OBJET OF THE INVENTION
[0001] The present invention, as expressed in the wording of this descriptive report, refers
to a mechanical overspeed governor that activates safety gear used in lifts. It has
been conceived and built in order to obtain substantial advantages with respect to
other existing systems.
BACKGROUND OF THE INVENTION
[0002] Activating the safety gear is mostly done through the usual means, conventional steering
linkage and overspeed governor, having to function in both UP and DOWN movements of
the lift car.
[0003] Any simplification in its way of actuating, in the number of parts the overspeed
governor consists of or in its assembly, may be considered as technological progress.
[0004] The actuating devices on traditionally used safety gear are based on a governing
pulley (1) on which the governing rope (2) engages and which, in its turn, rotates
on another diverting or tension pulley (3) functioning as the rope tension system.
In general, the overspeed governor is installed at the top part of the lift and the
diverting pulley at the lower part or lift pit. The rope is linked to the steering
linkage (4) connected to the lift car (5) uniting its two stretches. When the lift
car (5) moves, the rope (2) moves in unison and both pulleys rotate. The governing
pulley (1) includes a tripping mechanism or triggers (6) that consist in a centrifugal
governor or any other known type. The car (5), the movement of which is lineal, pulls
along the governing rope (2), thus making this governing pulley rotate (1), generating
a centrifugal force in the triggers (6) that rotate in connection with the pulley
in question. These masses or triggers (6) move radially on the pulley (1) to which
opening movement a spring (19) puts up resistance to a greater or lesser extent in
order to adjust the actuating or tripping speed. For the overspeed governor to actuate
in two directions and avoid the influence of gravity on the opening movement of the
aforementioned masses, synchronization systems consisting in levers, coupling etc.
may be installed. They will synchronize the opening movement of the masses. When a
certain distance is exceeded as a consequence of the rotating speed, the masses abut
against a stop (8) in such a way that the pulley (1) remains blocked. The lift car
(5) continues to move and therefore the rope (2) follows, but as the pulley (1) has
come to a halt, a friction force is generated between the rope (2) and the pulley,
which activates the steering linkage (4) of the safety gear. This must occur both
in UP and DOWN directions.
[0005] The steering linkage is a mechanism that consists of a central rod (9) which rotates
onto holes made either directly onto the car sling or onto bushings installed for
this purpose and fixed to them and of one or various levers (10) that transmit the
rotation of the rod in a certain movement of the triggering component of the safety
gear. The governing rope (2) is connected to a lever (10) of the steering linkage
in such a way that when the overspeed governor gets blocked, it makes the lever (10)
move upwards or downwards. As a consequence, the steering linkage rod (9) rotates
so as to transmit the movement to the lever (10) corresponding to the safety gear
situated at the other side of the lift car.
[0006] Once the steering linkage has completed its movement, the overspeed governor rope
(2) slides onto the pulleys (1,3) causing friction, wear and pressure on the rope
(2) and on the steering linkage. This is difficult to control as these factors depend
on the friction coefficient of the rope with the groove of the pulley and on the rope
tension. Conventional overspeed governors require either a lot of assembly time or
work as they are based on several components that need to be assembled on-site.
[0007] There exist other types of systems in which the configuration is more innovative
because their governing pulley is situated on the lift car itself, as figures in documents
U200002163, 1
P200101202,
US 5052523 and
EP1454867A1.
[0008] In document
U200002163 the governing rope only has one fixed stretch going from the upper part to the lower
part of the pit and is tightened by means of springs at both ends. The overspeed governor
consists of a conventional governing pulley and a diverting pulley both mounted on
the same plane and with a different rotating axis disposed on a supporting structure
installed on top of the lift car structure. On top of the component that abuts against
the centrifugal mass, some perforations are made with the aim of securing an auxiliary
rod or lever. This auxiliary rod joins the ends of the centrifugal masses with either
the steering linkage lever or with a connecting rod that functions in connection with
the steering linkage rod responsible for simultaneously activating both safety gears
arranged at either one side or the other of the lift car. In this arrangement it is
necessary to implement new parts that connect the governor to the steering linkage,
as is the case of the auxiliary rod. The use of the rope is for the activating force
of the safety gear to be equally conditioned by the belt tension and the friction
coefficients with the resulting difficulty in its control.
[0009] Document
200101202 does not require ropes but is based on the use of a wheel with a centrifugal system
mounted onto the lift car, which rotates onto the guide rail. The centre of this wheel
is connected to the steering linkage lever arranged like an articulated quadrangle
in which two opposite sides are linked to the moving part of the safety gear and to
the wheel respectively. When the wheel blocks, it stops rotating on the guide rail.
The centre of the wheel then initiates an upward or downward movement according to
the actuating direction causing the steering linkage lever to rotate thus activating
the safety gear. In this arrangement it is necessary to implement new parts that connect
the overspeed governor to the steering linkage or else use a specific steering linkage
for this type of overspeed governor.
[0010] Document
US 5052523 is based on the use of a rope and a governing pulley that rotates on the guide rail
and also includes connection means to activate the safety gear by means of a rope
and a drum. This system is only valid for actuating in one direction due to the use
of a rope.
[0011] The overspeed governor described in document
US 5052523 is based on the use of a rope and includes as an option a friction sliding clutch
which, by means of a brake, limits the pressure to transmit. This clutch carries out
certain normal pressure and, through friction, limits the force to transmit, this
force sliding and thus functioning like a brake. Although this type of clutch eliminates
wear of the rope, its efficiency resides in the normal pressure produced between both
sides of two discs. It does not have an adjusting system that makes adjustment easy
nor does it allow the maintenance of the force when facing small dimensional variations
due to wear of the friction components. Another aspect is the volume the clutch occupies
which makes its installation in reduced spaces and in the lift car difficult as it
is an accessory of the overspeed governor and is not on the same plane as the governing
pulley.
[0012] The overspeed governor described in document
DE 29922874 U1 uses a rope and also includes a brake sliding clutch in a similar way as the one
previously described but it does not include an adjustment system making possible
easy adjustment of the force to transmit and which, in turn, allows maintaining the
force when facing slight dimensional variations due to wear of the friction components.
[0013] The overspeed governor in document
EP1454867A1 describes an overspeed governor in the lift car that requires levers for the connection
to the safety gear. As a traction system it uses different possibilities of rigid
systems and a version with a toothed zip presenting it as an inconvenient only possible
in one coupling point, not allowing to choose the position of the overspeed governor
with respect to the component arranged in the lift shaft. The system that makes it
possible for the toothed pulley to rotate after blocking is not able to adjust by
means of springs. Also
US 5 349 854 discloses an over speed governor for elevators.
[0014] The main disadvantages of the overspeed governors described above are the connection
between the governor rope (2) and the steering linkage (4,9,10) which require the
manufacturing of car sling parts made to measure, the size of the overspeed governors
with clutch as well as the assembly time necessary to install the pulleys and the
ropes, adjusting the rope tension between a maximum and a minimum, etc.
[0015] Another important problem is the possible loss of efficiency of the components that
guarantee a minimum yield strain: reduction of the tension of the rope or wheel that
rotates onto the guide rail, reduction of the friction coefficients between the rope
and the pulley or between the wheel and the guide rail (greased guide rail). The present
systems that use a clutch are not conceived to obtain easy adjustment of the maximum
force to transmit. They cannot put up with dimensional variations (temperature, humidity,
wear, etc.) either, without significantly affecting the value of the maximum force
to transmit. These aspects may seriously affect the correct functioning of the overspeed
governor as it could cause a failure in activating the safety gear. Not having an
adjustment system may cause uncontrolled transmission force.
[0016] Another drawback of the overspeed governors that use a rope lies in the use of an
encoder or sensor as a means of knowing the positioning of the lift car due to the
fact that with rope systems there always exist small amounts of sliding that lead
to obtaining erroneous information as well as causing rope wear. There exist position
control systems based on a toothed timing belt but they are separate from the overspeed
governor, not included in the governor.
[0017] The disadvantages of the systems based on a rigid zip are its high cost and assembly
as well as the fact that it is impossible to obtain more than one coupled tooth which
results in less security if the tooth breaks and basically that it is impossible to
position the governor and the vertical side of the zip in different points as they
need to be tangent.
DESCRIPTION OF THE INVENTION
[0018] The invented device has a new design, which makes it possible to solve the following
problems depending on whether its arrangement is in the lift shaft or in the lift
car and on the type of assembly and components used:
- Eliminating the connection between overspeed governor and steering linkage at the
same time as facilitating pre-assembly -at the factory- onto the lift car, even together
with the safety gear thus constituting the one package.
- Not depending on the strain transmitted to the safety gear with the tension of the
component arranged in the shaft, being either a rope or a guide rail, having the possibility
of using a toothed timing belt as the component arranged in the lift shaft along with
a system that limits the force transmitted to the steering linkage.
- Eliminating the sliding between the lift car movement and the overspeed governor component.
[0019] The current invention makes it possible to use a mechanical overspeed governor using
a toothed timing belt (11) incorporating an adjustable limiting system (15,16,22)
that enables the pulley, on which the timing belt engages, to rotate once the blocking
has occurred, limiting the blocking force transmitted to the steering linkage-safety
gear system during the actuating process. If its location is in the lift car, the
axis of the governing pulley (1) can be used and therefore the overspeed governor
on the axis of the steering linkage rod (9), enabling to integrate it into the safety
gear so that the assembly of both components becomes easier. All this is extremely
simple to achieve and it is easy to manufacture the one package consisting of both
components.
[0020] The overspeed governor is based on two aspects:
- 1. - On the one hand, the traditional governing pulley (1) that uses a rope (2) is
replaced by a toothed pulley (16) onto which a toothed belt couples (11), and the
governor is fitted out with an adjustment system that limits the blocking force and
therefore the force transmitted to the steering linkage (4), enabling the toothed
pulley (16) to rotate even after the blocking has occurred.
- 2. - The overspeed governor is arranged in such a way that it may be assembled and
sustained onto the steering linkage rod itself (9) on making the rotation axis of
the governing pulley coincide with the steering linkage rod (9) so that it can be
included into the safety gear thus facilitating the assembly of both components into
a single component.
[0021] The overspeed governor, object of the invention, consists of a toothed pulley (16)
on which a toothed timing belt (11), mounted onto a pulley, engages. It rotates on
a hollow tube (14) or fixed axis. A centrifugal or inertial governing system is installed
on the pulley (6) like the ones already know technically (of this type of governors
as well as of the ones in other sectors). When a certain rotation speed of the governing
pulley (1) is exceeded, the governing system (6) abuts against a stop (8), these stops
being concentric with the governing pulley and joining the steering linkage in such
a way that the rotation of the stop (8) causes the steering linkage (4) to move by
means of the rotation of the steering linkage rod (9). In order to obtain, once the
safety gear and the steering linkage (4) are activated and have reached their rotation
or extreme position, there exists an adjustable limiting system, which allows the
toothed pulley (16) to continue to rotate after the safety gear performance and transmitting
limited pressure. The system which limits the transmitted force to the steering linkage
may be set out between the stop (8) of the governing system and the actuating of the
steering linkage or on another part, such as for example between the outer toothed
pulley (16) and its inner part. On using a toothed belt, tension is not necessary
to ensure the safety gear performance. It is enough to make sure the belt (11) is
perfectly fastened at both ends, both on the top and on the bottom part. For the described
invention to function properly the system is fitted out with one or several diverting
pulleys (17). These pulleys are positioned on a plate (18) connected to a hollow tube
(14) or axis on which the pulley rotates or another part of the car sling or lift
shaft, depending on the arrangement needed, being on the same plane as the governing
pulley. These pulleys act as guides and as belt guards making it possible to install
the overspeed governor independently of the toothed timing belt on both sides of the
overspeed governor.
[0022] To facilitate its assembly and eliminate parts between the overspeed governor and
safety gear-steering linkage, a tube or axis (14) is used as a rotation axis (14),
on the outer part of which a governing pulley (1) is installed and on its inner part
it engages or joins the steering linkage rod (9). The rest of the components such
as the stop (8) and the system that limits the force between the pulley and the governing
pulley (16,15, 22) also use this tube as their rotation axis.
[0023] The combination of the two previous aspects, along with the technically already known
systems, makes it possible to obtain a great variety of configurations among which
the following need to be mentioned:
- Governing pulley (1) with an adjustable system that limits the force (15,22,28,29,30,31)
to the steering linkage rod (9) with a 1 stretch-toothed timing belt (11) attached
without tension at the top and bottom part.
- Governing pulley (1) with an adjustable system that limits the force (15,28,29,30,31)
at one end of the lift shaft, a tensioning pulley at the other end and a double stretch-toothed
timing belt (11) linked to the steering linkage.
[0024] Due to the coupling system with belt and the fact that the toothed wheel functions
connected to the lift car, there is no sliding between the latter and the timing belt
which makes it possible to ensure, by placing an encoder or sensor on the governing
pulley, and to know the exact position of the lift car without needing a specific
system to carry out this function.
[0025] To complement the description that follows ad so as to obtain a better understanding
of the characteristics of the invention, a set of drawings is attached to this descriptive
report. The drawings will help understand better the innovations and advantages of
the device being the object of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0026]
Figure 1. - Shows a schematic arrangement of a conventional overspeed governor.
Figure 2. - Shows a preferred arrangement of the overspeed governor, object of the
invention, with a toothed timing belt (11), radial limiting system and rotation on
the steering linkage rod (9).
Figure 3. - Shows a preferred arrangement of the overspeed governor, object of the
invention, with a rope and rotation on the steering linkage rod (9).
Figure 4. - Shows a preferred arrangement of the overspeed governor, object of the
invention, with a toothed timing belt (11) at one end of the lift shaft, double stretch,
diverting pulley at the other end (3) and a radial limiting system.
Figure 5. - Shows a cross section of a preferred overspeed governor arrangement with
a radial limiting system (15,22) between the pulley (16) and the governing pulley
and with rotation on the steering linkage rod (9).
Figure 6. - Shows a cross section of a preferred overspeed governor arrangement with
an axial adjustable limiting system (28,29,30,31) between the pulley (16) and the
governing pulley and with rotation on the steering linkage rod (9).
DESCRIPTION OF A PREFERRED ARRANGEMENT
[0027] From the drawings mentioned earlier, it may be observed that the overspeed governor,
object of the invention, has a hollow tube (14) connected to a plate (18) in which
a hole has been made for the tube to pass through. On the outside of this tube (14),
a governing pulley is installed (1) on top of which a toothed pulley (16) is mounted
so that a belt (11) placed in the lift shaft couples onto this pulley. The rotation
of the pulley is produced by means of one or several bearings positioned on the outside
of the tube. On one side of the pulley a centrifugal system (6), which moves some
masses as a consequence of the rotation of the pulley, is installed. In order to adjust
the movement of those masses in accordance with the rotation speed, a spring (19)
is installed that puts up resistance to this radial movement, which is overcome as
a consequence of the centrifugal force.
[0028] The compensation between the weight of the masses is done through coupling both masses
- as if they were two toothed wheels- at the other side of their rotation axis.
[0029] Connecting the pulley to the governing pulley is done by means of an adjustable limiting
system between the pulley (16) and the governing pulley (15) which enables the pulley,
on which the belt engages, to rotate once it has been blocked, transmitting continuous
and limited pressure to the steering linkage-safety gear system during the actuating
process. One option for this system is to have at least one groove or slit (25) in
radial direction on the pulley where the timing belt or first part (16) of the adjustable
system which limits the force (15) engages and at least one radial drill on the governing
pulley or second part (15) of the concentric adjustable system which limits the force
with the pulley or first part of the adjustable force-limiting system by placing round-shaped
projections (22) and compression springs (26) on this pulley. They oppose the movement
of the projections towards the centre as a consequence of the rotation of the first
part (16) of the adjustable force-limiting system (15) on the second one (15) as the
projections are inserted into the grooves (25) of the pulley. Another option for the
pulley rotation system after blocking consists of the following:
- A projection on the inside of the pulley (31) and placed in its central part so that
the projection can be part of the pulley or of another intermediary component generating
a T-shaped profile.
- A depression in the governing pulley or second part (15) of the concentric adjustable
force-limiting system on the projection of the pulley in such a manner that the second
part leans axially and adjusts radially on the pulley or first part of the system,
and a washer (30) that leans onto the other side of the projection and adjusts radially
on the pulley and on the second part of the adjustable force-limiting system that
constitutes the governing pulley.
- One or more sets of screws (29) that link the second part of the adjustable force-limiting
system (15) with the washer (30), compressing the flat springs (28) in such a way
that they pressurize the projection of the pulley (31) with an adjustable force value
depending on the compression. The neck length of the screws (29) regulates the tightening
torque of the springs (28) as the neck of the springs abuts against the washer (30),
limiting in this way the compression. The head of the screws (29) and the flat springs
(28) are inside depressions of the governing pulley in such a way that they do not
stick out axially.
- The limiting system is regulated by changing the rigidity of the flat springs (28)
and tightening torque which, in turn, are adjusted through the neck length of the
screws (29) or through shim discs.
[0030] On the same tube (14) a disc (21) is installed. It has been emptied on the inside
in an interior diameter. On its perimetric part there are three radial slanted holes
placed on top of the centrifugal masses (6) so that in their radial movement they
end up sticking out of the groove of the disc (21), abutting in the part where there
is no groove (8) causing the disc (21) to rotate in connection with the pulley. In
its central part, the disc is connected to the steering linkage rod (9) by means of
a pin (23) or other system depending on the shape of the steering linkage rod so that
its rotation moves the rod (9), causing direct activation without any intermediary
safety gear components. Once the rod (9) reaches its final position, the governing
pulley (1) and the disc stop rotating while the pulley continues to rotate as a consequence
of the actuation of the adjustable system that limits the force (15,28,29,30,31),
which is unable to produce more pressure.
[0031] In order to prevent axial movements between the components and the overspeed governor
packages, fittings or parts (24) are installed that axially join the governing pulley
to the blocking disc so that the overspeed governor constitutes a solid block that
is mounted on the steering linkage rod (9).
[0032] In order to make it easier to fasten the governor to the car sling, on one end of
the tube on which the pulley (1) is mounted, a plate (18) may be installed. This plate
(18) can be the lid of the safety gear. Thus combining both products -the safety gear
and the overspeed governor- into a preassembled package. On top of the plate (18)
two diverting pulleys (17) are installed vertically (17) to obtain a greater amount
of coupled teeth and guide the timing belt in relation to the rest of the components
arranged in the lift shaft.
[0033] The materials used in the manufacturing of the braking components, their shapes and
dimensions and all possible further details have nothing to do with the object of
the invention, as long as they do not affect its essentials.
[0034] The toothed timing belt is fixed to the lift shaft or guide rail at the top and bottom
part by means of a tensioning system based on a spring. It is installed in such a
way that it can activate electric switches in order to detect possible breakage of
the timing belt and thus bringing the lift to stop.
1. nspruch 1: Übergeschwindigkeitsregler für einen Aufzug mit Steuerungs-Zahnriemen (11),
folgendes umfassend: eine Kupplung (12,15), die die blockierenden Kräfte begrenzt,
eine gezahnte Riemenscheibe (13), in die der Zahnriemen (11) eingreift, die Riemenscheibe
dreht auf einer hohlen Röhre (14), ein Zetrifugal- oder Trägheitsgesteuertes Steuerungssystem,
das auf der Scheibe (6, 7) angebracht ist, sodass wenn eine bestimmte Drehgeschwindigkeit
der Steuerungsscheibe (1, 13) überschritten wird, stößt das Steuerungssystem (6,7)
an einen Halt (8), dieser Halt ist konzentrisch bezüglich der Steuerungsscheibe und
verbindet die Regler-Koppelung so, dass die Drehung des Halts (8) die Regler-Koppelung
(4) dazu bringt, sich durch die Drehung der Regler- Koppelungsstange (9) zu bewegen,
sobald die Sicherheitsvorrichtung und Steuerungskoppelung (4) aktiviert sind, ermöglicht
die Kupplung (12,15) der Zahnriemenscheibe sich weiter zu drehen, die Kupplung (12,15)
ist zwischen dem äußeren gezahnten Rad (16) der Steuerungsscheibe und der Innenseite
angebracht, wobei um sicherzustellen, dass die Spannung des Zahnriemens nicht notweindig
für die Wirkung der Sicherheitsvorrichtung ist, ist das System mit einer oder mehreren
Umlenk-Scheiben (17) ausgestattet, diese Scheiben sind auf einer Platte (18) angebracht,
die mit einer hohlen Röhre (14) oder Achse verbunden ist, auf der sich die Scheibe
dreht, wobei der Übergeschwindigkeitsregler ist weiter durch die Tatsache definiert
ist, dass sie aus einer hohlen Röhre (14) besteht, als eine rotierende Achse auf der
äußeren Seite, wobei die Steuerungsscheibe (1) angebracht wird und auf der inneren
Seite, an der die Steuerungskoppelungsstange (9) eingreift, der Rest der Komponenten,
wie zumm Beispiel der Halt (8) und/oder die Kupplung (12,15), ebenso wird die hohle
Röhre als Rotationsachse benutzt, weiterhin dabei durch das Kupplungssystem mit Riemen
definiert ist, und der Tatsache, dass die Zahnradfunktionen an den Fahrkorb angeschlossen
sind, es besteht kein Gleiten zwischen dem letzteren und dem Steuerungs-Riemen, wodurch
ermöglicht wird, durch das Verwenden eines Wertgebers oder Sensors auf der Antriebsscheibe,
die genue Position des Fahrkorbs zu kennen.