[0001] The invention relates to refrigeration appliances for use in residential kitchens
and other adjoining rooms in a dwelling.
[0002] Refrigeration appliances for use in residential kitchens and other rooms in a dwelling
unit are known. Modular refrigeration devices such as refrigerator, freezer, ice maker
and wine cooler modules for use in residential dwellings are known.
[0003] The invention relates to a refrigeration appliance system for use in a residential
kitchen and other rooms in a dwelling having a plurality of separate refrigerating
modules each having an insulated cabinet, an apparatus for receiving a cooling medium
to cool the interior of the refrigerating module, a temperature sensor for sensing
the temperature in the module and a temperature selector for selecting an operating
temperature for the insulated refrigerating module.
[0004] The refrigeration appliance system includes a single, continuously operating variable
capacity central cooling unit for chilling a cooling medium comprising a variable
speed compressor, a condenser, a variable speed condenser fan and a controller, a
cooling medium circuit connecting the central cooling unit and the plurality of refrigerating
modules to supply cooling medium from the central cooling unit to the plurality of
refrigerating modules, and to return cooling medium to the central cooling unit from
the refrigerating modules and a plurality of cooling medium flow control devices connected
in the cooling medium circuit for controlling flow of cooling medium to each of the
refrigerating modules.
[0005] The refrigeration appliance system can have a control circuit connecting the temperature
sensors, the temperature selectors and the cooling medium flow control devices for
the plurality of refrigerating modules with the controller. The controller can have
a first portion to adjust the capacity of the central cooling unit in response to
the aggregate cooling load of the plurality of refrigerating modules in order to supply
sufficient cooling medium to cool the plurality of refrigerating modules to the respective
selected operating temperatures, and a second portion to adjust the volume of cooling
medium directed to respective ones of the refrigerating modules to maintain the selected
operating temperature in the respective refrigerating modules.
[0006] The refrigeration appliance system can also have at least one below freezing freezer
module having an insulated freezer cabinet, a freezer cooling unit comprising a freezer
compressor and a freezer condenser, a freezer evaporator for cooling the freezer compartment,
a freezer expansion device connected in a refrigerant circuit with the freezer cooling
unit and freezer evaporator, a freezer temperature sensor for sensing the temperature
in the freezer compartment and a freezer temperature selector for selecting an operating
temperature for the freezer compartment.
[0007] The refrigeration appliance system can have a freezer control circuit connecting
the freezer temperature sensor, the freezer temperature selector, the freezer cooling
unit to control operation of the freezer cooling unit to maintain the selected freezer
compartment temperature.
[0008] The refrigeration appliance system cooling medium can be air and the cooling medium
circuit can be insulated ducts connecting the central cooling unit and the plurality
of refrigerating modules for supplying chilled air to the plurality of refrigerating
modules and returning air from the refrigerating modules to the central cooling unit.
The apparatus for receiving a cooling medium can be air inlets from the insulated
ducts leading to the respective refrigerating modules and air outlets leading from
the respective refrigerating modules to the insulated ducts. The cooling medium flow
control devices can be a baffle for each refrigerating module for controlling the
flow of chilled air flowing into the refrigerating module through the air inlet.
[0009] The central cooling unit can include an evaporator and an expansion device with feedback
based on the refrigerating system load connected in a refrigerant circuit with the
variable speed compressor and condenser and arranged to chill the cooling medium air
to a temperature below the lowest selected refrigerating module operating temperature
and at least one evaporator fan to circulate the chilled cooling medium air through
the insulated ducts to respective refrigerating modules. The second portion of the
controller can be arranged to operate the baffles of the respective refrigerating
modules to control the flow of chilled air flowing into the respective refrigerating
modules to maintain the respective selected operating temperatures.
[0010] In another aspect of the invention the cooling medium can be a liquid coolant and
the cooling medium circuit can include insulated conduits leading from the central
cooling unit to each of the refrigerating modules for supplying liquid coolant to
each of the refrigerating modules and for returning liquid coolant to the central
cooling unit. The apparatus for receiving cooling medium for the respective refrigerating
modules can be a heat exchanger in communication with the interior of the insulated
cabinet, and the cooling medium flow control devices comprise a valve for controlling
the flow of liquid coolant to the heat exchanger.
[0011] The central cooling unit can be a chilled liquid evaporator and an expansion device
with feedback based on the refrigerating system load connected in a refrigerant circuit
with the variable speed compressor and condenser and arranged to chill the liquid
coolant to a temperature below the lowest selected refrigerating module operating
temperature, and a pump arranged to circulate the liquid coolant to the respective
refrigerating modules. The second portion of the controller can be arranged to operate
the valves to control the flow of chilled liquid coolant through the respective refrigerating
module heat exchangers to maintain the respective selected operating temperatures.
[0012] In another aspect of the invention the cooling medium can be a refrigerant and the
cooling medium circuit can include insulated conduits leading from the central cooling
unit to each of the refrigerating modules for supplying refrigerant to each of the
refrigerating modules and for returning refrigerant to the central cooling unit. The
apparatus for receiving cooling medium can be a refrigerating module evaporator in
communication with the interior of the insulated cabinet and a refrigerating module
evaporator fan can be arranged to circulate air chilled by the refrigerating module
evaporator in the insulated cabinet.
[0013] The cooling medium flow control devices can be expansion devices with feedback based
on load for adjusting flow of refrigerant to the refrigerating module evaporators
of the respective refrigerating modules, and the second portion of the controller
can be arranged to control the expansion valves for the respective refrigerating modules
to maintain the respective selected operating temperatures.
[0014] The refrigerating modules can be above freezing refrigerator modules arranged for
storing foods at above freezing temperatures.
[0015] The invention will be further described by way of example with reference to the accompanying
drawings, in which:-
[0016] Fig. 1 is a schematic drawing illustrating a modular refrigeration appliance system
according to the invention.
[0017] Fig. 2 is a schematic drawing illustrating another embodiment of a modular refrigeration
appliance system according to the invention.
[0018] Fig. 3 is a schematic drawing illustrating another embodiment of a modular refrigeration
appliance system according to the invention.
[0019] Fig. 4 is a schematic drawing illustrating another embodiment of a modular refrigeration
appliance system according to the invention.
[0020] Fig. 5 is a schematic drawing illustrating a refrigeration appliance module that
can be used in combination with a modular refrigeration appliance system according
to the invention.
[0021] In a modular kitchen with multiple refrigeration modules the refrigeration system
to cool the modules is a challenging problem. The simplest approach would be to have
individual complete refrigeration systems for each module. In early phases of modularity
for residential kitchens this might be the approach taken, especially when modular
refrigeration product choices are few and economies of scale are not available. However,
as modularity becomes more mainstream and kitchen designs begin to incorporate modular
refrigeration products with appropriate infrastructure it will become desirable to
have a single central cooling system from cost, manufacturing and energy efficiency
perspectives. Consumers will be primarily interested in energy efficiency, cost, flexibility
and expandability offered by a modular refrigeration appliance system with less concern
about the central cooling technology to support the modular system.
[0022] According to the invention, a modular refrigeration appliance system can be provided
for a residential kitchen and adjoining rooms in a dwelling that can include a central
cooling unit for some or all the refrigerating modules that a consumer may desire
to include in their kitchen, either at the time of construction, or to expand or change
refrigerating modules over time as needs or desires change. A modular kitchen could
allow consumers to select multiple refrigeration modules fitting their lifestyles
the best with ultimate flexibility in their kitchens and totally customizable kitchens
with modular appliances not only for refrigeration but also for food preparation and
kitchen clean-up. According to the invention a single, variable capacity central cooling
unit can be provided that is capable of matching the cooling need to the aggregate
heat load of the refrigerating modules. The central cooling unit can be arranged to
run continuously by controlling the volume of cooling medium directed to each refrigerating
module so that each module will be cooled to a user selected temperature and maintained
at the desired temperature accurately. The cooling medium can be cold air, refrigerant
or a liquid coolant such as an ethylene glycol and water solution. The central cooling
unit can be a vapor compression system, but is not limited to that. If a central cooling
unit is a vapor compression cooling system the central cooling unit can have a variable
capacity compressor capable of handling the cooling load from multiple refrigerating
module products. Refrigerating module products can include above freezing refrigerator
modules, below freezing freezer modules, refrigerator freezer modules having above
freezing and below freezing compartments in various configurations that can include,
but are not limited to, built in, stackable, under counter or drawer configurations.
Also, refrigerating module products could include specific purpose modules such as
ice maker, wine cooler and bar refrigerator units. In addition, conventional refrigeration
products having a complete refrigeration system can be combined with a modular refrigeration
appliance system according to the invention. For example, one or more below freezing
freezer units can be combined with a modular refrigeration system appliance arranged
for a plurality of fresh food above freezing refrigerator modules. As will be described
in more detail below, a hybrid approach can be an energy efficient approach to providing
cooling for modular products since the central cooling unit can run under more favorable
cooling cycle conditions since a very cold, i.e. below 0°F, cooling medium would not
be required.
[0023] Turning to Fig. 1, in one embodiment of the invention, illustrated in schematic form,
refrigerating modules 20 and 22 can be connected in a refrigeration appliance system
that can include a central cooling unit 10. In the embodiment illustrated in Fig.
1 two refrigerating modules 20, 22 are illustrated. According to the invention more
than two refrigerating modules can be provided in the refrigeration appliance system
as desired and although two or three refrigerating modules are included in the disclosed
embodiments, they should be understood to include the possibility of one or more than
two or three refrigerating modules within the scope of the invention. In addition,
the refrigeration appliance system can be arranged to permit expansion of the refrigeration
appliance system subsequent to initial installation by adding additional refrigerating
modules as a user's needs change over time requiring new or additional refrigerating
modules. In practice refrigerating modules 20, 22 can be installed in a residential
kitchen and/or in adjoining or nearby rooms such as a great room, bar, recreation
room and the like. Central cooling unit 10 can be installed in a nearby location such
as a basement, utility room, garage, or, if desired, in the kitchen in the proximity
of some or all of the refrigeration appliance modules depending on the style of dwelling
and whether a basement or crawl space is available or desired for installation of
the central cooling unit 10. Refrigerating modules 20, 22 can be free standing or
built in modules and can be general purpose refrigerator or freezer modules, or can
be special purpose modules such as an ice maker or a wine cooler. Refrigerating modules
20, 22 can take of the form of a conventional refrigerator or freezer cabinet having
a hinged door, or can take the form of a refrigerator drawer appliance such as disclosed
in co-pending non-provisional application S.N.
11/102,321 filed April 8, 2005 fully incorporated herein by reference.
[0024] Refrigerating module 20 can have an insulated cabinet 24 and an insulated door 25
that can be hinged to insulated cabinet 24 to selectively open and close an opening
28 in insulated cabinet 24. Refrigerating module 22 can have an insulating cabinet
26 and an insulated door 27 that can be hinged to insulated cabinet 26 to selectively
open and close an opening 29 in insulated cabinet 26. Those skilled in the art will
understand that insulated doors 25 and 27 can be provided with a suitable handle,
not shown, to facilitate opening and closing insulated doors 25 and 27. Refrigerating
modules 20 and 22 can each have a heat exchanger 30 positioned in the insulated cabinets
24 and 26 respectively. Similarly, refrigerating modules 20 and 22 can have a variable
speed heat exchanger fan 32 positioned to circulate air (illustrated by air flow arrows
38) over the respective heat exchangers 30 and through the respective refrigerating
modules 20, 22. Those skilled in the art will appreciate that a single speed fan can
be used instead of a variable speed fan 32. Refrigerating modules 20, 22 can also
have a temperature sensor 34 arranged to sense the temperature of the interior of
refrigerating modules 20, 22. Temperature sensor 34 can be a thermister or other well
known electronic or mechanical temperature sensing mechanism or device. Temperature
selectors 36 can be provided for each of the refrigerating modules 20, 22 to allow
the user to select the operating temperature for the respective refrigerating modules
20, 22. While temperature selectors 36 are illustrated schematically spaced from refrigerating
modules 20, 22, those skilled in the art will understand that temperature selectors
36 can be located in each of the refrigerating modules 20, 22 as is well known in
the art, or could be centrally located if desired. Temperature selectors 36 can comprise
a well known mechanical or electronic selector mechanism to allow a user to select
an operating temperature for the respective refrigerating modules 20, 22.
[0025] The refrigeration appliance system illustrated in schematic form in Fig. 1 also includes
a central cooling unit 10. Central cooling unit 10 can include a variable speed compressor
12, a condenser 14, and an expansion device 18 connected in a refrigerating circuit
with a chilled liquid evaporator 40. A variable speed condenser fan 16 can be provided
to circulate air over condenser 14. Chilled liquid evaporator 40 can be a shell and
tube evaporator also known as a secondary loop evaporator. Expansion device 18 can
be an expansion device with feedback arranged to control refrigerant flow through
expansion device 18 based on the heat load in the refrigeration appliance system.
Central cooling unit 10 can be connected to the refrigerating modules 20, 22 with
insulated conduits 42 forming a cooling medium circuit for conveying liquid coolant
from chilled liquid evaporator 40 to heat exchangers 30 and from heat exchangers 30
to chilled liquid evaporator 40. Liquid coolant, not shown, contained in chilled liquid
evaporator 40, insulated conduits 42 and heat exchangers 30 can be circulated by a
pump 44 that can be a variable speed pump. Further, each refrigerating module can
have a valve 46 to control flow of liquid coolant into the heat exchanger 30. Valves
46 can be on-off valves to allow or prevent flow of liquid coolant through the heat
exchanger 30 for a refrigerating module. Those skilled in the art will appreciate
that if a single speed heat exchanger fan 32 is used in a refrigerating module 20,
22 an adjustable valve 46 can be used to control the amount of liquid coolant flowing
into a heat exchanger 30, although it can be more energy efficient to use a variable
speed heat exchanger fan 32, a variable speed pump 44 and an on-off valve 46 to control
the temperature in the respective refrigerating modules 20, 22. Central cooling unit
10 can also have a microprocessor based controller 50 having a first portion 52 that
can be arranged to control the operation of central cooling unit 10 and a second portion
54 arranged to control the volume of liquid coolant directed to the respective refrigerating
modules 20, 22. A control circuit 56 can be provided to connect the temperature sensors
34, the temperature selectors 36, the variable speed compressor 12, the variable speed
condenser fan 16, the expansion device 18, pump 44, valves 46 and heat exchanger fans
32 with controller 50. Thus, a refrigeration appliance system according to the invention
is illustrated in Fig. 1 as a distributed refrigeration system that can have a variable
capacity vapor compression condensing unit and secondary loop utilizing a chilled
liquid evaporator network. One example of a liquid coolant that can be used is DYNALENE
HC heat transfer fluid, a water-based organic salt that is non-toxic, non-flammable
with low viscosity, although those skilled in the art will understand that other liquid
coolant solutions such as an ethylene glycol and water solution can be used as desired.
[0026] According to the invention, central cooling unit 10 can be continuously operating
so that chilled liquid at an adequate temperature to achieve the lowest selected temperature
in the refrigeration appliance system is continuously circulated in insulated conduits
42 forming a cooling medium circuit from chilled liquid evaporator 40 to refrigerating
modules 20, 22. Controller 50 can be arranged to adjust the capacity of the central
cooling unit 10 in response to the aggregate cooling load of the plurality of refrigerating
modules 20, 22. As noted above, while two refrigerating modules 20, 22 are illustrated
in Fig. 1, according to the invention one or more than two refrigerating modules can
be connected in the refrigerating appliance system. The aggregate cooling load can
be determined by the first portion 52 of controller 50 as a function of temperatures
sensed by temperature sensors 34, operating temperatures selected by temperature selectors
36, and feedback from expansion device 18. Controller 50 can also be arranged to control
the operating temperature in each of the refrigerating modules 20, 22. Second portion
54 of controller 50 can be arranged to control valves 46 and heat exchanger fans 32
to maintain the selected operating temperatures in the respective refrigerating modules
based on the settings of temperature selectors 36 and temperature sensors 34. Thus,
according to the invention, a single continuously operating variable capacity central
cooling unit 10 can be provided for a plurality of refrigerating modules 20, 22 that
can be set to operate at different operating temperatures. The variable capacity central
cooling unit 10 can be arranged for chilling a cooling medium. A cooling medium circuit,
insulated conduits 42, can be provided connecting the central cooling unit 10 to supply
a cooling medium from the central cooling unit 10 to the plurality of refrigerating
modules 20, 22. A plurality of cooling medium flow control devices, valves 46, can
be connected in the cooling medium circuit, insulated conduits 42, for controlling
flow of cooling medium to each of the refrigerating modules 20, 22. A controller 50
and control circuit 56 can be provided to adjust the capacity of the variable capacity
central cooling unit 10 in order to supply sufficient cooling medium to cool the plurality
of refrigerating modules 20,22 to the respective selected operating temperatures,
and the controller 50 and control circuit 56 can be arranged to adjust the volume
of cooling medium directed to respective ones of the refrigerating modules 20, 22
by controlling the cooling medium flow control devices, valves 46, to maintain the
selected operating temperature in the respective refrigerating modules 20, 22. Controller
50 can control the speed of variable speed pump 44 to vary the volume of liquid cooling
in the cooling medium circuit, insulated conduits 42, and controller 50 can control
the speed of variable speed heat exchanger fans 32 to further control the operating
temperature in the respective refrigerating modules 20, 22.
[0027] Turning to Fig. 2, in another embodiment of the invention, illustrated in schematic
form, refrigerating modules 70 and 72 can be connected in a refrigeration appliance
system that can include a central cooling unit 60. Similar to the embodiment illustrated
in Fig. 1, two refrigerating modules 70, 72 are illustrated. According to the invention
more than two refrigerating modules can be provided in the refrigeration appliance
system as desired. Refrigerating modules 70, 72 can be free standing or built in modules
and can be general purpose refrigerator, or can be special purpose modules. Refrigerating
module 70 can have an insulated cabinet 74 and an insulated door 75 that can be hinged
to insulated cabinet 74 to selectively open and close opening 78 in insulated cabinet
74. Refrigerating module 72 can have an insulating cabinet 76 and an insulated door
77 that can be hinged to insulated cabinet 76 to selectively open and close opening
79 in insulated cabinet 76. Those skilled in the art will understand that insulated
doors 75 and 77 can be provided with a suitable handle, not shown, to facilitate opening
and closing insulated doors 75 and 77. Refrigerating modules 70, 72 can have a temperature
sensor 84 arranged to sense the temperature of the interior of refrigerating modules
70, 72. Temperature sensor 84 can be a thermister or other well known electronic or
mechanical temperature sensing mechanism or device. Temperature selectors 86 can be
provided for each of the refrigerating modules 70, 72 to allow the user to select
the operating temperature for the respective refrigerating modules 70, 72. While temperature
selectors 86 are illustrated schematically spaced from refrigerating modules 70, 72,
a temperature selector 86 can be located in each of the refrigerating modules 70,
72 as is well known in the art, or can be centrally located if desired. Temperature
selectors 86 can comprise a well known mechanical or electronic selector mechanism
to allow a user to select an operating temperature for the respective refrigerating
modules 70, 72.
[0028] The refrigeration appliance system illustrated in schematic form in Fig. 2 also includes
a central cooling unit 60. Central cooling unit 60 can include a variable speed compressor
62, a condenser 64 and an expansion device 68 connected in a refrigerating circuit
with an evaporator 90. A variable speed condenser fan 66 can be provided to circulate
air over condenser 64. Evaporator 90 can be a tube and fin evaporator for cooling
air that can be used as the cooling medium in the embodiment of Fig. 2. Expansion
device 68 can be an expansion device with feedback arranged to control flow through
the expansion device 68 based on the heat load in the refrigeration appliance system
including the refrigerating modules 70, 72. Central cooling unit 60 can be connected
to the refrigerating modules 70, 72 with insulated ducts 92 forming a cooling medium
circuit for conveying chilled air from evaporator 90 to refrigerating modules 70,
72. Chilled air can be circulated by an evaporator fan 94 that can be a variable speed
fan. Air inlets 93 can lead from the insulated ducts 92 to the respective refrigerating
modules 70, 72, and air outlets 95 can lead from the respective refrigerating modules
70, 72 to the air ducts 92. Air inlets 93 and air outlets 95 form the apparatus for
receiving the cooling medium, chilled air, in the refrigerating modules 70, 72. Air
inlets 93 and air outlets 95 can be positioned with respect to insulated cabinets
74, 76 to provide a desired chilled air flow pattern in the respective refrigerating
modules 70, 72. Air flow arrows 80 schematically illustrate the air flow in the insulated
cabinets 74, 76. Further, each refrigerating module 70, 72 can have a baffle 96 to
control flow of chilled air through air inlets 93 into the respective refrigerating
modules 70, 72. Baffles 96 can be on-off or variable to control flow of chilled air
through a refrigerating module. Baffles 96 can be adjustable between open and closed
positions to permit or block flow of chilled air into the respective refrigerating
modules 70, 72 and variable speed evaporator fan 94 can vary the flow of chilled air
into the respective refrigerating modules 70, 72. Baffles 96 can also be variably
movable between open and closed positions to permit, block and vary the flow of chilled
air into the respective refrigerating modules 70, 72. Central cooling unit 60 can
have a microprocessor based controller 100 having a first portion 102 that can be
arranged to control the operation of central cooling unit 60 and a second portion
104 to control the volume of chilled air directed to the respective refrigerating
modules 70, 72 similar to controller 50 in the embodiment of Fig. 1. A control circuit
106 can be provided to connect the temperature sensors 84, the temperature selectors
86, the variable speed compressor 62, the variable speed condenser fan 66, the expansion
device 68, evaporator fan 94, and baffles 96 to controller 100. Thus, a refrigeration
appliance system according to the invention is illustrated in Fig. 2 as a distributed
refrigeration system having a variable capacity vapor compression condensing unit
and a chilled forced air cooling delivery network.
[0029] According to the invention, central cooling unit 60 can be continuously operating
so that chilled air is continuously circulated in insulated ducts 92 forming a cooling
medium circuit from evaporator 90 to refrigerating modules 70, 72 and back to evaporator
90. Controller 100 can be arranged to adjust the capacity of the central cooling unit
60 in response to the aggregate cooling load of the plurality of refrigerating modules
70, 72. As noted above, while two refrigerating modules 70, 72 are illustrated in
Fig. 2, according to the invention one or more than two refrigerating modules can
be connected in the refrigerating appliance system. The aggregate cooling load can
be determined by the first portion 102 of controller 100 as a function of temperatures
sensed by temperature sensors 84, operating temperatures selected with temperature
selectors 86, and feedback from expansion device 68. Controller 100 can also be arranged
to control the operating temperature in each of the refrigerating modules 70, 72.
Second portion 104 of controller 100 can be arranged to control baffles 96 and evaporator
fan 94 to maintain the selected operating temperatures based on the settings of temperature
selectors 86 and temperature sensors 84. Thus, according to the invention, a single
continuously operating variable capacity central cooling unit 60 can be provided for
a plurality of refrigerating modules 70, 72 that can be set to operate at different
operating temperatures. The variable capacity central cooling unit 60 can be arranged
for chilling a cooling medium. A cooling medium circuit, insulated ducts 92, can be
provided connecting the central cooling unit 60 to supply the cooling medium from
the central cooling unit 60 to the plurality of refrigerating modules 70, 72. A plurality
of cooling medium flow control devices, baffles 96, can be provided for controlling
flow of cooling medium, chilled air, to each of the refrigerating modules 70, 72,
through air inlets 93 and air outlets 95. A controller 100 and control circuit 106
can be provided to adjust the capacity of the variable capacity central cooling unit
60 in order to supply sufficient cooling medium to cool the plurality of refrigerating
modules 70, 72 to the respective selected operating temperatures, and the controller
100 and control circuit 106 can be arranged to adjust the volume of cooling medium
directed to respective ones of the refrigerating modules 70, 72 by controlling the
cooling medium flow control devices, evaporator fan 94 and baffles 96, to maintain
the selected operating temperature in the respective refrigerating modules 70, 72.
Controller 100 can control the speed of variable speed fan 94 to vary the volume of
cooling medium, chilled air, in the cooling medium circuit, insulated ducts 92, to
further control the operating temperature in the respective refrigerating modules
70, 72. The embodiment of Fig. 2 is preferably used for above freezing refrigerator
modules to avoid the need to circulate chilled air in the cooling medium circuit to
achieve temperatures approximating 0°F for freezer modules, although freezer modules
can be included in the Fig. 2 embodiment if desired.
[0030] Turning to Fig. 3, in another embodiment of the invention, illustrated in schematic
form, refrigerating modules 120, 122 and 124 can be connected in a refrigeration appliance
system that can include a central cooling unit 110. According to the invention one
or two refrigerating modules or more than three refrigerating modules can be provided
in the refrigeration appliance system as desired. Refrigerating modules 120, 122 and
124 can be free standing or built in modules and can be general purpose refrigerator
or freezer modules or can be special purpose modules. Refrigerating module 120 can
have an insulated cabinet 126 and an insulated door 127 that can be hinged to insulated
cabinet 126 to selectively open and close an opening 135 in insulated cabinet 126.
Refrigerating module 122 can have an insulated cabinet 128 and an insulated door 129
that can be hinged to insulated cabinet 128 to selectively open and close an opening
137 in insulated cabinet 128. Refrigerating module 124 can have an insulated cabinet
140 and an insulated door 141 to selectively open and close an opening 139 in insulated
cabinet 140. Those skilled in the art will understand that insulated doors 127, 129
and 141 can be provided with a suitable handle, not shown, to facilitate opening and
closing insulated doors 127, 129 and 141. Refrigerating modules 120, 122, and 124
can include a refrigerating module evaporator 130 and a refrigerating module variable
speed evaporator fan 132 arranged to circulate chilled air in the respective refrigerating
modules. Air flow arrows 148 schematically illustrate the chilled air flow in the
respective refrigerating modules. Refrigerating modules 120, 122 and 124 can have
a temperature sensor 134 arranged to sense the temperature of the interior of refrigerating
modules 120, 122 and 124. Temperature sensor 134 can be a thermister or other well
known electronic or mechanical temperature sensing mechanism or device. Temperature
selectors 136 can be provided for each of the refrigerating modules 120, 122 and 124
to allow the user to select the operating temperature for the respective refrigerating
modules 120, 122 and 124. While temperature selectors 136 are illustrated schematically
spaced from refrigerating modules 120, 122 and 124 a temperature selector 136 can
be located in each of the refrigerating modules 120, 122 and 124 as is well known
in the art, or can be centrally located if desired. Temperature selectors 136 can
comprise a well known mechanical or electronic selector mechanism to allow a user
to select an operating temperature for the respective refrigerating modules 120, 122
and 124.
[0031] The refrigeration appliance system illustrated in schematic form in Fig. 3 also includes
a central cooling unit 110. Central cooling unit 110 can include a variable speed
compressor 112, a condenser 114 and a variable speed condenser fan 116. Central cooling
unit 110 can also include a manifold 117 and an accumulator 118. Central cooling unit
110 can be connected to the refrigerating modules 120, 122 and 124 with insulated
supply conduits 142 and insulated return conduits 144 forming a cooling medium circuit
for conveying refrigerant from central cooling unit 110 through manifold 117 to refrigerating
modules 120, 122, and 124 and returning refrigerant from refrigerating modules 120,
122, and 124 to accumulator 118 through insulated return conduits 144 for delivery
to variable speed compressor 112. Refrigerating module evaporators 130 form the apparatus
for receiving the cooling medium, refrigerant, in the refrigerating modules 120, 122
and 124. Further, each refrigerating module 120, 122 and 124 can have an expansion
device 138 to control flow of refrigerant into the respective refrigerating module
evaporators 130. Expansion devices 138 can be an expansion device with feedback arranged
to control refrigerant flow through expansion device 138 based on the heat load in
the respective refrigerating module 120, 122, and 124 and the operating temperature
selected by the respective temperature selector 136. Central cooling unit 110 can
also have a microprocessor based controller 150 having a first portion 152 that can
be arranged to control the operation of central cooling unit 110 and a second portion
154 to control the volume of refrigerant directed to the respective refrigerating
modules 120, 122 and 124 similar to controller 50 in the embodiment of Fig. 1. A control
circuit 156 can be provided to connect the temperature sensors 134, the temperature
selectors 136, the variable speed compressor 112, the variable speed condenser fan
116, expansion devices 138 and evaporator fans 132 to controller 150. Thus, a refrigeration
appliance system according to the invention is illustrated in Fig. 3 as a distributed
refrigeration system having a variable capacity vapor compression condensing unit
and an evaporator network. Depending on the refrigerating modules selected, the evaporators
can all be above freezing, all below freezing, or a mixture of above freezer and below
freezing refrigerating modules.
[0032] According to the invention, central cooling unit 110 can be continuously operating
so that refrigerant is continuously circulated in insulated supply conduits 142 and
insulated return conduits 144 forming a cooling medium circuit from condenser 114
through manifold 117 to refrigerating modules 120, 122 and 124 and back to compressor
112 through accumulator 118. Controller 150 can be arranged to adjust the capacity
of the central cooling unit 110 in response to the aggregate cooling load of the plurality
of refrigerating modules 120, 122 and 124. As noted above, while three refrigerating
modules 120, 122 and 124 are illustrated in Fig. 3, according to the invention one
or more than three refrigerating modules can be connected in the refrigerating appliance
system. The aggregate cooling load can be determined by the first portion 152 of controller
150 as a function of temperatures sensed by temperature sensors 134, operating temperatures
selected with temperature selectors 136 and feedback from expansion devices 138. Controller
150 can also be arranged to control the operating temperature in each of the refrigerating
modules 120, 122 and 124. Second portion 154 of controller 150 can be arranged to
control expansion devices 138 and refrigerating module evaporator fans 132 to maintain
the selected operating temperatures based on the settings of temperature selectors
136 and temperature sensors 134. Controller 150 can be arranged to maintain approximately
the same evaporator pressure in the refrigerating module evaporators 130 and control
the temperature in the respective refrigerating modules by varying the flow of refrigerant
into the refrigerating module evaporators 130 and controlling the speed of the respective
refrigerating module evaporator fans 132. Thus, according to the invention, a single,
continuously operating variable capacity central cooling unit 110 can be provided
for a plurality of refrigerating modules 120, 122 and 124 that can be set to operate
at different operating temperatures. The variable capacity central cooling unit 110
can be arranged for chilling a cooling medium, a refrigerant. A cooling medium circuit,
insulated supply conduits and insulated return conduits 142, 144, can be provided
connecting the central cooling unit 110 to supply the cooling medium from the central
cooling unit 110 to the plurality of refrigerating modules 120, 122 and 124. A plurality
of cooling medium flow control devices, expansion devices 138, can be provided for
controlling flow of cooling medium, refrigerant, to each of the refrigerating modules
120, 122 and 124. A controller 150 and control circuit 156 can be provided to adjust
the capacity of the variable capacity central cooling unit 110 in order to supply
sufficient cooling medium to cool the plurality of refrigerating modules 120, 122
and 124 to the respective selected operating temperatures, and the controller 150
and control circuit 156 can be arranged to adjust the volume of cooling medium, refrigerant,
directed to respective ones of the refrigerating modules 120, 122 and 124 by controlling
the cooling medium flow control devices, expansion devices 138 and refrigerating module
evaporator fans 132, to maintain the selected operating temperature in the respective
refrigerating modules 120, 122 and 124. Controller 150 can control the speed of variable
speed compressor 112, variable speed condenser fan 116 and expansion devices 138 to
control the vapor pressure of the cooling medium, refrigerant, in the cooling medium
circuit, insulated supply and return conduits 142, 144, to further control the operating
temperature in the respective refrigerating modules 120, 122 and 124.
[0033] Turning to Fig. 4, in another embodiment of the invention, illustrated in schematic
form, refrigerating modules 120, 124 and 160 can be connected in a refrigeration appliance
system that can include a central cooling unit 110. According to the invention one
or two refrigerating modules or more than three refrigerating modules can be provided
in the refrigeration appliance system as desired. As described in the embodiment disclosed
in Fig. 3, refrigerating modules 120 and 124 can be free standing or built in modules
and can be general purpose refrigerator, freezer or can be special purpose modules.
Refrigerating module 160 can be a refrigerator freezer having a refrigerator compartment
168 and a freezer compartment 166. Refrigerator compartment 168 can have an insulated
refrigerator compartment door 174 hinged to insulated cabinet 162 and freezer compartment
166 can have an insulated freezer compartment door 172 hinged to insulated cabinet
162. Those skilled in the art will understand that insulated doors 127, 141, 172 and
174 can be provided with a suitable handle, not shown, to facilitate opening and closing
insulated doors 127, 141, 172 and 174. Refrigerating modules 120, 124 and 160 can
include a refrigerating module evaporator 130 and a variable speed refrigerating module
evaporator fan 132 arranged to circulate chilled air in the respective refrigerating
modules, see air flow arrows 148. Refrigerating modules 120 and 124 can have a temperature
sensor 134 arranged to sense the temperature of the interior of refrigerating modules
120, 124. Refrigerator freezer module 160 can have a temperature sensor 134 for refrigerator
compartment 168 and a temperature sensor 134 for freezer compartment 166. Temperature
sensors 134 can be a thermister or other well known electronic or mechanical temperature
sensing mechanism or device. Temperature selectors 136 can be provided for each of
the refrigerating modules 120 and 124 to allow the user to select the operating temperature
for the respective refrigerating modules 120 and 124. Refrigerator freezer 160 can
have two temperature selectors 136, one for the refrigerator compartment 168 and one
for the freezer compartment 166. While temperature selectors 136 are illustrated schematically
spaced from refrigerating modules 120, 124 and 160 a temperature selector(s) 136 can
be located in each of the refrigerating modules 120, 124 and 160 as is well known
in the art, or alternately can be centrally located if desired. Temperature selectors
136 can comprise a well known mechanical or electronic selector mechanism to allow
a user to select an operating temperature for the respective refrigerating modules
120, 124 and 160.
[0034] The refrigeration appliance system illustrated in schematic form in Fig. 4, similar
to the embodiment illustrated in Fig. 3, can include a central cooling unit 110. Central
cooling unit 110 can include a variable speed compressor 112, a condenser 114 and
a variable speed condenser fan 116. Central cooling unit 110 can also include a manifold
117 and an accumulator 118. Central cooling unit 110 can be connected to the refrigerating
modules 120, 124 and 160 with insulated supply conduits 142 and insulated return conduits
144 forming a cooling medium circuit for conveying refrigerant from central cooling
unit 110 through manifold 117 to refrigerating modules 120, 124 and 160 and returning
refrigerant from refrigerating modules 120, 124 and 160 to accumulator 118 through
insulated return conduits 144 for delivery to variable speed compressor 112. Refrigerating
module evaporators 130 form the apparatus for receiving the cooling medium, refrigerant,
in the refrigerating modules 120, 124 and 160. Further, each refrigerating module
120, 124 and 160 can have an expansion device 138 to control flow of refrigerant into
the respective refrigerating module evaporators 130. Expansion devices 138 can be
an expansion device with feedback arranged to control refrigerant flow through expansion
device 138 based on the heat load in the respective refrigerating modules 120, 124
and 160 and the operating temperature(s) selected with the temperature selectors 136.
Central cooling unit 110 can also have a microprocessor based controller 150 having
a first portion 152 that can be arranged to control the operation of central cooling
unit 110 and a second portion 154 to control the volume of refrigerant directed to
the respective refrigerating modules 120, 124 and 160 similar to microprocessor based
controller 50 in the embodiment of Fig. 1. A control circuit 156 can be provided to
connect the temperature sensors 134, the temperature selectors 136, the variable speed
compressor 112, the variable speed condenser fan 116, expansion devices 138 and evaporator
fans 132 to controller 150. Thus, a refrigeration appliance system according to the
invention is illustrated in Fig. 4 as a distributed refrigeration system having a
variable capacity vapor compression condensing unit and an evaporator network. Depending
on the refrigerating modules selected, the evaporators can all be above freezing,
all below freezing, or a mixture of above freezer and below freezing refrigerating
modules and/or in addition to refrigerator freezer module 160.
[0035] Refrigerating module 160 can be a two temperature refrigerator freezer module that
can be arranged to have an above freezing refrigerator compartment 168 and a below
freezing freezer compartment 166 as noted above. An insulated compartment separator
164 can be provided to divide insulated cabinet 162 into a refrigerator compartment
168 and a freezer compartment 166. Freezer compartment 166 can have an evaporator
compartment that can be formed by an evaporator compartment wall 170 that can be arranged
to separate the refrigerating module evaporator 130 from the freezer compartment 166.
Evaporator compartment wall 170 is illustrated schematically as a dashed line below
refrigerating module evaporator 130 to indicate that air flows (air flow arrows 148)
into freezer compartment 166 from the refrigerating module evaporator 130, and similarly,
air returns to the evaporator compartment under the influence of refrigerating module
evaporator fan 132. Insulated compartment separator 164 can have chilled air passages
176 positioned on compartment separator 164 that can allow chilled air (air flow arrows
158) from the freezer compartment 166 or evaporator compartment to flow into refrigerator
compartment 168 as is well known in the art. Compartment separator 164 can have a
refrigerator compartment damper 178 to control the flow of air from the refrigerator
compartment 168 back to freezer compartment 166 and refrigerating module evaporator
130 drawn by refrigerating module evaporator fan 132. In the embodiment of the invention
illustrated in Fig. 4, refrigerator compartment damper 178 is shown in the return
air path from refrigerator compartment 168. Those skilled in the art will understand
that chilled air passages 176 could be arranged in the return air path from refrigerator
compartment 168 and refrigerant compartment damper 178 arranged in the flow of chilled
air into refrigerator compartment 168 if desired. Refrigerator compartment damper
178 can be an automatic damper operated by controller 150 as illustrated in Fig. 4,
or, if desired, refrigerator compartment damper 178 can be a manually adjustable damper
manually adjusted by the user and temperature sensor 134 and temperature selector
136 eliminated from freezer compartment 166.
[0036] Similar to the embodiment of Fig. 3, according to the invention, central cooling
unit 110 can be continuously operating so that refrigerant is continuously circulated
in insulated supply conduits 142 and return conduits 144 forming a cooling medium
circuit from condenser 114 through manifold 117 to refrigerating modules 120, 124
and 160 and back to compressor 112 through accumulator 118. Controller 150 can be
arranged to adjust the capacity of the central cooling unit 110 in response to the
aggregate cooling load of the plurality of refrigerating modules 120, 124 and 160.
As noted above, while three refrigerating modules 120, 124 and 160 are illustrated
in Fig. 4, according to the invention one or two or more than three refrigerating
modules can be connected in the refrigerating appliance system. The aggregate cooling
load can be determined by the first portion 152 of controller 150 as a function of
temperatures sensed by temperature sensors 134, operating temperatures selected with
temperature selectors 136, and feedback from expansion devices 138. Controller 150
can also be arranged to control the operating temperature in each of the refrigerating
modules 120, 124 and 160. Second portion 154 of controller 150 can be arranged to
control expansion devices 138 and refrigerating module evaporator fans 132 to maintain
the selected operating temperatures based on the settings of temperature selectors
136 and temperature sensors 134. In addition, second portion 154 of controller 150
can be arranged to control refrigerator compartment damper 178 to control the amount
of chilled air flowing from freezer compartment 166 and refrigerating module evaporator
132 through compartment separator 164 into refrigerator compartment 168 in conjunction
with refrigerating module evaporator fan 132 to maintain the user selected temperature
in refrigerator compartment 168 as well as in freezer compartment 166. Controller
150 can be arranged to maintain approximately the same evaporator pressure in the
refrigerating module evaporators 130 and control the temperature in the respective
refrigerating modules 120, 124 and 160 by varying the flow of refrigerant into the
refrigerating module evaporators 130 and controlling the speed of the respective refrigerating
module evaporator fans 132. Thus, according to the invention, a single, continuously
operating variable capacity central cooling unit 110 can be provided for a plurality
of refrigerating modules 120, 124 and 160 that can be set to operate at different
operating temperatures, and refrigerating module 160 can be set to have a refrigerator
compartment and a freezer compartment. The variable capacity central cooling unit
110 can be arranged for chilling a cooling medium, a refrigerant. A cooling medium
circuit, insulated supply conduits and insulated return conduits 142, 144, can be
provided connecting the central cooling unit 110 to supply the cooling medium from
the central cooling unit 110 to the plurality of refrigerating modules 120, 124 and
160. A plurality of cooling medium flow control devices, expansion devices 138, can
be provided for controlling flow of cooling medium, refrigerant, to each of the refrigerating
modules 120, 124 and 160. A controller 150 and control circuit 156 can be provided
to adjust the capacity of the variable capacity central cooling unit 110 in order
to supply sufficient cooling medium to cool the plurality of refrigerating modules
120, 124 and 160 to the respective selected operating temperatures, and the controller
150 and control circuit 156 can be arranged adjust the volume of cooling medium, refrigerant,
directed to respective ones of the refrigerating modules 120, 124 and 160 by controlling
the cooling medium flow control devices, expansion devices 138 and refrigerating module
evaporator fans 132, to maintain the selected operating temperature in the respective
refrigerating modules 120, 124 and 160. Controller 150 can control the speed of variable
speed compressor 112, variable speed condenser fan 116 and expansion devices 138 to
control the vapor pressure of the cooling medium, refrigerant, in the cooling medium
circuit, insulated supply and return conduits 142, 144, to further control the operating
temperature in the respective refrigerating modules 120, 124 and 160.
[0037] Turning to Fig. 5, a freezer module 180 is illustrated that can be used in combination
with a refrigeration appliance system according to the invention. Freezer module 180
can be a conventional freezer capable of operating without connection to the refrigeration
appliance system according to the invention. Particularly when a freezer module arranged
for 0°F storage temperatures is desired for use in combination with the embodiments
illustrated in Fig. 1 (employing liquid coolant as the cooling medium), Fig. 2 (employing
chilled air as the cooling medium), or Fig. 3 (particularly when above freezing refrigerator
modules will be connected in the refrigeration appliance system) it can be advantageous
to incorporate a freezer module 180 as illustrated in Fig. 5. However, a freezer module
180 can be combined with any of the embodiments according to the invention. Freezer
module 180 can have a insulated freezer cabinet 182 defining an opening 184 for access
to the freezer compartment and can have an insulated freezer door 185 hinged to the
insulated freezer cabinet 182 to selectively open and close the freezer compartment.
Freezer door 185 can have a handle, not shown, to facilitate opening and closing freezer
door 185 for access to freezer module 180. Freezer module 180 can include a freezer
cooling unit 189 in a machinery compartment 186 outside the refrigerated portion of
the freezer cabinet 182 that can include a freezer compressor 190, a freezer condenser
192 and a freezer condenser fan 194. Freezer module 180 can include a freezer evaporator
196 that can be positioned in insulated freezer cabinet 182 and can have a freezer
evaporator fan 198 and a freezer expansion device 204. Freezer module 180 can have
a freezer temperature sensor 200 that can be similar to the temperature sensors described
above. Freezer module 180 can also have a freezer temperature selector 202 to allow
user to select the operating temperature for the freezer module. Freezer module 180
can have a controller 208 and a control circuit 206 connecting the freezer temperature
sensor 200, freezer temperature selector 202, freezer compressor 190, freezer condenser
fan 194 and freezer evaporator fan 198 to controller 208. Controller 208 can operate
freezer module 180 in a manner similar to conventional freezer products as is well
known in the art. Those skilled in the art will understand that freezer compressor
190, freezer condenser fan 194 and freezer evaporator fan 198 can be provided with
variable speed motors as desired for optimum operation. Freezer expansion device 204
can be an expansion device with feedback as used in the embodiments of Figs. 1-4 or
can be a capillary tube expansion device, again as well known in the art. Freezer
compressor 190 can be a variable speed compressor if desired as is well known in the
art. Alternately, those skilled in the art will understand that freezer condenser
192 and/or freezer evaporator 196 can be static heat exchangers and that if a static
heat exchanger is used the respective freezer condenser fan 194 and/or freezer evaporator
fan 198 could be eliminated. For example freezer module 180 could be a chest freezer
having freezer evaporator 196 positioned in contact with the inner liner 210 defining
the freezer compartment in the insulation between the inner liner 210 and cabinet
182 as is well known in the art. Similarly, freezer condenser 192 could be positioned
in contact with cabinet 182 positioned in the insulation between inner liner 210 and
cabinet 182 as is well known in the art.
[0038] While the invention has been specifically described in connection with certain specific
embodiments thereof, it is to be understood that this is by way of illustration and
not of limitation, and the scope of the invention is defined by the appended claims.
Parts List
[0039]
10 |
Central cooling unit |
56 |
Control circuit |
11 |
|
57 |
|
12 |
Variable speed compressor |
58 |
|
13 |
|
59 |
|
14 |
Condenser |
60 |
Central cooling unit |
15 |
|
61 |
|
16 |
Variable speed condenser fan |
62 |
Variable speed compressor |
17 |
|
63 |
|
18 |
Expansion device |
64 |
Condenser |
19 |
|
65 |
|
20 |
Refrigerating module |
66 |
Variable speed condenser fan |
21 |
|
67 |
|
22 |
Refrigerating module |
68 |
Expansion device |
23 |
|
69 |
|
24 |
Insulated cabinet |
70 |
Refrigerating module |
25 |
Insulated door |
71 |
|
26 |
Insulated cabinet |
72 |
Refrigerating module |
27 |
Insulated door |
73 |
|
28 |
Opening |
74 |
Insulated cabinet |
29 |
Opening |
75 |
Insulated door |
30 |
Heat exchanger |
76 |
Insulated cabinet |
31 |
|
77 |
Insulated door |
32 |
Adjustable speed heat exchanger fan |
78 |
Opening |
33 |
|
79 |
Opening |
34 |
Temperature sensor |
80 |
Air flow arrows |
35 |
|
82 |
|
36 |
Temperature selector |
83 |
|
37 |
|
84 |
Temperature sensor |
38 |
Air flow arrows |
85 |
|
39 |
|
86 |
Temperature selector |
40 |
Chilled liquid evaporator |
87 |
|
41 |
|
88 |
|
42 |
Insulated conduits |
89 |
|
43 |
|
90 |
Evaporator |
44 |
Variable speed pump |
91 |
|
45 |
|
92 |
Insulated ducts |
46 |
On-off valve |
93 |
Air inlet |
47 |
|
94 |
Variable speed evaporator fan |
48 |
|
95 |
Air outlet |
49 |
|
96 |
Baffle |
50 |
Controller |
97 |
|
51 |
|
98 |
|
52 |
1st portion of the controller |
99 |
|
53 |
|
100 |
Controller |
54 |
2nd portion of the controller |
101 |
|
55 |
|
102 |
1st portion of the controller |
103 |
|
149 |
|
104 |
2nd portion of the controller |
150 |
Controller |
105 |
|
151 |
|
106 |
|
152 |
1st portion of the controller |
107 |
|
153 |
|
108 |
|
154 |
2nd portion of the controller |
109 |
|
155 |
|
110 |
Central cooling unit |
156 |
|
111 |
|
157 |
|
112 |
Variable speed compressor |
158 |
Air flow arrows |
113 |
|
159 |
|
114 |
Condenser |
160 |
Refrigerator freezer module |
115 |
|
161 |
|
116 |
Variable speed condenser fan |
162 |
Insulated cabinet |
117 |
Manifold |
163 |
|
118 |
Accumulator |
164 |
Compartment separator |
119 |
|
165 |
|
120 |
Refrigerating module |
166 |
Freezer compartment |
121 |
|
167 |
|
122 |
Refrigerating module |
168 |
Refrigerator compartment |
123 |
|
169 |
|
124 |
Refrigerating module |
170 |
Evaporator compartment wall |
125 |
|
171 |
|
126 |
Insulated cabinet |
172 |
Freezer compartment door |
127 |
Insulated door |
173 |
|
128 |
Insulated cabinet |
174 |
Refrigerator compartment door |
129 |
Insulated door |
175 |
|
130 |
Refrigerating module evaporator |
176 |
Chilled air passage |
131 |
|
177 |
|
132 |
Variable speed refrigerating module evaporator fan |
178 |
Refrigerator compartment damper |
133 |
|
179 |
|
134 |
Temperature sensor |
180 |
Freezer module |
135 |
Opening |
181 |
|
136 |
Temperature selector |
182 |
Insulated freezer cabinet |
137 |
Opening |
183 |
|
138 |
Expansion device |
184 |
Opening |
139 |
Opening |
185 |
Insulated freezer door |
140 |
Insulated cabinet |
186 |
Machinery compartment |
141 |
Insulated door |
187 |
|
142 |
Insulated supply conduits |
188 |
Air flow arrows |
143 |
|
189 |
Freezer cooling unit |
144 |
Insulated return conduits |
190 |
Freezer compressor |
145 |
|
191 |
|
146 |
|
192 |
Freezer condenser |
147 |
|
193 |
|
148 |
Air flow arrows |
194 |
Freezer condenser fan |
|
|
|
|
195 |
|
|
|
196 |
Freezer evaporator |
|
|
197 |
|
|
|
198 |
Freezer evaporator fan |
|
|
199 |
|
|
|
200 |
Freezer temperature sensor |
|
|
201 |
|
|
|
202 |
Freezer temperature selector |
|
|
203 |
|
|
|
204 |
Freezer expansion device |
|
|
205 |
|
|
|
206 |
Freezer control circuit |
|
|
207 |
|
|
|
208 |
Freezer controller |
|
|
209 |
|
|
|
210 |
Inner liner |
|
|
|
|
|
|
|
|
|
|
1. A refrigeration appliance system constructed and arranged for use in a residential
kitchen and other rooms in a dwelling comprising:
a plurality of separate refrigerating modules each having:
an insulated cabinet having an opening for access to the interior of the cabinet;
at least one insulated door for covering and uncovering an opening in the insulated
cabinet;
an apparatus for receiving a cooling medium to cool the interior of the refrigerating
module;
at least one temperature sensor for sensing the temperature in the module; and
at least one temperature selector for selecting an operating temperature for the insulated
refrigerating module;
a single, continuously operating variable capacity central cooling unit for chilling
a cooling medium comprising a variable speed compressor, a condenser, a variable speed
condenser fan and a controller;
a cooling medium circuit connecting the central cooling unit and the plurality of
refrigerating modules to supply cooling medium from the central cooling unit to the
plurality of refrigerating modules, and to return cooling medium to the central cooling
unit from the refrigerating modules;
a plurality of cooling medium flow control devices connected in the cooling medium
circuit for controlling flow of cooling medium to each of the refrigerating modules;
a control circuit connecting the temperature sensors, the temperature selectors and
the cooling medium flow control devices for the plurality of refrigerating modules
with the controller, said controller including:
a first portion to adjust the capacity of the central cooling unit in response to
the aggregate cooling load of the plurality of refrigerating modules in order to supply
sufficient cooling medium to cool the plurality of refrigerating modules to the respective
selected operating temperatures, and
a second portion to adjust the volume of cooling medium directed to respective ones
of the refrigerating modules to maintain the selected operating temperature in the
respective refrigerating modules; and
at least one below freezing freezer module comprising:
an insulated freezer cabinet defining a freezer compartment having an opening for
access to the freezer compartment and an insulated freezer door for selectively closing
the opening;
a freezer cooling unit comprising a freezer compressor and a freezer condenser;
a freezer evaporator for cooling the freezer compartment;
a freezer expansion device connected in a refrigerant circuit with the freezer cooling
unit and freezer evaporator;
a freezer temperature sensor for sensing the temperature in the freezer compartment;
a freezer temperature selector for selecting an operating temperature for the freezer
compartment; and
a freezer control circuit connecting the freezer temperature sensor, the freezer temperature
selector, the freezer cooling unit to control operation of the freezer cooling unit
to maintain the selected freezer compartment temperature.
2. The refrigeration appliance system of claim 1, wherein the freezer module includes
a freezer evaporator fan connected in the freezer control circuit and arranged to
circulate air chilled by the freezer evaporator in the freezer compartment.
3. The refrigeration appliance system of claim 2, wherein the freezer cooling unit includes
a freezer condenser fan connected in the freezer control circuit.
4. The refrigeration appliance system of claim 3, wherein the freezer evaporator fan
and the freezer condenser fan are variable speed fans.
5. The refrigeration appliance system of claim 4, wherein the freezer compressor is a
variable speed compressor and the freezer expansion device is an expansion device
with feedback based on load for adjusting flow of refrigerant to the freezer evaporator,
and wherein the freezer control circuit is arranged to control the variable speed
compressor, variable speed freezer condenser fan, variable speed evaporator fan and
freezer expansion device to maintain the selected operating temperature in the freezer
compartment.
6. The refrigeration appliance system of claim 1, wherein the cooling medium is air;
the cooling medium circuit comprises insulated ducts connecting the central cooling
unit and the plurality of refrigerating modules for supplying chilled air to the plurality
of refrigerating modules and returning air from the refrigerating modules to the central
cooling unit; the apparatus for receiving a cooling medium comprises air inlets from
the insulated ducts leading to the respective refrigerating modules and air outlets
leading from the respective refrigerating modules to the insulated ducts; and the
cooling medium flow control devices comprise a baffle for each refrigerating module
for controlling the flow of chilled air flowing into the refrigerating module through
the air inlet; the central cooling unit further comprises an evaporator and an expansion
device with feedback based on the refrigerating system load connected in a refrigerant
circuit with the variable speed compressor and condenser and arranged to chill the
cooling medium air to a temperature below the lowest selected refrigerating module
operating temperature and at least one evaporator fan to circulate the chilled cooling
medium air through the insulated ducts to respective refrigerating modules; and the
second portion of the controller is arranged to operate the baffles of the respective
refrigerating modules to control the flow of chilled air flowing into the respective
refrigerating modules to maintain the respective selected operating temperatures.
7. The refrigeration appliance system of claim 1, wherein the cooling medium is a liquid
coolant; the cooling medium circuit includes insulated conduits leading from the central
cooling unit to each of the refrigerating modules for supplying liquid coolant to
each of the refrigerating modules and for returning liquid coolant to the central
cooling unit; the apparatus for receiving cooling medium for the respective refrigerating
modules comprises a heat exchanger in communication with the interior of the insulated
cabinet; and the cooling medium flow control devices comprise a valve for controlling
the flow of liquid coolant to the heat exchanger; the central cooling unit further
comprises a chilled liquid evaporator and an expansion device with feedback based
on the refrigerating system load connected in a refrigerant circuit with the variable
speed compressor and condenser and arranged to chill the liquid coolant to a temperature
below the lowest selected refrigerating module operating temperature, and a pump arranged
to circulate the liquid coolant to the respective refrigerating modules; and the second
portion of the controller is arranged to operate the valves to control the flow of
chilled liquid coolant through the respective refrigerating module heat exchangers
to maintain the respective selected operating temperatures.
8. The refrigeration appliance system of claim 7, wherein the valves are on-off valves
to control flow of liquid coolant to the respective refrigerating modules, and the
pump is a variable speed pump and the first portion of the controller adjusts the
flow rate of liquid coolant in the cooling medium circuit by controlling the speed
of the variable speed pump.
9. The refrigeration appliance system of claim 7, wherein each of the refrigerating modules
further includes a variable speed heat exchanger fan arranged for circulating air
over the heat exchanger in the insulated cabinet.
10. The refrigeration appliance system of claim 1, wherein the cooling medium is a refrigerant;
the cooling medium circuit includes insulated conduits leading from the central cooling
unit to each of the refrigerating modules for supplying refrigerant to each of the
refrigerating modules and for returning refrigerant to the central cooling unit; the
apparatus for receiving cooling medium comprises a refrigerating module evaporator
in communication with the interior of the insulated cabinet and a refrigerating module
evaporator fan arranged to circulate air chilled by the refrigerating module evaporator
in the insulated cabinet; the cooling medium flow control devices comprise expansion
devices with feedback based on load for adjusting flow of refrigerant to the refrigerating
module evaporators of the respective refrigerating modules; and the second portion
of the controller is arranged to control the expansion valves for the respective refrigerating
modules to maintain the respective selected operating temperatures.