[0001] The present invention relates to a sawing machine for wood panels or the like.
[0002] Specifically, the present invention relates to a sawing machine of the type described,
for example, in patent application
EP-A-1321252 and comprising supporting means defining a supporting plane for at least one panel;
conveying means for feeding the panel in one first given direction; cutting means
mobile in a second direction transversal to the first direction and on a cutting plane
orthogonal to the supporting plane for sawing the panel; abutting means mounted transversally
with respect to the supporting plane to allow a correct positioning of the panel in
the second direction; pushing means mobile in the second direction for securing the
panel against the abutting means; and pressing means mobile in a third direction orthogonal
to the supporting plane for securing the panel against the supporting plane itself.
[0003] The cutting means comprise a carriage, which is mobile underneath the supporting
plane for moving at least one cutting blade along a slot obtained through the supporting
means, and supports a pushing element, which extends on the cutting plane, and is
mobile orthogonally to the supporting plane to and from a raised position, in which
the pushing element protrudes over the supporting plane to move the panel into contact
with the abutting means.
[0004] As the pushing element is carried by the cutting means carriage, the known sawing
machines of the above-described type present some drawbacks mainly deriving from the
fact that each operating cycle of the sawing machine is relatively long because it
firstly implies a movement of the carriage to allow the pushing element to move the
panel into contact with the abutting means and then a movement of the carriage to
allow the cutting blade to saw the panel itself.
[0005] Furthermore, as the pushing element needs to move along the mentioned slot, the above-described
sawing machine of the known type present the further drawback constituted in that
the thickness of the pushing element, measured in the first direction, must be relatively
small and may compromise both the stability of the pushing element, and the correct
movement of the panel against the abutting means.
[0006] It is an object of the present invention to provide a sawing machine for wood panels
or the like which is free from the above-described drawbacks and which is simple and
cost-effective to implement.
[0007] According to the present invention, there is provided a sawing machine for wood panels
or the like as claimed in the accompanying claims.
[0008] The present invention will now be described with reference to the accompanying drawings
which illustrate a non-limitative example of embodiment thereof, in which:
figure 1 is a diagrammatic plan view, with parts removed for clarity, of a preferred
embodiment of the sawing machine of the present invention;
figure 2 is a first diagrammatic side view, with parts removed for clarity, of the
sawing machine in figure 1;
figure 3 is a second diagrammatic side view, with parts removed for clarity, of the
sawing machine in figure 1 shown in a first operating mode; and
figure 4 is similar to figure 3 and shows the sawing machine in figure 1 in a second
operating mode.
[0009] With reference to figures 1 and 2, numeral 1 indicates as a whole a sawing machine
for sawing wood panels 2 or the like, each of which presents a substantially parallelepiped
shape with substantially rectangular section.
[0010] Machine 1 comprises an elongated base 3, which extends in a horizontal direction
4, and supports a roller conveyor 5 comprising, in turn, a plurality of rollers 6,
which define a supporting plane P for at least one panel 2, and are mounted to turn,
with respect to base 3, about corresponding longitudinal axes 7 parallel to a horizontal
direction 8 transversal to direction 4.
[0011] Base 3 further presents two side longitudinal members 9, which extend parallel to
direction 4, and which support a gripping and conveying unit 10 of known type comprising
a horizontal cross member 11, which extends between longitudinal members 9 parallelly
to direction 8, is slidingly coupled to longitudinal members 9 to perform intermittent
rectilinear movements in direction 4, along longitudinal members 9 and under the bias
of an actuating device of known type and not shown, and is provided with a plurality
of pincer-like gripping members 12 distributed along cross member 11 itself.
[0012] Panels 2 are fed by unit 10 in direction 4 and to a cutting station 13 provided with
a supporting table 14 coplanar to plane P and with a cutting unit 15.
[0013] Unit 15 comprises a carriage 16, which extends underneath plane P, is slidingly coupled
to base 3 for performing rectilinear movements in direction 8, with respect to base
3 under the bias of an actuating device of known type and not shown, and supports
a cutter 17 and a cutting blade 18 rotationally coupled to carriage 16 to turn, with
respect to carriage 16 itself, about corresponding longitudinal axes 19, 20.
[0014] Cutter 17 and blade 18 extend on a vertical cutting plane T orthogonal to direction
4, and are fed by carriage 16 along a slot 21 obtained through table 14 parallelly
to direction 8 to cut panels 2.
[0015] Station 13 is further provided with a pressing device 22 comprising two cross members
23, which extend over plane P parallelly to direction 8, are arranged on opposite
sides of plane T in direction 4, and are slidingly coupled to base 3 to perform, with
respect to base 3 and under the bias of an actuating device of the known type and
not shown, rectilinear movements in a vertical direction orthogonal to directions
4 and 8 between a raised rest position (figure 3), in which cross members 23 are arranged
at a given distance from panels 2, and a lowered working position (figures 2 and 4),
in which panels 2 are stabilised by cross members 23 to ensure a correct operative
cycle of cutting unit 15.
[0016] Finally, as shown in figures from 2 to 4, station 13 is provided with a pushing and
aspirating unit 25 comprising two cross members 26, which are fixed to base 3 over
cross members 23, extend in direction 8, and support a carriage 27, which extends
between cross members 26, and is slidingly coupled to cross members 26 themselves
to perform, with respect to base 3 and under the bias of an actuating device of the
known type and not shown, rectilinear movements in direction 8.
[0017] Carriage 27 supports a runner 28, which is fixed to an outlet rod 29 of an actuator
cylinder 30 fitted on carriage 27, extends between cross members 23 of pressing device
22, and is mobile in direction 24 between a raised position (not shown) and a lowered
position (figures 3 and 4).
[0018] Runner 28 is substantially fork-shaped and comprises two pushing arms 31 (only one
of which is shown in figures 3 and 4), which extend in direction 24, are arranged
on opposite sides of plane T in direction 4 to be crossed by cutter 17 and blade 18
when runner 28 is arranged in its lowered position, and are adapted to move panels
2 onto contact with a side abutting element 32 extending parallelly to direction 4
and over plane P.
[0019] Regarding the above, it must be noted that pushing arms 31 may be made by blade 18,
which saws runner 28 during a first operating cycle of cutting unit 15.
[0020] Runner 28 is fixed to an aspirating pipe 33, which defines part of a pneumatic aspirating
device 34 for aspirating the shavings and/or the machining waste generated by cutting
unit 15, extends upwards between cross members 23 of pressing device 22, and presents
a lower inlet mouth 35, which extends about plane T, and is shaped so as to be crossed
by cutter 17 and blade 18 when runner 28 is arranged in its lowered position (figure
2).
[0021] Pipe 33 is fluid-tightly coupled to cross members 23 by means of the interposing
of two seals 36, which are fixed to the upper edges of cross members 23 parallelly
to direction 8, are formed by flexible material with a low friction coefficient, and
prevent the passage of shavings and/or machining waste between cross members 23 and
pipe 33 itself.
[0022] According to a variant (not shown), runner 28 is substantially L-shaped and comprises
a mobile pushing arm in direction 8 on a pushing plane substantially parallel to and
distinct from plane T.
[0023] A first operating mode of sawing machine 1 will now be presented with reference to
figures 1, 2, and 3, assuming the sawing of a group of three reciprocally stacked
panels 2, from when:
panels 2 are loaded onto plane P;
runner 28 is arranged in its lowered position; and
cross members 23 of pressing device 22 are arranged in their raised rest position.
[0024] At this point, carriage 27 is fed in direction 8 to firstly move runner 28 into contact
with panels 2 and then panels 2 into contact with side abutting element 32 (figure
3), panels 2 are clamped between pincer-like gripping members 12, cross members 23
of pressing device 22 are lowered, and carriage 16 is fed in direction 8 to move cutter
17 and blade 18 firstly through lower inlet mouth 35 of aspirating pipe 33, then through
pushing arms 31, and finally through panels 2.
[0025] After cutting panels 2, cross members 23 are raised, panels 2 are fed in direction
4 by means of gripping and conveying unit 10, cross members 23 are lowered again and
cutting unit 15 is actuated to perform a new cut.
[0026] According to a variant (not shown), after having moved panels 2 into contact with
abutting element 32 and lowered cross members 23, runner 28 is arranged in its raised
position, carriage 27 is moved along cross members 26 so as to position mouth 35 over
panels 2 and downstream of cutter 17 and blade 18 in feeding direction 8 of carriage
16, and the two carriages 16, 27 are fed in direction 8 with corresponding laws of
motion substantially identical to each other to allow pipe 33 to aspirate the shavings
and/or the machining waste generated by cutting unit 15.
[0027] Regarding the above, it must be noted that the operating mode just described is specifically
used for sawing panels 2 arranged reciprocally side by side in direction 8 and oriented
with their larger dimension parallel to direction 4.
[0028] A second operating mode of sawing machine 1 will now be described with reference
to figures 1, 2, and 4, assuming the sawing of a group of three reciprocally stacked
panels 2, and from when:
panels 2 are loaded onto plane P and are clamped between pincer-like gripping members
12 at a given distance from abutment element 32;
cross members 23 of pressing device 22 are arranged in their lowered working position;
pushing and aspirating unit 25 is arranged between panels 2 and abutting element 32;
and
runner 28 is arranged in its lowered position with mouth 35 in position facing panels
2.
[0029] At this point, carriage 16 is fed in direction 8 to move cutter 17 and blade 18 firstly
through panels 2, then through lower inlet mouth 35, and finally through pushing arms
31, and pneumatic aspirating device 34 is activated to allow pipe 33 to aspirate the
shavings and/or machining waste generated by cutting unit 15 avoiding the dispersion
of such shavings and/or machining waste within a free space 37 defined between cross
members 23, supporting table 14, abutting element 32, and runner 28.
[0030] Finally, cross members 23 are raised, panels 2 are fed in direction 4 by means of
gripping and conveying unit 10 and cutting unit 15 is operated to perform a new cut.
[0031] According to a variant (not shown), runner 28 is moved to its raised position, pushing
and aspirating unit 25 is moved along cross members 26 so as to position mouth 35
over panels 2 and downstream of cutter 17 and blade 18 in feeding direction 8 of carriage
16, and carriages 16 and 27 are fed in direction 8 with corresponding laws of motion
substantially identical to each other to keep mouth 35 at a minimum distance from
blade 18 and allows pipe 33 to instantaneously aspirate the shavings and/or the machining
waste generated by cutting unit 15 reducing the dispersion thereof to the minimum.
[0032] Regarding the above, it must be noted that the operating mode just described is specifically
used for sawing single or reciprocally stacked panels 2 oriented with their larger
dimension parallel to direction 8.
1. A sawing machine for wood panels (2) or the like comprising supporting means (5, 14)
defining a supporting plane (P) for at least one panel (2); conveying means (10) for
feeding the panel (2) in a first given direction (4); cutting means (15) mobile in
a second direction (8) transversal to the first direction (4) and a cutting plane
(T) orthogonal to the supporting plane (P) for sawing the panel (2); abutment means
(32) transversally mounted to the supporting plane (P) for allowing a correct positioning
of the panel (2) in said second direction (8); mobile pushing means (31) in the second
direction (8) to secure the panel (2) against abutment means (32); and mobile pressing
means (22) in a third direction (24) orthogonal to the supporting plane (P) for securing
the panel (2) against the supporting plane (P) itself, the pressing means (22) comprise
first and second pressing means (23) arranged on opposite sides of the cutting plane
(T) in said first direction (4); and characterised in that the pushing means (31) comprise at least one pushing arm (31), which is mounted between
first and second pressing means (23), and is mobile in the second direction (8) on
a pushing plane substantially parallel to and distinct from the cutting plane (T).
2. A sawing machine according to claim 1, wherein the pressing means (22) comprise two
cross members (23) arranged on opposite sides of the cutting plane (T) in said first
direction (4); the pushing means (31) comprise two pushing arms (31), which are mounted
between the cross members (23), are arranged on opposite sides of the cutting plane
(T) in the first direction (4), and are adapted to be crossed by the cutting means
(15) during the movement of the cutting means (15) themselves in the second direction
(8).
3. A sawing machine according to claim 2 and further comprising actuator means (30) for
moving the pushing arms (31) between the cross members (23) in said third direction
(24).
4. A sawing machine according to any of the preceding claims, and further comprising
aspirating means (34) for aspirating the shavings and/or the machining waste generated
by the cutting means (15); the aspirating means (34) being mobile in said second direction
(8) and along said cutting plane (T).
5. A sawing machine according to claim 4, wherein said pushing and aspirating means (31,
34) are mobile in said second direction (8) with corresponding laws of motion substantially
identical to each other.
6. A sawing machine according to claim 4 or 5, wherein the aspirating means (34) comprise
at least one aspirating pipe (33) presenting an inlet (35) of the shavings and/or
machining waste into the aspirating pipe (33) itself; the inlet (35) being shaped
so as to be crossed by the cutting means (15) during the movement of the cutting means
(15) themselves in said second direction (8).
7. A sawing machine according to any of the preceeding claims from 4 to 6 and further
comprising a first slide (27), which carries connected said pushing and aspirating
means (31, 34) connected, and is mobile in said second direction (8) to move the pushing
and aspirating means (31, 34) themselves between the pressing means (22) with corresponding
laws of motion substantially identical to each other.
8. A sawing machine according to claim 7 and further comprising a second slide (28),
which carries connected said pushing and aspirating means (31, 34), and is slidingly
coupled to the first slide (27) to move the pushing and aspirating means (31, 34)
themselves in said third direction (24) between a raised position and a lowered position.
9. A sawing machine according to any of the preceding claims, wherein said cutting, pushing
and aspirating means (15, 31, 34) are mobile with corresponding laws of motion substantially
identical to each other.