
1 |
0.086 |
0.03 |
| G306 |
50 |
0 |
5 |
0 |
1 |
0.015 |
0.04 |
| G306 |
50 |
0 |
10 |
0 |
1 |
0.020 |
0.01 |
| G306 |
50 |
600 |
2 |
0 |
1 |
0.077 |
0.03 |
| G306 |
50 |
600 |
5 |
0 |
1 |
0.065 |
0.02 |
| G306 |
50 |
600 |
10 |
0 |
1 |
0.064 |
0.02 |
MD. Metal deactivator
- MD1
- N,N'-disalicylidene-propanediamine (NNDDAP)
- MD2
- gluconic acid (GA)
DISP. Multifunctional package with dispersant (25% polyisobutenesuccinimide). This
package includes other components such as an antirust additive, antifoaming agent,
demulsifying agent and a cetane improver. |
[0051] Four 50 and 10 ppm gas-oil samples were used, it was found that, in presence of the
dispersant (added as multifunctional package) on the gas-oils with 10 ppm sulfur,
the GA at 10 ppm showed better results than the NNDDAP at 5 ppm.
The equivalency ratio, with dispersant, between the NNDDAP and GA would be 5:10 ppm,
the GA being more effective on the bases of 10 ppm and the NNDDAP on those of 50 ppm.
EXAMPLE 4
[0052] Oxidation stability A 350 ml sample of gas-oil was aged under the conditions stipulated in standard ISO12205
(16 hours, 95°C, with 3L/h oxygen bubbling) in presence of 1 mg/kg Cu
2+. Afterward, the insolubles produced were determined as the sum of filterable (0.8
microns) and adherent forms (washed with trisolvent and evaporation at 160°C), measured
in g/m3. The Cu
2+ was added as a reagent in acetate form.
Table 4
| Gas-oil |
Sulfur content mg/kg |
DISP, ml/m3 |
MD1, mg/kg |
MD2, mg/kg |
Cu2+ content mg/kg |
Total insolubles, g/m3 |
Increase in absorbance |
| G235 |
50 |
0 |
0 |
0 |
0 |
1.7 |
0.020 |
| G235 |
50 |
0 |
0 |
0 |
1 |
Blocks filter |
Not measured |
| G235 |
50 |
0 |
0 |
2 |
1 |
Blocks filter |
0.625 |
| G235 |
50 |
0 |
0 |
5 |
1 |
Blocks filter |
0.562 |
| G235 |
50 |
0 |
0 |
10 |
1 |
Blocks filter |
0.635 |
| G235 |
50 |
0 |
0 |
20 |
1 |
Blocks filter |
0.604 |
| G235 |
50 |
0 |
0 |
50 |
1 |
Blocks filter |
0.620 |
| G235 |
50 |
600 |
0 |
2 |
1 |
16.3 |
0.311 |
| G235 |
50 |
600 |
0 |
5 |
1 |
26.0 |
0.284 |
| G235 |
50 |
600 |
0 |
10 |
1 |
20.0 |
0.319 |
| G235 |
50 |
600 |
0 |
20 |
1 |
8.0 |
0.145 |
| G235 |
50 |
600 |
0 |
50 |
1 |
61.0 |
0.329 |
| G235 |
50 |
0 |
2 |
0 |
1 |
Blocks filter |
0.505 |
| G235 |
50 |
0 |
5 |
0 |
1 |
11.7 |
0.149 |
| G235 |
50 |
0 |
10 |
0 |
1 |
6.8 |
0.045 |
| G235 |
50 |
600 |
2 |
0 |
1 |
11.4 |
0.344 |
| G235 |
50 |
600 |
5 |
0 |
1 |
4.8 |
0.038 |
| G235 |
50 |
600 |
10 |
0 |
1 |
2.9 |
0.041 |
| G682 |
10 |
0 |
0 |
0 |
0 |
6.0 |
0.011 |
| G682 |
10 |
0 |
0 |
0 |
1 |
448.8 |
0.344 |
| G682 |
10 |
0 |
0 |
2 |
1 |
249.1 |
0.349 |
| G682 |
10 |
0 |
0 |
5 |
1 |
286.9 |
0.387 |
| G682 |
10 |
0 |
0 |
10 |
1 |
250.6 |
0.367 |
| G682 |
10 |
0 |
0 |
20 |
1 |
176.5 |
0.369 |
| G682 |
10 |
0 |
0 |
50 |
1 |
187.4 |
0.395 |
| G682 |
10 |
600 |
0 |
2 |
1 |
33.2 |
0.241 |
| G682 |
10 |
600 |
0 |
5 |
1 |
20.8 |
0.224 |
| G682 |
10 |
600 |
0 |
10 |
1 |
15.4 |
0.153 |
| G682 |
10 |
600 |
0 |
20 |
1 |
10.6 |
0.089 |
| G682 |
10 |
600 |
0 |
50 |
1 |
32.3 |
0.317 |
| G682 |
10 |
0 |
2 |
0 |
1 |
260.5 |
0.425 |
| G682 |
10 |
0 |
5 |
0 |
1 |
354.3 |
0.391 |
| G682 |
10 |
0 |
10 |
0 |
1 |
4.8 |
0.029 |
| G682 |
10 |
0 |
20 |
0 |
1 |
6.3 |
0.025 |
| G682 |
10 |
0 |
50 |
0 |
1 |
5.7 |
0.036 |
| G682 |
10 |
600 |
2 |
0 |
1 |
9.7 |
0.216 |
| G682 |
10 |
600 |
5 |
0 |
1 |
9.2 |
0.240 |
| G682 |
10 |
600 |
10 |
0 |
1 |
12.0 |
0.031 |
| G682 |
10 |
600 |
20 |
0 |
1 |
6.9 |
0.028 |
| G682 |
10 |
600 |
50 |
0 |
1 |
6.9 |
0.046 |
MD Metal deactivator
- MD1
- N,N'-disalicylidene-propanediamine (NNDDAP)
- MD2
- gluconic acid (GA)
DISP. Multifunctional package with dispersant (25% polyisobutenesuccinimide) This
package includes other components such as an antirust additive, antifoaming agent,
deemulsifying agent and a cetane improver. |
[0053] It was found that, on adding GA without a dispersant, to a 10 ppm sulphur content
base fuel, the insolubles in the base were reduced to the half (from 448.8 to 187-250
g/m
3) at any additioning proportion (2-50 mg/kg).
[0054] In the cases in which dispersant was added, the gluconic acid showed the best results
at 20 ppm (8-11 g/m
3), being effective from 2 ppm and achieving less from 21 g/m3 at 10 ppm. In other
words, in this case, no benefit was found from increasing the proportion. Tests were
conducted up to 50 ppm.
EXAMPLE 5
[0055] Test 5-1.
Light stability. A 50 mL sample of gas-oil was aged at 40°C subjected to constant UV radiation for
48 hours, the resulting insolubles having been evaluated in a manner similar to Test
2, adapting the filter, the filtering equipment and the evaporation to the amount
of sample employed.
Table 5-1
| Gas-oil |
Sulfur content mg/kg |
DISP, m/m3 |
MD1, mg/kg |
MD2, mg/kg |
Cu2+ content mg/kg |
Total insolubles, g/m3 |
Increase in absorbance |
| G235 |
50 |
0 |
0 |
0 |
0 |
27.1 |
0.031 |
| G235 |
50 |
0 |
0 |
0 |
1 |
32.2 |
0.065 |
| G235 |
50 |
600 |
0 |
0 |
1 |
38.0 |
0.051 |
| G235 |
50 |
600 |
5 |
0 |
1 |
13.2 |
0.033 |
| G235 |
50 |
600 |
0 |
10 |
1 |
23.0 |
0.022 |
| G235 |
50 |
600 |
0 |
20 |
1 |
29.9 |
0.043 |
MD. Metal deactivator
- MD1
- N,N'-disalicylidene-propanediamine (NNDDAP)
- MD2
- gluconic acid (GA)
DISP. Multifunctional package with dispersant (25% polyisobutenesuccinimide). This
package includes other components, such as an antirust additive, antifoaming agent,
demulsifying agent and a cetane improver. |
[0056] The GA at 10 ppm was found to reduce the insolubles to 23 g/m3.
[0057] Test 5-2.
DUPONT stability (6 weeks, 43°C). A 350 ml volume of sample was stored at 43°C for 42 days, both the
insoluble and the adherent forms and the increase in absorbance having then been quantified.
Table 5-2
| Gas-oil |
Sulfur content mg/kg |
DISP, ml/m3 |
MD1, mg/kg |
MD2, mg/kg |
Cu2+ content mg/kg |
Total insolubles g/m3 |
Increase in absorbance |
| G235 |
50 |
0 |
0 |
0 |
0 |
1.7 |
0.031 |
| G235 |
50 |
0 |
0 |
0 |
1 |
6.6 |
0.182 |
| G235 |
50 |
600 |
0 |
0 |
1 |
19.5 |
0.214 |
| G235 |
50 |
600 |
5 |
0 |
1 |
7.5 |
0.373 |
| G235 |
50 |
600 |
0 |
10 |
1 |
5.9 |
0.277 |
| G235 |
50 |
600 |
0 |
20 |
1 |
7.4 |
0.353 |
MD. Metal deactivator
- MD1
- N,N'-disalicylidene-propanediamine (NNDDAP)
- MD2
- gluconic acid (GA)
DISP. Multifunctional package with dispersant (25% polyisobutenesuccinimide). This
package includes other components, such as an antirust additive, antifoaming agent,
demulsifying agent and a cetane improver. |
[0058] Both metal deactivators were found to be effective at the proportions tested (NNDDP
at 5 ppm and GA at 10 and 20 ppm), having managed to reduce the insolubles formed
by the base in presence of copper and dispersant to less than half (from 19.5 g/m3
to < 5.9 g/m3). See Table 5-2.
[0059] Test 5-3:
Rancimat stability. Air was made to flow through a sample of gas-oil at 110°C. The fumes given off in
the oxidation process, along with the air, were routed through a vessel containing
distilled water, where the conductivity was measured, which increases by way of the
acids formed during the aging process. The end of the induction period was indicated
when the conductivity began to rapidly increase. For the purpose of identifying the
progressive destabilization (without any abrupt increase in the production of acids),
the length of time having lapsed up to a certain conductivity was also recorded.
[0060] The results of the aforementioned test are provided in the second table (Table 5-3).
Table 5-3
| Gas-oil |
Sulfur content mg/kg |
DISP, ml/m3 |
MD1, mg/kg |
MD2; mg/kg |
Cu2+ content mg/kg |
Induction period, h |
Time for delta kappa 40 microsiemens |
| G235 |
50 |
0 |
0 |
0 |
0 |
20.7//17.1 |
21.1//20.8 |
| G235 |
50 |
0 |
0 |
0 |
1 |
6//6.5 |
3.8//0.6 |
| G235 |
50 |
600 |
0 |
0 |
1 |
15//17.3 |
8.3//8.1 |
| G235 |
50 |
600 |
5 |
0 |
1 |
17.3//19.3// 19.5 |
7.3//7.3//7.1 |
| G235 |
50 |
600 |
0 |
10 |
1 |
14.9//17.5 |
10.3//9.5 |
| G235 |
50 |
600 |
0 |
20 |
1 |
20//14.9 |
8.7//8.2 |
MD. Metal deactivator
- MD1
- N,N'-disalicylidene-propanediamine (NNDDAP)
- MD2
- gluconic acid (GA)
DISP. Multifunctional package with dispersant (25% polyisobutenesuccinimide). This
package includes other components, such as an antirust additive, antifoaming agent,
demulsifying agent and a cetane improver. |
[0061] As shown in the Table, there were no differences in effectiveness between the NNDDP
at 5 ppm and the GA at 10 and 20 ppm. The two metal deactivators, in the stated proportions,
enhanced the result in presence of copper and dispersant up to values nearing those
of the base gas-oil. The gluconic acid shows a better performance than the NNDDP is
the progressive destabilization is taken into account.