BACKGROUND
[0001] The present invention is one relating to a straddle-type vehicle such as motorcycle.
[0002] Engines for four-wheeled automobiles are known that include an in-cylinder injection
injector directly injecting a fuel into a combustion chamber (see, for example,
JP-A-2001-90630 Gazette). Further, engines for four-wheeled vehicles are known in which fuel injection
is performed by jointly using an in-pipe injection injector injecting the fuel into
an intake pipe and the in-cylinder injection injector directly injecting the fuel
into the combustion chamber (see, for example,
JP-A-2005-330961 Gazette).
[0003] In the case of an in-cylinder injection injector, the fuel must be injected under
a very high pressure while resisting pressure in the combustion chamber. In such a
case, the engine possessing the in-cylinder injection injector possesses a high pressure
pump, besides a low pressure pump pressure-feeding the fuel from a fuel tank. The
fuel pressure-fed from the low pressure pump is pressurized by the high pressure pump,
and supplied to the in-cylinder injection injector to become high pressure fuel.
[0004] In comparison with a four-wheeled automobile, in the case of a straddle-type vehicle
such as motorcycle, only restricted installation space for vehicle components is available.
Accordingly, for an engine possessing an in-cylinder injection injector, the installation
space for a high pressure pump, a high pressure fuel piping connecting the high pressure
pump and the in-cylinder injection injector, and the like is limited. As a result,
it is difficult to realize miniaturization of the vehicle with an improvement in injection
performance of the high pressure fuel at the same time.
[0005] The present invention seeks to provide, in a straddle-type vehicle having an in-cylinder
injection injector directly injecting the fuel into the combustion chamber, compact
vehicle proportions while, at the same time, providing good injection performance
of the high pressure fuel.
SUMMARY
[0006] Aspects of the invention are defined in the claims.
[0007] An embodiment of a straddle-type vehicle according to the invention comprises a body
frame having a head pipe and one pair of left-right main frames extending rearward
from the head pipe. Here it is to be noted that "extending rearward" means extending
rearward in a broad meaning, and there is included extending rearward while slanting
in a left-right direction or an up-down direction. The embodiment of the straddle
type vehicle further comprises an engine which has plural cylinders, a cylinder head
disposed above the cylinders and partitioning together with each of the cylinders
plural combustion chambers, and a cylinder head cover covering an upper part of the
cylinder head, and which is supported by the body frame. The embodiment of the straddle
type vehicle further comprises a fuel tank storing a fuel, a low pressure pump carrying
the fuel in the fuel tank, a high pressure pump carrying the fuel discharged from
the low pressure pump while pressurizing it, a high pressure fuel piping introducing
the fuel discharged from the high pressure pump, plural in-cylinder injection injectors
injecting the fuel into each of the plural combustion chambers, and a delivery pipe
connected to the high pressure fuel piping and supplying the fuel to the plural in-cylinder
injection injectors. The high pressure pump is fixed to the cylinder head cover, and
at least one part of the high pressure pump is disposed between both the main frames.
The high pressure fuel piping is connected to the delivery pipe while passing above
one end part of the cylinder head cover in a vehicle width direction from the high
pressure pump.
[0008] According to the above straddle-type vehicle, the high pressure pump is fixed to
the cylinder head cover, and at least one part of the high pressure pump is disposed
between both the main frames. Therefore, a space above the cylinder head cover and
between both the main frames can be effectively put to practical use as the installation
space for the high pressure pump, and it is possible compactly to dispose the high
pressure pump. Accordingly, it is possible to realize compact vehicle proportions.
[0009] If the high pressure pump is disposed as mentioned above, a disposition of the high
pressure fuel piping connecting the high pressure pump and the delivery pipe becomes
difficult. Accordingly, the high pressure fuel piping is disposed so as to pass above
one end part of the cylinder head cover in the vehicle width direction. Therefore,
it is unnecessary to meander the high pressure fuel piping in a complicated manner,
and it is possible to supply the fuel toward the in-cylinder injection injector from
the high pressure pump. As a reult, it is possible to realize good fuel injection
performance.
[0010] Therefore, according to the above straddle-type vehicle, it is possible to reduce
the size of the vehicle while providing an improvement in the injection performance
of the high pressure fuel at the same time.
[0011] Thus, an embodiment of the invention, can provide a straddle-type vehicle with in-cylinder
injection injector(s) directly injecting fuel into the combustion chamber(s), with,
at the same time, compact dimensions for the vehicle and good injection performance
of the high pressure fuel.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Embodiments of the invention are described hereinafter, by way of example only, with
reference to the accompanying drawings.
Fig. 1 is a left side view of an example of a motorcycle as an example embodiment
of a straddle-type vehicle.
Fig. 2 is an enlarged side view showing an example of an engine unit.
Fig. 3 is an enlarged sectional view of an example of a cylinder head.
Fig. 4 is a perspective view showing an example of a cylinder head cover.
Fig. 5 is a sectional view showing a peripheral structure of an example of a cylinder.
Fig. 6 is a diagram showing a constitution of an example of a fuel system.
Fig. 7 is a plan view showing dispositions of various, devices and members constituting
an example fuel system of a first embodiment (embodiment 1).
Fig. 8 is a side view of a constitution of the example of Fig. 7.
Fig. 9 is a back view showing example positional relationships of a high pressure
pump, a delivery pipe and a pressure accumulation chamber.
Fig. 10 is a plan view showing dispositions of various devices and members constituting
an example fuel system of a second embodiment (embodiment 2).
Fig. 11 is a plan view showing dispositions of various devices and members constituting
an example fuel system of a third embodiment (embodiment 3).
Fig. 12 is a plan view showing dispositions of various devices and members constituting
an example fuel system of a fourth embodiment (embodiment 4).
DETAILED DESCRIPTION
[0013] Example embodiments of the present invention are described in the following with
reference to the drawings. First Embodiment
[0014] Fig. 1 illustrates an example motorcycle 10 as an embodiment of the straddle type
vehicle. The motorcycle 10 possesses a body frame 11 forming a framework, and a seat
16 on which a rider sits. The rider sitting on the seat 16 rides while sitting astride
the body frame 11. It should be noted that an embodiment of the invention is not limited
to the motorcycle 10 shown in Fig. 1, but could be a motorcycle of another type. Embodiments
of the invention are not limited as to the maximum speed, the displacement of the
vehicle, a size of the vehicle, and the like are not limited as well. Further, an
embodiment of the invention is not limited to a motorcycle, and may be any other form
of straddle-type vehicle, for example a four-wheeled buggy such as a quad bike or
the like.
[0015] In the following explanations, directions in front-rear and left-right are made to
mean directions seen from the rider sitting on the seat 16.
[0016] In the example illustrated in Figure 1, the body frame 11 possesses a steering head
pipe 12, one pair of left-right main frames 13 extending slantingly downward and rearward
from the steering head pipe 12, and one pair of left-right seat rails 14 respectively
extending slantingly upward and rearward from midway parts of both the main frames
13.
[0017] In this example, a front wheel 19 is supported by the steering head pipe 12 through
a front fork 18. A fuel tank 20 and the seat 16 are supported on seat rails 14. The
seat 16 extends from a rear of the fuel tank 20 toward rear end parts of the seat
rails 14.
[0018] In this example, one pair of left-right rear arm brackets 24 are provided in rear
end parts of the main frames 13. The rear arm brackets 24 protrude downward from the
rear end parts of the main frames 13. A pivot shaft 38 is provided in the rear arm
brackets 24, and a front end part of a rear arm 25 is swingably supported to the pivot
shaft 38. A rear wheel 26 is supported to a rear end part of the rear arm 25.
[0019] Further, in this example, an engine unit 28 driving the rear wheel 26 is supported
by the body frame 11. A crank case 35 of the engine unit 28 is supported such that
it is suspended from the main frames 13.
[0020] In this example, an engine 29 is an in-line four-cylinder engine, and it is mounted
laterally such that a crank shaft (not shown in the drawing) is horizontally disposed
in a vehicle width direction. The engine 29 is slantingly disposed such that an axis
41L (shown by an alternate long and short dash line in Fig. 1) of a cylinder 41 slants
forward.
[0021] Fig. 2 is an enlarged side view showing an example engine unit 28, and Fig. 3 is
an enlarged sectional view of an exmaple cylinder head 40 of the engine unit 28. In
the example illustrated in Fig. 2 and Fig. 3, the cylinder head 40 of the engine 29
is fixed by bolts 101 with upper faces and lower faces of two cylinder blocks (not
shown in the drawing) being mated. Further, a cylinder head cover 50 is provided so
as to cover an upper face of this cylinder head 40. The cylinder head 40 and the cylinder
head cover 50 are fixed.
[0022] In this example, in an inside of the cylinder head 40, one or more combustion chambers
83 are formed (four combustion chambers are provided in the present embodiment, although
only one is shown in Fig. 5), and there is provided a valve motion mechanism constituted
by an intake valve 88 (refer to Fig. 5), an exhaust valve 98, an intake side cam shaft
70, an exhaust side cam shaft 80 (refer to Fig. 3), and the like. As shown in Fig.
3, the engine 29 is an overhead cam shaft (OHC) engine in which the intake side cam
shaft 70 and the exhaust side cam shaft 80 are provided above the cylinder 41.
[0023] A cam 123b for pump is attached to the above-mentioned intake side cam shaft 70.
This cam 123b for pump is one driving a high pressure pump 123 described below (refer
to Fig. 6).
[0024] In the example illustrated in Fig. 2 and Fig. 4, the high pressure pump 123 is disposed
in an approximate center of the engine 29 in a width direction, and one part of its
upper part is disposed between both the main frames 13 (refer to Fig. 2) . This high
pressure pump 123 is fixed to the cylinder head cover 50. As shown in Fig. 4, an attachment
flange 123g formed in the high pressure pump 123 and a boss part 51 formed in the
cylinder head cover 50 can be clamped together by bolts 133.
[0025] In the present example, the cylinder head cover 50 is formed by a metallic material
such as aluminum. Although this cylinder head cover 50 can be provided as one object,
it can be divided into a portion 50a placed above the cam shafts 70, 80 (not shown
in Fig. 4, refer to Fig. 3), and a portion 50b placed above a cam chain 90 (not shown
in Fig. 4, refer to Fig. 7). The high pressure pump 123 can be fixed to the portion
50a placed above the cam shafts 70, 80. The portion 50b placed above the cam chain
90 can be placed in a right end part of the cylinder head cover 50, and can be placed
in outside (right side) compared to the four cylinders 41 juxtaposed in the vehicle
width direction.
[0026] Fig. 5 is a sectional view showing an example peripheral structure of the cylinder
41 in the engine 29. In Fig. 5 one cylinder 41 among the four cylinders 41 is shown,
with structures of its inside and periphery. A piston 82 is accommodated in the cylinder
41 of the engine 29 so as to be capable of reciprocating. The combustion chamber 83
is formed by an upper face of the piston 82, and inner wall faces of the cylinder
41 and the cylinder head 40.
[0027] In this example an intake pipe 85 and an exhaust pipe 86 are connected to this cylinder
41. The intake pipe 85 communicates with the combustion chamber 83 through an intake
port 87. A throttle valve 46 adjusting an inflow air quantity into the intake pipe
85 is provided in the intake pipe 85. The intake pipe 85 and the intake port 87 form
an intake passage introducing the air to the combustion chamber 83. In the intake
port 87, an intake valve 88 is operable to alter a communication state between the
intake pipe 85 and the combustion chamber 83 by being driven to open and close states.
This intake valve 88 is driven by the intake side cam shaft 70 (refer to Fig. 3) .
[0028] In this example, in the intake pipe 85, there is provided an in-pipe injection injector
89 supplying fuel into the intake pipe 85. In the cylinder head 40, there is provided
an in-cylinder injection injector 189 supplying fuel into the combustion chamber 83.
In this way, the present motorcycle 10 possesses the two kinds of injectors of the
in-pipe injection injector 89 and the in-cylinder injection injector 189.
[0029] In this example the exhaust pipe 86 is connected to the combustion chamber 83 through
an exhaust port 97. In the exhaust port 97, an exhaust valve 98 is operable to alter
a communication state between the exhaust pipe 86 and the combustion chamber 83 by
being driven to open and closed states. This exhaust valve 98 is driven by the exhaust
side cam shaft 80 (refer to Fig. 3). Further, in an upper part of the combustion chamber
83, there is provided an ignition plug 99 igniting a gaseous mixture formed by the
fuel and the air.
[0030] This example of the engine 29 thus possesses an engine main body 29a having the cylinder
41, the cylinder head 40, the cylinder head cover 50, the intake pipe 85 and the like,
and the injectors 89, 189 and the like.
[0031] Fig. 6 is a view showing a constitution of an example fuel system in the motorcycle
10. As shown in Fig. 6, in the fuel tank 20, there is provided a low pressure pump
122. The low pressure pump 122 sucks the fuel from the fuel tank 20, and pressure-feeds
the sucked fuel to a first low pressure fuel piping 124. The fuel flowing in the first
low pressure fuel piping 124 is supplied to a second low pressure fuel piping 125
and a third low pressure fuel piping 126 by a branch pipe 130 connected with the first
low pressure fuel piping 124.
[0032] In this example, the second low pressure fuel piping 125 is connected with the in-pipe
injection injectors 89 through a delivery pipe 118. The delivery pipe 118 stores the
fuel in its inside, and supplies the fuel to the in-pipe injection injector 89 corresponding
to each of the four cylinders 41.
[0033] In this example, to the third low pressure fuel piping 126, there is connected the
high pressure pump 123 (refer to Fig. 2 and Fig. 3 as well). The high pressure pump
123 additionally pressurizes the fuel pressure-fed by the low pressure pump 122, and
supplies this pressurized fuel toward the in-cylinder injection injectors 189. Further,
part way (e.g., midway) along the third low pressure fuel piping 126, there is provided
a low pressure side pressure accumulation chamber 107. The low pressure side pressure
accumulation chamber 107 is thus disposed between a piping 126a and a piping 126b.
The low pressure side pressure accumulation chamber 107 is a hollow body, and can
store the fuel.
[0034] In this example, the high pressure pump 123 possesses a pump chamber 123a in which
the fuel is filled, a plunger 123c reciprocating up and down, and an electromagnetic
valve 123d adjusting a fuel supply quantity to the pump chamber 123a.
[0035] In this example, in the pump chamber 123a, there is filled the fuel pressure-fed
from the low pressure pump 122. The plunger 123c is driven by the pump cam 123b to
reciprocate up and down in the pump chamber 123a. The pump cam 123b is attached to
the intake side cam shaft 70 (refer to Fig. 3), and the intake side cam shaft 70 is
connected with a crank shaft (not shown in the drawing) through a drive chain (not
shown in the drawing) . Accordingly, a rotation of the pump cam 123b synchronizes
with a rotation of the engine 29 (rotation of the above crank shaft) .
[0036] In this example, the electromagnetic valve 123d is constituted by a solenoid. This
electromagnetic valve 123d possesses a spill valve 123e for opening/closing a portion
becoming an inlet for the fuel. Further, in a portion connecting with a high pressure
fuel piping 127 in the pump chamber 123a, there is provided a check valve 123f. The
check valve 123f opens if a fuel pressure in the pump chamber 123a exceeds a predetermined
value.
[0037] In this example, an open and closed state of the electromagnetic valve 123d is controlled
by a control signal from an ECU not shown in the drawing. When no electricity is supplied,
this electromagnetic valve 123d presses down the spill valve 123e, thereby making
a valve-opened state in which the fuel tank 20 and the pump chamber 123a communicate.
Further, when the electricity is supplied to the electromagnetic valve 123d, the spill
valve 123e is pulled up, thereby making a closed state in which the fuel tank 20 and
the pump chamber 123a do not communicate. In Fig. 6, the valve-opened state of the
spill valve 123e is shown.
[0038] By the fact that the above-mentioned plunger 123c is driven by the pump cam 123b
to reciprocate in the pump chamber 123a, the fuel in the pump chamber 123a is pressurized
to a high pressure. And, if the fuel pressure in the pump chamber 123a exceeds the
predetermined value, by the fact that the check valve 123f opens, the fuel in the
pump chamber 123a is supplied into a delivery pipe 128 through the high pressure fuel
piping 127. And, the high pressure fuel supplied to the delivery pipe 128 is injected
from the in-cylinder injection injectors 189. Since the engine 29 concerned with the
present embodiment is the four-cylinder engine, it possesses four in-cylinder injection
injectors 189 as shown in Fig. 6.
[0039] In this example, part way (e.g., midway) along the high pressure fuel piping 127,
there is provided a high pressure side pressure accumulation chamber 117. The high
pressure side pressure accumulation chamber 117 is a hollow body, and can store the
fuel.
[0040] In this example, the high pressure pump 123 is connected with the in-cylinder injection
injectors 189 through a piping 127a, the high pressure side pressure accumulation
chamber 117, a piping 127b and the delivery pipe 128. The delivery pipe 128 stores
the fuel in its inside, and supplies the fuel to the in-cylinder injection injector
189 corresponding to each of the four cylinders 41.
[0041] In the present embodiment, the high pressure side pressure accumulation chamber 117
is provided separately from the delivery pipe 128. Therefore, the fuel pressure-fed
by the high pressure pump 123 is stored in both of the high pressure side pressure
accumulation chamber 117 and the delivery pipe 128. By this, even in a case where
a volume of the delivery tube 128 becomes small in relation to a disposition position
and a disposition space, it is possible to ensure a sufficiently large volume in which
the fuel is stored. As a result, it is possible to reduce a fluctuation of the fuel
pressure, which is due to a fuel injection of the in-cylinder injection injector 189.
[0042] By the way, in order that the fuel pressure in the delivery pipe 128 is kept constant,
if the fuel pressure in the pump chamber 123a becomes higher than the predetermined
value, the above-mentioned high pressure pump 123 performs a constant-pressure-making
control returning one part of the fuel in the pump chamber 123a to a third low pressure
fuel piping 126 side. At this time, resulting from the fact that the returned fuel
is supplied to the delivery pipe 118 while passing through the third low pressure
fuel piping 126 and the second low pressure fuel piping 125, a pulsation of the fuel
pressure becomes liable to generate in the delivery pipe 118. However, in the present
embodiment, since the low pressure side pressure accumulation chamber 107 is provided
between the high pressure pump 123 and the delivery pipe 118, even in a case where
the return of the fuel is performed from the high pressure pump 123, the pulsation
of the fuel pressure can be absorbed by this low pressure side pressure accumulation
chamber 107. As a result, it is possible to suppress the pulsation of the fuel pressure
in the delivery pipe 118, so that a performance decrease of the in-pipe injection
injector 89 can be prevented. Further, the fact can be prevented that the pulsation
following upon the return control of the fuel is transmitted to the low pressure pump
122 and thus an adverse effect is exerted on a performance of the low pressure pump
122.
[0043] Fig. 7 is a plan view showing each device/member constituting a fuel system shown
in Fig. 6. Further, Fig. 8 is a side view of Fig. 7. As shown in Fig. 7 and Fig. 8,
the cylinder head cover 50 exists between the one pair of left-right main frames 13,
and is disposed in a downside than the main frames 13. Left-right end parts of the
cylinder head cover 50 are disposed just below the main frames 13.
[0044] As mentioned before, in this example the high pressure pump 123 exists in an upper
face of the cylinder head cover 50, and is fixed to an approximate center of the cylinder
head cover 50 in the longitudinal direction (width direction). As shown in Fig. 7,
in the upper face of the cylinder head cover 50 and in both left-right sides of the
high pressure pump 123, the ignition plug 99 corresponding to each of the four cylinders
41 (refer to Fig. 2 and Fig. 3) is provided so as to protrude upward. Among the four
ignition plugs 99, the two are provided in a left side of the high pressure pump 123,
and the remaining two are provided in a right side of the high pressure pump 123.
The four ignition plugs 99 are disposed respectively in the same interval along the
longitudinal direction (width direction) of the cylinder head cover 50.
[0045] In this example, the first low pressure fuel piping 124 connected with the fuel tank
20 (refer to Fig. 1 and Fig. 6) extends to a front (upward direction in Fig. 7), and
is connected with the branch pipe 130 while bending in a left direction along (e.g.
midway along) its length. The branch pipe 130 flow-branches the fuel flowing in the
first low pressure fuel piping 124 to the second low pressure fuel piping 125 and
the piping 126a of the third low pressure fuel piping 126. The second low pressure
fuel piping 125 connected to the branch pipe 130 extends forward, and is connected
with the delivery pipe 118. The delivery pipe 118 is disposed such that its longitudinal
direction extends along the longitudinal direction (width direction) of the cylinder
head cover 50.
[0046] Further, in this example, the piping 126a connected with the branch pipe 130 extends
in a left direction, and extends in a right direction while being folded backward
from a vicinity of the left side main frame 13. A U-turn part 126f is constituted
by a portion 126c extending in the left direction in the piping 126a, a portion 126d
folded backward, and a portion 126e extending in the right direction. Since the U-turn
part 126f forms a going, (or outward) path and returning path, hereafter, the above-mentioned
portion 126c extending in the left direction is referred to as a going path, and the
above-mentioned portion 126e extending in the right direction is referred to as a
returning path.
[0047] In this example, a right end part of the returning path 126e of the U-turn part 126f
in the third low pressure fuel piping 126 is connected with the low pressure side
pressure accumulation chamber 107. This low pressure side pressure accumulation chamber
107 is connected with the piping 126b. The piping 126b extends in the right direction,
and is connected with the high pressure pump 123 while being bent forward in its midway.
In the present embodiment, the first low pressure fuel piping 124, the second low
pressure fuel piping 125, and the piping 126a and the piping 126b of the third low
pressure fuel piping 126 all comprise a resin-made hose, and have a flexibility. On
the other hand, the branch pipe 130 is a metal-made pipe.
[0048] As shown in Fig. 8, the fuel tank 20 has a horizontal part 20a disposed in a front-rear
direction (left-right direction in Fig. 8), and a hung, or hanging, part 20b that
hangs downward from a rear end part of the horizontal part 20a. By the horizontal
part 20a and the hung part 20b, there is formed a step part 20e of the fuel tank 20.
Among the horizontal part 20a, the hung part 20b and the engine 29, there is formed
a comparatively wide region A. And, in this region A, there are disposed the first
- third low pressure fuel pipes 124, 125, 126, the delivery pipe 118, the low pressure
side pressure accumulation chamber 107, and the like.
[0049] In this example, the hung part 20b of the fuel tank 20 has an outer face 20c extending
downward or slanting downward. The low pressure side pressure accumulation chamber
107 is formed in an approximately cuboid shape, and disposed so as to become approximately
parallel to this outer face 20c. Further, a greater part of the low pressure side
pressure accumulation chamber 107 overlaps with the step part 20e of the fuel tank
20 in a plan view and a front view. In other words, the greater part of the low pressure
side pressure accumulation chamber 107 is disposed in a space concaved upward and
rearward in the fuel tank 20. By disposing like this, the low pressure side pressure
accumulation chamber 107 can be made large in some extent, so that an internal volume
of the low pressure side pressure accumulation chamber 107 can be ensured large. In
the present embodiment the low pressure side pressure accumulation chamber 107 may
be fixed to the engine 29, or may not be fixed to it.
[0050] As shown in Fig. 7, the piping 127a connected with the high pressure pump 123 extends
in a right direction along the longitudinal direction (width direction) of the cylinder
head cover 50. The high pressure side pressure accumulation chamber 117 is connected
to a right end part of the piping 127a.
[0051] Although in this example the cylinder head cover 50 is made elongate in the vehicle
width direction, in a downside of a right end portion, in which there is disposed
the high pressure side pressure accumulation chamber 117, there is provided a cam
chain 90 (refer to Fig. 8) connecting the cam shafts 70, 80 (refer to Fig. 3) and
the crank shaft (not shown in the drawing). That is, the high pressure side pressure
accumulation chamber 117 is located in the upper face of the cylinder head cover 50,
and is disposed above the cam chain 90. Strictly, this high pressure side pressure
accumulation chamber 117 is fixed to the portion 50b (refer to Fig. 4) placed above
the cam chain 90 in the cylinder head cover 50.
[0052] As shown in Fig. 8, in a right end part of the upper face of the cylinder head cover
50, there is formed a boss part 52. On the other hand, in the high pressure side pressure
accumulation chamber 117, there is formed an attachment flange 117a in which a threaded
hole is formed. And, by the fact that this attachment flange 117a and the boss part
52 are clamped together by a bolt 134, the high pressure side pressure accumulation
chamber 117 and the cylinder head cover 50 are fixed. Like this, the high pressure
side pressure accumulation chamber 117 is fixed to the right end part of the upper
face of the cylinder head cover 50.
[0053] As mentioned above, in this example the high pressure pump 123 is located in the
upper face of the cylinder head cover 50, and is fixed to the approximate center in
the longitudinal direction (width.direction). Further, in the upper face of the cylinder
head cover 50, the four ignition plugs 99 are disposed along the longitudinal direction
so as to protrude upward. Therefore, as a disposition position of the high pressure
side pressure accumulation chamber 117, an end part (especially, an upper position
of the cam chain 90) of the cylinder head cover 50 in the longitudinal direction is
desirable as mentioned above.
[0054] Although the shape of the high pressure side pressure accumulation chamber 117 is
not limited at all, in the present embodiment it is formed in an approximately cuboid
shape which is elongate in the front-rear direction.
[0055] In this example, the high pressure fuel piping 127b connected with the high pressure
side pressure accumulation chamber 117 extends downward toward a rear, and is connected
with the delivery pipe 128 (refer to Fig. 9).
[0056] In this example, therefore, the high pressure fuel piping 127 is connected with the
delivery pipe 128 while passing above the right end part of the cylinder head cover
50 from the high pressure pump 123.
[0057] In this example, the piping 127a of the high pressure fuel piping 127, the high pressure
side pressure accumulation chamber 117 and the piping 127b are all made of a metal
and, in the present embodiment, the high pressure side pressure accumulation chamber
117 is formed by aluminum, and the pipings 127a and 127b by stainless (SUS 304) .
However, as long as they have a pressure resistance, they may be formed by other metallic
material, or may be formed by a nonmetallic material.
[0058] In the present embodiment, among the piping 127a, the high pressure side pressure
accumulation chamber 117 and the piping 127b, which constitute the high pressure fuel
piping 127, although the high pressure side pressure accumulation chamber 117 is fixed
to the cylinder head cover 50, the piping 127a and the piping 127b are not fixed to
the engine 29. In the high pressure fuel piping 127, only the high pressure side pressure
accumulation chamber 117 is fixed to the cylinder head cover 50. '
[0059] As explained above, in the example motorcycle 10 of the present embodiment, the high
pressure pump 123 is fixed to the cylinder head cover 50 (refer to Fig. 4), and one
part of the high pressure pump 123 is disposed between both the main frames 13 (refer
to Fig. 2). Therefore, a space above the cylinder head cover 50 and between both the
main frames 13 can be effectively put to practical use as the installation space for
the high pressure pump 123. Accordingly, the high pressure pump 123 can be compactly
disposed and, in turn, it is possible to realize compact dimensions and miniaturization
of the motorcycle 10.
[0060] Further, in the example of the present motorcycle 10, notwithstanding the fact that
the high pressure pump 123 is disposed as mentioned above, since the high pressure
fuel piping 127 is disposed as follows, it is possible to provide a good supply the
high pressure fuel from the high pressure pump 123 toward each in-cylinder injection
injector 189. That is, according to the present motorcycle 10, the high pressure fuel
piping 127 is disposed so as to pass above one end part (which exists in an outside
than the four cylinders 41 juxtaposed in the vehicle width direction, and is the right
end part in the present embodiment) of the cylinder head cover 50 in the vehicle width
direction. Accordingly, since it is unnecessary to use a complicatedly meander of
the high pressure fuel piping 127 and the fuel is efficiently supplied to the in-cylinder
injection injector 189, it is possible to realize the improvement in the injection
performance of the high pressure fuel.
[0061] Therefore, in the example motorcycle 10, it is possible to realize the miniaturization
of the vehicle and the improvement in the performance of the in-cylinder injection
injector at the same time.
[0062] Further, in the present embodiment, the high pressure pump 123 is disposed in the
center part of the cylinder head cover 50 in the vehicle width direction. Therefore,
it follows that the high pressure pump 123 is disposed in a most separated place from
both the left-right main frames 13 in regard to the vehicle width direction. Accordingly,
a space between both the main frames 13 and the high pressure pump 123 can be large.
[0063] As further mentioned above, in the present embodiment, the high pressure pump 123
is disposed in the center part of the cylinder head cover 50 in the vehicle width
direction, and the high pressure fuel piping 127 is disposed so as to pass above one
end part of the cylinder head cover 50 in the vehicle width direction. Therefore,
the length of the high pressure fuel piping 127 can become comparatively long, which
can have an effect on the life of the high pressure fuel piping 127 due to vibration
of the engine 29.
[0064] Compared to a four-wheeled automobile, the engine of the motorcycle 10 or the like
is frequently operated at high revolutions, and further a range of engine revolutions
can be large as well. Additionally, compared to a four-wheeled automobile, a motorcycle
10 or the like is light in weight. As a result, in the motorcycle 10 or the like,
high frequency vibrations not seen in a four-wheeled automobile can be generated.
[0065] In the four-wheeled automobile, the high pressure fuel piping connecting the high
pressure pump and the in-cylinder injection injector is fixed only at both end parts
to the engine. However, according to experiments of the present inventor, there was
understood the fact that, in the motorcycle 10 or the like, there was a case where,
by the fixation method like this, the life of the high pressure fuel piping 127 became
short.
[0066] In an embodiment of the present invention therefore, an intermediate part of the
high pressure fuel piping 127 can be fixed to the cylinder head cover 50. For example,
in the present embodiment, the high pressure side pressure accumulation chamber 117
forms an intermediate part of the high pressure fuel piping 127 that is fixed to the
cylinder head cover 50. Therefore, when the engine 29 vibrates, the high pressure
side pressure accumulation chamber 117 rapidly follows a motion of the engine 29 (specifically,
in the present example the cylinder head cover 50), and vibrates while becoming one
body with the engine 29. Therefore, even if there exists a high frequency vibration
peculiar to a straddle-type vehicle represented by the motorcycle 10, a breakage of
the high pressure fuel piping 127 can be prevented, so that it is possible to realize
prolongation of the life of the high pressure fuel piping 127.
[0067] As shown in Fig. 7, the piping 126b of the third low pressure fuel piping 126 exists
above the cylinder head cover 50, and is connected to the high pressure pump 123 while
passing one end part (right end part) of a side in which there is disposed the high
pressure fuel piping 127 of the cylinder head cover 50 in the vehicle width direction.
In other words, in the plan view, the piping 126b adjoins to the high pressure side
pressure accumulation chamber 117 and the piping 127b of the high pressure fuel piping
127 above the right end part of the cylinder head cover 50. Therefore, notwithstanding
the fact that there are two kinds of fuel pipings of the high pressure fuel piping
127 and the low pressure fuel piping 126, it is possible to compactly dispose these
pipings 126, 127.
[0068] In the present embodiment, between the high pressure pump 123 and the delivery pipe
128, there is provided the high pressure side pressure accumulation chamber 117 capable
of storing fuel (refer to Fig. 9) . Therefore, even in a case where a volume of the
delivery pipe 128 becomes small in relation to a disposition position and a disposition
space, a volume in which the high pressure fuel is stored can be ensured by both of
the delivery pipe 128 and the high pressure side pressure accumulation chamber 117.
As a result, it is possible to reduce the fluctuation in the fuel pressure by the
fuel injection of the in-cylinder injection injector 189, so that the performance
improvement of the in-cylinder injection injector 189 can be realized.
[0069] As shown in Fig. 7, in the present embodiment, the four ignition plugs 99 are disposed
so as to protrude upward in the upper face (specifically, in the present example,
an upper face of the portion 50a placed above the cam shafts 70, 80) of the cylinder
head cover 50 along the longitudinal direction (width direction) of the cylinder head
cover 50. However, the high pressure side pressure accumulation chamber 117 is disposed
in one end part (in the present embodiment, the portion 50b existing in the right
end part and placed above the cam chain 90) of the cylinder head cover 50 in the vehicle
width direction. In other words, the high pressure side pressure accumulation chamber
117 is disposed in a position above the cam chain 90 in the cylinder head cover 50.
Therefore, the high pressure side pressure accumulation chamber 117 can be prevented
from interfering with the ignition plugs 99. Accordingly, a volume of the high pressure
side pressure accumulation chamber 117 can be made comparatively large, and it is
possible to effectively suppress a fuel pressure fluctuation of the in-cylinder injection
injector 189.
[0070] In the present embodiment, between the branch pipe 130 of the low pressure fuel piping
and the high pressure pump 123, there is provided the low pressure side pressure accumulation
chamber 107. Therefore, even if the pulsation resulting from an operation of the high
pressure pump 123 generates in the piping 126b, it is possible to absorb that pulsation
in the low pressure side pressure accumulation chamber 107. As a result, it is possible
to suppress an influence of the pulsation on the in-pipe injection injector 89 and
the low pressure pump 122, so that the performance improvement of the in-pipe injection
injector 89 and the low pressure pump 122 can be realized.
[0071] Further, according to the present embodiment, the high pressure pump 123 has the
pump chamber 123a (refer to Fig. 6) and, if the fuel pressure in the pump chamber
123a becomes higher than the predetermined value, performs the constant-pressure-making
control returning one part of the fuel to the low pressure fuel piping 126. Therefore,
originally, the pulsation is liable to generate in the low pressure fuel piping 126.
However, as mentioned before, according to the present embodiment, since the pulsation
in the low pressure fuel piping 126 can be suppressed, it is possible to effectively
suppress a performance decrease of the low pressure pump 122 and the in-pipe injection
injector 89.
Embodiment 2
[0072] Embodiment 1 is one in which the high pressure side pressure accumulation chamber
117 is provided in an intermediate position in the high pressure fuel piping 127.
However, it is also possible to omit the high pressure side pressure accumulation
chamber 117. As shown in Fig. 10, a motorcycle concerned with embodiment 2 is one
in which the high pressure side pressure accumulation chamber 117 of embodiment 1
is omitted.
[0073] As shown in Fig. 10, in this embodiment, one end of the high pressure fuel piping
127 is connected to the high pressure pump 123, and its other end is connected to
the delivery pipe 128 (not shown in Fig. 10, refer to Fig. 6) supplying the fuel to
each in-cylinder injection injector 189. The high pressure fuel piping 127 is formed
by the metallic material such as stainless steel.
[0074] In the present embodiment, in the cylinder head cover 50, there are provided attachment
brackets 151, 152 formed by the metal (e.g., stainless steel or the like). The high
pressure fuel piping 127 is formed by a metal pipe comprising stainless steel or the
like, and its midway parts are fixed to the cylinder head cover 50 through the attachment
brackets 151, 152. In the present embodiment, a fixation place of the high pressure
fuel piping 127 exists in two places. However, the number of the fixation places is
not limited, and it may be one place or at least three places.
[0075] Also in the present embodiment, the high pressure fuel piping 127 is connected to
the delivery pipe 128 (refer to Fig. 6) while passing above the right end part of
the cylinder head cover 50 in the vehicle width direction from the high pressure pump
123. Other constitution is similar to embodiment 1.
[0076] Accordingly, also in the present embodiment, it is possible to obtain advantages
(various advantages other than the advantages brought about by the high pressure side
pressure accumulation chamber 117) approximately similar to embodiment 1.
[0077] Further, as shown in Fig. 10, according to the present embodiment, in the plan view,
the high pressure fuel piping 127 and the piping 126b of the low pressure fuel piping
126 are disposed approximately parallel. Accordingly, these pipings 127, 126b can
be disposed more compactly.
Embodiment 3
[0078] Embodiment 2 is one in which, when the high pressure fuel piping 127 is fixed to
the cylinder head cover 50, there are used the attachment brackets 151, 152 made of
metal. However, the fixation means fixing the high pressure fuel piping 127 to the
cylinder head cover 50 is not limited to the attachment brackets 151, 152 made of
metal, and may take another form.
[0079] As shown in Fig. 11, embodiment 3 is one in which an attachment seat 153 made of
rubber is used instead of the attachment brackets 151, 152 in embodiment 2. That is,
in the present embodiment, the attachment seat 153 is provided in the right end part
of the cylinder head cover 50, and the midway part of the high pressure fuel piping
127 is fixed to the cylinder head cover 50 through the attachment seat 153.
[0080] In the present embodiment, one attachment seat 153 is provided. However, another
number of attachment seats 153 (i.e. two or more) may be provided. A material of the
attachment seat 153 is not limited to rubber, and may comprise another damping material.
[0081] Also in the present embodiment, the high pressure fuel piping 127 is connected to
the delivery pipe 128 (refer to Fig. 6) while passing above the right end part of
the cylinder head cover 50 in the vehicle width direction from the high pressure pump
123. The other configurations are the same as in embodiment 2.
[0082] Accordingly, also in the present embodiment, it is possible to obtain advantages
similar to embodiment 2. Additionally, according to the present embodiment, since
the attachment seat 153 absorbs the vibration of the engine 29 in some degree, the
breakage of the high pressure fuel piping 127 can be more suppressed, so that it is
possible to realize an additional prolongation of the life of the high pressure fuel
piping 127.
Embodiment 4
[0083] The engine 29 concerned with each of the above embodiments possesses two kinds of
injectors (the in-cylinder injection injector 189 and the in-pipe injection injector
89) . However, an engine of the straddle-type vehicle concerned with the present invention
may be one possessing only the in-cylinder injection injector 189.
[0084] As shown in Fig. 12, embodiment 4 is one in which the in-pipe injection injector
is omitted in the embodiment 2. That is, the engine concerned with embodiment 4 possesses
only the in-cylinder injection injector 189.
[0085] In the present embodiment, the low pressure pump 122 and the high pressure pump 123
are connected by the low pressure fuel piping 126. The fuel discharged from the low
pressure pump 122 is fed to the high pressure pump 123 through the low pressure fuel
piping 126, and pressurized by the high pressure pump 123. And, the pressurized high
pressure fuel is carried to the delivery pipe 128 through the high pressure fuel piping
127, and supplied to each in-cylinder injection injector 189 from the delivery pipe
128.
[0086] Similarly to embodiment 2, also in the present embodiment, the midway parts of the
high pressure fuel piping 127 are fixed to the cylinder head cover 50 through the
attachment brackets 151, 152. The high pressure fuel piping 127 is connected to the
delivery pipe 128 while passing above the right end part of the cylinder head cover
50 in the vehicle width direction from the high pressure pump 123. Other constitution
is similar to embodiment 2.
[0087] Accordingly, also in the present embodiment, it is possible to obtain advantages
approximately similar to each of the above embodiments.
Other embodiments
[0088] In each of the above embodiments, an intermediate (e.g. , midway part) of the high
pressure fuel piping 127 is fixed to the cylinder head cover 50. However, in a case
where the influence of the vibration of the engine 29 on the high pressure fuel piping
127 is small, it is not necessarily required that the midway part of the high pressure
fuel piping 127 is fixed to the cylinder head cover 50. Even in a case like this,
by the fact that the high pressure pump 123 is fixed to the cylinder head cover 50
and at least one part of the high pressure pump 123 is disposed between both of the
left-right main frames 13, the high pressure pump 123 can be compactly disposed. Further,
by the fact that the high pressure fuel piping 127 is disposed so as to pass above
one end part of the cylinder head cover 50 in the vehicle width direction, it is possible
to provide a good supply of fuel from the high pressure pump 123 toward the in-cylinder
injection injector 189.
[0089] As explained above, the present invention is useful for a straddle-type vehicle,
for example for a motorcycle.
DESCRIPTION OF REFERENCE NUMERALS AND SIGNS
[0090]
- 10
- motorcycle (straddle-type vehicle)
- 12
- steering head pipe (head pipe)
- 13
- main frame
- 20
- fuel tank
- 29
- engine
- 29a
- engine main body
- 40
- cylinder head
- 41
- cylinder
- 50
- cylinder head cover
- 83
- combustion chamber
- 85
- intake pipe (intake passage)
- 87
- intake port (intake passage)
- 89
- in-pipe injection injector
- 107
- low pressure side pressure accumulation chamber
- 117
- high pressure side pressure accumulation chamber
- 118
- delivery pipe
- 122
- low pressure pump
- 123
- high pressure pump
- 124
- first low pressure fuel piping (low pressure fuel piping)
- 125
- second low pressure fuel piping (low pressure fuel piping)
- 126
- third low pressure fuel piping (low pressure fuel piping)
- 127
- high pressure fuel piping
- 128
- delivery pipe
- 130
- branch pipe
- 153
- attachment seat
- 189
- in-cylinder injection injector
1. A straddle-type vehicle possessing:
a body frame having a head pipe, and a pair of left and right main frames extending
rearward from the head pipe,
an engine which has plural cylinders, a cylinder head disposed above the plural cylinders
and partitioning together with each of the cylinders plural combustion chambers, and
a cylinder head cover covering an upper part of the cylinder head, and which is supported
by the body frame,
a fuel tank storing a fuel,
a low pressure pump carrying the fuel in the fuel tank,
a high pressure pump carrying the fuel discharged from the low pressure pump while
pressurizing it,
a high pressure fuel piping introducing the fuel discharged from the high pressure
pump,
plural in-cylinder injection injectors injecting the fuel into each of the plural
combustion chambers, and
a delivery pipe connected to the high pressure fuel piping and supplying the fuel
to the plural in-cylinder injection injectors,
wherein the high pressure pump is fixed to the cylinder head cover, and at least one
part of the high pressure pump is disposed between the main frames, and
the high pressure fuel piping is connected to the delivery pipe while passing above
one end part of the cylinder head cover in a vehicle width direction from the high
pressure pump.
2. A straddle-type vehicle according to claim 1, wherein the high pressure pump is disposed
in a center part of the cylinder head cover in the vehicle width direction.
3. A straddle-type vehicle according to claim 1 or claim 2 , wherein at least one part
of a midway part of the high pressure fuel piping is fixed to the cylinder head cover
of the engine.
4. A straddle-type vehicle according to claim 3, wherein at least one part of the high
pressure fuel piping comprises a metal pipe, and
the metal pipe is fixed to the cylinder head cover.
5. A straddle-type vehicle according to claim 4, wherein in the cylinder head cover there
is provided at least one attachment bracket, and
the metal pipe is fixed to the cylinder head cover through the attachment bracket(s).
6. A straddle-type vehicle according to claim 4, wherein in the cylinder head cover there
is provided at least one attachment seat made of rubber, and
the metal pipe is fixed to the cylinder head cover through the attachment seat(s).
7. A straddle-type vehicle according to any of claims 3 to 6, wherein intermediate in
the high pressure fuel piping there is provided a high pressure pressure-accumulation
chamber accumulating the fuel from the high pressure pump, and
the high pressure pressure-accumulation chamber is fixed to the cylinder head cover.
8. A straddle-type vehicle according to any preceding claim, comprising low pressure
fuel piping introducing the fuel to the high pressure pump from the low pressure pump,
the low pressure fuel piping being connected to the high pressure pump while passing
above one end part of the cylinder head cover in a vehicle width direction in a side
in which the high pressure fuel piping is disposed.
9. A straddle-type vehicle according to any preceding claim, wherein the engine possesses:
plural intake passages introducing an air to each of the plural combustion chambers,
plural in-pipe injection injectors injecting the fuel into each of the plural intake
passages,
a first low pressure fuel piping introducing the fuel supplied by the low pressure
pump,
a branch pipe flow-branching the fuel introduced by the first low pressure fuel piping,
a second low pressure fuel piping connected to the branch pipe and introducing one
fuel after flow-branched toward the in-pipe injection injectors, and
a third low pressure fuel piping connected to the branch pipe and introducing the
other fuel after flow-branched to the high pressure pump,
the third low pressure fuel piping being connected to the high pressure pump while
passing above one end part of the cylinder head cover in a vehicle width direction
in a side in which the high pressure fuel piping is disposed.
10. A straddle-type vehicle according to any preceding claim 1, in the form of a motorcycle.