[0001] The present invention is concerned generally with improvements in or relating to
vehicle noise and particularly, but not exclusively, to an apparatus and method for
improving the sound quality of the suction noise generated by the intake system of
automobiles, etc. Aspects of the invention relate to an apparatus, to a device, to
an engine, to a method and to a vehicle.
[0002] Related art devices that amplify suction noise include, for example, the devices
described in
Japanese Patent Application No. 2004-218458 and
Japanese Patent Application No. 2005-139982. In the amplification device described in
Japanese Patent Application No. 2004-218458, an intake duct is connected to a dashboard by a flexible tube so that suction noise
may be fed into a vehicle cabin. The amplification device of a vehicle described in
2005-139982 has a connecting pipe connected to an interior of the intake duct and
an elastic membrane that blocks the connecting pipe. The elastic membrane is made
to vibrate; corresponding to the variation in pressure generated inside the intake
duct, thereby generating a sound that amplifies the suction noise.
[0003] However, above-described amplification devices are associated with certain problems.
For instance, as the suction noise is amplified corresponding to variation in pressure
in the intake duct, there is no way to selectively silence or minimize the suction
noise. Thus, it would be desirable to reduce the effect of amplifying the suction
noise.
[0004] It is an aim of the invention to address this issue and to improve upon known technology.
Embodiments of the invention may provide a method and an amplification device for
amplifying suction noise. Other aims and advantages of the invention will become apparent
from the following description, claims and drawings.
[0005] Aspects of the invention therefore provide an apparatus, an engine, a method and
a vehicle as claimed in the appended claims.
[0006] According to another aspect of the invention there is provided a method for amplifying
the suction noise of a vehicle comprising vibrating an elastic membrane in response
to variation in pressure of air fed into an engine inlet port and suppressing the
vibration of the elastic membrane in response to an acceleration state of the vehicle.
[0007] In an embodiment, during the step of suppressing vibration, when the acceleration
of the vehicle is lower than a predetermined threshold, an amplitude of the vibration
of said elastic membrane is smaller than that when the acceleration of the vehicle
is higher than the predetermined threshold.
[0008] In an embodiment, during the step of suppressing vibration, the acceleration state
of the vehicle is determined on the basis of a pressure level of air fed into the
engine inlet port.
[0009] In an embodiment, during the step of suppressing vibration, the acceleration state
of the vehicle is determined on the basis of at least one of an engine rotational
velocity and the openness of a throttle valve that adjusts the air flow rate fed into
the engine inlet port.
[0010] According to another aspect of the invention there is provided an amplification device
for amplifying suction noise of a vehicle, comprising an intake duct for feeding air
into an engine inlet port, a connecting pipe connected to an interior of the intake
duct, an elastic membrane member that blocks a passageway inside of the connecting
pipe and a contact member that is connected to the connecting pipe and includes at
least one portion that is adapted to selectively scontact a surface of the elastic
membrane member that faces the intake duct.
[0011] In an embodiment, the contact member comprises a plurality of contact portions that
are adapted to contact a surface of the elastic membrane member that faces the intake
duct, wherein the plurality of contact portions are positioned such that the contact
portions contact the surface of the elastic membrane between a center of the elastic
membrane member and a rim of the elastic membrane member.
[0012] In an embodiment, the elastic membrane member is generally circular or elliptical
in shape, and the portion of the contact member that contacts the elastic membrane
member contacts at least a center of the elastic membrane member.
[0013] The device may comprise a buffer member that is operatively engaged with the portion
of the contact member that contacts the elastic membrane member.
[0014] In an embodiment, the contact member is the contact surface that is in contact with
the elastic membrane member.
[0015] In an embodiment, the contact surface further comprises at least one through-hole.
[0016] In an embodiment, the surface of the contact member is formed with a generally convex
shape that projects towards the elastic membrane member side when viewed in a radial
direction of the connecting pipe.
[0017] In an embodiment, the elastic membrane member is supported on the connecting pipe
via a vibration membrane support member that is constructed of an elastic member having
greater rigidity in an axial direction of the connecting pipe than that of the elastic
membrane member.
[0018] In an embodiment, the contact member is connected to the connecting pipe at a position
where the elastic membrane member is elastically deformed toward an intake duct side.
[0019] In an embodiment, the contact member has a contact surface that is in contact with
the elastic membrane member.
[0020] The device may comprise a rack that is supported on the contact member and that extends
in a direction crossing a plane of the elastic membrane member, a motor that is supported
on the connecting pipe and that contains a rotating shaft, a pinion that is fixed
on the rotating shaft and selectively engages with the rack and a switch connected
to the motor.
[0021] The device may comprise the contact member extending in the direction crossing the
plane of said elastic membrane member, a shaft member that is fixed on the contact
member and extends in the direction crossing the contact member, a rotating shaft
connected to the shaft member, a motor that generates a driving force for rotating
the rotating shaft and that is supported on the connecting pipe and a switch connected
to said motor.
[0022] The device may comprise a control device that determines whether vibration of the
elastic membrane member is to be suppressed, a first switch for controlling the rotation
of the motor so that the contact member is displaced in a direction in which the contact
member will be in contact with the elastic membrane member when the control device
determines that the vibration of the elastic membrane is to be suppressed and a second
switch for controlling the rotation of the motor so that the contact member is displaced
in a direction away from the elastic membrane when the control device determines that
the vibration of the elastic membrane is not to be suppressed.
[0023] In an embodiment, the control device has a device for detecting the pressure level
of air inside the intake duct, and the decision is made on the basis of the value
detected by the device that detects the air pressure level.
[0024] In an embodiment, the control unit has a device for detecting the engine rotational
velocity, and a decision is made on the basis of a value detected by the device for
detecting the engine rotational velocity.
[0025] In an embodiment, the control unit has a device for detecting the openness of the
throttle valve that adjusts the air flow rate fed into the engine inlet port, and
a decision is made on the basis of the value detected by the device that detects the
openness of the throttle valve.
[0026] According to a further aspect of the invention there is provided an amplification
device for amplifying suction noise of a vehicle, comprising an intake means for feeding
air into an engine inlet port, a pipe means connected to the intake means, an elastic
membrane means that blocks a passageway inside of the pipe means, and a contact means
that is connected to the pipe means and includes at least one portion that is adapted
to selectively contact a surface of the elastic membrane means that faces the intake
means.
[0027] For example, in one embodiment of the method an elastic membrane is made to vibrate
due to a variation in pressure of air that is fed into an engine inlet port. Then,
the vibration of the vibration membrane is selectively suppressed on the basis of
an acceleration state of the vehicle, thereby reducing the effect of amplifying the
suction noise on the basis of the acceleration state of the vehicle.
[0028] In another embodiment, an amplification device comprises an intake duct, a connecting
pipe, an elastic membrane member and a contact member. The intake duct feeds air into
an engine inlet port. A connecting pipe is connected to an interior of the intake
duct. The elastic membrane member blocks a passageway inside of the contacting pipe.
The contact member is connected to the connecting pipe and includes at least one portion
that is adapted to selectively contact a surface of the elastic membrane member that
faces the intake duct.
[0029] Within the scope of this application it is envisaged that the various aspects, embodiments,
examples, features and alternatives set out in the preceding paragraphs, in the claims
and/or in the following description may be taken individually or in any combination
thereof.
[0030] The present invention will now be described, by way of example only, with reference
to the accompanying drawings in which:
Figure 1 is a diagram illustrating the structure of a first embodiment of an amplification
device;
Figure 2 is an enlarged perspective view of a connecting pipe connector from encircled
area II of Figure 1;
Figure 3 is a diagram illustrating the state of an elastic membrane member in a non-rapid
acceleration mode;
Figure 4 is a diagram illustrating the state of the elastic membrane member in a rapid
acceleration mode;
Figure 5 is a diagram illustrating the state of the elastic membrane member in the
non-rapid acceleration mode;
Figure 6 is a diagram illustrating the state of the elastic membrane member in the
rapid acceleration mode;
Figure 7 is a perspective view of the connecting pipe connector for a second embodiment
of an amplification device;
Figure 8 is a diagram illustrating the structure of a third embodiment of a connecting
pipe connector for an amplification device;
Figure 9 is a diagram illustrating the structure of a fourth embodiment of a connecting
pipe connector for an amplification device;
Figure 10 is a diagram illustrating the structure of a fifth embodiment of a connecting
pipe connector for an amplification device;
Figure 11 is an oblique top view of a contact member shown in Figure 10;
Figure 12 is a diagram illustrating the structure of a sixth embodiment of a connecting
pipe connector for an amplification device;
Figure 13 is a diagram illustrating the structure of a seventh embodiment of a connecting
pipe connector for an amplification device;
Figure 14 is a diagram illustrating the structure of an eighth embodiment of the amplification
device;
Figure 15 is a diagram illustrating the structure of a ninth embodiment of an amplification
device;
Figure 16 is a diagram illustrating the structure of an engine control unit disposed
in the amplification device of Figure 15;
Figure 17 is an enlarged view of the elastic membrane and a vibration suppression
mechanism in encircled area A from Figure 15;
Figure 18 is a cross-sectional view taken across line V-V in Figure 17;
Figure 19 is a diagram illustrating the amplification device without a vibration suppression
part in a non-rapid acceleration mode;
Figure 20 is a diagram illustrating an embodiment of the elastic membrane member in
the rapid acceleration mode in a ninth embodiment of the amplification device that
is equipped with a vibration suppression mechanism;
Figure 21 is a diagram illustrating an embodiment of the elastic membrane member in
the non-rapid acceleration mode in the ninth embodiment of the application device
that is equipped with a vibration suppression mechanism;
Figure 22 is a diagram illustrating the of an amplification device in accordance with
a tenth embodiment;
Figure 23 is a diagram illustrating an embodiment of the elastic membrane member in
the rapid acceleration mode in the tenth embodiment of the application device that
is equipped with a vibration suppression mechanism;
Figure 24 is a diagram illustrating an embodiment of the application device when the
vibration suppression part moves towards an intake duct side;
Figure 25 is a diagram illustrating another embodiment of the application device when
the vibration suppression part moves towards the intake duct side;
Figure 26 is a diagram illustrating the top view of an engine compartment equipped
with an embodiment of the amplification device;
Figure 27 is a diagram illustrating the structure of the eleventh embodiment of the
amplification device;
Figure 28 is a diagram illustrating the elastic membrane member in the rapid acceleration
mode in the eleventh embodiment of the amplification device that is equipped with
a vibration suppression mechanism;
Figure 29 is a diagram illustrating measurement results of a sound pressure level
of suction noise fed into a vehicle passenger compartment during acceleration; and
Figure 30 is another diagram illustrating measurement results of the sound pressure
level of suction noise fed into the vehicle passenger compartment during acceleration.
[0031] While the claims are not limited to the illustrated embodiments, an appreciation
of various aspects of the apparatus is best gained through a discussion of various
examples thereof. Referring now to the drawings, illustrative embodiments are shown
in detail. Although the drawings represent the embodiments, the drawings are not necessarily
to scale and certain features may be exaggerated to better illustrate and explain
an innovative aspect of an embodiment. Further, the embodiments described herein are
not intended to be exhaustive or otherwise limiting or restricting to the precise
form and configuration shown in the drawings and disclosed in the following detailed
description.
[0032] Figure 1 is a diagram illustrating the structure of an amplification device 1 for
amplifying suction noise according to a first embodiment. As shown in Figure 1, amplification
device 1 includes a connecting pipe 2, an additional pipe 4, a connecting pipe connector
6, an elastic membrane member 8, and a contact member 10.
[0033] Connecting pipe 2 is generally cylindrical in shape and is attached to an outer peripheral
surface of an intake duct 12. Connecting pipe 2 is formed from a draft tube that contains
air, and is connected to intake duct 12. Connecting pipe 2 is formed with an appropriate
shape such that a resonance frequency of the air through a structure comprised of
connecting pipe 2 and elastic membrane member 8 (hereinafter referred to as the first
resonance frequency) corresponds to a first frequency selected from a plurality of
frequencies of an intake pulsation (to be explained below).
[0034] Like connecting pipe 2, additional pipe 4 is also generally cylindrical in shape.
Additional pipe 4 is formed in an appropriate shape so that the resonance frequency
of the air through a structure comprised of additional pipe 4 and elastic membrane
member 8 (hereinafter referred to as the second resonance frequency) corresponds to
a second frequency selected from the plurality of frequencies of the intake pulsation
(to be explained below).
[0035] A first opening at one end of additional pipe 4 is connected via connecting pipe
connector 6 to connecting pipe 2, and a second opening at the other end of additional
pipe 4 opens to outside air.
[0036] Like connecting pipe 2 and additional pipe 4, connecting pipe connector 6 is also
generally cylindrical in shape, and is connected between open ends of connecting pipe
2 and additional pipe 4.
[0037] Elastic membrane member 8 and contact member 10 are arranged inside connecting pipe
connector 6. The structure of elastic membrane member 8 and contact member 10 will
be explained below.
[0038] The structure of intake duct 12 and parts related to intake duct 12 will now be explained.
Intake duct 12 forms an intake path from the external air to an engine 14. Intake
duct 12 contains an air cleaner 16 and a throttle chamber 18. A first opening at one
end of intake duct 12 is connected via a surge tank 20 and intake manifold 22 (to
be explained below) to cylinders 24 of engine 14. A second opening at the other end
of intake duct 12 opens to the outside air. Intake manifold 22 and cylinders 24 are
connected via engine inlet ports that pass from cylinders 24 to an outer surface of
engine 14.
[0039] Air cleaner 16 contains an oiled filter, e.g., or another suitable filter element
suitable for cleaning the air flowing from the second opening of intake duct 12 as
the air passes through the filter element so as to remove the debris contained in
the air.
[0040] Throttle chamber 18 is attached between air cleaner 16 and surge tank 20, and is
operatively connected to an accelerator pedal (not shown in the figure). Throttle
chamber 18 adjusts an air flow rate from air cleaner 16 to surge tank 20 that corresponds
to the amount of accelerator pedal depression. When the amount of the accelerator
pedal depression is less, the air flow rate from air cleaner 16 to surge tank 20 is
decreased (hereinafter to be referred to as a non-rapid acceleration mode), so that
an intake vacuum generated in air inside intake duct 12 is reduced. Here, the phrase
"intake vacuum" refers to a vacuum generated in intake duct 12 when engine 14 draws
in air. A decrease in the intake vacuum means a decrease in an absolute value of the
vacuum in intake duct 12, that is, an increase in the pressure inside intake duct
12. In contrast, as the amount of the accelerator pedal depression is increased, the
air flow rate from air cleaner 16 to surge tank 20 is increased (hereinafter to be
referred to as a rapid acceleration mode), so that the intake vacuum generated in
air in intake duct 12 is increased.
[0041] During the intake phase, engine 14 draws in air that has flowed in from the second
opening of intake duct 12 and is present inside intake duct 12 via surge tank 20 and
intake manifold 22 to various cylinders 24. Also, in conjunction with the intake operation,
engine 14 acts as a source of pressure that generates an intake pulsation in the air
in intake duct 12, which produces a suction noise. Here, the intake pulsation that
takes place in conjunction with the intake operation of engine 14 is a pressure variation
that is generated in the air in intake duct 12, and this variation in pressure is
composed of a plurality of variations in pressures that occur at different frequencies.
That is, the intake pulsation that takes place in conjunction with the intake operation
of engine 14 is composed of a plurality of intake pulsations that occur at different
frequencies. In the present embodiment, engine 14 is assumed to be a 4-cylinder inline
engine. However, the structure of engine 14 is not limited to this type.
[0042] Figure 2 is an enlarged perspective view of connecting pipe connector 6 and its surroundings
from encircled area II of Figure 1. As shown in Figure 2, elastic membrane member
8 and contact member 10 are arranged inside connecting pipe connector 6.
[0043] Elastic membrane member 8 is made of rubber, e.g., or another elastic material, and
is in a general form of a disk. Elastic membrane 8 is attached along an inner peripheral
surface of connecting pipe connector 6, and blocks connecting pipe 2. Elastic deformation
of elastic membrane member 8 takes place corresponding to the variation in the intake
vacuum generated in the air in intake duct 12 during the intake phase of engine 14.
Elastic membrane 8 vibrates in an out-of-plane direction. Here, a variation in the
intake vacuum occurs when the air flow rate in intake duct 12 changes and when intake
pulsation occurs. Elastic membrane member 8 may be substantially circular or elliptical
in shape.
[0044] In one embodiment, contact member 10 is a rod-shaped member that contains a single
bend. Contact member 10 is shaped according to the magnitude of the variation in intake
vacuum generated in the air inside intake duct 12. Further, contact member 10 is in
contact with the surface of elastic membrane member 8 on a side disposed away from
intake duct 12 (hereinafter referred to as external-air-side surface). Elastic membrane
member 8 is elastically deformed toward the side of intake duct 12 by a prescribed
distance. One end part of contact member 10 is attached to the inner peripheral surface
of connecting pipe connector 6 the external-air side, outboard of an attachment point
of elastic membrane member 8. The other end part of contact member 10 is set so that
the surface of contact member 10 is against the part of elastic membrane member 8
that includes its center on the external air side. The shape of contact member 10
is not limited to the aforementioned shape. For example, contact member 10 may have
two or more bends or no bends.
[0045] The shape of contact member 10 will be explained below in more detail with reference
to Figures 3-8.
[0046] Figures 3 and 4 illustrate in detail connecting pipe connector 6 of amplification
device 1 without contact member 10. Figure 3 is a diagram illustrating the state of
elastic membrane member 8 in the non-rapid acceleration mode. Figure 4 is a diagram
illustrating the state of elastic membrane member 8 in the rapid acceleration mode.
[0047] As shown in Figure 3, in the non-rapid acceleration mode an intake vacuum is generated
by the air inside intake duct 12 during the intake phase of engine 14. Consequently,
elastic membrane member 8 vibrates in the out-of-plane direction corresponding to
the intake pulsation relative to a neutral position (the position indicated by solid
line NL in Figure 3), that is, the position in which there is no elastic deformation
of elastic membrane member 8. Figure 3 also shows the range of the vibration in the
out-of-plane direction of elastic membrane member 8 in the non-rapid acceleration
mode, which is indicated by the two broken lines VL1 and VL2. Here, VL1 represents
the position of maximum amplitude of elastic deformation of elastic membrane member
8 toward intake duct, and VL2 represents the position of maximum amplitude of elastic
deformation of elastic membrane member 8 toward the external air side.
[0048] In contrast, as shown in Figure 4, the intake vacuum generated by the air in intake
duct 12 during the intake phase of engine 14 is higher in the rapid acceleration mode
than in the non-rapid acceleration mode. As a result, elastic membrane member 8 vibrates
in the out-of-plane direction corresponding to the intake pulsation relative to the
position pulled toward the intake duct side (the position indicated by solid line
PL in Figure 4), that is, the position where elastic membrane member 8 is elastically
deformed toward the intake duct side from neutral position. In Figure 4, the range
of the vibration in the out-of-plane direction of elastic membrane member 8 in the
rapid acceleration mode is indicated by the two broken lines VL1 and VL2. Here, VL1
represents the position of maximum amplitude of the elastic deformation of elastic
membrane member 8 toward the side of intake duct 12, and VL2 represents the position
of maximum amplitude of the elastic deformation of elastic membrane member 8 toward
the external air side.
[0049] Consequently, with respect to the amplification device 1 without contact member 10,
although the positions denoted as the reference position of vibration are different,
in both the non-rapid acceleration mode and rapid acceleration mode, elastic membrane
member 8 vibrates in the out-of-plane direction corresponding to the intake pulsation.
Since elastic membrane member 8 vibrates in the out-of-plane direction, a variation
in pressure of the air takes place on the external air side with respect to elastic
membrane member 8, and this variation in pressure of the air is perceived as sound.
That is, the suction noise is amplified. In addition, since the intake pulsation at
the first frequency and the intake pulsation at the second frequency are amplified,
the amplified suction noise is emitted from the second opening of additional pipe
4.
[0050] Figures 5 and 6 illustrate in detail the structure of amplification device 1 for
amplifying suction noise that is equipped with a contact element 10. More specifically,
Figure 5 is a diagram illustrating the state of elastic membrane member 8 in a non-rapid
acceleration mode. Figure 6 is a diagram illustrating the state of elastic membrane
member 8 in a rapid acceleration mode.
[0051] As shown in Figure 5, contact member 10 is formed in such a shape that it contacts
elastic membrane member 8 from the external air side. The contact includes contacting
part of elastic membrane member 8, including its center, against a surface of elastic
membrane member 8 on the external air side, and elastic membrane member 8 is made
to undergo elastic deformation toward the intake duct side from the neutral position
(the position indicated by solid line NL in Figure 5).
[0052] As far as the positions of elastic deformation of elastic membrane member 8 toward
the intake duct side by contact member 10 is concerned, in amplification device 1
that includes a contact member, the center of elastic membrane member 8 reaches position
VL1 of the maximum amplitude of the elastic deformation of elastic membrane member
8 toward the intake duct side in the non-rapid acceleration mode (see Figure 3). That
is, the prescribed distance that contact member 10 elastically deforms elastic membrane
member 8 toward the side of intake duct 12 is equal to the distance when the center
of elastic membrane member 8 reaches position VL1 of the maximum amplitude of the
elastic deformation of elastic membrane member 8 toward the intake duct side in the
non-rapid acceleration mode, in the amplification device 1 without contact member
10. In Figure 5, in amplification device 1 that is equipped with contact member 10,
the range of the vibration in the out-of-plane direction of elastic membrane member
8 during the non-rapid acceleration mode is indicated by the two broken lines VL1
and VL2. Here, VL1 represents the position of maximum amplitude of the elastic deformation
of elastic membrane member 8 toward the intake duct side, and VL2 represents the position
of maximum amplitude of elastic membrane member 8 toward the external air side.
[0053] As shown in Figure 6, contact member 10 is formed with an appropriate shape such
that the position of contact member 10 facing elastic membrane member 8 is further
toward the external air side than maximum amplitude position VL2 of the elastic deformation
of elastic membrane member 8 toward the external air side during the rapid acceleration
mode. In Figure 6, the range of the vibration in the out-of-plane direction of elastic
membrane member 8 in the rapid acceleration mode is indicated by the two broken lines
VL1 and VL2. Here, VL1 represents the position of maximum amplitude of the elastic
deformation of elastic membrane member 8 toward the intake duct side, and VL2 represents
the position of maximum amplitude of elastic membrane member 8 toward the external
air side.
[0054] Consequently, in the non-rapid acceleration mode, since contact member 10 is in contact
with elastic membrane member 8, the vibration of elastic membrane member 8 due to
intake pulsation is suppressed, but in rapid acceleration mode, elastic membrane member
8 vibrates in the out-of-plane direction due to the intake pulsation since contact
member 10 is not in contact with elastic membrane member 8.
[0055] The operation of amplification device 1 will be explained below.
[0056] When engine 14 is turned on, the intake pulsation in conjunction with the intake
operation of engine 14 is propagated via intake manifold 22 and surge tank 20 into
the air present inside intake duct 12.
[0057] The intake pulsations at plural frequencies that form the intake pulsation generated
in conjunction with the intake operation of engine 14 are propagated via connecting
pipe 2 to elastic membrane member 8. As a result, elastic membrane member 8 subjected
to the propagated intake pulsation vibrates in the out-of-plane direction (see Figure
2).
[0058] Due to the vibration of elastic membrane member 8 in the out-of-plane direction,
variations in air pressure take place on the external air side with respect to elastic
membrane member 8. The variations of the air pressure are perceived as sound, that
is, the suction noise is amplified. In this case, the intake pulsation at the first
frequency corresponds with the intake pulsation at the first resonance frequency generated
due to the structure comprised of connecting pipe 2 and elastic membrane member 8,
and the intake pulsation at the second frequency corresponds to the intake pulsation
at the second resonance frequency generated by the structure comprised of additional
pipe 4 and elastic membrane member 8. As a result, with respect to the intake pulsation
at other frequencies, the intake pulsation at the first and second frequencies is
more greatly amplified, and the amplified suction noise is emitted from the second
open end of additional pipe 4 to the external air.
[0059] Here, in the non-rapid acceleration mode, the intake vacuum in intake duct 12 is
low. Also, contact member 10 is formed with an appropriate shape such that it makes
contact with elastic membrane member 8 from the external air side, it makes contact
with the part of elastic membrane member 8 that includes the center, against the surface
of elastic membrane member 8 on the external air side, and elastic membrane member
8 is made to deform elastically toward the intake duct side from the neutral position.
Also, the position of elastic deformation of elastic membrane member 8 toward the
intake duct side by due to contact member 10 is the maximum amplitude position VL1
of the elastic deformation of elastic membrane member 8 to the intake duct side in
the non-rapid acceleration mode in the embodiment of amplification device 1 that is
without contact element 10. As a result, in the non-rapid acceleration mode, contact
member 10 is in contact with elastic membrane member 8 so that it is possible to suppress
the vibration of elastic membrane member 8 due to the intake pulsation, and to suppress
the effect of amplifying the suction noise by the amplification device (see Figure
5).
[0060] In contrast, in the rapid acceleration mode, the intake vacuum applied to the air
in intake duct 12 during the intake phase of engine 14 is higher than that in the
non-rapid acceleration mode. Also, the position of the part of contact member 10 facing
elastic membrane member 8 is formed on the external air side further from maximum
amplitude position VL2 of the elastic deformation of elastic membrane member 8 toward
the external air side in the rapid acceleration mode. Consequently, in the rapid acceleration
mode, elastic membrane member 8 does not make contact with contact member 10, so that
elastic membrane member 8 vibrates in the out-of-plane direction, relative to the
position where elastic deformation takes place toward the intake duct side from the
neutral position. As a result, the amplified suction noise is emitted to the external
air from the second opening of additional pipe 4 (see Figure 6).
[0061] In amplification device 1 in the present embodiment, engine 14 acts as a pressure
source that generates the variation in pressure in the air in intake duct 12. However,
the pressure source for generating the variation in pressure in the air in intake
duct 12 is not limited to this scheme. For example, the pressure source may also be
a pump. The main point is that amplification device 1 of the present embodiment may
be applied to a system that has a draft tube, and generates a variation in pressure
in the air in said draft tube.
[0062] Also, in amplification device 1 in the present embodiment, the shape of contact member
10 is such that it makes contact with the part containing the center of elastic membrane
member 8 so as to be positioned against the surface of elastic membrane member 8 on
the external air side. However, contact member 10 is not limited to this shape. That
is, the shape of contact member 10 may be such that it is in contact with other portions
of elastic membrane member 8, excluding the center, but in contact with the surface
of elastic membrane member 8 on the external air side.
[0063] Also, amplification device in the present embodiment contains connecting pipe connector
6. However, the present embodiment is not limited to this scheme. One may also adopt
a structure without connecting pipe connector 6. In this case, for example, while
connecting pipe 2 and additional pipe 4 are directly connected to each other by means
of welding or the like, elastic membrane member 8 is arranged in connecting pipe 2,
and contact member 10 is set inside connecting pipe 2 at a position further toward
the external air side than elastic membrane member 8, or inside additional pipe 4.
[0064] Since the elastic membrane member of amplification device 1 of the present embodiment
is elastically deformed by contact member 10 toward the draft tube side, it is possible
to change the state of contact between contact member 10 and elastic membrane member
8 corresponding to the magnitude of the change in the intake vacuum generated in the
air inside intake duct 12. Consequently, in the non-rapid acceleration mode when the
intake vacuum applied to the air in intake duct 12 is low, due to the state of contact
between contact member 10 and elastic membrane member 8, the vibration of elastic
membrane member 8 is suppressed, and the effect of amplifying the suction noise is
reduced. Also, in the rapid acceleration mode, when the intake vacuum applied to the
air inside intake duct 12 is higher than that in the non-rapid acceleration mode,
since contact member 10 is not in contact with elastic membrane member 8, the vibration
of elastic membrane member 8 is not suppressed, and the elastic membrane member 8
vibrates in the out-of-plane direction, so that the effect of amplifying the suction
noise may be realized.
[0065] Consequently, in the non-rapid acceleration mode when silence is to be maintained,
it is possible to reduce the effect of amplifying the suction noise. And, on the other
hand, in the rapid acceleration mode, the amplified suction noise is emitted from
the second opening of additional pipe 14 to the external air. As a result, it is possible
both to guarantee substantial silence during the non-rapid acceleration mode and to
amplify the suction noise during the rapid acceleration mode. As a result, it is possible
to produce a sports-car sound without disturbing people riding in the vehicle.
[0066] Also, since the structure is simple, it is possible both to provide substantial silence
during the non-rapid acceleration mode and to amplify the suction noise during rapid
acceleration mode without significantly increasing the cost.
[0067] Contact member 10 of amplification device 1 for amplifying suction noise of the present
embodiment is shaped so that it makes contact with the part of the surface of the
elastic membrane member on the external air side that includes the center of the elastic
membrane member 8 on the external air side. Elastic membrane member 8 is made to undergo
elastic deformation further toward the intake duct side from the neutral position
due to the positioning of contact member 10.
[0068] Consequently, it is possible to restrain the elastic deformation of the center of
elastic membrane member 8 at the position of elastic membrane member 8 where the amplitude
corresponding to the variation in the intake vacuum generated in the air in intake
duct 12 is maximum. As a result, it is possible to reliably suppress the vibration
in the out-of-plane direction of elastic membrane member 8.
[0069] Consequently, in the non-rapid acceleration mode, it is possible to reliably reduce
the effect of amplifying the suction noise, and it is possible to substantially maintain
silence in the non-rapid acceleration mode.
[0070] Also, for amplification device 1 in the present embodiment, since the first opening
of connecting pipe 2 is blocked by an elastic membrane member 8, the outflow of the
air drawn in from intake duct 12 may be prevented. As a result, it is possible to
prevent a decrease in the intake rate of engine 14.
[0071] A second embodiment will now be described.
[0072] Figure 7 is a diagram illustrating the structure of a second embodiment of an amplification
device 1 for amplifying suction noise. More specifically, Figure 7 is a perspective
view illustrating connecting pipe connector 6 and its surroundings.
[0073] As shown in Figure 7, the structure of amplification device in the present embodiment
is generally the same as that of Embodiment 1, except for the structure of elastic
membrane member 8. That is, elastic membrane member 8 in the present embodiment has
a buffer 26 that is set at the part facing contact member 10 on the surface of elastic
membrane member 8 on the external air side and is included between elastic membrane
member 8 and contact member 10.
[0074] Buffer 26 is made of rubber, for example, or another elastic material. Since elastic
membrane member 8 and contact member 10 make indirect contact with each other via
buffer 26, the local stress generated in elastic membrane member 8 may be reduced.
[0075] The remaining features of the structure are the same as those in Embodiment 1.
[0076] The operation of the second embodiment will be explained below. In the following,
since, except for elastic membrane member 8, the structure is the same as that of
the Embodiment 1, only the operation of the different parts will be explained.
[0077] As engine 14 is turned on, the intake pulsation in conjunction with the intake operation
of engine 14 is propagated via intake manifold 22 and surge tank 20 into the air inside
intake duct 12 (see Figure 1).
[0078] Here, in the non-rapid acceleration mode, the intake vacuum in intake duct 12 is
lower, and contact member 10 and elastic membrane member 8 are in contact with each
other via buffer 26, so that the vibration of elastic membrane member 8 is suppressed.
This causes amplification of the suction noise by amplification device 1 to be effectively
suppressed. In this case, when elastic membrane member 8 and contact member 10 are
indirectly in contact with each other via buffer 26, buffer 26 can reduce the local
stress generated in elastic membrane member 8 (see Figure 7).
[0079] As a result, it is possible to reduce damage to elastic membrane member 8 in the
non-rapid acceleration mode (see Figure 7). As a result, it is possible to improve
the durability of elastic membrane member 8.
[0080] In this embodiment, in amplification device 1, buffer 26 is set on the part facing
contact member 10 on the surface of elastic membrane member 8 on the external air
side. However, the present embodiment is not limited to this scheme. It is advantageous
for buffer 26 to be set at least on the part facing contact member 10 on the surface
of elastic membrane member 8 on the external air side. For example, it may be set
on the part facing contact member 10 and also on the part not facing contact member
10 on the surface of elastic membrane member 8 on the external air side. Thus, even
if contact member 10 loses its shape for some reason, it is still possible to prevent
direct contact between elastic membrane member 8 and contact member 10.
[0081] A third embodiment of the amplification device 1 will now be explained. Figure 8
is a diagram illustrating the structure of the third embodiment of connecting pipe
connector 6 for amplification device 1.
[0082] As shown in Figure 8, the structure of amplification device 1 for amplifying suction
noise in the third embodiment is generally the same as that of the first embodiment,
except for the structure of contact member 10. That is, in the present embodiment,
contact member 10 has buffer 26 set at a part facing elastic membrane member 8, and
it is set between elastic membrane member 8 and contact member 10.
[0083] Buffer 26 is made of rubber, for example, or another elastic material. Since elastic
membrane member 8 and contact member 10 make indirect contact with each other via
buffer 26, the local stress generated in elastic membrane member 8 is reduced.
[0084] The remaining features of the structure of the third embodiment are generally the
same as those in the first embodiment.
[0085] Operation of the third embodiment will be explained below. In the following, except
for contact member 10, since the structure is the same as that of the first embodiment,
only the operation those that differ between the two embodiments will be explained
below (Figure 1).
[0086] As engine 14 is turned on, the intake pulsation in conjunction with the intake operation
of engine 14 is propagated via intake manifold 22 and surge tank 20 into the air inside
intake duct 12.
[0087] Here, in non-rapid acceleration mode, the intake vacuum in intake duct 12 is lower,
and contact member 10 and elastic membrane member 8 are in contact with each other
via buffer 26, so that the vibration of elastic membrane member 8 is suppressed, and
the effect of amplifying the suction noise by amplification device 1 is effectively
suppressed.
[0088] In this case, contact member 10 has buffer 26 set on the part facing elastic membrane
member 8, and since elastic membrane member 8 and contact member 10 are indirectly
in contact with each other via buffer 26, buffer 26 can reduce the local stress generated
in elastic membrane member 8 (see Figure 8).
[0089] As a result, it is possible to reduce damage to elastic membrane member 8 in a non-rapid
acceleration mode (see Figure 8). As a result, it is possible to improve the durability
of elastic membrane member 8.
[0090] In amplification device 1 for amplifying suction noise in the second embodiment,
only elastic membrane member 8 has a buffer 26, and in amplification device 1 in the
third embodiment, only contact member 10 has buffer 26. However, the present invention
is not limited to these schemes. For example, it is also possible for elastic membrane
member 8 to have a buffer 26 and for contact member 10 to also have a buffer 26.
[0091] In amplification device 1 for amplifying suction noise in the third embodiment, buffer
26 is set on a part of contact member 10 facing elastic membrane member 8. However,
the position for setting buffer 26 is not limited to this position. It is advantageous
if buffer 26 is set on the part of contact member 10 that faces elastic membrane member
8. For example, it may be set on both of the part of contact member 10 facing elastic
membrane member 8 and a part that does not face elastic membrane member 8. Thus, even
if contact member 10 deforms for some reason it is still possible to prevent direct
contact between elastic membrane member 8 and contact member 10.
[0092] A fourth embodiment will now be explained, referring to Figure 9. Figure 9 is a diagram
illustrating a perspective view of the connecting pipe connector 6 for the fourth
embodiment of amplification device 1.
[0093] As shown in Figure 9, the structure of amplification device 1 for amplifying suction
noise in the fourth embodiment is the same as that of the first embodiment 1, except
for the structure of contact member 10. That is, in the present embodiment, contact
member 10 has at least two protruding parts 28a, 28b that face the surface of elastic
membrane member 8 on the external air side.
[0094] Each protruding part 28a, 28b has a buffer 26 set on the part facing elastic membrane
member 8. As a result, since elastic membrane member 8 and contact member 10 are in
indirect contact with each other via buffer 26, the local stress generated in elastic
membrane member 8 may be reduced.
[0095] The remaining features of the structure of the fourth embodiment are substantially
the same as those in the first embodiment.
[0096] The operation of the fourth embodiment will be explained below. In the following,
since except for contact member 10, the structure is the same as that of the first
embodiment, mainly the operation of just those portions that differ between the two
embodiments will be explained.
[0097] As engine 14 is turned on, the intake pulsation in conjunction with the intake operation
of engine 14 is propagated via intake manifold 22 and surge tank 20 into the air inside
intake duct 12 (see Figure 1).
[0098] Here, in the non-rapid acceleration mode, the intake vacuum in intake duct 12 is
lower, and contact member 10 and elastic membrane member 8 are in contact with each
other via buffer 26, so that the vibration of elastic membrane member 8 is suppressed,
and the effect of amplifying the suction noise by amplification device 1 is suppressed.
[0099] In this embodiment, contact member 10 has two protruding parts 28a, 28b facing the
surface of elastic membrane member 8 on the external air side, and each of protruding
parts 28a, 28b may includes a buffer 26 set on the part facing elastic membrane member
8. In one embodiment, protruding parts 28a, 28b are spaced apart from one another
so as to be arranged on either side of a center portion of elastic membrane 8. Buffer
26 equipped on each of two protruding parts 28a, 28b may reduce the local stress generated
in elastic membrane member 8 when elastic membrane member 8 and contact member 10
make indirect contact with each other via contact member 10.
[0100] In amplification device 1, contact member 10 containing two protruding parts 28a,
28b faces the surface of elastic membrane member 8 on the external air side. However,
the present embodiment is not limited to this scheme. That is, contact member 10 may
also have a structure in which three or more protruding parts 32 face the surface
of elastic membrane member 8 on the external air side.
[0101] Also, in amplification device 1 in the present embodiment, each of two protruding
parts 28a, 28b has a buffer 26 set at the part facing elastic membrane member 8. However,
the present embodiment is not limited to this scheme. That is, it is not necessary
that both protruding parts 28a, 28b have buffer 26. That is, it is possible for only
one of two protruding parts 28a, 28b to have buffer 26.
[0102] In the amplification device 1, contact member 10 includes two contact parts facing
the surface of elastic membrane member 8 on the external air side, and each contact
part has a buffer 26 set on the part facing elastic membrane member 8. Consequently,
in the non-rapid acceleration mode, contact member 10 and elastic membrane member
8 make indirect contact with each other via the two buffers 26. As a result, compared
with amplification device 1 in the third embodiment in which contact member 10 and
elastic membrane member 8 make indirect contact with each other via one buffer 26,
it is possible to further suppress vibration of elastic membrane member 8. As a result,
it is possible to further reduce the effect of amplifying the suction noise.
[0103] Also, in amplification device 1 in the present embodiment, the two buffers 26 equipped
on the two contact parts 28a, 28b may reduce the local stress when contact member
10 and elastic membrane member 8 makes contact with each other via the buffers 26.
[0104] As a result, in the non-rapid acceleration mode, since contact member 10 and elastic
membrane member 8 make indirect contact with each other via two buffers 26 compared
with amplification device 1 in the third embodiment in which contact member 10 and
elastic membrane member 8 are in indirect contact with each other via a single buffer
26, it is possible to further reduce damage to elastic membrane member 8. As a result,
it is possible to further improve the durability of elastic membrane member 8.
[0105] A fifth embodiment will now be described. Figure 10 is a diagram illustrating the
structure of a connecting pipe connector 6 for amplification device 1 for amplifying
suction noise in a fifth embodiment.
[0106] As shown in Figure 10, the structure of amplification device 1 in the present embodiment
is generally the same as that of the first embodiment, except for the structure of
contact member 10. That is, in the fifth embodiment, contact member 10 has a convex
part 30 on the external air side that curves towards the surface of elastic membrane
member 8.
[0107] Figure 11 is an oblique top view of contact member 10. As shown in Figure 11, convex
part 30 has a contacting part 32 that is in contact with the surface of elastic membrane
member 8 on the external air side, and a non-contacting part 34 that is not in contact
with the surface of elastic membrane member 8 on the external air side.
[0108] Contacting part 32 is formed from a plurality of intersecting linear elements that
form an overall mesh-like shape. Non-contacting part 34 is made up of a plurality
of voids that pass through convex part 30 in the out-of-plane direction of elastic
membrane member 8, with the various voids appearing between the plurality of linear
elements that form contacting part 32.
[0109] The remaining features of the structure are the same as those in the first embodiment.
[0110] Operation of the present embodiment will be explained below. In the following discussion,
since the structure, except for contact member 10, is generally the same as that of
the first embodiment 1, only the operation of the different parts will be explained.
[0111] As engine 14 is turned on, the intake pulsation in conjunction with the intake operation
of engine 14 is propagated via intake manifold 22 and surge tank 20 into the air inside
intake duct 12 (see Figure 1).
[0112] In the first embodiment, in the non-rapid acceleration mode, the intake vacuum in
intake duct 12 is lower, and contact member 10 and elastic membrane member 8 are in
contact with each other via buffer 26, so that the vibration of elastic membrane member
8 is suppressed, and the effect of amplifying the suction noise by amplification device
1 is suppressed (see Figure 10).
[0113] In the fifth embodiment, contact member 10 has a convex part 30 on the external air
side that curves towards the surface of elastic membrane member 8, and a contacting
part 32 of convex part 30 that is in contact with the surface of elastic membrane
member 8 on the external air side. Contacting part 32 is made up of a plurality linear
elements that form an overall mesh-like shape (see Figure 11).
[0114] As a result, in the non-rapid acceleration mode, contacting part 32 composed of plurality
of linear elements and elastic membrane member 8 are in contact with each other at
plural contact points (see Figure 10).
[0115] On the other hand, in the rapid acceleration mode, elastic membrane member 8 is not
in contact with contact member 10, and it vibrates in the out-of-plane direction.
In this case, between the plural linear elements that make up contacting part 32,
there are plural voids that pass through convex part 30 in the out-of-plane direction
of elastic membrane member 8, and the voids make up non-contacting part 34 that is
not in contact with the surface of elastic membrane member 8 on the external air side
(see Figure 11).
[0116] As a result, in the rapid acceleration mode, elastic membrane member 8 vibrates in
the out-of-plane direction. During the vibration, the pulsating air passes through
the various voids into additional pipe 4, and the amplified suction noise is emitted
from the opening on the other end of additional pipe 4 to the external air (see Figure
1).
[0117] In the amplification device in the present embodiment, the contact member 10 has
a convex part 30 on the external air side that curves towards the surface of the elastic
membrane member 8, and this convex part 30 has a contacting part in contact with the
surface of the elastic membrane member on the external air side. The contacting part
is made up plural linear elements 32 and is formed with an overall mesh shape.
[0118] Consequently, in the non-rapid acceleration mode, because the contacting part made
up of plural linear elements 32 and the elastic membrane member 8 are in contact with
each other at plural contact points, compared with the device for amplifying suction
noise in the third embodiment in which contact member 10 and elastic membrane member
8 are in indirect contact with each other via a single buffer, it is possible to further
suppress the vibration of the elastic membrane member 8. As a result, it is possible
to further reduce the effect of amplifying the suction noise.
[0119] Also, in the amplification device 1 in the present embodiment, the convex part 30
of contact member 10 has a contacting part formed from plural linear elements 32,
and in the non-rapid acceleration mode, the contacting part composed of plural linear
elements 32 and the elastic membrane member 8 are in contact with each other at plural
contact points.
[0120] Consequently, compared with the amplification device 1 in the third embodiment, in
which the contact member 10 and the elastic membrane member 8 are in indirect contact
with each other via a single buffer, in the present embodiment, it is possible to
further reduce damage to the elastic membrane member 8. As a result, it is possible
to further improve the durability of the elastic membrane member 8.
[0121] A sixth embodiment will be explained. Figure 12 is a diagram illustrating the structure
of connecting pipe connector 6 for a sixth embodiment of the amplification device
1 for amplifying suction noise.
[0122] As shown in Figure 12, the structure of amplification device 1 for amplifying suction
noise in the present embodiment is generally the same as that of the first embodiment,
except for the structure of elastic membrane member 8 and contact member 10. Figure
12 also shows the range of the vibrations of elastic membrane member 8 in the out-of-plane
direction in the rapid acceleration mode, is indicated by the two broken lines VL.
Here, VL1 represents the position of maximum amplitude the elastic deformation of
elastic membrane member 8 towards the intake duct side, and VL2 represents the position
of maximum amplitude of the elastic deformation of elastic membrane member 8 towards
the external air side.
[0123] Elastic membrane member 8 is supported by a vibration membrane support member 36
inside connecting pipe connector 6. For example, vibration membrane support member
36 may be made of coil springs or other elastic material and has greater rigidity
in the axial direction of connecting pipe 2 than elastic membrane member 8. Also,
vibration membrane support member 36 elastically deforms in the axial direction of
connecting pipe 2 corresponding to the magnitude of the change in the intake vacuum
generated in the air inside intake duct 12. More specifically, when the intake vacuum
generated in the air in intake duct 12 becomes higher, and elastic deformation of
elastic membrane member 8 takes place further towards the intake duct side with respect
to the neutral position, elastic deformation takes place towards the intake duct side.
Also, the structure is such that when there is no elastic deformation of elastic membrane
member 8 further toward the intake duct side from the neutral position, no elastic
deformation takes place in the axial direction of connecting pipe 2.
[0124] Contact member 10 is attached at one end to the inner peripheral surface of additional
pipe 4, and at the part facing elastic membrane member 8, has buffer 26. Buffer 26
reduces the local stress when indirect contact between elastic membrane member 8 and
contact member 10 takes place via buffer 26.
[0125] The remaining features of the structure are the same as those in the first embodiment
1.
[0126] The operation of the present embodiment will be explained below. In the following,
since except for contact member 10, the structure is the same as that of the first
embodiment, mainly the operation of the different part will be explained.
[0127] As engine 14 is turned on, the intake pulsation in conjunction with the intake operation
of engine 14 is propagated via intake manifold 22 and surge tank 20 into the air inside
intake duct 12 (see Figure 1). In the first embodiment, in the non-rapid acceleration
mode, the intake vacuum in intake duct 12 is lower, and contact member 10 and elastic
membrane member 8 are in contact with each other via buffer 26, so that vibration
of elastic membrane member 8 is suppressed, and the effect of amplifying the suction
noise by amplification device 1 is suppressed.
[0128] In the sixth embodiment, contact member 10 has buffer 26 arranged at the part facing
elastic membrane member 8. Said buffer 26 reduces the local stress generated when
elastic membrane member 8 and contact member 10 make contact with each other via buffer
26 (see Figure 12).
[0129] On the other hand, in the rapid acceleration mode, the intake vacuum generated in
the air in intake duct 12 during the intake phase of the engine 14 is higher than
that in the non-rapid acceleration mode. Also, contact member 10 is shaped such that
the position of the part facing elastic membrane member 8 is further toward the external
air side than position VL2 of the maximum amplitude of the elastic deformation of
elastic membrane member 8 toward the external air side in the rapid acceleration mode.
[0130] Also, elastic membrane member 8 is supported inside connecting pipe connector 6 by
vibration membrane support member 36, which has greater rigidity in the axial direction
of connecting pipe 2 than elastic membrane member 8, and which elastically deforms
in the axial direction of connecting pipe 2 corresponding to the magnitude of variation
in the intake vacuum generated in the air inside intake duct 12.
[0131] As a result, in the rapid acceleration mode, elastic membrane member 8 elastically
deforms from the neutral position further towards the intake duct side, so that vibration
membrane support member 36 also makes elastic deformation further towards the intake
duct side. As a result, the distance between elastic membrane member 8 and contact
member 10 becomes greater than that when elastic deformation towards the intake duct
side occurs only for elastic membrane member 8 (see Figure 12).
[0132] For the amplification device 1 in the present embodiment, the elastic membrane member
8 is supported inside the connecting pipe 2 by a vibration membrane supporting member
36 having greater rigidity in the axial direction of the connecting pipe 2 than the
elastic membrane member 8, and which elastically deforms in the axial direction of
the connecting pipe 2 corresponding to the magnitude of variation in the intake vacuum
generated in the air inside the intake duct 12.
[0133] Consequently, in the rapid acceleration mode, the elastic membrane member 8 and the
contact member 10 can be reliably separated from each other. As a result, it is possible
to improve the effect of amplifying the suction noise in the rapid acceleration mode.
Consequently, it is possible both to guarantee silence in the non-rapid acceleration
mode and to amplify the suction noise in the rapid acceleration mode.
[0134] The seventh embodiment will be explained. Figure 13 is a diagram illustrating the
structure of connecting pipe connector 6 for a seventh embodiment of amplification
device 1 for amplifying suction noise.
[0135] As shown in Figure 13, the structure of amplification device 1 for amplifying suction
noise in the present embodiment is generally the same as that of the first embodiment,
except for the structure of contact member 10. That is, contact member 10 in the present
embodiment includes a rotating mechanism 38 attached to an outer peripheral surface
of connecting pipe connector 6. Also, as shown in Figure 13, the range of vibration
in the out-of-plane direction of elastic membrane member 8 during the rapid acceleration
mode is indicated by two broken lines VL. Here, VL1 represents the position of the
maximum amplitude of the elastic deformation of elastic membrane member 8 towards
the intake duct side, and VL2 represents the position of the maximum amplitude of
the elastic deformation of elastic membrane member 8 towards the external air side.
[0136] For example, rotating mechanism 38 may include a motor. Corresponding to the magnitude
of variation in the intake vacuum generated in the air inside the intake duct, contact
member 10 is rotated around an axis extending in the radial direction of connecting
pipe connector 6. Rotating mechanism 38 has the function of changing the position
of contact member 10 with respect to elastic membrane member 8. More specifically,
in non-rapid acceleration mode, the position of contact member 10 with respect to
elastic membrane member 8 is the position of maximum amplitude of elastic membrane
member 8 towards the intake duct side in non-rapid acceleration mode. On the other
hand, in the rapid acceleration mode, the position of contact member 10 with respect
to elastic membrane member 8 is further towards the external air side than position
VL2 of maximum amplitude of the elastic deformation of elastic membrane member 8 toward
the external air side in rapid acceleration mode. In Figure 13, the direction of rotation
of contact member 10 is indicated by a bidirectional arrow.
[0137] Contact member 10 has buffer 26 set at the part facing elastic membrane member 8.
Buffer 26 reduces the local stress generated when elastic membrane member 8 and contact
member 10 make indirect contact via buffer 26. The remaining features of the structure
of the seventh embodiment are the same as those in the first embodiment 1.
[0138] Operation of the present embodiment will be explained below. In the following, since,
except for contact member 10, the structure is generally the same as that of the first
embodiment, mainly just the operation of the differing portions will be explained.
[0139] As engine 14 is turned on, the intake pulsation in conjunction with the intake operation
of engine 14 is propagated via intake manifold 22 and surge tank 20 into the air present
inside intake duct 12 (see Figure 1). Here, in non-rapid acceleration mode, because
the intake vacuum in intake duct 12 is lower, due to rotating mechanism 38, the position
of contact member 10 with respect to elastic membrane member 8 is the position of
maximum amplitude of elastic membrane member 8 towards the intake duct side. Since
elastic membrane member 8 elastically deforms towards the intake duct side by contact
member 10, the vibration of elastic membrane member 8 is suppressed, so that the effect
of amplifying the suction noise by amplification device 1 is suppressed. In this case,
contact member 10 has buffer 26 set on the part of contact between elastic membrane
member 8 and contact member 10 on the surface of elastic membrane member 8 on the
external air side. Buffer 26 reduces the local stress generated that takes place in
the contact part between 8 and contact member 10 when elastic membrane member 8 and
contact member 10 make contact with each (see Figure 13).
[0140] On the other hand, in rapid acceleration mode, the intake vacuum generated in the
air in intake duct during the intake phase of the engine is higher than that in non-rapid
acceleration mode. As a result, due to rotating mechanism 38, the position of contact
member 10 with respect to elastic membrane member 8 moves further towards the external
air side than position VL2 of maximum amplitude of the elastic deformation of elastic
membrane member 8 toward the external air side in the rapid acceleration mode. Consequently,
in the rapid acceleration mode, there is no contact between elastic membrane member
8 and contact member 10, and vibrations in the out-of-plane direction occur relative
to the position of elastic deformation further towards the intake duct side than the
neutral position. As a result, the amplified suction noise is emitted from the opening
on the other end of additional pipe 4 to the external air (see Figure 13).
[0141] In amplification device 1 for amplifying suction noise in the present embodiment,
rotating mechanism 38 has a structure such that the position of contact member 10
with respect to elastic membrane member 8 is changed corresponding to the magnitude
of variation in the intake vacuum generated in the air inside the intake duct. However,
the structure of rotating mechanism 38 is not limited to this scheme. For example,
rotating mechanism 38 may also have a structure such that the position of contact
member 10 with respect to elastic membrane member 8 is changed corresponding to the
amount of the accelerator pedal depression. Also, the structure may be such that the
position of contact member 10 with respect to elastic membrane member 8 is changed
under ALU control, etc.
[0142] Amplification device 1 for amplifying suction noise of the present embodiment has
a rotating mechanism that changes the position of the contact member with respect
to the elastic membrane member by rotating the contact member around an axis extending
in the radial direction of the connecting pipe corresponding to the magnitude of the
variation of the intake vacuum generated in the air inside the intake duct.
[0143] Consequently, in the non-rapid acceleration mode, the position of the contact member
with respect to the elastic membrane member is the position of maximum amplitude of
the elastic membrane member towards the intake duct side in the non-rapid acceleration
mode. On the other hand, in the rapid acceleration mode, the position of the contact
member with respect to the elastic membrane member is the position further towards
the intake duct side of the elastic membrane member in the rapid acceleration mode.
[0144] Consequently, in the non-rapid acceleration mode, the elastic membrane member and
the contact member can make reliable contact with each other, while the in rapid acceleration
mode, the elastic membrane member and the contact member are reliably separated. As
a result, it is possible both to maintain silence in the non-rapid acceleration mode
and to amplify the suction noise in the rapid acceleration mode.
[0145] Also, in the amplification device 1 of the present embodiment, for example, by setting
the position of the contact member with respect to the elastic membrane member further
towards the external air side than the position of maximum amplitude of the elastic
membrane member towards the external air side in the rapid acceleration mode, it is
possible to ensure reliable separation between the elastic membrane member and the
contact member. As a result, it is possible to prevent constant contact between the
elastic membrane member and the contact member, so that it is possible to improve
the durability of the elastic membrane member.
[0146] An eighth embodiment 8 will now be explained. Figure 14 is a diagram illustrating
the structure of an eighth embodiment of amplification device 1. As shown in Figure
14, the structure of amplification device 1 is generally the same as that of the first
embodiment, except for the structure of additional pipe 4. That is, in the present
embodiment, additional pipe 4 is composed of first additional pipe portion 4a and
a second additional pipe portion 4b.
[0147] First additional pipe portion 4a and second additional pipe portion 4b have different
lengths. That is, first additional pipe portion 4a is longer than second additional
pipe portion 4b.
[0148] In this embodiment, first additional pipe portion 4a and second additional pipe portion
4b are formed in appropriate shapes such that the intake pulsation of the second resonance
frequency of the structure comprised of first additional pipe portion 4a, second additional
pipe portion 4b and elastic membrane member 8 match the intake pulsation at the second
frequency selected from the plurality of intake pulsations at different frequencies.
Also, first additional pipe portion 4a and second additional pipe portion 4b are appropriately
shaped to ensure that the suction noise amplified in the rapid acceleration mode has
a sound quality appropriate for the audio characteristics of the vehicle. The opening
at a first end of first additional pipe portion 4a and second additional pipe portion
4b are connected to connecting pipe 2 via connecting pipe connector 6. Second openings
located at ends opposite of the first end of first additional pipe portion 4a and
second additional pipe portion 4b are open to the external air.
[0149] The remaining features of the structure of the eighth embodiment are generally the
same as those in the first embodiment 1. The operation of the present embodiment will
now be explained. In the following, since except for the structure of additional pipe
4, the structure of the eighth embodiment is generally the same as that of the first
embodiment 1, mainly the operation of just those portions that differ between the
embodiments will be explained.
[0150] As engine 14 is turned on, the intake pulsation in conjunction with the intake phase
of engine 14 is propagated via intake manifold 22 and surge tank 20 into the air present
inside intake duct 12 (see Figure 1).
[0151] Here, of the plurality of intake pulsations at different frequencies that form the
intake pulsation generated in conjunction with the intake operation of engine 14,
the selected intake pulsations at the first frequency and the second frequency are
propagated via connecting pipe 2 to elastic membrane member 8. As the intake pulsation
at the first frequency and the intake pulsation at the second frequency are propagated
to it, elastic membrane member 8 vibrates in the out-of-plane direction (see Figure
2).
[0152] In this case, the intake pulsation at the first frequency matches the intake pulsation
at the first resonance frequency of the structure comprised of connecting pipe 2 and
elastic membrane member 8, and the intake pulsation at the second frequency matches
the intake pulsation at the second resonance frequency of the structure composed of
first additional pipe portion 4a, second additional pipe portion 4b and elastic membrane
member 8. As a result, the intake pulsations at the first frequency and the second
frequency are amplified, and the amplified suction noise is emitted from the second
openings on the other end of additional pipe portions 4a and 4b to the external air
(see Figure 14).
[0153] Here, in the non-rapid acceleration mode, the intake vacuum in intake duct 12 is
lower, and contact member 10 and elastic membrane member 8 are in contact with each
other via buffer 26 (not shown). As a result, the vibration of elastic membrane member
8 is suppressed, so that the effect of amplifying the suction noise by amplification
device 1 is suppressed (see Figure 14).
[0154] On the other hand, in the rapid acceleration mode, the intake vacuum generated in
the air in intake duct during the intake phase of the engine is higher than that in
the non-rapid acceleration mode. As a result, elastic membrane member 8 is not in
contact with contact member 10 while it vibrates in the out-of-plane direction. As
a result, the amplified suction noise is emitted from the second openings on the additional
pipe portions 4a and 4b to the external air (see Figure 14).
[0155] In the present embodiment, amplification device 1 for amplifying suction noise has
additional pipe 4 comprised of first additional pipe portion 4a and second additional
pipe portion 4b. That is, additional pipe 4 is composed of two additional pipe segments.
However, the structure of additional pipe 4 is not limited to this scheme. For example,
one may also adopt three or more additional pipe segments 4.
[0156] In amplification device 1 for amplifying suction noise in the eighth embodiment,
since the additional pipe is comprised of a first additional pipe and a second additional
pipe, in the rapid acceleration mode, the suction noise is amplified at different
frequencies corresponding to the resonance frequency of the first additional pipe
and the resonance frequency of the second additional pipe. As a result, for example,
it is possible to amplify the suction noise at two or more different engine rotational
velocities, and it is possible to adjust the relationship between the engine rotational
velocity and the suction noise level so that the effect of producing a pleasant sound
directed to the person(s) in the vehicle is enhanced. As a result, it is possible
both to maintain silence in the non-rapid acceleration mode and to amplify the suction
noise in the rapid acceleration mode, and at the same time, it is possible to generate
a suction noise that produces a pleasant sound for people in the vehicle.
[0157] Also, in amplification device 1 for amplifying suction noise of the present embodiment,
the structure is such that the elastic membrane member is made to elastically deform
towards the intake duct side by the contact member, so that the vibrations of the
elastic membrane member are suppressed. However, the structure of the amplification
device of the present embodiment is not limited to this scheme. That is, other structure
may be adopted for elastically deforming the elastic membrane member towards the intake
duct side. Examples include, but are not limited to, the use of magnetic force, air
jets or other non-contacting means at the surface of the elastic membrane member on
the external air side, so that the elastic membrane member is made to elastically
deform towards the intake duct side to produce the necessary distance for suppressing
the vibration of the elastic membrane member, so that the vibration of the elastic
membrane member can be suppressed. It is advantageous if the structure of the amplification
device of the present embodiment includes a vibration suppression mechanism that suppresses
the vibration of the elastic membrane member by elastically deforming the elastic
membrane member towards the intake duct side by a certain amount corresponding to
the magnitude of variation in the intake vacuum generated in the air inside the intake
duct during the intake phase of the engine.
[0158] Referring to Figure 15, a ninth embodiment will be explained. Figure 15 is a diagram
illustrating the structure of amplification device 1. As shown in Figure 15, amplification
device 1 includes connecting pipe 2, additional pipe 4, elastic membrane member 8,
an engine control unit 50, and a vibration suppression mechanism 52.
[0159] Connecting pipe 2 is generally cylindrical in shape and is attached to the outer
peripheral surface of intake duct 12 that may be formed from a draft tube that contains
air, while connecting pipe 2 is connected to intake duct 12.
[0160] Like connecting pipe 2, additional pipe 4 is also generally cylindrical in shape.
Additional pipe is longer than connecting pipe 2. The first opening at one end of
additional pipe 4 is connected to connecting pipe 2, and the second opening on the
other end of additional pipe 4 is open to the external air.
[0161] Elastic membrane member 8 is generally disk-shaped and made of rubber or another
suitable elastic material. Elastic membrane member 8 is arranged between connecting
pipe 2 and additional pipe 4 and blocks intake manifold 22. Also, since elastic membrane
member 8 elastically deforms corresponding to the intake pulsation generated inside
intake duct 12, it vibrates in the out-of-plane direction.
[0162] The structure of intake duct 12 and the part(s) related to intake duct 12 will now
be explained. Intake duct 12 forms the intake path from the external air to engine
14, and is composed of an unfiltered-side intake duct 54 and filtered-side intake
duct 56.
[0163] A first opening at one end of unfiltered-side intake duct 54 is connected to air
cleaner 16. A second opening on the other end of unfiltered-side intake duct 54 is
open to the external air.
[0164] Filtered-side intake duct 56 has a throttle chamber 18. A first opening at one end
of filtered-side intake duct 56 is connected to air cleaner 16, and a second opening
on the other end of filtered-side intake duct 56 is connected via surge tank 20 and
intake manifold 22 (to be explained below) to the cylinders (not shown in the figure)
of engine 14. Also, connecting pipe 2 is connected and attached via filtered-side
intake duct 56 onto the outer peripheral surface of filtered-side intake duct 56.
[0165] For example, air cleaner 16 has an oil filter or other filter element, so that the
air flowing from the opening on the other end of intake duct 12 is cleaned as it flows
through the filter element.
[0166] Throttle chamber 18 is attached between air cleaner 16 and surge tank 20, and it
has a throttle valve (not shown in the figure) connected to the accelerator pedal
(not shown in the figure). The throttle valve adjusts the air flow rate from air cleaner
16 to surge tank 20 corresponding to the amount of the accelerator pedal depression.
When the amount of the accelerator pedal depression is reduced, the air flow rate
of engine 14 is decreased, so that the intake vacuum generated in the air inside intake
duct 12 is reduced. On the other hand, as the amount of the accelerator pedal depression
is increased, the air flow rate of engine 14 is increased, so that the intake vacuum
generated in the air in intake duct 12 is increased.
[0167] During the intake phase, engine 14 draws in air that has flowed in from the opening
on the other end of unfiltered-side intake duct 54 into filtered-side intake duct
56 via surge tank 20 and intake manifold 22 to various cylinders.
[0168] Also, in conjunction with the intake operation, engine 14 acts as a pressure source
that generates an intake pulsation in the air in filtered-side intake duct 56, which
leads to the suction noise.
[0169] Here, the intake pulsation that takes place in conjunction with the intake operation
of engine 14 is a variation in pressure generated in the air present in filtered-side
intake duct 56, and this pressure variation is made up of a plurality of variation
in pressures at different frequencies. That is, the intake pulsation that takes place
in conjunction with the intake operation of engine 14 is comprised of a plurality
of intake pulsations at different frequencies. In the present embodiment, engine 14
is assumed to be a 6-cylinder in-line engine. However, the structure of engine 14
is not limited to this type.
[0170] The structure of engine control unit 50 and vibration suppression mechanism 52 will
now be explained. Figure 16 is a diagram illustrating in detail the structure of engine
control unit 50.
[0171] As shown in Figure 16, engine control unit 50 includes an engine rotation information
detector 62, a throttle valve openness information detector 64, and a driving state
of the engine detector 66.
[0172] For example, engine rotation information detector 62 performs the following function:
the engine rotation information detected by the engine rotation information sensor
(not shown) attached to engine 14 is received as an engine rotation information signal
S1. , The received engine rotation information signal S1 is sent to driving state
of the engine detector 66. In the present embodiment, the case when the rotational
velocity of engine 14 is used as the rotation information of engine 14 will be explained.
[0173] Throttle valve openness information detector 64 has the following function: the openness
information of the throttle valve detected by the throttle openness sensor (not shown
in the figure) attached to throttle chamber 18 is received as throttle valve openness
information signal S2. The received throttle valve openness information signal S2
is sent to driving state of the engine detector 66. Also, in the present embodiment,
the case when the throttle valve openness information is that the throttle valve is
open will be explained.
[0174] Driving state of the engine detector 66 has the following function: it receives the
engine rotation information signal S1 and the throttle valve openness information
signal S2 and it computes the driving state of engine 14 on the basis of the signals.
The driving state of the computed engine 14 is sent as driving state of the engine
signal S3 to the vibration suppression mechanism 52.
[0175] In the following, an explanation will be given in more detail regarding the structure
of vibration suppression mechanism 52 with reference to Figures 17 and 18.
[0176] Figure 17 is an enlarged view illustrating the interior and its surroundings of encircled
area A from Figure 15. More specifically, Figure 17 is a perspective view of elastic
membrane member 8, vibration suppression mechanism 52 and their surroundings. Figure
18 is a cross-sectional view taken across line V-V in Figure 17.
[0177] As shown in Figures 17 and 18, vibration suppression mechanism 52 contains a vibration
suppression part 68, a vibration suppression part moving mechanism 70, and a movement
distance control mechanism (not shown in the figure).
[0178] Vibration suppression part 68 comprises a base part 72 and a contact member 74. Base
part 72 has main body part 76 that extends in the radial direction of additional pipe
4, and plate-shaped side plate parts 78 formed on the two ends of main body part 76,
respectively. Vibration suppression part 68 is placed inside additional pipe 4 further
towards the external air side than elastic membrane member 8. Rack 84 that engages
a pinion 82 of a motor 80 is arranged on the surface of side plate parts 78 opposite
to the inner peripheral surface of additional pipe 4.
[0179] Contact member 74 is attached at a position of elastic membrane member 8 superimposed
on the central axis of additional pipe 4 as viewed in the out-of-plane direction of
main body part 76, and it is arranged facing the surface of elastic membrane member
8 opposite to intake duct 12 (hereinafter referred to as "surface on the external
air side").
[0180] Moving mechanism 70 of vibration suppression part 68 includes motor 80. Motor 80
contains a rotating shaft 86 and a pinion 82.
[0181] Rotating shaft 86 rotates on the basis of the movement distance computed by a movement
distance control device. The computation of the movement distance by the movement
distance control device will be explained below.
[0182] Pinion 82 is engaged on the rack 84 and is fixed on rotating shaft 86. Because pinion
82 is fixed on rotating shaft 86, it rotates together with rotating shaft 86. That
is, in conjunction with the rotation of rotating shaft 86, pinion 82 rotates so that
side plate part 78 on which 84 is arranged moves in the out-of-plane direction of
elastic membrane member 8, and vibration suppression part 68 moves in the out-of-plane
direction of elastic membrane member 8.
[0183] As the movement distance control device receives the driving state of the engine
signal S3 from driving state of the engine detector 66, the movement distance control
device computes the movement distance of vibration suppression part 68 in the out-of-plane
direction of elastic membrane member 8 corresponding to the driving state of engine
14. In other words, the rotational velocity of engine 14 and the openness of the throttle
valve contained in driving state of the engine signal S3 is computed. Then, on the
basis of the computed movement distance, rotating shaft 86 is driven to rotate, and
vibration suppression part 68 is driven to move in the out-of-plane direction of elastic
membrane member 8. That is, corresponding to the driving state of engine 14, the movement
distance control device controls the movement distance of vibration suppression part
68 by the vibration suppression part moving mechanism 70.
[0184] More specifically, when the rotational velocity of engine 14 and the openness of
the throttle valve are below a predetermined threshold, this state is evaluated as
the "non-rapid acceleration mode," so that the rotational velocity and direction of
rotation of rotating shaft 86 are computed so that vibration suppression part 68 is
driven to move towards the intake duct side, and on the basis of the computed rotational
velocity and direction of rotation, rotating shaft 86 is driven to rotate. Also, when
the rotational velocity of engine 14 and the openness of the throttle valve exceed
a predetermined threshold, this state is evaluated as the "rapid acceleration mode,"
and the rotational velocity and direction of rotation of rotating shaft 86 are computed
so that vibration suppression part 68 is driven to move towards the external air side.
On the basis of the computed rotational velocity and direction of rotation, rotating
shaft 86 is driven to rotate. Here, the direction of rotation of rotating shaft 86
in the rapid acceleration mode is opposite to that of rotating shaft 86 in non-rapid
acceleration mode. Also, the rotational velocity of rotating shaft 86 is computed
corresponding to the movement distance of vibration suppression part 68 in the out-of-plane
direction of elastic membrane member 8.
[0185] In addition, the predetermined thresholds are set beforehand respectively corresponding
to the non-rapid acceleration mode when the effect of amplifying the suction noise
should be suppressed and to the rapid acceleration mode when the suction noise is
to be amplified.
[0186] The movement distance of vibration suppression part 68 in the out-of-plane direction
of elastic membrane member 8 computed by the movement distance control device will
be explained below with reference to Figures 19 and 20.
[0187] Figure 19 is a diagram illustrating the state in which the rotational velocity of
engine 14 and the openness of the threshold valve are below the predetermined threshold
in the sound amplification device 1 equipped with vibration suppression mechanism
52 of elastic membrane member 8, that is, the state of elastic membrane member 8 in
the non-rapid acceleration mode. In Figure 19, the people in vehicle passenger compartment
39 are denoted by symbol D.
[0188] As shown in Figure 19, in an amplification device 1 without a vibration suppression
mechanism of elastic membrane member 8, in the non-rapid acceleration mode, elastic
membrane member 8 vibrates in the out-of-plane direction. Also, as shown in Figure
19, the range of amplitudes of the vibrations in the out-of-plane direction of elastic
membrane member 8 in the non-rapid acceleration mode is indicated by the two broken
lines VL1 and VL2. Here, VL1 represents the position of maximum amplitude of the elastic
deformation of elastic membrane member 8 toward the side of intake duct, and VL2 represents
the position of maximum amplitude of the elastic deformation of elastic membrane member
8 toward the external air side.
[0189] Consequently, in the non-rapid acceleration mode, the movement distance control device
computes the movement distance of vibration suppression part 68 in the out-of-plane
direction of elastic membrane member 8 so that the position of contact member 74 facing
the surface of elastic membrane member 8 on the external air side is in the position
of maximum amplitude VL1 of the elastic deformation of elastic membrane member 8 towards
the intake duct side (see Figure 17). As a result, since elastic membrane member 8
is in contact with contact member 74, the vibration of elastic membrane member 14
in the out-of-plane direction can be suppressed.
[0190] Figure 20 is a perspective view illustrating the state of amplification device 1
for amplifying suction noise that is equipped with vibration suppression mechanism
52, that is, the state of elastic membrane member 8, vibration suppression mechanism
52 and their surroundings in the state in which the rotational velocity of engine
14 and the openness of the throttle valve exceed the predetermined threshold in the
ninth amplification device 1.
[0191] As shown in Figure 20, when the position of the part of contact member 74 facing
the surface of elastic membrane member 8 on the external air side is further towards
the external air side than the position of maximum amplitude VL2 of the elastic deformation
of elastic membrane member 8 toward the external air side, vibration suppression part
68 does not make contact with elastic membrane member 8, so that elastic membrane
member 8 vibrates in the out-of-plane direction. In Figure 20, the range of the amplitudes
of vibration in the out-of-plane direction of elastic membrane member 8 in the rapid
acceleration mode is indicated by the two broken lines VL1 and VL2. Here, VL1 represents
the position of maximum amplitude of the elastic deformation of elastic membrane member
8 toward the side of intake duct, and VL2 represents the position of maximum amplitude
of the elastic deformation of elastic membrane member 8 toward the external air side.
[0192] Consequently, by positioning the part of contact member 74 that protrudes and faces
the surface of elastic membrane member 8 on the external air side further towards
the external air side than the position of maximum amplitude VL2 of the elastic deformation
of elastic membrane member 8 toward the external air side, it is possible for elastic
membrane member 8 to vibrate freely in the out-of-plane direction in the rapid acceleration
mode.
[0193] For this purpose, in the rapid acceleration mode, the movement distance control mechanism
computes the movement distance of vibration suppression part 68 in the out-of-plane
direction of elastic membrane member 8 so that the position of the protruding part
of contact member 74 that faces the surface of elastic membrane member 8 on the external
air side is located further towards the external air side than the position maximum
amplitude VL2 of the elastic deformation of elastic membrane member 8 toward the external
air side.
[0194] The operation of amplification device 1 for amplifying suction noise will be explained
below.
[0195] As engine 14 is turned on, the intake pulsation in conjunction with the intake operation
of engine 14 is propagated via intake manifold 22 and surge tank 20 into the air inside
filtered-side intake duct 56 (see Figure 15).
[0196] The intake pulsations at plural frequencies that form the intake pulsation generated
in conjunction with the intake operation of engine 14 are propagated via connecting
pipe 22 to elastic membrane member 8. As a result, the propagated intake pulsations
at plural frequencies vibrate elastic membrane member 8 in the out-of-plane direction
(see Figure 15).
[0197] In this case, engine rotation information detector 62 receives the rotational velocity
of engine 14 detected by the engine rotation information sensor as engine rotation
information signal S1, and the received engine rotation information signal S1 is sent
to driving state of the engine detector 66. Also, throttle valve openness information
detector 64 receives the openness of the throttle valve detected by the throttle openness
sensor as throttle valve openness information signal S2. The received throttle valve
openness information signal S2 is sent to driving state detector 66 of engine 14.
[0198] On the basis of engine rotation information signal S1 and throttle valve openness
information signal S2, driving state detector 66 of engine 14 computes the driving
state of engine 14, and the computed driving state of engine 14 is sent as driving
state of the engine signal S3 to the movement distance control device equipped with
vibration suppression mechanism 52.
[0199] After receiving driving state of the engine signal S3, the movement distance control
device determines the driving state of engine 14 contained in driving state of the
engine signal S3, and computes the movement distance of vibration suppression part
68 in the out-of-plane direction of elastic membrane member 8.
[0200] Here, in the non-rapid acceleration mode, the movement distance control device computes
the movement distance of vibration suppression part 68 in the out-of-plane direction
of elastic membrane member 8 so that the position of protruding part of contact member
74 facing the surface of elastic membrane member 8 on the external air side is at
the position of maximum amplitude VL1 of the elastic deformation of elastic membrane
member 8 towards the intake duct side.
[0201] Then, on the basis of the computed distance of vibration suppression part 68 in the
out-of-plane direction of elastic membrane member 8, rotating shaft 86 is rotated,
and in conjunction with the rotation of rotating shaft 86, pinion 82 is rotated. As
pinion 82 is rotated in conjunction with the rotation of rotating shaft 86, side plate
part 78, on which rack 84 is mounted, is driven to move towards the intake duct side,
and vibration suppression part 68 is driven to move towards the intake duct side.
As a result, the position of the protruding part of contact member 74 facing the surface
of elastic membrane member 8 on the external air side is at the position of maximum
amplitude VL1 of the elastic deformation of elastic membrane member 8 towards the
intake duct side.
[0202] As a result, elastic membrane member 8 is in contact with contact member 74, and
the vibration of elastic membrane member 8 in the out-of-plane direction can be suppressed.
Consequently, the effect of amplifying the suction noise by amplification device 1
is suppressed (see Figure 17).
[0203] On the other hand, in the rapid acceleration mode, the movement distance control
means computes the movement distance of vibration suppression part 68 in the out-of-plane
direction of elastic membrane member 8 so that the position of the protruding part
of contact member 74 facing the surface of elastic membrane member 8 on the external
air side is further towards the external air side than the position of maximum amplitude
VL2 of the elastic deformation of elastic membrane member 8 toward the external air
side.
[0204] Then, on the basis of the computed distance of vibration suppression part 68 in the
out-of-plane direction of elastic membrane member 8, rotating shaft 86 is rotated,
and in conjunction with the rotation of rotating shaft 86, pinion 82 rotates. As pinion
82 rotates in conjunction with the rotation of rotating shaft 86, side plate part
78 on which rack 84 is mounted is driven to move towards the external air side, and
vibration suppression part 68 is driven to move towards the external air side. As
a result, the position of the protruding part of contact member 74 facing the surface
of elastic membrane member 8 on the external air side moves further towards the external
air side than the position of maximum amplitude VL2 of the elastic deformation of
elastic membrane member 8 towards the external air side.
[0205] As a result, vibration suppression part 68 will not be in contact with elastic membrane
member 8, and elastic membrane member 8 can vibrate in the out-of-plane direction,
so that the amplified suction noise is emitted from the opening on the other end of
additional pipe 4 to the external air (see Figure 20).
[0206] In the present embodiment, in amplification device 1, the structure of driving state
detector 66 is such that it receives engine rotation information signal S1 and throttle
valve openness information signal S2, and on the basis of said signals, computes the
driving state of engine 14. However, the present embodiment is not limited to this
scheme. For example, one may also adopt a scheme in which the structure of driving
state detector 66 is such that it computes the driving state of engine 14 on the basis
of engine rotation information signal S1 or throttle valve openness information signal
S2. It is advantageous if the structure of driving state detector 66 be such that
it receives engine rotation information signal S1 and/or throttle valve openness information
signal S2, and computes the driving state of engine 14 on the basis of at least one
of these signals.
[0207] Also, in amplification device 1 of the present embodiment, the rotation information
of engine 14 and the openness information of the throttle valve are used as the driving
state of engine 14. However, the present embodiment is not limited to this scheme.
For example, one may also adopt a scheme in which, e.g., the vehicle speed is used
as the driving state of engine 14.
[0208] Also, in amplification device 1 of the present embodiment, the structure of the protruding
part of contact member 74 is such that it is attached at the position superimposed
on the central axis of additional pipe 4 as viewed in the out-of-plane direction of
elastic membrane member 8 in main body part 76. However, vibration suppression part
68 is not limited to this shape. That is, the structure of the protruding part of
contact member 74 may also be such that it is not attached at the position superimposed
on the central axis of additional pipe 4 as viewed in the out-of-plane direction of
elastic membrane member 8 in main body part 76. The structure of the protruding part
of contact member 74 may be such that it faces the surface of elastic membrane member
8 on the external air side.
[0209] In addition, in amplification device 1 of the present embodiment, amplification device
1 for amplifying suction noise is placed in engine compartment 43 in front of vehicle
passenger compartment 39 in the longitudinal direction of the vehicle. However, amplification
device 1 may be placed elsewhere. That is, for example, if the vehicle is designed
with engine compartment 43 behind vehicle passenger compartment 39, amplification
device 1 may be placed within engine compartment 43 behind vehicle passenger compartment
39 in the longitudinal direction of the vehicle. Also, for example, if the vehicle
is designed with engine compartment 43 located beneath vehicle passenger compartment
39, the site for amplification device 1 may be in engine compartment 43 placed beneath
vehicle passenger compartment 39. The location in which amplification device 1 may
be selected appropriately in accordance with the design of the vehicle, or more specifically,
with the position of engine compartment 43.
[0210] In addition, in amplification device 1 of the present embodiment, the rotation information
of engine 14 is the rotational velocity of engine 14. However, the rotation information
of engine 14 is not limited to this scheme. For example, the torque of engine 14 may
also be used as the rotation information of engine 14.
[0211] Also, in amplification device 1 of the present embodiment, the openness of the throttle
valve is used as the openness information of the throttle valve. However, the openness
information of the throttle valve is not the only operable parameter. For example,
the amount of the accelerator pedal depression may also be used as the openness information
of the throttle valve.
[0212] Also, in amplification device 1, vibration suppression part 68 is arranged inside
additional pipe 4 and is set further towards the external air side than elastic membrane
member 8. However, the position of vibration suppression part 68 is not limited to
this location. That is, for example, vibration suppression part 68 may also be placed
inside connecting pipe 2, and further towards the intake duct side than elastic membrane
member 8. In this case, in the non-rapid acceleration mode, the movement distance
control device computes the movement distance of vibration suppression part 68 in
the out-of-plane direction of elastic membrane member 8 so that the protruding part
of contact member 74 which faces the surface of elastic membrane member 8, is located
at the position of maximum amplitude VL2 of the elastic deformation of elastic membrane
member 8 toward the external air side. Also, in the rapid acceleration mode, the movement
distance control device computes the movement distance of vibration suppression part
68 in the out-of-plane direction of elastic membrane member 8 so that the protruding
part of contact member 74 that faces the surface of elastic membrane member 8 towards
the intake duct side is located at the position of maximum amplitude VL1 of the elastic
deformation of elastic membrane member 8 towards the intake duct side.
[0213] In the amplification device of the present embodiment, in the non-rapid acceleration
mode when silence is to be maintained, it is possible to reduce the effect of amplifying
the suction noise. On the other hand, in the rapid acceleration mode, the amplified
suction noise is emitted from the opening on the other end of additional pipe 4 to
the external air. As a result, it is possible both to maintain silence in the non-rapid
acceleration mode and to amplify the suction noise in the rapid acceleration mode.
As a result, it is possible to produce an impressive suction noise fed into vehicle
passenger compartment 39 without creating an unpleasant sound for the people in the
vehicle.
[0214] Also, in the amplification device of the present embodiment, the driving state of
the engine detecting mechanism equipped in the engine control unit computes the driving
state of engine 14 on the basis of the engine rotation information and the throttle
valve openness information. Consequently, compared with the case when the driving
state of engine 14 is computed on the basis of only either engine rotation information
signal or the throttle valve openness information signal, it is possible to compute
the driving state of engine 14 with greater precision, and it is possible to use the
movement distance control device to compute the movement distance of vibration suppression
part 68 in the out-of-plane direction of elastic membrane member 8 with greater precision.
[0215] Also, in the amplification device of the present embodiment, the driving state of
the engine detecting mechanism equipped in the engine control unit computes the driving
state of engine 14 on the basis of the engine rotation information signal and the
throttle valve openness information signal. As a result, if either the engine rotation
information sensor or the throttle openness sensor becomes damaged and one signal,
the engine rotation information signal or the throttle valve openness information
signal, is not detected, it is still possible to compute the driving state of engine
14 on the basis of the remaining information.
[0216] Consequently, the movement distance control device makes it possible to reliably
compute the movement distance of vibration suppression part 68 in the out-of-plane
direction of elastic membrane member 8.
[0217] Also, in the amplification device of the present embodiment, the threshold used to
determine the driving state of engine 14 in the non-rapid acceleration mode or in
the rapid acceleration mode can be set corresponding to the non-rapid acceleration
mode when the effect of amplifying the suction noise is to be suppressed, or to the
rapid acceleration mode when the suction noise is to be amplified. As a result, the
suction noise can be suppressed or amplified as required, and it is possible to cope
with either state, the non-rapid acceleration mode when the effect of amplifying the
suction noise is to be suppressed, and the rapid acceleration mode when the suction
noise is to be amplified, with different setups for different vehicles.
[0218] A tenth embodiment will now be explained. Figures 21 and 22 are diagrams illustrating
the structure of a tenth embodiment of amplification device 1. Figure 21 is a perspective
view illustrating elastic membrane member 8, vibration suppression mechanism 52 and
their surroundings. Figure 22 is a cross-sectional view taken across line IX-IX in
Figure 21.
[0219] As shown in Figures 21 and 22, the structure of amplification device 1 of the tenth
embodiment is generally the same as the first embodiment, except for the structure
of vibration suppression part 68. That is, in the present embodiment, vibration suppression
part 68 is composed of contacting part 88 and side plate part 78.
[0220] Contacting part 88 is formed from a plurality of intersecting linear elements crossing
each other to form an overall grid-like shape, with a generally round shape as viewed
in the out-of-plane direction of elastic membrane member 8. Also, contacting part
88 is formed in a curved arc protruding towards the side of elastic membrane member
8 as viewed from the radial direction of connecting pipe 2.
[0221] The surface of contacting part 88 that faces elastic membrane member 8 (hereinafter
referred to as the surface on the intake duct side) contains a plurality of voids
90 that pass through the out-of-plane direction of elastic membrane member 8. Voids
90 appear between the plural linear elements that form contacting part 88 and comprise
the non-contacting part that is not in contact with the surface of elastic membrane
member 8 on the external air side.
[0222] Side plate part 78 is attached to each of two opposing locations with the central
axis of additional pipe 4 sandwiched therebetween on the outer peripheral surface
of contacting part 88 as seen in the out-of-plane direction of elastic membrane member
8, and it is set on the interior of additional pipe 4 and at a position further towards
the external air side from elastic membrane member 8. On the surface of side plate
part 78 facing the inner peripheral surface of additional pipe 4, rack 84 is set engaged
with pinion 82 equipped in motor 80.
[0223] In the following, with reference to Figures 21 and 23, the movement distance of vibration
suppression part 68 in the out-of-plane direction of elastic membrane member 8 computed
by the movement distance control device will be explained below.
[0224] As shown in Figure 21, in the non-rapid acceleration mode, the movement distance
control device computes the movement distance of vibration suppression part 68 in
the out-of-plane direction of elastic membrane member 8 so that a position of part
88a of contacting part 88 on the side of elastic membrane member 8 is the position
of maximum amplitude of elastic membrane member 8 towards the intake duct side.
[0225] Figure 23 is a perspective view illustrating elastic membrane member 8, vibration
suppression mechanism 52 and their surroundings in the rapid acceleration mode. As
shown in Figure 23, in the rapid acceleration mode, the movement distance control
device computes the movement distance of vibration suppression part 68 in the out-of-plane
direction of elastic membrane member 8 so that the position of contacting part 88
on the side closest to elastic membrane member 8 is further towards the external air
side than the elastic deformation of elastic membrane member 8 towards the external
air side.
[0226] In the following, the reason that contacting part 88 is formed with a curved shape
protruding to the side of elastic membrane member 8 will be explained with reference
to Figures 24 and 25.
[0227] Figure 24 is a diagram illustrating the case when contacting part 88 is formed in
a shape that does not protrude toward the side of elastic membrane member 8, and vibration
suppression part 68 moves towards the side of the intake duct. Figure 25 is a diagram
illustrating the state in which contacting part 88 is formed with a shape curved that
protrudes toward the side of elastic membrane member 8, and vibration suppression
part 68 moves towards the intake duct side.
[0228] As shown in Figure 24, when contacting part 88 is formed with a shape protruding
to the side of elastic membrane member 8, contacting part 88 and elastic membrane
member 8 are in contact while elastic membrane member 8 is not elastically deformed
in the out-of-plane direction. As a result, even when vibration suppression part 68
is driven to move to the side of intake duct 12 to make contact with elastic membrane
member 8, when elastic membrane member 8 vibrates in the out-of-plane direction, although
it is possible to suppress the vibration of elastic membrane member 8 towards the
external air side, it is impossible to suppress the vibration of elastic membrane
member 8 towards the intake duct side. Also, in Figure 24, the range of amplitude
of the vibration of elastic membrane member 8 towards the intake duct side is indicated
by the bidirectional arrow.
[0229] Consequently, to suppress the vibration of elastic membrane member 8 towards the
intake duct side, it is necessary to place contacting part 88 in contact with the
surface of elastic membrane member 8 on the intake duct side on the surface of elastic
membrane member 8 on the intake duct side.
[0230] On the other hand, as shown in Figure 25, when contacting part 88 is formed with
a curved shape protruding towards the side of elastic membrane member 8, contacting
part 88 and elastic membrane member 8 are in contact with each other while elastic
membrane member 8 elastically deforms toward the intake duct side. As a result, since
vibration suppression part 68 is driven to move towards the intake duct side and comes
in contact with elastic membrane member 8, as elastic membrane member 8 vibrates in
the out-of-plane direction, it is possible to suppress the vibration of elastic membrane
member 8 towards the external air side and the intake duct side.
[0231] Consequently, since contacting part 88 is formed with a curved shape protruding towards
the side of elastic membrane member 8, and vibration suppression part 68 is driven
to move towards the intake duct side to make contact with elastic membrane member
8, as elastic membrane member 8 vibrates in the out-of-plane direction, it is possible
to suppress the vibration of elastic membrane member 8 towards the external air side
and the intake duct side.
[0232] The other features of the structure are the same as those in the first embodiment.
[0233] The operation of the present embodiment will now be explained below. In the following
explanation, because the constitution is the same as that of the first embodiment,
except for vibration suppression part 68, mainly the operation of those parts that
differ between the embodiments will be explained.
[0234] As engine 14 is turned on, the intake pulsation in conjunction with the intake phase
of engine 14 is propagated via intake manifold 22 and surge tank 20 into the air inside
intake duct 12 (see Figure 15).
[0235] The intake pulsations at plural frequencies that form the intake pulsation generated
in conjunction with the intake phase of engine 14 are propagated via connecting pipe
2 to elastic membrane member 8. As a result, elastic membrane member 8 vibrates due
to the propagated intake pulsation performs vibration in the out-of-plane direction
of elastic membrane member 8 (see Figure 15).
[0236] Here, in the non-rapid acceleration mode, as vibration suppression part 68 moves
towards the intake duct side, contacting part 88 and elastic membrane member 8 come
in contact. As a result, in the non-rapid acceleration mode, the vibration of elastic
membrane member 8 in the out-of-plane direction is suppressed, and the effect of amplifying
the suction noise by amplification device 1 is suppressed (see Figure 21).
[0237] In this case, contacting part 88 is made up of a plurality of intersecting linear
elements form an overall grid-like shape (see Figure 22). As a result, in the non-rapid
acceleration mode, contacting part 88 comprised of plural linear elements and elastic
membrane member 8 are in contact with each other at a plurality of contact points.
[0238] On the other hand, in the rapid acceleration mode, as vibration suppression part
68 moves towards the external air side, the part of contacting part 88 facing the
surface of elastic membrane member 8 on the external air side moves further towards
the external air side than the position of maximum amplitude of elastic membrane member
8 towards the external air side.
[0239] As a result, vibration suppression part 68 does not make contact with elastic membrane
member 8, and elastic membrane member 8 vibrates in the out-of-plane direction.
[0240] In this case, between the plural linear elements that form contacting part 88, there
are a plurality of voids 90 that pass through the out-of-plane direction of elastic
membrane member 8, which forms the non-contacting part (see Figure 22).
[0241] As a result, in the rapid acceleration mode, elastic membrane member 8 is vibrated
in the out-of-plane direction. During to the vibration, pulsating air passes through
the various voids into additional pipe 4, and the amplified suction noise is emitted
from the second opening of additional pipe 4 to the external air (see Figure 23).
[0242] In the device for amplifying suction noise of the present embodiment, the contact
member included in the vibration suppression part is formed from a plurality of linear
elements crossing each other to form an overall grid-like shape. Also, the contacting
part forms a curved arc shape that protrudes towards the intake duct side.
[0243] Consequently, in the non-rapid acceleration mode, the contacting part comprised of
a plurality of linear elements and the elastic membrane member are in contact at many
contact points, and the area of the part of the elastic membrane member that vibrates
in the axial direction of the connecting pipe is reduced.
[0244] As a result, compared with the aforementioned case in which the contacting part and
the elastic membrane member are in contact with each other only at one contact point
in the amplification device of the first embodiment, in this embodiment, it is possible
to further suppress the vibration of the elastic membrane member, and it is possible
to further reduce the effect of amplifying the suction noise.
[0245] Also, in the amplification device in the present embodiment, the contacting part
of the vibration suppression part is formed from a plurality linear elements crossing
each other to form an overall grid-like shape. As a result, in the non-rapid acceleration
mode, the points of contact between said contact part and the elastic membrane member
are formed uniformly over the entire surface of the elastic membrane member on the
external air side.
[0246] Consequently, it is possible to realize a state of stable contact between the contacting
part and the elastic membrane member, and reliably to suppress the vibration of the
elastic membrane member. Consequently, it is possible to reduce the effect of amplifying
the suction noise reliably.
[0247] Also, in the amplification device of the tenth embodiment, the contacting part of
the vibration suppression part is formed from a plurality of linear elements crossing
each other. As a result, in the non-rapid acceleration mode, there are a plurality
of contact points between said contacting part composed of a plurality linear elements
and the elastic membrane member.
[0248] Consequently, compared with the aforementioned case in which the contacting part
and the elastic membrane member are in contact with each other at only one contact
point in the device for amplifying suction noise described in the first embodiment,
in the this embodiment, it is possible to further reduce damage to the elastic membrane
member. As a result, it is possible to further improve the durability of the elastic
membrane member.
[0249] An eleventh embodiment will now be explained. Figure 26 is a diagram illustrating
the structure of amplification device 1 according to the eleventh embodiment.
[0250] As shown in Figure 26, amplification device of the present embodiment includes connecting
pipe 2, additional pipe 4, elastic membrane member 8 and vibration suppression mechanism
52. Here, the structure in the present embodiment is generally the same as that of
the first embodiment, except for the structure of vibration suppression mechanism
52. Consequently, the explanation of the same structures as that in the first embodiment
will not be repeated.
[0251] Here, vibration suppression mechanism 52 containing vibration suppression part 68
and vibration suppression part moving mechanism 70.
[0252] The structure of vibration suppression part 68 will be explained further below. Vibration
suppression part moving mechanism 70 has a draft tube 92 and a cylinder 94. For example,
draft tube 92 may consist of a rubber hose or another flexible cylindrically shaped
element. The opening on one end of draft tube 92 is attached and connected to filtered-side
intake duct 56 on the part between surge tank 20 and throttle chamber 18 on the outer
peripheral surface of filtered-side intake duct 56. The opening on the other end of
draft tube 92 is connected to the interior of cylinder 94.
[0253] Cylinder 94 is formed as a generally cylindrical element. A first opening at one
end is connected to a first opening on the other end of draft tube 92. Connecting
member 96 protrudes from a second opening on the other end. Details of cylinder 94
will be explained below.
[0254] The relationship between the intake vacuum and the throttle openness for the part
between surge tank 20 and throttle chamber 18 in filtered-side intake duct 56 will
be explained below.
[0255] In the non-rapid acceleration mode, the amount of the accelerator pedal depression
is reduced, that is, the throttle openness is less, and the intake rate decreases.
As a result, the intake vacuum in the part between air cleaner 16 and throttle chamber
18 decreases, and at the same time, the intake vacuum of the part between surge tank
20 and throttle chamber 1850 increases.
[0256] On the other hand, in the rapid acceleration mode, the amount of the accelerator
pedal depression is increased, that is, the throttle openness is greater, and the
intake rate becomes higher. As a result, the intake vacuum in the part between air
cleaner 16 and throttle chamber 18 increases, and at the same time, the intake vacuum
in the part between surge tank 20 and throttle chamber 18 is less.
[0257] This occurs for the following reason: corresponding to the variation in the throttle
openness, the area of the flow channel for the air moving from the part between air
cleaner 16 and throttle chamber 18 to the part between surge tank 20 and throttle
chamber 18 varies inside filtered-side intake duct 56. More specifically, in the non-rapid
acceleration mode, that is, when the area of flow channel is smaller, the intake vacuum
generated in the air passing through throttle chamber 18 is reduced. On the other
hand, in the rapid acceleration mode, that is, when the area of the flow channel is
larger, the intake vacuum generated in the air passing through throttle chamber 18
is higher.
[0258] Figure 27 is an enlarged view of the interior of the encircled area B and its surroundings.
It is a perspective view illustrating elastic membrane member 8 and vibration suppression
mechanism 52 as well as their surroundings in the non-rapid acceleration mode.
[0259] As shown in Figure 27, cylinder 94 contains an elastic member 98 and a lid member
100. For example, elastic member 98 comprises a coil spring placed inside cylinder
94 so that it can stretch freely in the out-of-plane direction of elastic membrane
member 8. The end on one side of elastic member 98 is attached to the inner wall surface
inside the cylinder on the side of draft tube 92, and the end on the other side of
elastic member 98 is attached to the surface of lid member 100 on the side of draft
tube 92.
[0260] Lid member 100 blocks the interior of cylinder 94, as viewed in the out-of-plane
direction of elastic membrane member 8, and moves in the out-of-plane direction of
elastic membrane member 8 in conjunction with the stretching of elastic member 98.
Connecting member 96 is attached to the surface of lid member 100 opposite to the
side of draft tube 92.
[0261] Connecting member 96 is an approximately L-shaped rod. The end on one side is attached
to the surface of lid member 100 opposite to the side of draft tube 92, and the end
on the other side is attached to the surface of side plate part 78 opposite to the
inner peripheral surface of additional pipe 4.
[0262] Vibration suppression part 68 includes contacting part 88 and side plate part 78.
Since the structure of contacting part 88 is generally the same as that in the second
embodiment, it will not be explained in detail again. Side plate part 78 is attached
at each of two locations that face each other with the central axis of additional
pipe 4 sandwiched therebetween on the outer peripheral surface of contacting part
88, as seen in the out-of-plane direction of elastic membrane member 8, and is fitted
so that it can move in the out-of-plane direction of elastic membrane member 8 with
respect to a rail part 102 set on the inner peripheral surface of additional pipe
4. Also, side plate part 78 is set inside additional pipe 4 at a position further
towards the external air side than elastic membrane member 8. The second end of connecting
member 96 is attached to the surface of side plate part 78 facing the inner peripheral
surface of additional pipe 4.
[0263] In the following, the spring coefficient of elastic member 98 in the out-of-plane
direction of elastic membrane member 8 will be explained with reference to Figures
27 and 28.
[0264] As shown in Figure 27, the spring coefficient of elastic member 98 in the out-of-plane
direction of elastic membrane member 8 refers to the amount of contraction of elastic
member 98 in the non-rapid acceleration mode when the intake vacuum in the part between
surge tank 20 and throttle chamber 18 rises and the higher intake vacuum passes through
draft tube 92 inside cylinder 94. Here, the spring coefficient of elastic member 98
in the out-of-plane direction of elastic membrane member 8 is set to an appropriate
value so that in the non-rapid acceleration mode, as elastic member 98 contracts,
part 88a of contacting part 88 closest the side of elastic membrane member 8 is at
the position of the maximum amplitude position of elastic membrane member 8 towards
the side of intake duct 12.
[0265] Figure 28 is a perspective view illustrating elastic membrane member 8, vibration
suppression mechanism 52 and their surroundings in the rapid acceleration mode.
[0266] As shown in Figure 28, in the rapid acceleration mode, the spring coefficient of
elastic member 98 in the out-of-plane direction of elastic membrane member 8: in the
rapid acceleration mode, the intake vacuum in the part between surge tank 20 and throttle
chamber 18 is reduced, and the increased intake vacuum passes inside cylinder 94 through
draft tube 92, and, in this case, elastic member 98 stretches. On the other hand,
the spring coefficient of elastic member 98 in the out-of-plane direction of elastic
membrane member 8 is selected appropriately so that in the rapid acceleration mode,
as elastic member 98 is stretched, part 88a of contacting part 88 side of elastic
membrane member 8 is in a position further towards the external air side than the
maximum amplitude position of elastic membrane member 8 towards the external air side.
[0267] Consequently, the spring coefficient of elastic member 98 in the out-of-plane direction
of elastic membrane member 8 is selected to have an appropriate value that ensures
that vibration suppression part 68 is driven to move in the out-of-plane direction
of elastic membrane member 8 due to the intake vacuum generated in the part between
surge tank 20 and throttle chamber 18 inside filtered-side intake duct 56.
[0268] That is, vibration suppression part's moving mechanism 70 in the present embodiment
is constructed so that vibration suppression part 68 is driven to move in the out-of-plane
direction of elastic membrane member 8 due to the intake vacuum generated in the part
between surge tank 20 and throttle chamber 18 inside filtered-side intake duct 56.
[0269] Also, elastic member 98 acts as a movement distance control device that controls
the movement distance of vibration suppression part 68 by vibration suppression part
moving mechanism 70 corresponding to the driving state of engine 14.
[0270] Also, the spring coefficient of elastic member 98 in the out-of-plane direction of
elastic membrane member 8 is preset corresponding to the non-rapid acceleration mode
when the effect of amplifying the suction noise should be suppressed and in the rapid
acceleration mode when the suction noise should be amplified.
[0271] The other features of the structure of the eleventh embodiment are generally the
same as those of the ninth embodiment.
[0272] The operation of the present embodiment will be explained below. In the following,
since the structure is generally the same as that of the ninth embodiment, except
for vibration suppression mechanism 52, mainly just the operation of those portions
that differ between the embodiments will be explained (see Figure 26).
[0273] As engine 14 is turned on, the intake pulsation in conjunction with the intake operation
of engine 14 is propagated via intake manifold 22 and surge tank 20 into the air inside
filtered-side intake duct 56 (see Figure 26).
[0274] The intake pulsations at plural frequencies that form the intake pulsation generated
in conjunction with the intake operation of engine 14 are propagated via connecting
pipe 2 to elastic membrane member 8. As a result, elastic membrane member 8 vibrates
in the out-of-plane direction of elastic membrane member 8 due to the propagated intake
pulsation (see Figure 26).
[0275] Here, in the non-rapid acceleration mode, as the intake vacuum in the part between
surge tank 20 and throttle chamber 18 is increased, the increased intake vacuum passes
through draft tube 92 and elastic member 98 contracts.
[0276] As elastic member 98 contracts, lid member 100 moves towards the side of draft tube
92, connecting member 96 moves towards the side of draft tube 92, and side plate part
78 moves toward the intake duct side, so that vibration suppression part 68 moves
towards the intake duct side.
[0277] In this case, the spring coefficient of elastic member 98 in the out-of-plane direction
of elastic membrane member 8 is set to an appropriate value so that in the non-rapid
acceleration mode, as elastic member 98 contracts, part 88a of contacting part 88
side of elastic membrane member 8 is in the position of the maximum amplitude of elastic
membrane member 8 towards the intake duct side.
[0278] Consequently, as vibration suppression part 68 moves towards the intake duct side,
elastic membrane member 8 elastically deforms towards the intake duct side, and elastic
membrane member 8 is in the position of maximum amplitude of elastic membrane member
8 towards the intake duct side.
[0279] Since the position of elastic membrane member 8 is in the position of maximum amplitude
of elastic membrane member 8 towards the intake duct side, the vibration of elastic
membrane member 8 in the out-of-plane direction in the non-rapid acceleration mode
is suppressed, so that the effect of amplifying the suction noise by device 1 for
amplifying suction noise is suppressed (Figure 27).
[0280] On the other hand, in the rapid acceleration mode, as the intake vacuum in the part
between surge tank 20 and throttle chamber 18 is decreased, the decreased intake vacuum
passes through draft tube 92 and elastic member 98 is stretched.
[0281] As elastic member 98 is stretched, lid member 100 is driven to move to the side opposite
to draft tube 92, connecting member 96 is driven to move to the side opposite to draft
tube 92, and side plate part 78 is driven to move toward the external air side, so
that vibration suppression part 68 moves toward the external air side.
[0282] In this case, the spring coefficient of elastic member 98 in the out-of-plane direction
of elastic membrane member 8 is set to an appropriate value so that in the rapid acceleration
mode, as elastic member 98 is stretched, part 88a of contacting part 88 side of elastic
membrane member 8 is in a position further towards the external air side than the
position of maximum amplitude of elastic membrane member 8 towards the external air
side.
[0283] Consequently, when vibration suppression part 68 moves towards the external air side,
the part of contacting part 88 facing the surface of elastic membrane member 8 on
the external air side is further towards the external air side than the position of
maximum amplitude of elastic membrane member 8 towards the external air side.
[0284] Consequently, since vibration suppression part 68 is not in contact with elastic
membrane member 8, which vibrates in the out-of-plane direction of elastic membrane
member 8 in the rapid acceleration mode, elastic membrane member 8 vibrates in the
out-of-plane direction, the vibration of the air due to said vibration passes through
the various voids into additional pipe 4, and the amplified suction noise is emitted
from the second opening of additional pipe 4 to the external air (see Figure 28).
[0285] Amplification device 1 of the present embodiment differs from amplification device
1 of the ninth and tenth embodiments in that it does not have the engine control unit
and motor. However, the structure of amplification device is not so limited. That
is, the structure of amplification device may have the following structure in addition
to the structure of amplification device of the present embodiment. That is, a structure
with an engine control unit and a motor in which vibration suppression part 68 is
driven to move in the out-of-plane direction of elastic membrane member 8 corresponding
to the intake vacuum generated in the part between surge tank 20 and throttle chamber
18 as well as the engine rotation information and the throttle valve openness information
in filtered-side intake duct 56 may be included.
[0286] For amplification device 1 of the present embodiment, draft tube 92 may be comprised
of a rubber hose or another flexible cylindrical member. However, the present embodiment
is not limited to this scheme. For example, draft tube 92 may also be formed as a
combination of curved or bent cylindrical members with high rigidity. Draft tube 92
may have a structure in which the intake vacuum in the part between surge tank 20
and throttle chamber 18 is applied to the interior of cylinder 94.
[0287] In the amplification device 1 of the present embodiment, due to the intake vacuum
generated in the part between the surge tank and the throttle chamber inside filtered-side
intake duct, the vibration suppression part is driven to move in the out-of-plane
direction of the elastic membrane member. That is, instead of the driving state of
the engine, the change in the intake vacuum generated in the part between the surge
tank and the throttle chamber in the filtered-side intake duct is used to move the
vibration suppression part in the out-of-plane direction of elastic membrane member
8.
[0288] Consequently, unlike the ninth and tenth embodiments, in the present embodiment,
there is no need to use various types of sensors and engine control units, etc. to
ensure that in the non-rapid acceleration mode when silence is to be maintained, it
is possible to reduce the effect of amplifying the suction noise, while in the rapid
acceleration mode, the amplified suction noise is emitted from the second opening
of additional pipe 4 to the external air.
[0289] As a result, with a simple constitution, it is possible both to maintain silence
in the non-rapid acceleration mode and to amplify the suction noise in the rapid acceleration
mode. As a result, it is possible to reduce the manufacturing costs of the amplification
device.
[0290] In addition, in the amplification device of the present embodiment, the spring coefficient
for the elastic deformation in the axial direction of the connecting pipe can be set
corresponding to the non-rapid acceleration mode when the effect of amplifying the
suction noise should be suppressed and the rapid acceleration mode when the suction
noise should be amplified. Consequently, the suction noise can be either suppressed
or amplified, and it is possible to cope with either state of the vehicle by using
different settings for different vehicles with respect to the non-rapid acceleration
mode when the effect of amplifying the suction noise should be suppressed and the
rapid acceleration mode when the suction noise should be amplified.
[0291] In the ninth, tenth, and eleventh embodiments, the movement distance control mechanism
controls the movement distance of the vibration suppression part by the vibration
suppression part moving mechanism corresponding to the driving state of the engine.
However, one may also adopt a scheme in which the movement distance of the vibration
suppression part is controlled corresponding to the operation of switches, etc. set
in the vehicle passenger compartment when the driver desires silence.
[0292] Figure 29 and Figure 30 respectively show the measurement results of the sound pressure
level of the suction noise fed into the vehicle cabin, especially to the driver's
seat, in the case of acceleration of a vehicle equipped with the amplification device
of the present invention and of a vehicle equipped with a conventional sound pressure
amplification device. In Figure 29 and Figure 30, the ordinate represents the sound
pressure level of the suction noise fed into the vehicle passenger compartment (described
as "sound pressure level" in the figures), and each scale division represents 10 dB.
On the other hand, in Figures 29 and Figure 30, the abscissa represents the rotational
velocity of the engine (labeled "engine rotational velocity" in the figures) during
acceleration, with each scale division representing 1000 rpm.
[0293] As the amplification device in the example shown, as shown in Figure 18, an amplification
device having the same structure as that explained in the ninth embodiment is used.
Also, as the threshold used to distinguish between the non-rapid acceleration mode
and the rapid acceleration mode is the engine rotational velocity; 3,500 rpm is used
as a threshold parameter.
[0294] A sound pressure amplification device of the related art is shown in Figure 19. In
this sound pressure application device, there is no vibration suppression mechanism
provided.
[0295] The measurement results of the sound pressure level of the suction noise fed into
the vehicle passenger compartment during acceleration will be explained below. In
Figures 29 and 30, the measured sound pressure level of a vehicle equipped with the
amplification device of the present disclosure is indicated by the broken line; the
measured sound pressure level for a vehicle equipped with the sound pressure application
device of the related art is represented by the solid line; and the measured sound
pressure level of the vehicle without a sound pressure application device is represented
by a dot-dash line. In Figure 29, of the plural frequency components that make up
the suction noise, only the sound of the engine fundamental order number X n component
is shown. In Figure 30, of the plural frequency components that make up the suction
noise, only the sound of the engine's fundamental order number 14 X 2n component is
shown.
[0296] As shown in Figures 29 and 30, unlike the vehicle without the sound pressure application
device, the vehicle equipped with the sound pressure application device of the related
art has the following feature: in the high rotational velocity region, where the engine
rotational velocity is about 3,500 rpm or higher (the region indicated by bidirectional
arrow and described as "region where acceleration sound is to be audible" in Figure
29), that is, in the rapid acceleration mode, the suction noise or acceleration sound
is amplified. However, in the low rotational velocity region, where the engine's rotational
velocity is about 3,500 or lower (the region indicated by bidirectional arrow and
described as "region where silence is preferred"), that is, in the non-rapid acceleration
mode, the suction noise or acceleration sound is also amplified. As a result, it is
difficult to ensure silence. Also, in Figures 29 and 30, the region where the suction
noise is amplified is indicated by the hatched part.
[0297] On the other hand, in the vehicle equipped with the amplification device of the present
disclosure in the rapid acceleration mode, like the vehicle equipped with the sound
pressure application device of the related art, the suction noise or acceleration
sound is amplified. On the other hand, in the non-rapid acceleration mode, the sound
pressure level is similar to that of the vehicle without the sound pressure application
device, and the sound pressure level is lower than that of the vehicle equipped with
the sound pressure application device of the related art by about 12 dB, that is,
quietness is improved.
[0298] From the aforementioned measurement results, it can be seen that, the effect of amplifying
the suction noise is displayed in the vehicle equipped with the amplification device
of the present disclosure, in the rapid acceleration mode. On the other hand, in the
non-rapid acceleration mode, such as during constant-speed travel, etc., it is possible
to improve the quietness relative to that of the vehicle equipped with the sound pressure
application device of the related art.
[0299] The preceding description has been presented only to illustrate and describe embodiments
of the oil return device according to the claimed invention. It is not intended to
be exhaustive or to limit the invention to any precise form disclosed. It will be
understood by those skilled in the art that various changes may be made and equivalents
may be substituted for elements thereof without departing from the scope of the invention.
In addition, many modifications may be made to adapt a particular situation or material
to the teachings of the invention without departing from the scope. Therefore, it
is intended that the invention not be limited to the particular embodiment disclosed
but that the invention will include all embodiments falling within the scope of the
claims. The invention may be practiced otherwise than is specifically explained and
illustrated without departing from its scope, which scope is limited solely by the
following claims.