Field of the Invention
[0001] The present invention relates to a display strip for holding and displaying a plurality
of product-enclosed bags thereto for the display, and in particular, the present invention
relates to a display strip by which products once removed can be suspended again.
Background of the invention
[0002] Some products such as snack foods are generally packaged in bags by vertical or horizontal
packaging machines for sale. In many cases, product-enclosed bags are arranged and
sold on display racks in stores. However, in such cases, each and every bag had to
be placed in the racks by hand, and the display place for sale was restricted to the
given racks.
[0003] On the other hand, a display method for product, called strip-pack display system
is known in which no display rack is required. The strip-pack display system provides,
as shown in Fig. 5, an arrangement in which a plurality of products B are bonded to
a tape material with a prescribed width (display strip S) and suspended. This display
form requires no display rack and enables display and sale at any place, such as a
place beside a register of a store, and a front desk area of a hotel.
[0004] Conventionally, as a display strip, those to which product-enclosed bags are bonded
by adhesive force of the pressure sensitive adhesive tapes, such as those which comprise
pressure sensitive adhesive tapes or those which are produced by previously punching
holes in prescribed positions of tapes made of paper or resins and bonding pressure
sensitive adhesive tapes from the rear face sides, have been employed. Suchdisplay
strips are advantageous in that products can be bonded again after once bonded products
are removed.
However, these display strips had a problem in that it was difficult to automate a
step of attaching product-enclosed bags to the display strips by a machine. That is,
when it was tried to automate the attachment step for such display strips while the
pressure sensitive adhesive tapes being exposed, the display strips were stuck to
rollers and the like in passing through a machine to make it impossible to feed tapes
as desired. On the other hand, when the pressure sensitive adhesive surfaces were
covered with releasing sheets and the like, the work of bonding products consequently
became complicated to make the automation difficult. Further, there was another problem
that dust and stains were stuck to the surfaces of the pressure sensitive adhesive
tapes thereby worsening appearance.
[0005] Against this problem, a display strip, of which a heat-sealable polymer layer is
formed on one side, is proposed so that product-enclosed bags may be directly attached
by heat bonding. With such display strips, it is very easy to continuously automate
a series of steps of bonding the product-enclosed bags to the display strips and enclosing
a product in a bag.
[0006] However, in a display strip and product assembly in which product-enclosed bags and
a display strip are heat bonded by heat seals , once product-enclosed bags are removed
from a display strip, in order to bond them to a display strip again, for example,
the bags must be heat bonded to a display strip again by hand sealers and the like,
which takes a lot of trouble and at stores and the like, there have been problems
that it is difficult to bond once removed bags to a display strip again.
It could frequently occur that prospective purchasers of products and the like take
product-enclosed bags in hands and return them again on second thought and a display
strip and product assembly by conventional heat seals could not cope with such cases.
[0007] In view of the state of the art, it is an object of the present invention to provide
a display strip with which steps of bonding product-enclosed bags thereto can easily
be automated and once removed product-enclosed bags can be easily bonded again.
SUMMARY OF THE INVENTION
[0008] The present invention relates to a display strip for holding and displaying a plurality
of product-enclosed bags, comprising at least a substrate layer and an adhesive layer,
said adhesive layer has layer structure of two or more layers comprising a heat-sealable
polymer layer which composes the outmost layer of the display strip and a pressure
sensitive adhesive layer which composes the inner layer of said heat-sealable polymer
layer, said heat-sealable polymer layer includes a hot melt resin which has substantially
no adhesion at a normal temperature and is bondable to saidbags, said pressure sensitive
adhesive layer comprises adhesives which have adhesion at a normal temperature, and
said heat-sealable polymer layer has a weakness line at least in the vicinity of portions
at which said product-enclosed bags are heat bonded.
[0009] A display strip of the present invention comprises at least a substrate layer and
an adhesive layer.
The above mentioned adhesive layer has a layer structure of two or more layers comprising
a heat-sealable polymer layer in which an outmost layer thereof include a hot melt
resin which shows substantially no adhesion at a normal temperature and is bondable
to said bags and a pressure sensitive adhesive layer including adhesives in which
an inner layer of the abovementioned heat-sealable polymer layer shows adhesion at
a normal temperature. In a display strip of the present invention with such a structure,
by heat sealing heat-sealable polymer layer composing the outmost surface of the above
mentioned pressure sensitive adhesive layer and product-enclosed bags, a hot melt
resin in the above mentioned heat-sealable polymer layer is melted thereby capable
of bonding above mentioned bags.
BRIEF EXPLANATION OF DRAWINGS
[0010] Fig. 1 is a front view showing a frame format of a part of a display strip of the
present invention.
Fig.2 is a longitudinal section view of a display strip shown in Fig.1.
Fig.3 is a view showing a frame format of one example of a process of bonding product-enclosed
bags to a display strip of the present invention.
Fig.4 is a front view showing a frame format of a seal jaw used in manufacturing a
display strip and product assembly of the present invention.
Fig. 5 is a front perspective view showing one example of a strip-pack display.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0011] Hereinafter, the embodiment of the present invention is explained in detail. The
present invention is not limited to this embodiment. A display strip of the present
invention comprises at least a substrate layer and an adhesive layer. The above mentioned
adhesive layer has a layer structure composed of two or more layers which are a heat-sealable
polymer layer which includes a hot melt resin in which the outmost layer shows substantially
no adhesion at a normal temperature and is bondable to said bags and a pressure sensitive
adhesive layer which includes adhesives in which the inner layer of the above mentioned
heat-sealable polymer layer shows adhesion at a normal temperature, and further, at
an upper portion, suspending-use hole punches are provided.
[0012] As a hot melt resin included in the above mentioned heat-sealable polymer layer,
it is not specifically limited as long as it shows no adhesion at anormal temperature
and is bondable to said bags, and for example, polypropylene, copolymers of propylene,
and other olefin (ethylene, C 4-12 α-olefin), low density polyethylene (including
metallocene linear low-density polyethylene), ethylene/vinyl acetate copolymer, ethylene
ester methacrylate copolymer, and the like are exemplified. Among them, metallocene
linear low-density polyethylene and ethylene/vinyl acetate copolymer are preferable.
Further, the above mentioned heat-sealable polymer layer may be single-layered ormulti-layered
comprisingplurality of layers.
[0013] When the above mentioned hot melt resin is ethylene/vinyl acetate copolymer, it is
preferable that the above mentioned heat-sealable polymer layer further include tackifiers.
Although the above tackifiers are not specifically limited, for example, resins selected
at least one from the group of rosin resins, terpene resins, aliphatic hydrocarbon
resins, alicyclic hydrocarbon resins, and aromatic hydrocarbon resins are preferably
used.
[0014] As said rosin resins, they are not specifically limited and for example, rosin, rosin
derivative, rosin ester, gum rosin, woodrosin, tall oil rosin, distilledrosin, hydrogenated
rosin, dimerizable rosin, polymeric rosin, glycerol ester of natural rosin, glycerol
ester of modified rosin, pentaerythritol ester of natural rosin, pentaerythritol ester
of modified rosin, glycerol ester of light-color wood rosin, glycerol ester of hydrogenated
rosin, glycerol ester of polymeric rosin, pentaerythritol ester of hydrogenated rosin,
phenolic modified pentaerythritol ester of rosin, and the like canbe exemplified.
[0015] As the above mentioned terpene resin, they are not specifically limited and for example,
terpene, phenolic terpene, modified terpene, α-pinene polymer and β-pinene polymer,
dipentene polymer, terpene-phenol copolymer, and the like can be exemplified.
[0016] As the above mentioned aliphatic hydrocarbon resins, they are not specifically limited
and polymers whose main component is C4-5 monoolefin or diolefin such as 1-butene,
isobutylene, butadiene, 1,3-pentadiene, and the like can be exemplified.
[0017] As the above mentioned alicyclic hydrocarbon resins, they are not specifically limited
and for example, resins in which dimerized diene components by cyclizing in spent
C4-C5 fraction are polymerized, resins in which cyclic monomers are polymerized such
as cyclopentadiene and the like, hydrogenated dicyclopentadiene resins, hydrogenated
petroleum resins, and the like can be exemplified.
[0018] As the above mentioned aromatic hydrocarbon resins, they are not specifically limited
and for example, vinyltoluene, indene, styrene polymer, a-methyl styrene copolymer,
and the like are exemplified.
[0019] Further, as the above mentioned tackifiers, for example, commercially available ones
such as those described in
USP 6117945 can be used.
[0020] In addition, since the above mentioned heat-sealable polymer layer does not show
adhesion at a normal temperature, it acts as a mask layer which covers a pressure
sensitive adhesive layer formed inside of above mentioned heat-sealable polymer layer
as well. With such a mask layer, a display strip of the present invention does not
show adhesion before heating thereby capable of easily automating the steps of heat
bonding bags.
[0021] Although thickness of the above mentioned heat-sealable polymer layer is not specifically
limited, preferable upper limit thereof is 20 µm. When the thickness exceeds 20 µm,
when once bags heat bonded to heat-sealable polymer layer is removed, it may happen
that pressure sensitive adhesive layer inside is not exposed, thereby incapable of
bonding the bags again.
[0022] It is preferable that silicon treatment is conducted on a surface of a pressure sensitive
adhesive layer side of the above mentioned heat-sealable polymer layer. As described
later, in a display strip of the present invention, when product-enclosed bags attached
to the above heat-sealable polymer layer by heat seals is removed, the heat-sealable
polymer layer at the part where the above mentioned bags are bonded are peeled off
with bags. In such a display strip of the present invention, it is very important
to regulate adhesion between the above mentioned heat-sealable polymer layer and a
pressure sensitive adhesive layer. By silicon treatment on a surface of a pressure
sensitive adhesive layer side of above mentioned heat-sealable polymer layer, adhesion
between the above mentioned heat-sealable polymer layer and a pressure sensitive adhesive
layer can freely be regulated.
[0023] Above mentioned silicon treatment methods are not specifically limited and for example,
methods of coating a pressure sensitive adhesive layer side of the above heat-sealable
polymer layer with silicon materials such as commercially available silicon treatment
agents used for the uses which require releasability, and the like can be exemplified.
In addition, although the above mentioned silicon treatment may be conducted on whole
surfaces in the above mentioned pressure sensitive adhesive layer side of the above
mentioned heat-sealable polymer layer, it is preferable that the silicon treatment
is conducted to form a sea-island structure. When the above mentioned silicon treatment
is conducted on surfaces in the above mentioned pressure sensitive adhesive layer
side of the above heat-sealable polymer layer in a sea-island structure, preferable
lower limit per 1 cm
2 is about 10 dot and preferable upper limit is about 100 dot.
[0024] Above mentioned pressure sensitive adhesive layer is the inner layer of the above
mentioned heat-sealable polymer layer and comprise adhesives which show adhesion at
a normal temperature. As above mentioned adhesives, they are not specifically limited
as long as they show adhesion at a normal temperature, they are preferably rubber-based
adhesives or acrylic adhesives.
[0025] By having a pressure sensitive adhesive layer containing adhesives showing adhesion
at a normal temperature, a display strip of the present invention is capable of surely
holding the product-enclosed bags even when the products enclosed in bags are heavy
weighted since adhesion of the above mentioned pressure sensitive adhesive layer is
added to bonding force between a heat-sealable polymer layer and bags by heat seals.
Further, as mentioned later, when the bonded bags are removed since a pressure sensitive
adhesive layer is exposed with a heat-sealable polymer layer in the part where the
above mentioned bags are bonded peeled off with bags in a display strip of the present
invention, the removed bags can be bonded again to this exposed pressure sensitive
adhesive layer.
[0026] Although thickness of the above mentioned pressure sensitive adhesive layer is not
specifically limited, preferable lower limit is 10 µm and preferable upper limit is
300µm. When the thickness is less than 10 µm, the above mentioned pressure sensitive
adhesive layer is also peeled off together with the above mentioned heat-sealable
polymer layer when once bonded bags are removed, thereby incapable of bonding bags
again. On the other hand, when the thickness is greater than 300µm, adhesion strength
becomes too high and product-enclosed bags once bonded are hard to detach.
[0027] Although the above substrate layer is not specifically limited, from the use of bonding
and suspending many products, the substrate layer preferably has satisfactory strength
and has thermal resistant property so that the layer is not fused or deteriorate at
the time of heat sealing. Preferable examples include a biaxial oriented polypropylene
(OPP), a biaxial oriented polyethylene terephthalate, a metal foil, a paper, non-woven
cloths, woven cloths, or laminates thereof and the like. Among them, laminates in
which woven cloths are laminated on resin films composed of above mentioned a biaxial
oriented polypropylene or a biaxial oriented polyethylene terephthalate or a paper
is preferable and laminates in which a woven cloth are sandwiched between two resin
films composed of a biaxial oriented polypropylene or a biaxial oriented polyethylene
terephthalate or two papers are even more preferable. Since mechanical strength of
a display strip of the present invention becomes very high, for example, even when
a hole punch for suspending is formed on a display strip of the present invention
and when a hook is suspended to said punch, breakage is not liable to occur at the
above mentioned hole punch portion due to increased hole punch strength.
[0028] Although the above mentioned woven cloths are not specifically limited, woven cloths
obtained from filament conventionally used as reinforcing agents by conventionally
known methods such as plain weave, twill weave, leno weave and the like are used.
Although deniel ratio of the above mentioned woven cloths is not specifically limited,
about 6 to 20 warps per inch is suitable. If there are appropriate spaces between
warp yarns and weft yarns, when laminated with the above mentioned resin films , some
part of resins composing resin films invades in spaces between warp yarns and weft
yarns, and then integrated, thereby improving adhesion between a woven cloth and a
resin film.
[0029] Although the above mentioned woven cloths are not specifically limited, those composed
of polyolefin yarns such as high density polyethylene, low density polyethylene, metallocene
linear low-density polyethylene, isotactic polypropylene, syndiotactic polypropylene,
and the like are preferable in view of mechanical property and the like required for
a display strip and the like, and in view of adhesion and the like when a woven cloth
is laminated with the above mentioned resin film. Although the above mentioned polyolefin
yarns may be composed of a single resin, as required, such yarns may be composite
yarns in which high-melting polymer and low-melting polymer are combined. By using
such composite yarns, both excellent mechanical strength and good adhesion to resin
films can be fulfilled.
[0030] As the above mentioned polyolefin yarns, they are not specifically limited and for
example, multifilament yarns, mono filament yarns, flat yarns, split yarns, and the
like can be used. Among them, flat yarns and split yarns are preferable. Here, flat
yarns are yarns formed by slitting the molded films obtained by extrusion molding
methods and the like in prescribed width, followed by orienting and heat-setting.
Split yarns are also yarns in which flat yarns are subjected to further divided weave.
Flat yarns and split yarns are known to have extremely high tensile strength and tearing
strength.
Finenesses of the above mentioned polyolefin yarns are not specifically limited and
yarns with about 100 to 5000d which are usually used can be used.
[0031] Although resin films composing the above substrate layer are not specifically limited,
films composed of polyester, polyolefin, or the like are preferable. Among them, polyester
films are preferable in that they have appropriate rigidity and mechanical strength.
For information, when adhesion between a polyester film and the above woven cloth
is low, a polyester film and a woven cloth may be laminated interposing a polyolefin
film.
[0032] Although methods of producing the above substrate layer are not specifically limited,
for example, such methods as forming a resin film layer by extrusion-molding of a
polymer on the above woven cloth; carrying out dry laminating of resin films on the
woven cloth; pressure bonding resin films on woven cloth; laminating the woven cloth
extruding polyethylene on resin films such as polyester and the like, or paper; and
the like are exemplified.
[0033] Although thickness of the above mentioned substrate layer is not specifically limited,
preferable lower limit is 30 µm and preferable upper limit is 500 µm. When the thickness
is less than 30 µm, satisfactory hole punch strength cannot be obtained and there
lies a concern of breakage of said substrate when product-enclosed bags are removed.
On the other hand, when thickness is greater than 500 µm, heat may not be fully transmitted
to an adhesive layer at the time of heat sealing since a substrate layer acts as thermal
insulating materials.
[0034] The above mentioned adhesive layer and a substrate layer may be laminated interposing
adhesives by known dry laminate methods or they may be laminated by thermal laminating
methods using no solvents.
[0035] In a display strip of the present invention, it is preferable that the above mentioned
substrate layer and a pressure sensitive adhesive layer are laminated interposing
an intermediate layer composed of polyethylene. Since polyethylene is flexible and
have high tensile strength, by having the above mentioned intermediate layer composed
of polyethylene, strength of a display strip as a whole and hole punch strength can
be improved. The above mentioned intermediate layer composed of polyethylene can be
laminated by extrusion molding polyethylene between the above mentioned substrate
layer and an adhesive layer. Here, other than polyethylene, ethylene-(meth)acrylic
acid copolymers or ionomer of ethylene- (meth) acrylic acid copolymers may be used.
[0036] Although the thickness of the above polyethylene layer is not specifically limited,
preferable lower limit is 5 µm and preferable upper limit is 50µm. When the thickness
of a polyethylene layer is less than 5 µm, satisfactory improvement effect in strength
may not be obtained, and on the other hand, when the thickness of polyethylene layer
is greater than 50 µm, the thickness of a display strip as a whole becomes large,
thereby inhibiting heat bonding caused by heat insulating effect.
[0037] In a display strip of the present invention, it is preferable that an anchor coat
layer is formed between the above mentioned substrate layer and a pressure sensitive
adhesive layer. With the anchor coat layer, bonding force between the above mentioned
substrate layer and a pressure sensitive adhesive layer becomes stronger and peel
off between the substrate layer and pressure sensitive adhesive layer is less likely
to occur. As the above mentioned anchor coat layer, they are not specifically limited
and for example, those composed of conventionally known anchor coat agents such as
polyisocyanate / polyester series two-component cure pressure sensitive adhesive agents
and the like are exemplified. By coating resin film surfaces on which adhesives are
coated with such anchor coat agents, an anchor coat layer is formed.
[0038] In a display strip composed of the above mentioned substrate layer and an adhesive
layer, in the above mentioned heat-sealable polymer layer, a weakness line is provided
in the vicinity of portions to which the above mentioned product-enclosed bags are
heat bonded so that said heat-sealable polymer layer is surely destroyed to expose
said pressure sensitive adhesive layer when said product-enclosed bags bonded by heat
seals are removed.
[0039] Fig.1 is a front view showing a frame format of a part of a display strip of the
present invention and Fig.2 is a longitudinal section of a display strip shown in
Fig.1. As shown in Figs. 1 and 2, a display strip 1 of the present invention has a
belt-like structure in which an adhesive layer 2 is laminated on a substrate layer
5 interposing an anchor coat layer 6 and on the upper side, a hole punch 4 for suspending
a display strip 1 of the present invention with product-enclosed bags bonded is formed.
[0040] Further, an adhesive layer 2 is composed of a heat-sealable polymer layer 2a which
makes up an outmost layer and a pressure sensitive adhesive layer 2 b which is laminated
on an anchor coat layer 6 inside of a heat-sealable polymer layer 2a, and on the outmost
surface of heat-sealable polymer layer 2a opposite side of adhesive layer 2 b), equally
spaced plural of weakness lines 3 are formed vertically in the longitudinal direction
of a display strip 1 of the present invention. Weakness line 3 is formed in the vicinity
of portions to which said product-enclosed bags are heat bonded so that said heat-sealable
polymer layer 2 a is surely destroyed to expose said pressure sensitive adhesive layer
2 b when said product-enclosed bags heat bonded by heat seals are removed. In other
words, in a display strip 1 of the present invention shown in Fig.1, product-enclosed
bags are heat bonded in the region divided by weakness lines 3.
[0041] In a display strip of the present invention, it is preferable that a weakness line
formed on the above mentioned heat-sealable polymer layer is a slit or a perforation.
It is also preferable that a weakness line formed on the above mentioned heat-sealable
polymer layer is a continuous line or a broken line. Further, as the above mentioned
cut shapes, they are not specifically limited as long as they have shapes by which
the region for product-enclosed bags to be heat bonded is divided and other than shapes
such as a weakness line 3 shown in Fig.1 equally spaced and formed vertically in the
longitudinal direction of a display strip, for example, various shapes such as rectangular,
circular, elliptical, track, and the like can be exemplified. Among them, from the
view point of easy and precise forming process, as a weakness line 3 shown in Fig.1
the shape equally spaced and formed vertically in the longitudinal direction of a
display strip is preferable.
In short, said weakness line is preferably formed along the portion where said bags
are heat bonded by heat bonding. In addition, said weakness line is preferably formed
in the width direction with intervals in the longitudinal direction of the display
strip, and said weakness line is preferably formed extending to the edge in the width
direction of the heat-sealable polymer layer along the portion in which said bags
are heat bonded by heat sealing. Further, such composition can also be employed that
other weakness line is further formed in the portion in which said bags are heat bonded
by heat sealing and that said bags canbe heat bonded to saidheat-sealable polymer
layer across said weakness line. Moreover, such composition can also be employed that
said weakness line is formed in the both directions of the width direction and the
longitudinal direction of a display strip. By compositions of said weakness line,
in various patterns such as lattice-shapes, rhombus-shapes, and the like, regions
in which bags can be heat bonded can be divided and formed.
[0042] Since the above mentioned weakness line is formed on a heat-sealable polymer layer
of above mentioned adhesive layer, the above mentioned heat-sealable polymer layer
is more likely to be destroyed along the above mentioned weakness line. Thus, when
product-enclosed bags bonded in the regions which are divided by above mentioned weakness
lines by heat sealing is removed, a heat-sealable polymer layer in the regions divided
by the above mentioned weakness lines is surely destroyed and peeled off with bags
to expose a pressure sensitive adhesive layer. Therefore, once removed bags can be
bonded again by making the bags adhere to said exposed pressure sensitive adhesive
layer. As mentioned above, since in a display strip of the embodiment of the present
invention, the outmost layer is a heat-sealable polymer layer which include a hot
melt resin which shows substantiallyno adhesion at a normal temperature and is bondable
to said bags, it is extremely easy to automate a series of processes in which above
mentioned bags are bonded to a display strip and of processes in which products are
sealed in bags consecutively. On the other hand, when bags once bonded to a display
strip are removed, the above mentioned heat-sealable polymer layer is peeled off along
with the above mentioned weakness line with bags, a pressure sensitive adhesive layer
which includes adhesives showing adhesion at a normal temperature are exposed, by
adhering bags to the exposedpressure sensitive adhesive layer, bags once removed can
be bonded again without using hand sealers and the like.
[0043] Methods for forming the above mentioned weakness line is not specifically limited
and for example, such methods as forming the above mentioned weakness line beforehand
on the above mentioned heat-sealable polymer layer, followed by bonding on the above
mentioned pressure sensitive adhesive layer; forming the above mentioned weakness
line on the above mentioned heat-sealable polymer layer together with bonding the
above mentioned heat-sealable polymer layer on the above mentioned pressure sensitive
adhesive layer; or forming the above mentioned weakness line at the time of a slit
process in which a display strip of the present invention is produced is exemplified.
Further, as a forming method of the above mentioned seakness line, it is not specifically
limited, however, it is preferable that the above mentioned weakness line is formed
with depth for completely cutting a heat sealable polymer layer film, for example,
formed deep slightly entering in an adhesive layer, for example, so that saidbags
can easily and completely be peeled off in the specific regions at which said bags
are heat bonded. By this, a displaystrip can be obtained having an adhesive layer
provided with a heat-sealable polymer layer. The heat-sealable polymer layer of the
present invention includes such a structure.
[0044] Shapes of a display strip of the present invention are not specifically limited and
for example, tape shapes, seat shapes and the like can be exemplified.
In addition, it is preferable that suspending-use holes (hole punches) for suspending
a display strip itself are provided at the one end of a display strip of the present
invention as hole punch 4 in Fig.1 . By hooking a fixer on the above mentioned hole
punch, a display strip and product assembly manufactured by heat bonding bags on a
display strip of the present invention can be displayed as strip-packs. Further, it
is preferable that the above mentioned suspending-use holes are formed only at the
upper end of a display strip of the present invention. When suspending-use holes are
also formed at the lower end of the display strip, a display strip and product assembly
may be suspended upside down at stores and the like.
[0045] When the above mentioned hole punch is provided on a display strip of the present
invention, it is preferable that the above mentioned substrate layer has a structure
in which a woven cloth is included. As mentioned above, when the above mentioned substrate
layer has a structure in which a woven cloth is included, mechanical strength of a
display strip of the present invention becomes extremely high, and therefore, damage
is less likely to occur at the above mentioned hole punch portion when a display strip
and product assembly manufactured by heat bonding bags to a display strip of the present
invention by hooking a fixer on the above mentioned hole punch is displayed as strip-packs.
[0046] Methods of manufacturing a display strip of the present invention are not specifically
limited and conventionally known methods can be used. For example, methods of forming
a heat-sealable polymer layer comprising the steps of forming pressure sensitive adhesive
layer by coating a substrate layer with adhesive paste which includes adhesives showing
adhesion at a normal temperature by gravure methods or calendar methods to have specific
thickness, followed by laminating films which include hot melt resins imparting heat
seal property but not showing adhesion at a normal temperature are exemplified.
[0047] As bags for enclosing products which are bonded to a display strip of the present
invention, any of commonly used bags can be used. For example, bags whose surfaces
which are composed of a biaxial oriented polypropylene (OPP) layer/a printing layer/a
polyethylene (PE) layer/an aluminum deposited polyethylene terephthalate (PET) layer/a
polyethylene (PE)layer/a non-stretched polypropylene (CPP) layer, a transparent deposited
biaxial oriented polyethylene terephthalate (PET) layer/a printing layer/a non-stretched
polypropylene (CPP) layer, and the like, or bags in which the outmost layer has a
heat-sealable adhesive layer and the like are used. As bags having a heat-sealable
adhesive layer in the outmost layer, for example, in the United States, bags composed
of a heat-sealable biaxial oriented polypropylene (OPH) layer/a printing layer/a polyethylene
(PE) layer/an aluminum deposited heat-sealable a biaxial oriented polypropylene (OPH)
layer are used and such bags can preferably be bonded to a display strip of the present
invention.
[0048] Although methods of bonding product-enclosed bags to a display strip of the present
invention are not specifically limited, for example, it is preferable to bond them
following the steps shown in Fig.3. By this method, first of all, product-enclosed
bags are placed so that face sides of bags B contact with a display strip 1, and next,
the upper portions of bags B are heat bonded to bond bags with a display strip 1 (Fig.3a)
. At this stage, a pressure bonding portion 7 is required to be within the range divided
by weakness lines formed on heat-sealable polymer layer which constitute an outmost
surface of a display strip 1 of the present invention. By turning each of product-enclosed
bags B upside down to pressure bonding portions 7 at a point where bags B with specific
number of products enclosed are heat bonded to a display strip 1, surfaces of bags
B are made to be opposite sides of a display strip 1 (Fig.3 b) . When one end of a
display strip 1 is displayed suspended from hooks and the like in this state, since
a bonding portion 7 of bags B and a display strip 1 is as shown in Fig.3c, by pulling
product-enclosed bags downward, they can be easily removed from a display strip 1
with a heat-sealable polymer layer within the region divided by the above mentioned
weakness lines.
[0049] A display strip and product assembly in which product-enclosed bags are bonded to
the above mentioned display strip of the present invention is also one of the present
inventions.
[0050] In a display strip and product assembly of the present invention, although seal strength
of a bag and a display strip is not specifically limited, preferable lower limit thereof
is 1N/30mm and preferable upper limit thereof is 50N/30mm. When seal strength is less
than 1N/30mm, depending on weights of products, products may fall by their dead weights,
and on the other hand, when seal strength is greater than 50N/30mm, sometimes product-enclosed
bags may not be removed even when bags are pulled in a suspension state. More preferable
lower limit is 5N/30mm and more preferable upper limit is 30N/30mm.
[0051] For information, regarding the sealing state or state of peeling off a bag and a
display strip, they may change greatly depending on sealing condition. Sealing condition
may change depending not only on a temperature at a time of sealing, contact time
of seal jaws, contact pressure and the like, but also on shapes of seal jaws. As shapes
of seal jaws, for example, such shapes as shown in Fig.4 can be employed. Therefore,
it is preferable to select optimum sealing condition depending on kinds of resin compositions
which make up an adhesive layer of the above mentioned display strip or on materials
of surface layers of the above mentioned bags. Width of a seal jaw is selected depending
on desired length of a bonding surface of a display strip and a bag surface, and this
length substantially determines the distance from the beginning of peeling off to
the completion of peeling off when bags are peeled off from a display strip.
[0052] Next, a display strip of the present invention relating to another embodiment is
explained. A display strip of the present invention relating to another embodiment
is a display strip for bonding and displaying plural of product-enclosed bags arranged
and it is composed at least of a substrate layer and an adhesive layer, and the above
mentioned substrate layer has a structure of including a woven cloth, and the above
mentioned adhesive layer has a layer structure composed of two or more layers which
are a heat-sealable polymer layer which includes a hot melt resin in which an outmost
layer shows substantially no adhesion at a normal temperature and is bondable to said
bags and a pressure sensitive adhesive layer which includes adhesives in which an
inner layer of the above mentioned heat-sealable polymer layer shows adhesion at a
normal temperature, and further, at an upper portion, suspending-use hole punches
are provided.
[0053] A display strip of the present invention related to another embodiment is composed
of a substrate layer and an adhesive layer. The above mentioned substrate layer has
a structure in which a woven cloth is included. Although the above mentioned substrate
layer is not specifically limited, such a substrate layer as explained in the above
mentioned display strip of the present invention is preferably used. Further, although
the above mentioned woven cloth is not specifically limited, such a woven cloth as
explained in the above mentioned display strip of the present invention is preferably
used.
[0054] In a display strip of the present invention related to another embodiment, as theabovementionedadhesive
layer, except that a weakness line is not provided, such an adhesive layer having
the same structure as explained in the above mentioned display strip of the present
invention is exemplified. In other words, the above mentioned adhesive layer has a
layer structure composed of two or more layers which are heat-sealable polymer layer
in which the outmost layer includes a hot melt resin which shows substantially no
adhesion at a normal temperature but is bondable to said bags and a pressure sensitive
adhesive layer in which an inner layer of the above mentioned heat-sealable polymer
layer shows adhesion at a normal temperature.
[0055] In a display strip of the present invention related to another embodiment, at the
upper portion thereof , suspending-use hole punches are provided. In other words,
a display strip and product assembly in which product-enclosed bags are bonded to
a display strip of the present invention is displayed by hooking the above mentioned
hole punches on a hook.
[0056] As shapes of the above mentioned hole punches, they are not specifically limited
as long as the shapes allow a hook to insert, and any shape such as circular, elliptical,
prismatic, track or combinations thereof can be exemplified. Further, sizes thereof
are not specifically limited and although they are appropriately determined depending
on sizes of hooks formed on the above bags, sizes of bags, and the like, when the
shapes of the above mentioned hole punches are circular, lower limit thereof is commonly
about φ 5mm and upper limit thereof is commonly about φ 10 mm.
[0057] The number of the above mentioned hole punches is not specifically limited and for
example, only one hole punch may be provided on the upper portion or plural of hole
punches may be provided in the width direction in line and further, plural of them
may be provided in the length direction with specific spaces.
[0058] In a display strip of the present invention having the above mentioned adhesive layer
related to another embodiment, when the product-enclosed bags which are heat bonded
on a heat-sealable polymer layer which is the outmost layer of the above mentioned
adhesive layer is removed, a heat-sealable polymer portion at which one of the above
mentioned bags is removed is peeled off together with bags, thereby exposing a pressure
sensitive adhesive layer underneath and capable of bonding once removed bags again.
In addition, by enhancing bonding strength of the above mentioned heat-sealable polymer
layer and the bag, a heat-sealable polymer layer portion at which the bag is bonded
can surely be peeled off together with the bag. In this case, large stress is applied
to the above mentioned hole punch portion when the bag is removed. However, a display
strip of the present invention related to another embodiment, since the above mentioned
substrate layer has the structure which includes a woven cloth, hole punch strength
becomes excellent and even when large stress is applied to a hole punch portion by
the impact of detaching the above mentioned bag, said hole punch portion is not broken.
Further, regarding a display strip of the present invention having the above mentioned
substrate layer including the above mentioned woven cloth related to another embodiment,
even when a notched slit weakness line is formed on a hole punch caused by stopping
of a knife and the like, hole punch strength is not extremely lowered.
[0059] A display strip for products in which product-enclosed bags are bonded to a display
strip of the present invention related to another embodiment is also one of the present
inventions. In a display strip and product assembly in which product-enclosed bags
are bonded to a display strip of the present invention related to another embodiment
(hereinafter called a display strip and product assembly related to another embodiment),
although sealing strength of the bag and a display strip of the present invention
related to another embodiment is not specifically limited, it is preferable that the
sealing strength is the same as that of a display strip and product assembly of the
present invention as mentioned above.
[0060] According to the present invention, a display strip easy for automating the process
of bonding product-enclosed bags and capable of bonding the product-enclosed bags
once removed again can be provided.
[0061] Hereinafter, the present invention is explained in further detail with Examples,
however, the present invention is not limited to these Examples.
(Example 1)
[0062] As a substrate layer, MELTAC CLOTH (manufactured by Hagihara Industries Inc., MELTAC
CLOTH PE-330dt-8x8) was laminated on a biaxial oriented polyester film with a thickness
of 12µm, while extruding low density polyethylene (with a thickness of 10µm) on the
polyester film. After that, on a surface of MELTAC CLOTH, natural rubber-based adhesives
were coated, thereby forming a pressure sensitive adhesive layer with a thickness
of 30µm and further, as a heat-sealable polymer layer, m-LLDPE films with a thickness
of 30µm was laminated on the pressure sensitive adhesive layer thereby manufacturing
a laminated film. On heat-sealable polymer layer of the manufactured laminated film,
a slit with a width of 1 mm and with 5mm intervals with respect to the width direction
was provided thereby forming weakness lines. For information, said weakness lines
were formed with depth for completely cutting said heat-sealable polymer layer film.
Then, the laminated film was cut to a width of 35 mm with respect to the longitudinal
direction by a slit processing, thereby manufacturing a display strip.
(Example 2)
[0063] A display strip was manufactured by the same method as Example 1 with the exception
that thin paper (70g/m
2) was used as a substrate layer.
(Example 3)
[0064] As a substrate layer, a biaxial oriented polyethylene terephthalate film (PET film)
with a thickness of 50µm was used and corona treatment was conducted on one surface
of a PET film. Next, anchor coating was conducted on a surface of the PET film subjected
to corona treatment and to the anchor coated surfaces, natural rubber-based adhesives
with a thickness of 50µm were coated, thereby forming a pressure sensitive adhesive
layer. A laminated film was manufactured by bonding m-LLDPE films with a thickness
of 40µm together in which a weakness line with a width of 0.5 mm and a depth of 30µm
with 10 mm intervals were formed beforehand. Then, the laminated film was cut to a
width of 35 mm by a slit processing, thereby manufacturing a display strip.
(Example 4)
[0065] As a substrate layer, a biaxial oriented polyethylene terephthalate film (PET film)
with a thickness of 50µm was used and corona treatment was conducted on one surface
of a PET film. Next, anchor coating was conducted on a surface of a PET film subjected
to corona treatment and to the anchor coated surface, natural rubber-based adhesives
with a thickness of 50µm were coated, thereby forming a pressure sensitive adhesive
layer. A laminated film was manufactured by bonding an EVA series sealant film with
a thickness of 50µm together in which a weakness line with a width of 0.5 mm and a
depth of 45µm with 7mm intervals was formed beforehand.
Then, the laminated film was cut to a width of 35 mm by a slit processing, thereby
manufacturing a display strip.
(Example 5)
[0066] As a substrate layer, a biaxial oriented polyethylene terephthalate film (PET film)
with a thickness of 50µm was used and corona treatment was conducted on one surface
of a PET film. Next, anchor coating was conducted on a surface of the PET film subjected
to corona treatment and to the anchor coated surface, natural rubber-based adhesives
with a thickness of 50µm were coated, thereby forming a pressure sensitive adhesive
layer. A laminated film was manufactured by a bonding sealant film with a thickness
of 30µm (m-LLDPE) at silicon coating treatment by a silicon treatment agent for peeling
off manufactured by Dow Corning Toray Co., Ltd together so that the silicon coated
surface and the pressure sensitive adhesive layer are faced each other. For information,
silicon treatment was conducted so that the density becomes 100 dot/cm
2.
Then, the laminated film was cut to 35 mm in width by a slit processing, while at
the same time, rule processing was conducted with 5 mm intervals, with a width of
0.5 mm and a depth of 25mm by a rotary blade, thereby manufacturing a display strip.
(Comparative Example 1)
[0067] As a substrate layer, one surface of a biaxial oriented polyethylene terephthalate
film with a thickness of 50µm was subj ected to corona treatment, and to the corona
treated surface, natural rubber-based adhesives with a thickness of 50µm were coated,
thereby forming a pressure sensitive adhesive layer. On the pressure sensitive adhesive
layer, an m-LLDPE film with a thickness of 40µm was laminated, thereby manufacturing
a laminated film. Then, the laminated film was cut to a width of 35 mm by a slit processing,
thereby manufacturing a display strip.
(Comparative Example 2)
[0068] A display strip was manufactured by the same method as Comparative Example 1 wi th
the exception that thin paper (70g/m
2) was used as a substrate layer.
[0069] Pressure sensitive adhesive samples were prepared by bag materials in which 100 g
content was heat bonded with display strips manufactured by Examples 1 to 5 and Comparative
Examples 1 and 2 with a heat sealing temperature of 120°C, and with a sealing time
of 250 m sec using a strip-pack device. For information, as strip-pack devices, those
disclosed in
Japan Unexamined Patent Publication 2004-90949 were used and as bag materials, films with a total thickness, that is, thickness
of sealable OPP/ink/polyethylene/sealable OPP from the surface of 50µm were used.
(1) Measurement of initial sealing strength
[0070] Regarding manufactured pressure sensitive adhesive samples, using a tensile tester
(manufactured by Toyo Seiki Seisaku-sho, Ltd, STROGRAPHV1-C) , sealing strength was
measured with a tensile speed of 300mm/min. The results were shown in Table 1.
(2) Exposure of pressure sensitive adhesive surfaces
[0071] Confirmation was made by visual observation as to whether a pressure sensitive adhesive
layer is exposed with a heat-sealable polymer layer peeled off with bags when bags
were removed in measuring initial sealing strength. The results were shown in Table
1.
(3) Evaluation of re-adhesion
[0072] Once removed bag materials were physically bonded again to the portion at which a
display strip was peeled off by applying pressure of 2kg and evaluation was made based
on the criteria whether bags can be suspended or not. The results were shown in Table
1.
[0073]
[Table1]
Sample |
Initial sealing strength |
Exposure of adhesion surface |
Re-adhesion |
Example 1 |
22N |
Exposed |
Yes |
Example 2 |
18N |
Exposed |
Yes |
Example 3 |
19N |
Exposed |
Yes |
Example 4 |
27N |
Exposed |
Yes |
Example 5 |
14N |
Exposed |
Yes |
Comparative Example 1 |
20N |
Films expanded and no exposure |
No |
Comparative Example 2 |
18N |
Films expanded and peeled off on a laminated surface with paper |
No |
[0074] As shown in Table 1, in Examples 1 to 5 in which a weakness line was provided on
a heat-sealable polymer layer constituting an adhesive layer, by peeling off bag materials,
a heat-sealable polymer layer was also peeled off, and therefore, a pressure sensitive
adhesive layer was exposed and re-adhesion of bag materials was available. In addition,
from the results of Example 5, by conducting silicon treatment on a surface which
is opposite to a pressure sensitive adhesive layer of a heat-sealable polymer layer,
initial sealing strength can be inhibited, thereby capable of obtaining further stable
initial strength.
(Industrial Applicability)
[0075] According to the present invention, a display strip easy for automating the process
of bonding product-enclosed bags and capable of bonding the product-enclosed bags
once removed again can be provided.
1. A display strip for holding and displaying a plurality of product-enclosed bags, comprising
at least a substrate layer and an adhesive layer, said adhesive layer has a layer
structure of two or more layers comprising a heat-sealable polymer layer which composes
the outmost layer of the display strip and a pressure sensitive adhesive layer which
composes the inner layer of said heat-sealable polymer layer, said heat-sealable polymer
layer includes a hot melt resin which has substantially no adhesion at a normal temperature
and is bondable to said bags, saidpressure sensitive adhesive layer comprises adhesives
which have adhesion at a normal temperature and said heat-sealable polymer layer has
a weakness line at least in the vicinity of portions at which said product-enclosed
bags are heat bonded.
2. The display strip as set forth in claim 1, wherein said weakness line is formed so
that said heat-sealable polymer layer is surely destroyed to expose said pressure
sensitive adhesive layer when said product-enclosed bag heat bonded by said heat sealing
is removed.
3. The display strip as set forth in claim 1 or 2, wherein said hot melt resin is the
resin selected from the group which consists of polypropylene, copolymer of propylene
and other olefin, low-density polyethylene, and ethylene/vinyl acetate copolymer.
4. The display strip as set forth in any one of claims 1 to 3 , wherein the adhesive
layer side of said heat-sealable polymer layer in the outmost layer is subjected to
silicon treatment.
5. The display strip as set forth in any one of claims 1 to 4, wherein said pressure
sensitive adhesive is a rubber-based adhesive or an acrylic adhesive.
6. The display strip as set forth in any one of claims 1 to 5, wherein said substrate
layer consists of a biaxial oriented polypropylene, a biaxial oriented polyethylene
terephthalate, a paper, a metal, a non-woven cloth, a woven-cloth, or a laminate thereof.
7. The display strip as set forth in claim 6, wherein said substrate layer consists of
a laminate in which a woven cloth is laminated on a biaxial oriented polypropylene,
a biaxial oriented polyethylene terephthalate, or a paper.
8. The display strip as set forth in claim 6 or 7, wherein said woven cloth is composed
of a flat yarn.
9. The display strip as set forth in any one of claims 6 to 8, wherein a biaxial oriented
polypropylene, a biaxial oriented polyethylene terephthalate, or a paper and a woven
cloth are laminated interposing via an intermediate layer comprising polyethylene.
10. The display strip as set forth in any one of claims 1 to 9, wherein an anchor coat
layer is formed between said substrate layer and said adhesive layer.
11. The display strip as set forth in any one of claims 1 to 10, wherein said weakness
line is a slit line or a perforation.
12. The display strip as set forth in any one of claims 1 to 10, wherein said weakness
line is a continuous line or a broken line.
13. The display strip as set forth in any one of claims 1 to 12, wherein said weakness
line is composed of shapes which divide regions in which said bags can be heat bonded.
14. The display strip as set forth in any one of claims 1 to 13, wherein said weakness
line is formed in the width direction with intervals in the longitudinal direction
of the display strip, and wherein said weakness line is formed extending to the edge
in the width direction of the heat-sealable polymer layer along the portion in which
said bags are heat bonded by heat bonding.
15. The display strip as set forth in any one of claims 1 to 14, wherein a suspending-use
hole punch is provided in an upper portion of said display strip.
16. A display strip for holding and displaying a plurality of product-enclosedbags, comprising
at least from a substrate layer and an adhesive layer, said substrate layer has a
structure of including woven cloths, said adhesive layer has layer structure of two
or more layers comprising a heat-sealable polymer layer which composes the outmost
layer of the display strip and a pressure sensitive adhesive layer which composes
an inner layer of said heat-sealable polymer layer, said heat-sealable polymer layer
includes a hot melt resin which has substantially no adhesion at a normal temperature
and is bondable to said bags, said pressure sensitive adhesive layer comprises adhesives
which have adhesion at a normal temperature and further, a suspending-use hole punch
is provided in an upper portion of said display strip.
17. A display strip and product assembly composed at least of product-enclosed bags and
a display strip with plural of these bags held and displayed thereto, wherein said
display strip comprises a substrate layer and an adhesive layer, said adhesive layer
has a layer structure of two or more layers comprising a heat-sealable polymer layer
which composes an outmost layer of a display strip and a pressure sensitive adhesive
layer which composes an inner layer of said heat-sealable polymer layer, said heat-sealable
polymer layer includes a hot melt resin which has substantially no adhesion at a normal
temperature and is bondable to said bags, said pressure sensitive adhesive layer comprises
adhesives which have adhesion at a normal temperature and said heat-sealable polymer
layer has a weakness line at least in the vicinity of the portion in which said bags
are heat bonded.
18. The display strip and product assembly, wherein product-enclosed bags are held to
a display strip set forth in claim 16.