[0001] This invention relates to razors, and more particularly to powered wet-shaving razors.
BACKGROUND
[0002] Recently, some wet shaving razors have been provided with battery-powered motors
for vibrating a shaving cartridge. One such wet shaving razor is that sold by The
Gillette Company under the trade name the Gillette® M3 Power™ razor. This razor features
a battery disposed in a chamber within its handle, and a motor coupled to the distal
tip, on which is mounted a replaceable cartridge. A user who presses a button on the
handle actuates a mechanical switch which in turn activates a motor that drives an
oscillating weight.
SUMMARY
[0003] US 2005/0172493 discloses a powered wet razor comprising a load coupled to a power source; a user-operable
switch for controlling energy flow between the power source and the load; and an arming
switch to prevent the user-operable switch from causing drainage of the power source.
A powered wet shaving razor as defined above is characterized in that the arming switch
comprises an output for carrying a signal indicative of a state of switch, and a timer
for changing the state following lapse of a shaving interval.
[0004] In some embodiments, the razor also includes a cartridge detector. The cartridge
detector is configured to provide a reset signal in response to attachment of a cartridge
to the razor.
[0005] Other embodiments include those in which the usage indicator has an actuator switch
for providing the counter with data indicative of a change in a state of a motor,
those in which the usage indicator has a timer for providing the counter with data
indicative of a time interval during which a motor is in a selected state, those in
which the usage indicator includes a stroke detector for providing the counter with
data indicative of an occurrence of contact between the cartridge and a surface, and
those in which the usage indicator includes both a stroke detector for providing stroke
data indicative of an occurrence of contact between the cartridge and a surface, and
a timer in communication with both the stroke detector and with the counter for providing
the counter with data indicative of a temporal extent of the contact.
[0006] In some embodiments, the arming switch includes a mechanical switch having a first
state in which it prevents operation of the user-operable switch and a second state
in which it permits operation of the user-operable switch. One example of such a mechanical
switch includes a removable cover for the user-operable switch.
[0007] In other embodiments, the arming switch includes a user-operable electrical switch.
[0008] Additional embodiments include those in which the arming switch includes a decoder
having a user input for receiving an input signal to change a state of the decoder,
and an output to carry an output signal indicating the state of the decoder, as well
as those in which the arming switch includes an output for carrying a signal indicative
of a state of the switch, and a timer for changing the state following lapse of a
shaving interval.
[0009] Other embodiments include those in which the arming switch is configured to change
state in response to removing a shaving cartridge, and those in which the arming switch
is configured to change state in response to removing the razor from a holder.
DESCRIPTION OF DRAWINGS
[0010]
FIG. 1 is a top view of a razor handle according to one embodiment.
FIGS. 1A and 1B are cross sectional views of the razor handle of FIG. 1.
FIG. 2 is a bottom view of the razor handle of FIG. 1.
FIG. 3 is a partially exploded view of the razor handle of FIG. 1.
FIG. 4 is a perspective view of the head tube exploded from the grip tube of the razor.
FIG. 5 is a side view of the grip tube.
FIG. 6 is an exploded view of the grip tube showing the components contained therein.
FIGS. 7-7C are exploded views illustrating the assembly of the components contained
in the grip tube.
FIG. 8 is a perspective view of the grip tube with the LED window exploded from the
tube and the actuator button omitted. FIG. 8A is a perspective view of the grip tube
with the LED window welded in place and the actuator button exploded from the tube.
FIGS. 8B-8D are enlarged perspective views of a portion of the grip tube, showing
steps in assembly of the actuator button onto the tube.
FIG. 9 is a perspective view of a bayonet assembly used in the razor of FIG. 1.
FIG. 9A is an enlarged detail view of area A in FIG. 9. FIG. 9B is an enlarged detail
view of the bayonet assembly with the male and female components engaged and the bayonet
and battery springs compressed.
FIG. 10 is a side view of the bayonet assembly shown in FIG. 9, rotated 90 degrees
with respect to the position of the assembly in FIG. 9.
FIG. 11 is an exploded view of the lower portion of the bayonet assembly and the battery
shell that contains the lower portion.
FIG. 12 is a cross-sectional view of the battery shell.
FIG. 13 is an exploded view of the venting components of the battery shell.
FIG. 14A shows a razor having a speed control switch.
FIG. 14B shows a razor having a speed control switch and a memory for storage of preferred
speeds.
FIG. 14C shows a razor having an indirect power supply.
FIG. 14D shows a voltage converter for the indirect power supply of FIG. 14C.
FIG. 14E shows the signals output by the control logic and the oscillator, and their
effect on the capacitor voltage.
FIG. 14F shows another voltage converter for the indirect power supply of FIG. 14C.
FIG. 14G shows a circuit for supplying power to a load.
FIG. 15A shows a blade-life indicator that counts the number of times a motor has
started since blade replacement.
FIG. 15B shows a blade-life indicator that accumulates motor-operating time since
blade replacement.
FIG. 15C shows a blade-life indicator that counts the number of strokes since blade
replacement.
FIG. 15D shows a blade-life indicator that accumulates stroke time since blade replacement.
FIG. 16A shows a mechanical lock.
FIG. 16B shows a locking circuit in which a lock signal disarms the razor.
FIG. 17A shows a force-measurement circuit that senses variations in current drawn
by the motor.
FIG. 17B shows a force-measurement circuit that senses variations in motor speed.
DETAILED DESCRIPTION
Overall Razor Structure
[0011] Referring to FIG. 1, a razor handle
10 includes a razor head
12, a grip tube
14, and a battery shell
16. The razor head
12 includes a connecting structure for mounting a replaceable razor cartridge (not shown)
on the handle
10, as is well known in the razor art. The grip tube
14 is constructed to be held by a user during shaving, and to contain the components
of the razor that provide the battery-powered functionality of the razor, e.g., a
printed circuit board and a motor configured to cause vibration. The grip tube is
a sealed unit to which the head
12 is fixedly attached, allowing modular manufacturing and providing other advantages
which will be discussed below. Referring to FIG. 3, the battery shell
16 is removably attached to the grip tube
14, so that the user may remove the battery shell to replace the battery
18. The interface between the battery shell and grip tube is sealed, e.g., by an O-ring
20, providing a water-tight assembly to protect the battery and electronics within the
razor. The O-ring
20 is generally mounted in groove
21 (FIG. 5) on the grip tube, e.g., by an interference fit. Referring again to FIG.
1, the grip tube
14 includes an actuator button
22 that may be pressed by the user to actuate the battery-powered functionality of the
razor via an electronic switch 29 (FIG. 7A). The grip tube also includes a transparent
window
24 to allow the user to view a light
31 or display or other visual indicator (FIG. 7A), e.g., an LED or LCD, that provides
a visual indication to the user of battery status and/or other information. The light
31 shines through an opening
45 (FIG. 8) provided in the grip tube beneath the transparent window. These and other
features of the razor handle will be described in further detail below.
Modular Grip Tube Structure
[0012] As discussed above, the grip tube
14 (shown in detail in FIGS. 4 and 5) is a modular assembly, to which the razor head
12 is fixedly attached. The modularity of the grip tube advantageously allows a single
type of grip tube to be manufactured for use with various different razor head styles.
This in turn simplifies manufacturing of "families" of products with different heads
but the same battery-powered functionality. The grip tube is water-tight except for
the opening
25 at the end to which the battery shell is attached, and is preferably a single, unitary
part. Thus, the only seal that is required to ensure water-tightness of the razor
handle
10 is the seal between the grip tube and the battery shell, provided by O-ring
20 (FIG. 3). This single-seal configuration minimizes the risk of water or moisture
infiltrating the razor handle and damaging the electronics.
[0013] As shown in FIG. 6, the grip tube
14 contains a subassembly
26 (also shown in FIG. 7C) which includes a vibration motor
28, a printed circuit board
30, an electronic switch
29 and the light
31 mounted on the printed circuit board, and the positive contact
32 for providing battery power to the electronics. These components are assembled within
a carrier
34 which also includes battery clamp fingers
36 and a male bayonet portion
38, the functions of which will be discussed in the
Battery Clamp and
Battery Shell Attachment sections below. The assembly of all the functional electronic components of the razor
onto the carrier
34 allows the battery-powered functionality to be pre-tested so that failures can be
detected early, minimizing costly scrapping of completed razors. Subassembly
26 also includes an insulation sleeve
40 and mounting tape
42, the function of which will be discussed in the
Battery Clamp section below.
[0014] The subassembly
26 is assembled as shown in FIGS. 7-7C. First, the positive contact
32 is assembled onto a PCB carrier
44, which is then mounted on carrier
34 (FIG. 7). Next, the printed circuit board
30 is placed in the PCB carrier
44 (FIG. 7A), and the vibration motor
28 is mounted on the carrier
34 (FIG. 7B) with lead wires 46 being soldered onto the printed circuit board to complete
the subassembly
26 (FIG. 7C). The subassembly may then be tested prior to assembly into the grip tube.
[0015] The subassembly
26 is assembled into the grip tube so that it will be permanently retained therein.
For example, the subassembly
26 may include protrusions or arms that engage corresponding recesses in the inner wall
of the grip tube in an interference fit.
[0016] The grip tube also includes an actuator button
22. The rigid actuator button is mounted on a receiving member
48 (FIG. 8) that includes the window
24, discussed above. The receiving member
48 includes a cantilevered beam
50 that carries an actuator member
52. Actuator member
52 transmits force that is applied to the button
22 to an underlying resilient membrane
54 (FIG. 8). Membrane
54 may be, for example, an elastomeric material that is molded onto the grip tube to
form not only the membrane but also an elastomeric gripping portion. The cantilevered
beam, acting in concert with the membrane, provides a restoring force to return the
button
22 to its normal position after it is depressed by a user. When the button is depressed,
the actuator member
52 contacts the underlying electronic switch
29, which activates the circuitry of the PCB
30. Activation may be by a "push and release" on/off action or other desired action,
e.g., push on/push off. The electronic switch
29 makes an audible "click" when actuated, giving the user feedback that the device
has been correctly turned on. The switch is preferably configured to require a relatively
high actuation force applied over a small distance (e.g., at least 4 N applied over
about an 0.25 mm displacement). This switch arrangement, combined with the recessed,
low profile geometry of button
22, tends to prevent the razor from being accidentally turned on during travel, or inadvertently
turned off during shaving. Moreover, the structure of the switch/membrane/actuator
member assembly provides the user with good tactile feedback. The actuator member
52 also holds the button
22 in place, the aperture
55 in the center of the actuator member
52 receiving a protrusion
56 on the underside of the button
22 (FIG. 8B).
[0017] Adjacent to the button
22 is the transparent window
24, through which the user can observe the indications provided by the underlying light,
which are described in detail in the
Electronics section below.
[0018] Assembly of the window
24 and actuator button onto the grip tube, is illustrated in FIGS. 8-8D. First, the
receiving member
48, carrying the window
24, is sealingly mounted on the grip tube, e.g., by gluing or ultrasonic or heat welding
(FIG. 8), to form the unitary water-tight part discussed above. Next, the button
22 is slid into place and gently (preferably with less than
10 N force) pushed down into the opening in the receiving member, causing the protrusion
56 to engage the aperture
55 (FIGS. 8A-8C).
Battery Shell Attachment
[0019] As discussed above, the battery shell
16 is removably attached to the grip tube
14, allowing removal and replacement of the battery. The two parts of the handle are
connected, and electrical contact is established between the negative terminal of
the battery and the electronic components, by a bayonet connection. The grip tube
carries the male portion of the bayonet connection, while the battery shell carries
the female portion. The assembled bayonet connection, with the grip tube and battery
shell omitted for clarity, is shown in FIGS. 9, 9A, and 10.
[0020] The male bayonet portion
38 of the carrier
34, discussed above, provides the male portion of the bayonet connection. Male bayonet
portion
38 carries a pair of protrusions
60. These protrusions are constructed to be received and retained in corresponding slots
62 in a female bayonet component
64, carried by the battery shell. Each slot
62 includes a lead-in having angled walls
66, 68 (FIG. 9A), to guide each protrusion into the corresponding slot as the battery shell
is rotated relative to the grip tube. A detent area
65 (FIG. 9A) is provided at the end of each slot
62. The engagement of the protrusions in the detent areas
65 (FIG. 9B) provides a secure, twist-on mechanical connection of the battery shell
to the grip tube.
[0021] The carrier
34 and the female bayonet component
64 are both made of metal, and thus engagement of the protrusions with the slots also
provides electrical contact between the carrier and the female bayonet component.
The carrier is in turn in electrical contact with circuitry of the device, and the
negative terminal of the battery is in contact with a battery spring
70 (FIG. 9A) that is in electrical communication with the female bayonet component,
and thus contact of the spring members and electrical part ultimately results in contact
between the battery and the circuitry of the device.
[0022] As shown in FIG. 12, the battery spring
70 is mounted on a spring holder
72, which is in turn mounted fixedly to the inner wall of the battery shell
16. The female bayonet component
64 is free to slide axially back and forth within the battery shell
16. In its rest position, the female bayonet component is biased to the base of the battery
shell by a bayonet spring
74. The bayonet spring
74 is also mounted on the spring holder
72 and thus its upper end is fixedly mounted with respect to the inner wall of the battery
shell. When the battery shell is twisted onto the grip tube, the engagement of the
protrusions on the male bayonet component with the angled slots on the female bayonet
component draws the female bayonet component forward, compressing the bayonet spring
74. The biasing force of the bayonet spring then causes the female bayonet component
to pull the male bayonet component and thus the grip tube toward the battery shell.
As a result, any gap between the two parts of the handle is closed by the spring force
and the O-ring is compressed to provide a water-tight sealing engagement. When engagement
is complete and the protrusions
60 are received into the corresponding V-shaped detent areas
65 of the female bayonet slots
62 (FIG. 9B). This is perceived by the user as a clear and audible click, providing
a clear indication that the battery shell has been correctly engaged. This click is
the result of the action of the bayonet spring causing the protrusions to slide quickly
into the V-shaped detent areas
65.
[0023] This resilient engagement of the battery shell with the grip tube compensates for
non-linear seam lines between the battery shell and grip tube and other geometry issues
such as tolerances. The force applied by the bayonet spring also provides solid and
reliable electrical contact between the male and female bayonet components.
[0024] The spring-loaded female bayonet component also limits the force acting on the male
and female bayonet components when the battery shell is attached and removed. If,
after the grip tube and battery shell contact each other, the user continues to rotate
the battery shell, the female bayonet component can move forward slightly within the
battery shell, reducing the force applied by the protrusions of the male bayonet component.
Thus, the force is kept relatively constant, and within a predetermined range. This
feature can prevent damage to parts due to rough handling by the user or large part
or assembly tolerances.
[0025] To accomplish the resilient engagement described above, it is generally important
that the spring force of the bayonet spring be greater than that of the battery spring.
Generally, the preferred relative forces of the two springs may be calculated as follows:
- 1. Design the battery spring such that the contact force Fbatmin applied by the spring is sufficient for a minimum battery length.
- 2. Calculate the battery spring force Fbatmax that would be required for a maximum battery length.
- 3. Calculate the maximum force Fpmax that would be required to push the battery shell against the grip tube to overcome
the friction of the o-ring.
- 4. Determine the minimum closing force Fclmin with which the battery shell should be pressed against the grip tube in the closed
condition.
- 5. Calculate the force applied by the bayonet spring according to Fbayonet = Fbatmax + Fpmax + Fclmin.
[0026] As an example, in some implementations
Fbatmax = 4 N,
Fpmax = 2 N, and
Fclmin = 2 N, and thus
Fbayonet = 8 N.
Battery Clamp
[0027] As discussed above, carrier 34 includes a pair of battery clamp fingers
36 (FIGS. 6, 10). These fingers act as two springs which exert a small clamping force
against the battery
18 (FIG. 3). This clamping force is sufficiently strong so as to prevent the battery
from rattling against the inner wall of the grip tube or against other parts, reducing
the noise generated by the razor during use. Preferably, the clamping force is also
sufficiently strong so as to keep the battery from falling out when the battery shell
is removed and the grip tube is inverted. On the other hand, the clamping force should
be weak enough so that the user can easily remove and replace the battery. The male
bayonet component
38 includes open areas
80 (FIG. 4) through which the battery can be grasped by the user for removal.
[0028] The dimensions of the spring fingers and their spring force are generally adjusted
to allow the spring fingers to hold the weight of the minimum size battery discussed
above, to prevent it from falling out when the razor is held vertical, while also
allowing the maximum size battery to be easily removed from the grip tube. To satisfy
these constraints, it some implementations it is preferred that, with a coefficient
of friction between the battery and foil of about 0.15 - 0.30, the spring force for
one finger be about 0.5 N when a minimum size battery (e.g., having a diameter of
9.5 mm) is inserted and less than about 2.5 N when a maximum size battery (e.g., having
a diameter of 10.5 mm) is inserted. In general, the spring fingers will perform the
above functions if, when the razor is held with the battery opening pointing downwards,
the minimum size battery will not fall out and the maximum size battery can be taken
out easily.
[0029] Referring to FIGS. 6 and 7C, a thin insulation sleeve
40, e.g., of plastic foil, further damps vibration noise and provides safety against
a short circuit if the battery surface is damaged. As shown in FIG. 7C, the sleeve
40 is secured with tape
42 to the battery clamp fingers to hold the sleeve in place when the battery is removed
and replaced. A suitable material for the insulation sleeve is polyethylene terephthalate
(PET) film having a thickness of about 0.06 mm.
Venting Battery Compartment
[0030] Under certain conditions, hydrogen can accumulate in the interior of battery-powered
appliances. The hydrogen may be released from the battery, or may be created by electrolysis
outside the battery. Mixing of this hydrogen with ambient oxygen can form an explosive
gas, which could potentially be ignited by a spark from the motor or switch of the
device. Thus, any hydrogen should be vented from the razor handle, while still maintaining
water tightness.
[0031] Referring to FIG. 13, a vent hole
90 is provided in the battery shell
16. A microporous membrane
92 that is gas-permeable but impermeable to liquids is welded to the battery shell
16 to cover the vent hole
90. A suitable membrane material is polytetrafluoroethylene (PTFE), commercially available
from GORE. A preferred membrane has a thickness of about 0.2 mm. It is generally preferred
that the membrane have a water-proofness of at least 70 kPa, and an air permeability
of at least 12 l/hr/cm
2 at 100 mbar overpressure.
[0032] An advantage of the microporous membrane is that it will vent hydrogen by diffusion
due to the difference in partial pressures of hydrogen on the two sides of the membrane.
No increase in total pressure within the razor handle is required for venting to occur.
[0033] It is undesirable from an aesthetic standpoint for the user to see the vent hole
and membrane. Moreover, if the membrane is exposed there is a risk that the pores
of the membrane will become clogged, and/or that the membrane will be damaged or removed.
To protect the membrane, a cover
94 is attached to the battery shell over the membrane/vent area, e.g., by gluing. So
that gas can escape from under the cover
94, an open area is provided between the inner surface of the cover and the outer surface
98 of the battery shell
16. In the implementation shown in the Figures, a plurality of ribs
96 are provided on the battery shell adjacent the vent hole
90, creating air channels between the cover and the battery shell. However, if desired
other structures can be used to create the venting space, for example the cover and/or
the grip tube may include a depressed groove that defines a single channel and the
ribs may be omitted.
[0034] The height and width of the air channels are selected to provide a safe degree of
venting. In one example (not shown), there may be one channel on each side of the
vent hole, each channel having a height of 0.15 mm and width of 1.1 mm.
[0035] Cover
94 may be decorative. For example, the cover may carry a logo or other decoration. The
cover
94 may also provide a tactile gripping surface or other ergonomic features.
Electronics
Variable Speed Control
[0036] A powered razor is often used to shave different types of hair at different locations
on the body. These hairs have markedly different characteristics. For example, whiskers
tend to be thicker than hair on the legs. These hairs also protrude from the skin
at different angles. For example, stubble is predominantly orthogonal to the skin,
whereas leg hairs tend to lay flatter.
[0037] The ease with which one can shave these hairs depends, in part, on the frequency
at which the cartridge vibrates. Since these hairs have different characteristics,
it follows that different vibration frequencies may be optimal for different types
of hair. It is therefore useful to provide a way for the user to control this vibration
frequency.
[0038] As shown in FIG. 14A, the vibration frequency of the shaving cartridge is controlled
by a pulse width modulator
301 having a duty cycle under the control of control logic
105. As used herein, "duty cycle" means the ratio between the temporal extent of a pulse
and that of the pause between pulses. A low duty cycle is thus characterized by short
pulses with long waits between pulses, whereas a high duty cycle is characterized
by long pulses with short waits between pulses. Varying the duty cycle varies the
speed of a motor
306, which in turn governs the vibration frequency of the shaving cartridge.
[0039] The control logic
105 can be implemented in a microcontroller or other microprocessor based system. Control
logic can also be implemented in an application-specific integrated circuit ("ASIC")
or as a field-programmable gate array ("FPGA").
[0040] The motor
306 can be any energy-consuming device that causes movement of the shaving cartridge.
One implementation of a motor
306 includes a miniature stator and rotor coupled to the shaving cartridge. Another implementation
of a motor
306 includes a piezoelectric device coupled to the shaving cartridge. Or, the motor
306 can be implemented as a device that is magnetically coupled to the shaving cartridge
with an oscillating magnetic field.
[0041] In razors having variable speed control, the control logic
105 receives an input speed control signal
302 from a speed-control switch
304. In response to the speed control signal
302, the control logic
105 causes the pulse-width modulator
301 to vary its duty cycle. This, in turn, causes the motor speed to vary. The pulse-width
modulator
301 can thus be viewed as a speed controller.
[0042] The speed-control switch
304 can be implemented in a variety of ways. For example, the speed-control switch can
move continuously. In this case, the user can select from a continuum of speeds. Or,
the speed-control switch
304 can have discrete stops, so that the user can select from a set of pre-defined motor
speeds.
[0043] The speed-control switch
304 can take a variety of forms. For example, the switch
304 can be a knob or a slider that moves continuously or between discrete steps. The
switch
304 can also be a set of buttons, with each one assigned to a different speed.
[0044] Or, the switch
304 can be a pair of buttons, with one button being assigned to increase and the other
to decrease the speed. Or, the switch
304 can be a single button that one presses to cycle through speeds, either continuously
or discretely.
[0045] Another type of switch
304 is a spring-loaded trigger. This type of switch enables the user to vary the vibration
frequency continuously while shaving in the same way that one can continuously vary
the speed of a chain saw by squeezing a trigger.
[0046] The actuator button
22 can also be pressed into service as a speed control switch
304 by suitably programming the control logic
105. For example, one can program the control logic
105 to consider a double-click or a long press of the actuator button
22 as a command to vary the motor speed.
[0047] Among the available speeds is one that is optimized for cleaning the razor. An example
of such a speed is the highest possible vibration frequency, which is achieved by
causing the control logic
105 to drive the duty cycle as high as possible. Alternatively, the control logic
105 can operate in a cleaning mode in which it causes the motor
306 to sweep through a range of vibration frequencies. This enables the motor
306 to stimulate different mechanical resonance frequencies associated with the blades,
the cartridge, and any contaminating particles, such as shaven whisker fragments.
The cleaning mode can be implemented as a continuous sweep across a frequency range,
or as a stepped sweep, in which the control logic
105 causes the motor
306 to step through several discrete frequencies, pausing momentarily at each such frequency.
[0048] In some cases, it is useful to enable the razor to remember one or more preferred
vibration frequencies. This is achieved, as shown in FIG. 14B, by providing a memory
in communication with the control logic
105. To use this feature, the user selects a speed and causes transmission of a memory
signal, either with a separate control, or by pressing the actuator button
22 according to a pre-defined sequence. The user can then recall this memorized speed
when necessary, again by either using a separate control or by pressing the actuator
button
22 according to a pre-defined sequence.
[0049] As shown in FIGS. 14A-14B, the razor features an indirect switching system in which
the actuator button
22 controls the motor
306 indirectly through control logic
105 that operates the pulse-width modulator
301. Thus, unlike a purely mechanical switching system, in which the state of the switch
directly stores the state of the motor
306, the indirect switching system stores the state of the motor
306 in the control logic
105.
[0050] Since the actuator button
22 no longer needs to mechanically store the state of the motor
306, the indirect switching system provides greater flexibility in the choice and placement
of the actuator button
22. For example, a razor with an indirect switching system, as disclosed herein, can
use ergonomic buttons that combine the advantages of clear tactile feedback and shorter
travel. Such buttons, with their shorter travel, are also easier to seal against moisture
intrusion.
[0051] Another advantage to the indirect switching system is that the control logic
105 can be programmed to interpret the pattern of actuation and to infer, on the basis
of that pattern, the user's intent. This has already been discussed above in connection
with controlling the speed of the motor
306. However, the control logic
105 can also be programmed to detect and ignore abnormal operation of the actuator button
22. Thus, an unusually long press of the actuator button
22, such as that which may occur unintentionally while shaving, will be ignored. This
feature prevents the annoyance associated with accidentally turning off the motor
306.
Voltage Controller
[0052] The effectiveness of the razor depends in part on the voltage provided by a battery
316. In a conventional motorized wet razor, there exists an optimum voltage or voltage
range. Once the battery voltage is outside the optimum voltage range, the effectiveness
of the razor is compromised.
[0053] To overcome this difficulty, the razor features an indirect power supply, shown in
FIG. 14C, that separates the voltage of the battery
316 from the voltage actually seen by the motor
306. The voltage actually seen by the motor
306 is controlled by the control logic
105, which monitors the battery voltage and, in response to a measurement of battery voltage,
controls various devices that ultimately compensate for variations in battery voltage.
This results in an essentially constant voltage as seen by the motor
306.
[0054] The method and system described herein for controlling the voltage seen by a motor
306 is applicable to any energy-consuming load. For this reason, FIG. 14C refers to a
generalized load
306.
[0055] In one embodiment, the motor
306 is designed to operate at an operating voltage that is less than the nominal battery
voltage. As a result, when a new battery
316 is inserted, the battery voltage is too high and must be reduced. The extent of the
reduction decreases as the battery
316 wears down, until finally, no reduction is necessary.
[0056] Voltage reduction is readily carried out by providing a voltage monitor
312 in electrical communication with the battery
316. The voltage monitor
312 outputs a measured battery voltage to the control logic
105. In response, the control logic
105 changes the duty cycle of the pulse-width modulator
301 to maintain a constant voltage as seen by the motor
306. For example, if the battery voltage is measured at 1.5 volts, and the motor
306 is designed to operate at one volt, the control logic
105 will set the duty cycle ratio to be 75%. This will result in an output voltage from
the pulse-width modulator
301 that is, on average, consistent with the motor's operating voltage.
[0057] In most cases, the duty cycle is a non-linear function of the battery voltage. In
that case, the control logic
105 is configured either to perform the calculation using the non-linear function, or
to use a look-up table to determine the correct duty cycle. Alternatively, the control
logic
105 can obtain a voltage measurement from the output of the pulse-width modulator
301 and use that measurement to provide feedback control of the output voltage.
[0058] In another embodiment, the motor
306 is designed to operate at an operating voltage that is higher than the nominal battery
voltage. In that case, the battery voltage is stepped up by increasing amounts as
the battery
316 wears down. This second embodiment features a voltage monitor
312 as described above, together with a voltage converter
314 that is controlled by the control logic
105. A suitable voltage converter
314 is described in detail below.
[0059] A third embodiment combines both of the foregoing embodiments in one device. In this
case, the control logic
105 begins by reducing the output voltage when the measured battery voltage exceeds the
motor operating voltage. Then, when the measured battery voltage falls below the motor
operating voltage, the control logic
105 fixes the duty cycle and begins controlling the voltage converter
312.
[0060] In a conventional powered razor, the motor speed gradually decreases as the battery
316 wears down. This gradual decrease provides the user with ample warning to replace
the battery
316. However, in a powered razor with an indirect power supply, there is no such warning.
Once the battery voltage falls below some lower threshold, the motor speed decreases
abruptly, perhaps even in the middle of a shave.
[0061] To prevent this inconvenience, the control logic
105, on the basis of information provided by the voltage monitor
312, provides a low-battery signal to a low-battery indicator
414. The low-battery indicator
414 can be a single-state output device, such as an LED, that lights up when the voltage
falls below a threshold, or conversely, that remains lit when the voltage is above
a threshold and goes out when the voltage falls below that threshold. Or, the low-battery
indicator
414 can be a multi-state device, such as a liquid crystal display, that provides a graphical
or numerical display indicative of the state of the battery
316.
[0062] The voltage monitor
312, in conjunction with the control logic
105, can also be used to disable operation of the razor completely when the battery voltage
falls below a deep-discharge threshold. This feature reduces the likelihood of damage
to the razor caused by battery leakage that may result from deep-discharge of the
battery
316.
[0063] A suitable voltage converter
312, shown in FIG. 14D, features a switch
S1 that controls an oscillator. This switch is coupled to the actuator button
22. A user who presses the actuator button
22 thus turns on the oscillator. The oscillator output is connected to the gate of a
transistor
T1, which functions as a switch under the control of the oscillator. A battery
316 provides a battery voltage V
BAT.
[0064] When the transistor
T1 is in its conducting state, a current flows from the battery
316 through an inductor
L1, thus storing energy in the inductor
L1. When the transistor is in its non-conducting state, the current through the inductor
L1 will continue to flow, this time through the diode
D1. This results in the transfer of charge through the diode
D1 and into the capacitor
C1. The use of a diode
D1 prevents the capacitor
C1 from discharging to ground through the transistor
T1. The oscillator thus controls the voltage across the capacitor
C1 by selectively allowing charge to accumulate into the capacitor
C1, thereby raising its voltage.
[0065] In the circuit shown in FIG. 14D, the oscillator causes a time-varying current to
exist in the inductor
L1. As a result, the oscillator induces a voltage across the inductor
L1. This induced voltage is then added to the battery voltage, with the resulting sum
being available across the capacitor
C1. This results in an output voltage, at the capacitor
C1 that is greater than the voltage provided by the battery alone.
[0066] The capacitor voltage, which is essentially the output voltage of the voltage converter
312, is connected to both the control logic
105 and to the pulse-width modulator
301 that ultimately drives the motor
306. When the capacitor voltage reaches a particular threshold, the control logic
105 outputs an oscillator control signal
"osc_ctr" that is connected to the oscillator. The control logic
105 uses the oscillator control signal to selectively turn the oscillator on and off,
thereby regulating the capacitor voltage in response to feedback from the capacitor
voltage itself. The set point of this feedback control system, i.e. the voltage across
the capacitor
C1, is set to be the constant operating voltage seen by the motor
306.
[0067] A resistor
R1 disposed between the oscillator and ground functions as part of a decoupling circuit
to selectively transfer control of the oscillator from the switch
S1 to the control logic
105. Before initialization of the control logic, the port that carries the oscillator
control signal (the "oscillator control port") is set to be a high-impedance input
port. As a result, it is the switch
S1 that controls the operation of the oscillator. The resistor
R1 in this case prevents a short circuit from the oscillator
control port to ground. Following initialization, the oscillator control port becomes a low-impedance
output port.
[0068] Eventually, the user will complete shaving, in which case he may want to turn off
the motor
306. With the control logic
105 now controlling the oscillator, there would be no way to turn off the shaver without
removing the battery
316. To avoid this difficulty, it is useful to periodically determine the state of the
external switch
S1. This is achieved by configuring the control logic
105 to periodically cause the oscillator control port to become a high-impedance input
port, so that the voltage across the resistor
R1 can be sampled.
[0069] In certain types of switches, the state of the switch indicates the user's intent.
For example, a switch
S1 in the closed position indicates that the user wishes to turn on the motor
306, and a switch
S1 in an open position indicates that the user wishes to turn off the motor
306. If the voltage thus sampled indicates that the user has opened the switch
S1, then, when the oscillator control port again becomes a low-impedance output port,
the control logic
105 causes the oscillator control signal to shut down the oscillator, thereby shutting
down both motor
306. In doing to, the control logic
105 also shuts down its own power supply.
[0070] In other types of switches, closing of the switch
S1 indicates only that the user wishes to change the state of the motor from on to off
or vice versa. In embodiments that use such switches, the voltage across the resistor
R1 changes only briefly when the user actuates the switch
S1. As a result, the control logic
105 causes the voltage across the resistor
R1 to be sampled frequently enough to ensure capturing the user's momentary actuation
of the switch
S1.
[0071] FIG. 14E shows the interaction between the oscillator control signal, the oscillator
output, and the capacitor voltage. When the capacitor voltage falls below a lower
threshold, the oscillator control signal turns on, thereby turning the oscillator
on. This causes more charge to accumulate in the capacitor
C1, which in turn raises the capacitor voltage. Once the capacitor voltage reaches an
upper threshold, the oscillator control signal turns off, thereby turning off the
oscillator. With no more charge accumulating in the capacitor
C1 from the battery
316, the accumulated charge begins to drain away and the capacitor voltage begins to decrease.
It does so until it reaches the lower threshold once again, at which point the foregoing
cycle repeats itself.
[0072] Another embodiment of a voltage converter
312, shown in FIG. 14F is identical to that described in connection with FIG. 14D with
the exception that the diode
D1 is replaced by an additional transistor
T2 having a gate controlled by an RC circuit (
R2 and
C2). In this embodiment, when the oscillator is inactive, the voltage between the emitter
and the base (V
BE2) of the additional transistor
T2 is zero. As a result, current flow through the additional transistor
T2 is turned off. This means that no charge is being provided to the capacitor
C1 to replace charge that is being drained from the capacitor
C1. When the oscillator is active, and the oscillator frequency is greater than the cut-off
frequency of the RC circuit, then the voltage between the emitter and the base V
BE2 will be approximately half the battery voltage V
BAT. As a result, the additional transistor
T2 functions as a diode to pass current to the capacitor
C1, while preventing the capacitor
C1 from discharging to ground.
[0073] Another notable feature of the circuit in FIG. 14F is that the pulse-width modulator
301 is supplied with a voltage directly from the battery
316. As a result, the output voltage of the pulse-width modulator
301 can be no higher than the battery voltage. Thus, in FIG. 14F, the motor
306 is powered by a step down in voltage, whereas the stepped up voltage, which is the
voltage across the capacitor
C1, is used to power the control logic
105. However, the circuit shown in FIG. 14F can also feature a pulse-width modulator
316 that takes its input from the voltage across the capacitor
C1, as shown in FIG. 14D.
[0074] FIG. 14G shows a circuit for driving a voltage converter
312 of the type shown in FIG. 14F in greater detail. The oscillator is shown in greater
detail, as are the connections associated with the control logic
105. However, the circuit shown in FIG. 14G is otherwise essentially identical to that
described in connection with FIG. 14D modified as shown in FIG. 14F.
[0075] As described herein, a voltage control system provides a constant operating voltage
to a motor
306. However, a powered razor may include loads other than a motor. Any or all of these
loads may likewise benefit from a constant operating voltage as provided by the voltage
control system disclosed herein.
[0076] One load that may benefit from a constant operating voltage is the control logic
105 itself. Commercially available logic circuits
105, are typically designed to operate at a voltage that is higher than the 1.5 volts
available in a conventional battery. Hence, a voltage control system that provides
a step up in voltage to the control logic is useful to avoid the need for additional
batteries.
Cartridge Lifetime Detection
[0077] In the course of slicing through hundreds of whiskers on a daily basis, the blades
of a razor cartridge inevitably grow duller. This dullness is difficult to detect
by visual inspection. As a rule, dull blades are only detected when it is too late.
In too many cases, by the time a user realizes that a blade is too dull to use, he
has already begun what will be an unpleasant shaving experience.
[0078] This final shave with a dull blade is among the more unpleasant aspects of shaving
with a razor. However, given the expense of shaving cartridges, most users are understandably
reluctant to replace the cartridge prematurely.
[0079] To assist the user in determining when to replace a cartridge, the razor includes
a blade lifetime indicator
100, shown in FIG. 15A, having a counter
102 that maintains a count indicative of the extent to which the blades have been already
used. The counter is in communication with both the actuator button
22 on the handle
10, and with a cartridge detector
104, mounted at the distal end of the razor head
12. A suitable counter
102 can be implemented in the control logic
105.
[0080] A cartridge detector
104 can be implemented in a variety of ways. For example a cartridge detector
104 may include a contact configured to engage a corresponding contact on the cartridge.
[0081] Razor cartridges can include one, two, or more than two blades. Throughout this description,
a single blade is referred to. It is understood, however, that this blade can be any
blade in the cartridge, and that all the blades are subject to wear.
[0082] In operation, when the user replaces the cartridge, the cartridge detector
104 sends a reset signal to the counter
102. Alternatively, a reset signal can be generated manually, for example by the user
pressing a reset button, or by the user pressing the actuator button according to
a pre-determined pattern. This reset signal causes the counter
102 to reset its count.
[0083] The ability to detect the cartridge can be used for applications other than resetting
the count. For example, the cartridge detector
104 can be used to determine whether the correct cartridge has been used, or whether
a cartridge has been inserted improperly. When connected to the control logic
105, the cartridge detector
104 can cause the motor to be disabled until the condition is corrected.
[0084] When the user shaves, the counter
102 changes the state of the count to reflect the additional wear on the blade. There
are a variety of ways in which the counter
102 can change the state of the count.
[0085] In the implementation shown in FIG. 15A, the counter
102 changes the count by incrementing it each time the motor is turned on. For users
whose shaving time varies little on a shave-to-shave basis, this provides a reasonably
accurate basis for estimating blade use.
[0086] In some cases, the number of times the motor has been turned on may misestimate the
remaining lifetime of a blade. Such errors arise, for example, when a person "borrows"
one's razor to shave their legs. This results in the shaving of considerable acreage
with only a single activation of the motor.
[0087] The foregoing difficulty is overcome in an alternative implementation, shown in FIG.
15B, in which the actuator button
22 and the counter
102 are in communication with a timer
106. In this case, the actuator button
22 sends signals to both the control logic
105 and the timer
106. As a result, the counter
102 maintains a count indicative of the accumulated motor-operating time since the last
cartridge replacement.
[0088] The accumulated motor-operating time provides an improved indicator of blade wear.
However, as a rule, the blade does not contact the skin at all times that the motor
is operating. Thus, an estimate based on the motor's operating-time cannot help but
overestimate blade wear. In addition, the motor switch may be inadvertently turned
on, for example when the razor is jostled in one's luggage. Under those circumstances,
not only will the battery be drained, but the counter
102 will indicate a worn blade, even though the blade has yet to encounter a single whisker.
[0089] Another implementation, shown in FIG. 15C, includes a counter
102 in communication with a stroke-detector
108. In this case, the actuator button
22 signals both the stroke detector
108 and the control logic
105. Thus, turning on the motor also turns on the stroke-detector
108.
[0090] The stroke-detector
108 detects contact between the blade and the skin and sends a signal to the counter
102 upon detecting such contact. In this way, the stroke-detector
108 provides the counter
102 with an indication that the blade is actually in use. In the implementation of FIG.
15C, the counter
102 maintains a count indicative of the accumulated number of strokes that the blade
has endured since the cartridge was last replaced. As a result, the counter
102 ignores time intervals during which the motor is running but the blade is not actually
in use.
[0091] A variety of implementations are available for the stroke-detector
108. Some implementations rely on the change between the electrical properties on or near
the skin and electrical properties in free space. For example, the stroke-detector
108 can detect skin contact by measuring a change in resistance, inductance, or capacitance
associated with contacting the skin. Other implementations rely on the difference
between the acoustic signature of a blade vibrating on the skin and that of a blade
vibrating in free space. In these implementations, the stroke-detector
108 can include a microphone connected to a signal processing device configured to distinguish
between the two signatures. Yet other implementations rely on changes to the motor's
operating characteristics when the blade touches the skin. For example, because of
the increased load associated with skin contact, the motor's appetite for current
may increase and the motor's speed may decrease. These implementations include ammeters
or other current indicating devices, and/or speed sensors.
[0092] An estimate that relies on the number of strokes may nevertheless be inaccurate because
not all strokes have the same length. For example, a stroke down a leg may wear the
blade more than the several strokes needed to shave a moustache. The stroke-detector
108, however, cannot tell the difference between strokes of different lengths.
[0093] Another implementation, shown in FIG. 15D, includes both a stroke-detector
108 in communication with the actuator button
22 and a timer
106. The timer
106 is in communication with the counter
102. Again, the actuator button signals both the stroke detector
108 and the control logic
105. The stroke detector
108 stops and starts the timer
106 in response to detecting the beginning and end of a stroke respectively. This implementation
is identical to that in FIG. 15C except that the counter
102 now maintains a count indicative of the accumulated time that the cartridge has been
in contact with the skin (referred to as "stroke time") since the last cartridge replacement.
[0094] A stroke-detector
108 in conjunction with a timer
106 as described in connection with FIG. 15D has applications other than providing information
indicative of blade wear. For example, the absence of a stroke for an extended period
of motor operation may indicate that the motor has been turned on or left on inadvertently.
This may occur when the razor is jostled in one's luggage. Or it may occur because
one has absent-mindedly overlooked the need to turn off the motor after shaving.
[0095] In the embodiments of FIGS. 15A-15D, the counter
102 is in communication with a replacement indicator
110. When the count reaches a state indicative of a worn blade, the counter
102 sends a replacement signal to the replacement indicator
110. In response, the replacement indicator
110 provides the user with a visual, audible, or tactile cue to indicate that the blade
is worn out. Exemplary cues are provided by an LED, a buzzer, or a governor that varies
the motor speed, or otherwise introduces an irregularity, such as a stutter, into
the operation of the motor.
[0096] The counter
102 includes an optional remaining-lifetime output that provides a remaining-life signal
indicative of an estimate of the remaining life of the blade. The remaining-life estimate
is obtained by comparing the count and an expected lifetime. The remaining life signal
is provided to a remaining-life indicator
112. A suitable remaining-life indicator
112 is a low-power display showing the expected number of shaves remaining before the
worn-out signal activates the worn-out indicator. Alternatively, the remaining lifetime
estimate may be shown graphically, for example by flashing a light with a frequency
indicative of a remaining lifetime estimate, or by selectively illuminating several
LEDs according to a pre-defined pattern.
Travel Lock
[0097] In some cases, it is possible to inadvertently turn on the motor
306 (or other load) of a powered wet razor. This may occur, for example, during travel
when other items in a toilet kit shift and press the actuator button
22. If this occurs, the motor
306 will draw on the battery until the battery runs down.
[0098] To avoid this difficulty, the razor can include a lock. One such lock is a mechanical
lock
200 on the actuator button
22 itself. An example of a mechanical lock
200 is a sliding cover, as shown in FIG. 16A, that covers the actuator button
22 when the razor is put away. Other examples of mechanical locks are associated with
a holder for the razor, rather than with the razor itself. For example, the lock can
be configured to cover the actuator button
22 when the razor is stowed in the holder.
[0099] Other locks are electronic in implementation. One example of an electronic lock is
a locking circuit
202, as shown in FIG. 16B, that receives a switch signal
204 from the actuator button
22 (labeled "1/0" in the figure) and an arming signal
206 from an arming circuit
208 (labeled "arming-signal source" in the figure). The locking circuit
202 outputs a motor control signal
210 to the control logic
105 in response to the states of the switch signal
204 and the arming signal
206.
[0100] The arming circuit
208 is said to arm and disarm the locking circuit
202 using the arming signal
206. As used herein, the locking circuit
202 is considered armed when pressing the actuator button
22 starts and stops the motor
306. The locking circuit
202 is considered disarmed when pressing the actuator button
22 fails to operate the motor
306 at all.
[0101] Arming circuits
208 and locking circuits
202 typically include digital logic circuits that change the state of their respective
outputs in response to state changes in their respective inputs. As such, they are
conveniently implemented within the control logic
105. However, although digital logic elements provide a convenient way to build such circuits,
nothing precludes the use of analog or mechanical components to carry out similar
functions. Examples of arming circuits
208, or portions thereof, are described below.
[0102] One example of an arming circuit
208 includes an arming switch. In this implementation, the user operates the arming switch
to change the state of the arming signal
206. The user then presses the actuator button
22 to start the motor
306. After shaving, the user again presses the actuator button
22, this time to stop the motor
306. He then operates the arming switch to disarm the locking circuit
202.
[0103] Alternatively, the arming circuit
208 can be configured to disarm the locking circuit automatically upon detecting that
the motor
306 has been turned off. In this case, the arming circuit
208 will generally include an input to receive a signal indicating that the motor
306 has been turned off.
[0104] As used herein, "switch" includes buttons, levers, sliders, pads, and combinations
thereof for effecting a change in the state of a logic signal. Switches need not be
actuated by physical contact but can instead be activated by radiant energy carried,
for example, optically or acoustically. A switch can be directly user-operable. One
example of such a switch is the actuator button
22. Alternatively, the switch can be operated by a change in the disposition of the razor,
for example by replacing a razor in its holder, or by removing and installing a cartridge.
[0105] As suggested by FIG. 16B, the locking circuit
202 can be viewed abstractly as an "AND" gate. Although the locking circuit can be implemented
as an "AND" gate, any digital logic circuit with a suitable truth table can be used
to carry out the arming function of the locking circuit
202. For example, the locking circuit
202 can be implemented by placing an arming switch in series with the actuator button
22. According to the invention, the arming circuit
208 includes a timer. The output of the timer causes the arming circuit
208 to initially arm the locking circuit
202. Upon the lapse of a predetermined shaving interval, the timer causes the arming circuit
208 to disarm the locking circuit
202, thereby turning off the motor
306. The length of the shaving interval corresponds to a typical shaving time. A suitable
length is between about five and seven minutes.
[0106] In this implementation, upon pressing the actuator button
22, the motor
306 will run either until the actuator button
22 is pressed again, or until the lapse of the shaving interval. Should the user take
longer than the shaving interval to shave, the motor
306 will turn off, in which case, the user must press the actuator button
22 again to restart the motor
306 and complete the shave. To avoid this, the arming circuit
208 can be provided with an adaptive feedback loop that extends the default shaving interval
in response to "extensions" requested by the user.
[0107] When the arming circuit
208 includes a timer, a reset input on the timer is connected to either the output of
the locking circuit
202 or to the actuator button
22. This enables the timer to reset itself in response to a change in the state of the
switch signal
204. In particular, the timer resets itself whenever the switch signal
204 turns off the motor
306. This can occur when either the user presses the actuator button
22 prior to the lapse of the shaving interval, or upon the lapse of the shaving interval.
[0108] In another implementation, the arming circuit
208 includes a decoder having an input connected to either the actuator button
22 or to a separate decoder input-button. In this case, the state of the arming signal
206, which depends on the decoder's output is controlled manually by the user, either
by pressing the actuator button
22 according to a predefined pattern, or, in the alternative implementation, by operating
the decoder input-button.
[0109] For example, in the case in which the decoder takes its input from the actuator button
22, the decoder may be programmed to respond to an extended press of the actuator button
22 or a rapid double-click of the actuator button
22 by causing a change to the state of the arming signal
206. Alternatively, in the case in which the decoder accepts input from a separate decoder
input-switch, the user need only operate the decoder input-switch. There is no need
for the user to remember how to lock and unlock the motor
306 with the actuator button
22.
[0110] In those implementations that rely on the user to change the state of the arming
signal
206, it is useful to provide an indicator, such as an LED, that provides the user with
feedback on whether he has successfully changed the state of the arming signal
206.
[0111] In other implementations, the arming circuit
208 relies on the disposition of the razor to determine whether it should disarm the
locking circuit
202. For example, the arming circuit
208 may include a contact switch that detects the installation and removal of a shaving
cartridge. When the cartridge is removed, the arming circuit
208 disarms the locking circuit
202. Alternatively, the arming circuit
208 can include a contact switch that detects whether or not the razor has been stowed
in its holder. In this case, when the arming circuit 208 detects that the razor has
been stowed in its holder, it disarms the locking circuit
202.
[0112] In the case in which the arming circuit
208 responds to the presence of a cartridge, a user prevents the motor
306 from accidentally turning on by removing the cartridge from the handle. To operate
the razor normally the user re-installs the cartridge on the handle.
[0113] In the case in which the arming circuit
208 responds to the presence of a holder, the user prevents the motor
306 from accidentally turning on by stowing it in its holder. To operate the razor normally,
the user removes it from its holder, which is something he would have to do in any
case.
[0114] While the embodiment described herein controls the operation of a motor
306, the disclosed methods and devices can be used to prevent battery drain from inadvertent
consumption of energy by any load.
Shaving Force Measurement
[0115] During the course of a shave, the user applies a force that presses the blade against
the skin. The magnitude of this shaving force affects the quality of the shave. A
shaving force that is too low may be insufficient to force the whiskers into an optimum
cutting position. One that is too high may result in excessive skin abrasion. Because
of the varying contours of the face, it is difficult for the user to maintain even
a constant shaving force, much less an optimal shaving force.
[0116] This difficulty is overcome in razors that include force-measurement circuits
400 as shown in FIGS. 17A and 17B. The illustrated force-measurement circuits
400 exploit the fact that in a motorized razor, the shaving force governs, in part, the
load applied to the motor
306 that drives the blade. The operating characteristics of this motor
306 thus change in response to the shaving force.
[0117] The force-measurement circuit
400 shown in FIG. 17A exploits the change in the current drawn by the motor
306 in response to different loads. As the shaving force increases, the motor
306 draws more current in response. The implementation in FIG. 17A thus features a current
sensor
402 that senses the magnitude of the current drawn by the motor
306. The current sensor provides a force signal
408 to the control logic
105.
[0118] The force-measurement circuit shown in FIG. 17B exploits the change in motor speed
that results from different loads on the motor
306. As the shaving force increases, the motor speed decreases. The implementation shown
in FIG. 17B thus features a speed sensor
410 for sensing the motor speed. This speed sensor provides a force signal
408 to the control logic
105.
[0119] The control logic
105 receives the force signal
408 and compares it with a nominal force signal indicative of what the force signal would
be under a known load. Typically, the known load is selected to correspond to a razor
vibrating in free space, without contacting any surface. Alternatively, the control
logic
105 compares the force signal
408 with a pair of nominal force signals corresponding to a razor vibrating with two
known loads, one corresponding to a minimum shaving force and another corresponding
to a maximum shaving force.
[0120] The control logic
105 then determines whether the applied shaving force falls outside the band defined
by the upper and lower shaving force thresholds. If the applied shaving force falls
outside the band, the control logic
105 sends a correction signal
412 to an indicator
414. The indicator
414 then transforms the correction signal
412 into an observable signal that is observable by the user, either because it is visible,
audible, or provides some tactile stimulation.
[0121] For an acoustic observable signal, the indicator
414 can be a speaker that provides an audible signal to the user. For an optically observable
signal, the indicator
414 can be an LED that provides a visible signal to the user. For a tactile observable
signal, the motor
306 itself is used as an indicator
414. Upon detecting an incorrect shaving force, the control logic
105 sends a correction signal
412 to the motor
306 to introduce a disturbance into its normal operation. For example, the control logic
105 might send a correction signal
412 that causes the motor
306 to stutter.
[0122] In all the foregoing cases, the signal for an insufficient shaving force can differ
from that for an excessive shaving force so that the user will know how to correct
the applied shaving force.
[0123] A number of embodiments of the invention have been described. Nevertheless, it will
be understood that various modifications may be made without departing from the spirit
and scope of the invention.
[0124] For example, while the razors described above include a vibration motor and provide
a vibrating functionality, other types of battery-operated functionality may be provided,
such as heating.
[0125] Moreover, while in the embodiment described above a receiving member containing a
window is welded into an opening in the grip tube, if desired the window may be molded
into the grip tube, e.g., by molding a transparent membrane into the grip tube.
[0126] In some implementations, other types of battery shell attachment may be used. For
example, the male and female portions of the battery shell and grip tube may be reversed,
so that the battery shell carries the male portion and the grip tube carries the female
portion. As another example, the battery shell may be mounted on the grip tube using
the approach described in copending U.S. Patent Application
US 2006/0246347 A1, filed on April 27, 2005. Other mounting techniques may be used in some implementations, e.g., latching systems
that are released by a push button or other actuator.
[0127] Additionally, in some implementations the razor may be disposable, in which case
the battery shell may be permanently welded to the grip tube, as it is not necessary
or desirable that the consumer access the battery. In disposable implementations,
the blade unit is also fixedly mounted on the razor head, rather than being provided
as a removable cartridge.
[0128] Other venting techniques may also be used, for example venting systems that employ
sealing valve members rather than a microporous membrane. Such venting systems are
described, for example, in U.S. Patent Application
US 2006/0246347 A1, filed on April 27, 2005. Some implementations include some of the features described above, but do not include
some or all of the electronic components discussed herein. For example, in some cases
the electronic switch may be replaced by a mechanical switch, and the printed circuit
board may be omitted.
[0129] Accordingly, other embodiments are within the scope of the following claims.