BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to an image forming apparatus having an electrophotographic
image-forming process section, and more particularly to an improvement of a cleaning
member in a corona discharger constituting the image-forming process section.
Description of the Related Art
[0002] An image forming apparatus having an electrophotographic image-forming process section
is frequently used in a copier, a facsimile, a printer, a so-called multifunction
machine having their features, and the like. A corona discharger is incorporated as
one constituent member of such an image-forming process section. The corona discharger
is used for a charging device for uniformly chargigng the surface of a photosensitive
drum, a transfer device for transferring a toner image on the surface of the photosensitive
drum to a recording medium (recording paper), and a discharging device for discharging
from the surface of the photosensitive drum. Although a wire electrode has hitherto
been used as an electrode of the corona discharger, the electrode presents a problem
of generation of ozone. A stylus electrode which generates smaller amounts of ozone
has come into extensive use.
[0003] Although the corona discharger using the stylus electrode is preferable as a charging
device constituting an image-forming process section, such as that mentioned above,
because of generation of small amounts of ozone, the stylus electrode is apt to attach
extraneous matters (toner, paper dust, silicon, or the like) over time. When an increase
arise in amounts of attached matters, irregularities occur in electric discharge,
which cause a failure in formation of an image in some cases. For this reason, as
described in
Japanese Patent Publication No. H07-43990, a corona discharger having a cleaning device which enables sweeping of a surface
of the stylus electrode, as appropriate, has already been put into practical use.
The cleaning device of the corona discharger disclosed in
Japanese Patent Publication No. H07-43990 is configured in such a way that a stylus electrode is sandwiched between a pair
of rotatably-supported rollers and that the pair of rollers can be slidably moved,
while sandwiching the rollers, along a longitudinal direction of the stylus electrode.
BRIEF SUNIMARY OF THE INVENTION
[0004] Incidentally, in the cleaning device such as that described in
Japanese Patent Publication No. H07-43990, both shaft sections supporting the pair of rollers are biased in a direction to
face each other. Therefore, the rollers are rotated in the state that urging load
remains exerted on both surfaces of the stylus electrode. Accordingly, the load acts
so as to impede rotation of both rollers, and sliding resistance also becomes great.
In order to lighten such a load that impedes rotation of the rollers, support shafts
must be caused to support the rollers by way of a bearing member or a bearing member
must be caused to support a rotary shaft integrated with the rollers, to thus cause
the bearing member to support the load. However, such a structure results in provision
of a bearing member to both rollers, which leads to an increase in the number of components.
[0005] A conceivable way to prevent an increase in the number of components is to combine
a shaft-rotational slidably-contacting member (a roller) with a nonrotational slidably-contacting
member; to exert urging load only on the nonrotational slidably-contacting member;
to insert a stylus electrode between the members; and to slide the members, thereby
cleaning the stylus electrode. In this case, since the load is not exerted directly
on the shaft-rotational slidably-contacting member, a bearing member for lessening
the load that impedes rotation is obviated, and superior cleaning function is achieved
without involvement of an increase in the number of components, and an enhanced practical
value is expected to be attained. However, when both members are caused to perform
nipping and when the members are slidably moved in the state that the stylus electrode
is inserted in the nipped section, it may be the case where a stylus portion of the
stylus electrode will catch a slidable-contact surface of the nonrotational slidably-contacting
member, whereupon the stylus electrode is bent.
[0006] The present invention has been conceived in view of the circumstances and aims at
providing an image forming apparatus having a corona discharger capable of efficiently
performing cleaning operation without involvement of an increase in the number of
components.
[0007] The present invention has also been conceived in view of the circumstances and aims
at providing an image forming apparatus having a corona discharger which can efficiently
perform cleaning operation without involvement of an increase in the number of components
and which prevents catching of a stylus electrode incident to the cleaning operation.
[0008] According to an aspect of the invention there is provide an image forming apparatus
including a corona discharger including: a stylus electrode; and a cleaning member
capable of slidably moving along a longitudinal direction of the stylus electrode
in the state that the stylus electrode is sandwiched in the cleaning member, wherein
the cleaning member includes: a movable body attached to a case section of the corona
discharger so as to be movable along the longitudinal direction of the stylus electrode;
a first slidably-contacting member and a second slidably-contacting member which are
supported by the movable body and between which the stylus electrode is inserted;
and an urging unit interposed between the movable body and the first slidably-contacting
member so as to elastically urge the first slidably-contacting member to the second
slidably-contacting member.
[0009] In the present invention, the first slidably-contacting member is formed from an
unrotational member which is supported by the movable body so as to be movable toward
the second slidably-contacting member and nonrotatable; and the second slidably-contacting
member is formed from an axially-rotational member supported by a bearing section
of the movable body so as to be axially rotatable. Moreover, the corona discharger
can be embodied as a charging device for charging a surface of the photosensitive
drum constituting the image-forming process section.
[0010] An image forming apparatus of the present invention corresponds to an image forming
apparatus having a corona discharger, wherein the corona discharger has a case section,
a stylus electrode stretched within the case section, and a cleaning member capable
of slidably moving along a longitudinal direction of the stylus electrode in the manner
that the stylus electrode is sandwiched in the cleaning member; the cleaning member
has a movable body attached to the case section of the corona discharger so as to
be movable along the longitudinal direction of the stylus electrode, a combination
of an unrotational slidably-contacting member and an axially-rotational slidably-contacting
member which are respectively supported by the movable member between which the stylus
electrode is sandwiched, and an urging unit interposed between the movable body and
the unrotational slidably-contacting member so as to elastically urge the unrotational
slidably-contacting member to the axially-rotational slidably-contacting member; and
positions of the two slidably-contacting members are set in such a way that a nip
section between the two slidably-contacting members becomes slightly close to the
unrotational slidably-contacting member with reference to a tension line of the stylus
electrode.
[0011] In the present invention, the unrotational slidably-contacting member can be supported
by the movable body so as to be movable toward the axially-rotational slidably-contacting
member and nonrotatable, and the axially-rotational slidably-contacting member can
be supported by a bearing section of the movable body so as to be axially rotatable.
Moreover, the corona discharger can be embodied as a charging device for charging
a surface of the photosensitive drum constituting the image-forming process section.
[0012] In the image forming apparatus of the present invention, the corona discharger has
a stylus electrode and a cleaning member. The cleaning member is capable of slidably
moving along a longitudinal direction of the stylus electrode. The stylus electrode
is sandwiched in the cleaning member. Hence, the stylus electrode is cleaned by slidably
moving the cleaning member in the longitudinal direction of the stylus electrode.
The cleaning member has a movable body attached to the case section of the corona
discharger so as to be movable along the longitudinal direction of the stylus electrode,
two slidably-contacting members which are supported by the movable body and between
which the stylus electrode is sandwiched, and an urging unit interposed between the
movable body and the slidably-contacting member so as to elastically urge the one
slidably-contacting member to the other slidably-contacting member. Therefore, the
movable member is reciprocally moved in the manner that the one slidably-contacting
member is elastically biased to the other slidably-contacting member by the biasing
unit. As a result, both surfaces of the stylus electrode are elastically sandwiched,
whereby toner, silicon, or the like, is effectively wiped off. A load is exerted on
only one of the slidably-contacting members, and sliding resistance is not increased,
and both slidably-contacting members do not need to be provided with a bearing member
arranged to receive a load for lightening the load, and an increase in the number
of components is not incurred.
[0013] The one slidably-contacting member is formed from an unrotational member which is
supported by the movable body so as to be movable toward the other slidably-contacting
member and nonrotatable, and the other slidably-contacting member is formed from an
axially-rotational member supported by a bearing section of the movable body so as
to be axially rotatable. In this case, a load is exerted on the unrotational member,
and an urging load is not exerted directly on the axially-rotational member. Therefore,
the bearing section which supports the axially-rotational member in an axially-rotatable
manner does not need to be provided with another member for eliminating an obstruction
to rotation of the axially-rotational member, which is more effective for curtailing
the number of components.
[0014] In the image forming apparatus of the present invention, the corona discharger has
a stylus electrode, and a cleaning member capable of slidably moving along a longitudinal
direction of the stylus electrode. The stylus electrode is sandwiched in the cleaning
member. Hence, the stylus electrode is cleaned by slidably moving the cleaning member
in the longitudinal direction of the stylus electrode. The cleaning member has a movable
body attached to the case section of the corona discharger so as to be movable along
the longitudinal direction of the stylus electrode, a combination of an unrotational
slidably-contacting member and an axially-rotational slidably-contacting member which
are respectively supported by the movable member between which the stylus electrode
is sandwiched, and an urging unit interposed between the movable body and the unrotational
slidably-contacting member so as to elastically urge the unrotational slidably-contacting
member to the axially-rotational slidably-contacting member. Therefore, when the movable
member is reciprocally moved while the stylus electrode is sandwiched between the
slidably-contacting members, the movable member is reciprocally moved in the state
that the biasing unit elastically bias the unrotational slidably-contacting member
to the axially-rotational slidably-contacting member. As a result, both surfaces of
the stylus electrode are elastically sandwiched, whereby toner, silicon, or the like,
is effectively wiped off. A load is arranged so as to be exerted on only the unrotational
slidably-contacting member, and sliding resistance is not increased, and both slidably-contacting
members do not need to be provided with a bearing member arranged to receive a load
for lightening the load, and an increase in the number of components is not incurred.
[0015] The position of the unrotational slidably-contacting member and the position of the
axially-rotational slidably-contacting member are set in such a way that a nip section
between the two slidably-contacting members becomes slightly close to the unrotational
slidably-contacting member with reference to a tension line of the stylus electrode.
Accordingly, at the time of reciprocal movement of the movable member, the possibility
of needle-shaped electrodes of the stylus electrode being guided to the nip section
from the unrotational slidably-contacting member is reduced. Therefore, the possibility
of the stylus electrode being bent due to the needle portions being caught by the
unrotational slidably-contacting member is reduced. Incidentally, the possibility
of the stylus electrode being guided to the nip section from the axially-rotational
slidably-contacting member becomes higher. However, the axially-rotational slidably-contacting
member axially rotates pursuant to relative movement of the stylus electrode, and
hence resistance to catching of the needle portions is small, and the possibility
of the stylus electrode being bent is considerably low.
[0016] The unrotational slidably-contacting member is supported by the movable body so as
to be movable toward the axially-rotational slidably-contacting member and nonrotatable,
and the axially-rotational slidably-contacting member is supported by a bearing section
of the movable body so as to be axially rotatable. In this case, a load is exerted
on the unrotational slidably-contacting member, and an urging load is not exerted
directly on the axially-rotational slidably-contacting member. Hence, the bearing
section for supporting the axially-rotational slidably-contacting member in an axially-rotatable
manner does not need to be provided with another member for eliminating an obstruction
to rotation of the axially-rotational slidably-contacting member, which is more effective
for curtailing the number of components.
[0017] When the corona discharger is embodied as a charging device for charging a surface
of the photosensitive drum constituting the image-forming process section, a further
increase arises in the suitability of the corona discharger as a cleaning device of
the charging device in which the stylus electrode is susceptible to adhesion of toner,
paper dust, silicon, or the like.
[0018] Other features, elements, processes, steps, characteristics and advantages of the
present invention will become more apparent from the following detailed description
of preferred embodiments of the present invention with reference to the attached drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019]
Fig. 1 is a schematic longitudinal cross-sectional view showing an image forming apparatus
which is an embodiment of the present invention;
Fig. 2 is a longitudinal cross-sectional view of a drum unit in the image forming
apparatus;
Fig. 3 is a perspective view of a charging device incorporated in the image forming
apparatus;
Fig. 4 is a partially-broken perspective view of the charging device when viewed in
a direction of arrow X in Fig. 3;
Fig. 5 is an exploded perspective view of a cleaning member attached to the electrifying
device;
Fig. 6 is a cross-sectional view of the charging device taken along line Y-Y shown
in Fig. 4; and
Fig. 7 is a cross-sectional view of the electrifying device taken along line Z-Z shown
in Fig. 6.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0020] The best mode for practicing the present invention will be described hereunder by
reference to the drawings. Fig. 1 is a schematic longitudinal cross-sectional view
showing an image forming apparatus which is an embodiment of the present invention;
Fig. 2 is a longitudinal cross-sectional view of a drum unit in the image forming
apparatus; Fig. 3 is a perspective view of an electrifying device incorporated in
the image forming apparatus; Fig. 4 is a partially-broken perspective view of the
electrifying device when viewed in a direction of arrow X in Fig. 3; Fig. 5 is an
exploded perspective view of a cleaning member attached to the electrifying device;
Fig. 6 is a cross-sectional view of the electrifying device taken along line Y-Y shown
in Fig. 4; and Fig. 7 is a cross-sectional view of the electrifying device taken along
line Z-Z shown in Fig. 6.
[0021] An image forming apparatus A shown in Fig. 1 is shown a printer equipped with an
electrophotographic recording section as an example. The image forming apparatus A
is not limited to the printer but may also be applied to a copier equipped with an
image reader, a facsimile, a so-called multifunction machine having their features,
and the like. In the drawings, a main body 1 of the image forming apparatus A is consisted
of a recording sheet (paper) sheet feeding section 2, an electrophotographic image
recording section 3, and a printed recording sheet discharge section 4 which are stacked
in this sequence into layers in a heightwise direction. The recording sheet feeding
section 2 is included of a sheet feeding cassette 2a which can stack a plurality of
recording sheets and which can be removably inserted; a separatory sheet feeding roller
2b disposed at the front end of the sheet feeding cassette 2a in a sheet-feeding direction;
and a separation pad 2c resiliently contacting a circumferential surface of the separatory
sheet feeding roller 2b.
[0022] Similar cassettes may additionally be stacked under the sheet feeding cassette 2a,
to thus constitute a multilayer cassette. Alternatively, the sheet feeding cassette
can also be constituted so that an optional cassette (not shown) can be placed. Further,
a retard roller can also be used instead of the separation pad 2c.
[0023] The image recording section 3 is consisted from a process section and a fuser 11
located downstream thereof, wherein, in the process section, a charging device of
corona electrification type (a corona electrifying device) 6, an exposure device 7
formed from an LED or the like, a developing device 8, a transfer roller (a transfer
device) 9, and a cleaning device 10 for removing toner left after transfer operation
are arranged, in this order, around the photosensitive drum 5. The process section
except the exposure device 7 and the transfer roller 9 is embodied as a process unit
including a drum unit 50-into which the photosensitive drum 5, the electrifying device
6, and the cleaning device 10 are assembled-and a developing device unit 80 into which
a development device housing 81, agitation transport screws 82 and 83, a supply paddle
84, a developing roller 85, and others are assembled.
[0024] The illustrated developing device unit 80 is a developing t device using a two-component
developing agent, and is configured so as to accomodate toner and carrier in the development
device housing 81 acting also as a developing agent container molded from a resin
and to supply the developing agent to the development roller 85 biased by the supply
paddle 84 while transporting the developing agent in an agitated manner by means of
two parallel agitation transport screws 82 and 83. A magnetic sensor 86 is attached
to an exterior surface of the development device housing 81, to thus detect the concentration
of toner in the developing device housing 81 (a mixing ratio between toner and a carrier).
A toner tank 12 serving as a toner housing section and a toner hopper 13 are disposed
at positions separated from the developing device unit 80. When a decrease in the
concentration of toner in the developing device housing 81 is detected by the magnetic
sensor 86, the development device housing 81 is replenished with toner by way of the
toner hopper 13 and a screw conveyor (a pipe screw) 14. An agitator 15 for agitating
toner and a screw 16 for transporting and discharging toner to the toner hopper 13
are provided in the toner tank 12. The toner tank 12 equipped with the agitator 15
and the screw 16 is integrated with a wasted toner tank 17 to be described later,
to thus become constituted as a toner cartridge 18 removably attached to the main
body 1.
[0025] The drum unit 50 and the developing device unit 80 are removably attached to the
main body 1 from the front of the main body 1 on an individual basis or in the manner
of being coupled by means of any coupling unit. Further, all of the process sections
except the exposure device 7 and the transfer roller 9 can also be assembled into
a process unit. Moreover, the toner cartridge 18 is also removably attached to the
main body 1 from the front of the main body 1. The process units 50, 80 and the toner
cartridge 18 are replaced as consumables with new parts, as necessary. The front side
of the main body 1 is referred to as a proximal side in the drawing sheet of Fig.
1, and the sheet feeding cassette 2a is also removably attached to the main body 1
from the front of the main body 1.
[0026] The wasted toner tank 17 constituting the toner cartridge 18 is connected to a screw
conveyor 19 for consecutively filling wasted toner removed and recovered by the cleaning
device 10. Wasted toner output and filled from a wasted toner discharge port of the
conveyor is deposited in a dispersed manner in the wasted toner tank 17 by means of
a transport screw 17a provided in the wasted toner tank 17.
[0027] A switching gate 4a, a pair of discharge rollers 4b, and a discharge tray 4c are
disposed, in an interconnected manner, downstream of the fuser 11, thereby constituting
the discharge section 4. A pair of registration rollers 20 are disposed in the vicinity
of an upstream-side of the process section. A recording sheet (paper) separately fed
one at a time from the sheet feeding cassette 2a by means of action of the separatory
sheet feeding roller 2b and the action of the separation pad 2c is registered by the
pair of registration rollers 20. The thus-registered sheet is guided to a mutually-facing
section between the photosensitive drum 5 and the transfer roller 9. The surface of
the photosensitive drum 5 is uniformly charged negatively by the charging device 6
while the drum 5 is rotating in an arrowed direction in Fig. 1. An optical image based
on image information is radiated onto the surface of the photosensitive drum 5 by
means of the exposure device 7, whereupon an electrostatic latent image is formed
on the surface of the photosensitive drum 5. The electrostatic latent image is formed
as a result of electric potentials of exposed areas changing according to a characteristic
of a photoconductor provided on the surface of the photosensitive drum 5 and an electric
potential of remaining areas being maintained.
[0028] The electrostatic latent image is consecutively developed by the biased developing
device 8, and the thus-developed image reaches, as a toner image, to the mutually-facing
section between the photosensitive drum 5 and the transfer roller 9. At the time of
development, toner is attracted by the photosensitive drum 5 by means of a potential
difference between the drum and the developing device 8, whereby the areas whose electric
potentials are changed upon exposure turn into black areas. Toner is not attracted
by the other areas, and hence the areas remain white areas. As a whole, a black-and-white
toner image based on the image information is formed. The pair of registration rollers
20 is registration-controlled and rotationally driven in such a way that the recording
sheet is guided into the mutually-facing section in synchronism with the toner image
on the surface of the photosensitive drum 5.
[0029] The transfer roller 9 remains biased; is caused to face the photosensitive drum 5;
and transports the recording sheet in a nipping manner while being rotationally driven
in an arrowed direction (the same direction where the photosensitive drum 5 rotates)
, whereby the toner image on the surface of the photosensitive drum 5 is transferred
to the recording sheet. Toner (including paper dust in some occasions) still remaining
on the surface of the photosensitive drum 5 is eliminated and recovered by the cleaning
device 10. The recording sheet on which the toner image is transferred is guided to
the fuser 11, where the image is fused as a permanent image. Subsequently, the recording
sheet raises the switching gate 4a and is discharged onto the discharge tray 4c by
way of the pair of discharge rollers 4b. A series of operations for feeding the recording
sheet are performed by means of a main feeding path P along which a sheet ascends
essentially perpendicularly (in a vertical direction) immediately after being fed
by the sheet feeding cassette 2a and makes, at the pair of discharge rollers 4b, an
essentially 180-degree U-turn with respect to the direction in which the sheet is
fed from the sheet feeding cassette 2a. By means of such a layout, the entirety of
the image forming apparatus is miniaturized.
[0030] The image forming apparatus A of the illustrated embodiment has a duplex recording
function, and there is formed an inverse feed path P1 which extends from a position-where
the switching gate 4a of the main feed path P is attached-and which merges, in a circulating
manner, with the main feed path P at a position upstream of the pair of registration
rollers 20. The pair of discharge rollers 4b are rotatable forwardly/backwardly, and
a pair of transport rollers 21, 22 are provided along the inverse feed path P1. When
duplex recording is performed, a recording sheet printed only one side is transported
along the main feed path P. When a trailing end of the recording sheet has reached
the pair of discharge rollers 4b, the pair of discharge rollers 4b are temporarily
stopped, and the trailing end of the recording sheet is nipped. Subsequently, the
pair of discharge rollers 4b rotate backwardly, and the pair of transport rollers
21, 22 transports the recording sheet to the inverse feed path P1 by utilization of
the trailing end of the recording sheet. The thus-transported recording sheet merges
with the main feed path P, to thus reach the pair of registration rollers 20. The
recording sheet is registered by means of the pair of registration rollers 20 and
again guided to the mutually-facing section between the photosensitive drum 5 and
the transfer roller 9, whereupon the back of the recording sheet is subjected to recording.
The recording sheet having undergone double-sided recording is subsequently discharged
onto the discharge tray 4c along the main feed path P in the same manner as mentioned
previously.
[0031] The image forming apparatus A of the illustrated example also has a function for
manually feeding a recording sheet, and a manual sheet feeding tray 23-which can open
and close in the vertical direction and slidably extend and contract in three steps-is
attached to the side of the main body 1. When not used, the manual sheet feeding tray
23 is closed in a contracted state as indicated by a two-dot chain line in Fig. 1.
When used, the manual sheet feeding tray 23 is opened by use of a grip 23a, and the
tray is extended appropriately in conformance with the size of the recording sheet
placed for sheet feeding purpose. A manual-feeding separation sheet-feeding roller
23b and a separation pad 23c are disposed, in an elastically-contacting manner, at
the front end of the manual feeding tray 23. A manual feed path P2 with which the
main feed path P merges is continuously provided at a position downstream of the roller
23b and the pad 23c.
[0032] The toner hopper 13 is for temporarily storing toner supplied from the toner tank
12. When the magnetic sensor 86 of the development device 8 transmits a toner empty
signal, the screw conveyor 14 linked to the toner hopper 13 is activated, and toner
is supplied to the inside of the development device housing 81. Operation of the screw
16 for the purpose of transporting or discharging toner is controlled by a detection
signal from a sensor (not shown) provided in the toner hopper 13 such that a predetermined
quantity of toner is preserved in the toner hopper 13 at all times. The toner of predetermined
quantity preserved in the toner hopper 13 is set to a quantity which is sufficient
for enabling continued printing operation from when the toner in the toner tank 12
has become depleted until replacement of the toner cartridge to a new toner cartridge
18.
[0033] Next, the photosensitive drum unit 50 integrally provided with the charging device
6 will be described in detail by reference to Fig. 2. In the photosensitive drum 5,
the surface of a conductive cylindrical element, such as aluminum, is coated with
a photoconductor, and flange members 5a and 5b made from an insulating resin or the
like are fixed to openings at both ends of the cylindrical element. In the photosensitive
drum 5, a single shaft (drum shaft) 51c is coaxially inserted to the flange members
5a and 5b provided at both ends of the drum; and supported, in an axially-rotatable
manner, by a unit frame 51 made from a resin-molded article via bearings 51a and 51b.
A gear 5c is concentrically formed in the peripheral surface of the flange member
5a, and a gear 5d is concentrically formed in the peripheral surface of the flange
member 5b. The gear 5c is joined, in an engaged manner, to an unillustrated drive
transmission system in the main body 1, and the photosensitive drum 5 is axially rotated
around a drum shaft 51c by means of drive force from the drive transmission system.
The gear 5d placed opposite to the gear 5c engages with driven transmission gears
of mechanism sections, such as the transfer roller 9, (both of them are unillustrated),
whereby rotational driving force is transmitted to these mechanism sections.
[0034] The charging device 6 is formed from a corona discharging device of scorotoron type.
The charging device 6 is composed of a pair of attachment member 61 and 62, a stylus
electrode 63, a shied case (case section) 64 and grid 65. These members 61, 62, 63,
64 and 65 are unitized. The pair of attachment members 61 and 62 is fixedly attached
to both ends of the unit frame 51. The stylus electrode 63 is stretched between the
mount members 61 and 62. The shield case (case section) 64, which is coupled and supported
between the mount members 61 and 62, covers the stylus electrode 63, and assumes a
U-shaped cross section. The grid 65 is disposed on an opening of the photosensitive-drum
side of the shield case 64 stretched between the mount members 61 and 62. The mount
members 61 and 62 are fixedly fastened to the unit frame 51 by means of machine screws
61b and 62b via screw holes 61a and 62a formed in the respective mount members 61
and 62.
[0035] The stylus electrode 63 is an electrode for corona electric discharge and formed
from an element like a metal strip having a plurality of needle-shaped electrodes
63a, ..., such as those illustrated. One end 63b of the stylus electrode 63 is latched
to the inside of one attachment member 61, and the other end 63c is latched to the
inside of the other mount member 62 by a tension spring 63d. The stylus electrode
63 is stretched between the mount members 61 and 62 in a tensioned manner. The grid
65 is formed from a thin metal plate in which a plurality of slits are formed, and
one end 65a of the grid 65 is latched to one of the mount member 61, and the other
end 65b is latched to the other mount member 62 via a swayable section piece 65c and
a tension spring 65d.
[0036] The swayable section piece 65c is arranged so as to penetrate through the mount member
62 from a side thereof facing the photosensitive drum 5 to the other side of the same
and is supported so as to be able to swing around a support pin 65ca. The other end
65b of the grid 65 is latched to a projecting end of the swayable section piece 65c
facing the photosensitive drum 5, and a tension spring 65d is latched to a projecting
end on the other side of the swayable section piece. When the photosensitive drum
unit 50 is attached to a predetermined location in the image forming apparatus A,
the stylus electrode 63 and the grid 65 are connected to power electrodes (not shown)
of the main body 1. Thus, predetermined voltages are applied to the power electrodes.
The mount members 61 and 62 and the shield case 64 are integrally connected together.
[0037] The charging device 6 has a cleaning member 24 which has the stylus electrode 63
inserted therein and which can slidably move over the charging device 6 along a longitudinal
direction thereof. As shown in Figs. 2 through 7, the cleaning member 24 has a movable
body 25 attached to the shield case 64 so as to be reciprocally movable along the
longitudinal direction of the stylus electrode 63; two slidably-contacting members
30 and 31 which are supported by the movable body 25 and between which the stylus
electrode 63 is inserted; and an urging unit 32 interposed between the movable body
25 and the slidably-contacting member 30 so as to be elastically urging one slidably-contacting
member 30 to the other slidably-contacting member 31. The movable body 25 has a C-shaped
movable-body main body 26 for holding two slidably-contacting members 30 and 31; a
press member 27 for pressing, in an undetachable manner, the slidably-contacting members
30 and 31 supported by the movable-body main body 26; and a mount section piece 28
which is fixed to the back of the movable-body main body 26 by means of a machine
screw 28a and which is used for attaching the movable body 25 to the extremity of
an operation rod 29. The movable-body main body 26 and the mount section piece 28
are fixed together by means of the machine screw 28a so as to penetrate through an
opening 64a-which is formed in the back of the U-shaped shield case 64 in a longitudinal
direction thereof-and to straddle the opening widthwise with a brim of the opening
sandwiched therebetween. The movable-body main body 26 and the mount section piece
28 can move, in an integrated fashion, within the opening 64a along the longitudinal
direction of the shield case 64 (the stylus electrode 63).
[0038] Both leg sections of the movable-body main body 26 is elastically deformable, and
latch claws 26a and 26b are formed at extremities of both leg sections. The latch
claws 26a and 26b are inserted and latched to the press member 27 via latch holes
27a and 27b formed in the press member 27. As a result, the press member 27 is attached
to the movable-body main body 26 so as to retain, in an undetachable manner, the two
slidably-contacting members 30 and 31 held in predetermined positions as will be described
later.
[0039] The one slidably-contacting member 30 is formed from an unrotational slidably-contacting
member which is supported by the movable-body main body 26 so as to be movable toward
the other slidably-contacting member 31 and to be nonrotatable. In more detail, the
unrotational slidably-contacting member 30 is formed from a slidably-contacting section
30a having a semi-circular cross section, a base section 30b which is formed integrally
with the back of the slidably-contacting section 30a along the longitudinal direction
and which assumes a concave cross-sectional profile, and latch pins 30c and 30d formed
at both longitudinal ends of the slidably-contacting member. When the unrotational
slidably-contacting member 30 is attached to and held by the movable body 25, the
latch pins 30c and 30d provided at both ends of the slidably-contacting member are
inserted into an elongated hole 26c formed in the movable-body main body 26 and an
elongated hole 27c formed in the press member 27. The longitudinal directions of the
respective elongated holes 26c and 27c are oriented in a mutually-opposing direction
of the two slidably-contacting members 30 and 31, whereby the unrotational slidably-contacting
member 30 becomes movable along the mutually-opposing direction (refer to the direction
of arrow "a" in Fig. 6) in the above-described attached and held state.
[0040] The base section 30b is engaged so as to enclose, within a recess thereof, the base
section of the latch claw 27a and an elastic section piece 26d that is formed, in
a cantilever fashion, at one leg section of the movable-body main body 26. By means
of engagement of the elongated-circular latch pin 30d with the elongated hole 26c,
the unrotational slidably-contacting member 30 becomes axially-nonrotatable in the
attached and held state. A projection 30e is formed on an interior surface of the
recess of the base section 30b. In the attached and held state, the projection 30e
contacts the elastic section piece 26d, to thus elastically deform the elastic section
piece 26d from the position indicated by the two-dot chain line to a position indicated
by a solid line shown in Figs. 6 and 7. By means of elastic restoration force, the
elastic section piece 26d acts so as to elastically urge the unrotational slidably-contacting
member 30 to the other axially-rotatable slidably-contacting member 31, whereupon
the biasing unit 32 is constituted.
[0041] The axially-rotatable slidably-contacting member 31 is made up of a roller member
31a having a circular cross-sectional profile and rotational support shafts 31b and
31c coaxially formed at both longitudinal ends of the roller member. Shaft holes 26e
and 27d, which serve as bearing sections, are formed in the movable-body main body
26 and the press member 27, respectively. In a state where the axially-rotatable slidably-contacting
member 31 is attached to and held by the movable body 25, the rotational support shafts
31b and 31c are axially supported by the shaft holes 26e and 27d, whereby the axially-rotatable
slidably-contacting member 31 is made rotatable around the rotational support shafts
31b and 31c. The two slidably-contacting member 30 and 31 are attached to and held
by the movable-body main body 26 and the press member 27 in such a way that the stylus
electrode 63 of the charging device 6 is sandwiched between the two slidably-contacting
members 30 and 31. The two slidably-contacting member 30 and 31 are attached to the
shield case 64 via the attach section piece 28 joined to the extremity of an operation
rod 29. As a result, the cleaning member 24 capable of moving along the longitudinal
direction of the stylus electrode 63 is constructed. It is desirable that respective
constituent sections of the two slidably-contacting members 30 and 31 and the movable
body 25 be formed from a resin into an integrally-molded piece.
[0042] As shown in Fig. 6, a nip section "n" between the two slidably-contacting members
(the unrotational slidably-contacting member and the axially-rotatable slidably-contacting
member) 30, 31 is positionally set so as to become slightly closer to the unrotational
slidably-contacting member 30 with reference to a tension line L of the stylus electrode
63. Therefore, as will be described later, when the movable body 25 is reciprocally
actuated, to thus clean the stylus electrode 63 by means of the cleaning member 24,
the slidably-contacting members 30 and 31 perform slidable motion in the manner that
the stylus electrode 63 is gently deflected at the nip section "n." The amount of
deviation δ from the tension line L of the nip section "n" toward the unrotational
slidably-contacting member 30 is set in such a way that sliding resistance of the
slidably-contacting members 30 and 31 does not become excessive.
[0043] The way to clean the stylus electrode 63 in the charging device 6 equipped with the
above-configured cleaning member 24 will now be described. As shown in Figs. 2 and
3, an operation grip section 29a is formed on a base section of the operation rod
29 (on a side of the operation rod facing an unillustrated reclosable door for maintenance
purpose provided in the main body 1). An operator opens the reclosable door, to thus
grip the operation grip section 29a and repeat push-and-pull operation. By means of
the push-and-pull operation, the cleaning member 24 repeats reciprocal movement on
the stylus electrode 63 along the longitudinal direction thereof as indicated by the
arrow "b" shown in Fig. 6. During the period of reciprocal movement, the stylus electrode
63 is sandwiched between the two slidably-contacting members 30 and 31. Hence, adhering
toner, paper dust, silicon, or the like, are wiped away by means of slidably-contacting
action of the slidably-contacting members 30 and 31. By means of action of the urging
unit 32, the urging force is exerted on the unrotational slidably-contacting member
30 in the direction of arrow "a," whereby the stylus electrode 63 is elastically sandwiched
between the two slidably-contacting members 30 and 31. Thus, wiping removal is effectively
performed.
[0044] During reciprocal movement in an elastically-urged state, the axially-rotatable slidably-contacting
member 31 axially rotates as indicated by arrow "c" shown in Fig. 6 pursuant to relative
movement of the stylus electrode 63. As a result, the cleaning member 24 is smoothly
moved in a reciprocating manner. Since the axially-rotatable slidably-contacting member
31 does not directly undergo elastic urging load, rotation of the member 31 is not
impeded by the load. In the unrotational slidably-contacting member 30, the semicircular
slidably-contacting section 30a elastically, slidably moves over the stylus electrode
63 in the manner that the being urged toward the axially-rotatable slidably-contacting
member 31 at all times. A curved portion of the slidably-contacting section 30a acts
as a surface which slidably contacts the stylus electrode 63, and hence elastic, slidable
movement is also performed with few resistance. The function of such a cleaning member
24 is attained without use of a bearing member for receiving a load, or the like,
which is effective for a reduction in the number of components.
[0045] Since the nip section "n" between the slidably-contacting members 30 and 31 is close
toward the unrotational slidably-contacting member 30 by the amount of deviation δ
from the tension line L of the stylus electrode 63, the needle-shaped electrodes 63a
... (see Fig. 2) of the stylus electrode 63 are guided from the axially-rotational
slidably-contacting member 31 to the nip section "n" during sliding action of the
slidably-contacting members 30 and 31. Accordingly, the degree of contact of the needle-shaped
electrodes 63a with the slidably-contacting section 30a of the unrotational slidably-contacting
member 30 becomes smaller, and the possibility of the needle-shaped electrodes 63a
... being caught on the surface of the slidably-contacting section 30a is decreased.
As a result, the possibility of the stylus electrode 63 being bent by a catch is also
lessened. Moreover, the possibility of the stylus electrode 63 being guided to the
nip section "n" from the axially-rotational slidably-contacting member 31 is enhanced.
However, since the axially-rotatable slidably-contacting member 31 axially rotates
pursuant to relative movement of the stylus electrode 63, catching resistance of the
needle-shaped electrodes 63a ... is small, and the possibility of bending of the stylus
electrode 63 is considerably low.
[0046] The above embodiment has described the example where the corona discharger is the
charging device. However, the present invention can also be applied to a transfer
device or another corona discharger disposed around a photosensitive drum, as necessary.
Another urging member formed from a leaf spring or the like as well as the biasing
member formed from the elastic section piece 26d and the projection 30e, such as those
illustrated, can also be adopted as the urging unit 32. Moreover, although an example
where the process units 50, 80 and the toner cartridge 18 are inserted to the front
side of the main body 1 has been described, the present invention can also be applied
to a case where the units and the cartridge are attached to the main body from a right
or left side surface side, a rear side, or from the above. Furthermore, although the
two-component developing agent type is exemplified as the development device 8, the
present invention is not limited to the type and can also be applied to the case of
a one-component development type.
[0047] While the present invention has been described with respect to preferred embodiments
thereof, it will be apparent to those skilled in the art that the disclosed invention
may be modified in numerous ways and may assume many embodiments other than those
specifically set out and described above. Accordingly, it is intended by the appended
claims to cover all modifications of the present invention that fall within the true
spirit and scope of the present invention.