Field of technology
[0001] The object of the invention is a fault current protective switch.
[0002] More particularly the object of the invention is a fault current protective switch
that is independent of voltage, in which is a switch component, which operates especially
as a contact element, switch element and tripping element, for measuring the fault
current of the control and measuring circuit and for controlling the switch component,
as well as a tuning pushbutton and testing pushbutton for testing the fault current
protective switch,
in which the control and measuring circuit contains a fault current current transformer,
such as a sum current transformer, and
in which the fault current protective switch contains a casing, in which is a casing
part and a lid part.
[0003] The fault current protective switch is a sensitive protective device, which in dangerous
operating conditions supplements the protection provided by fuses. The fault current
protective switch trips to de-energize the current circuit quickly, if the start of
an insulation fault occurs in electrical equipment or electrical wires, which could
produce leakage current that is dangerous to a person. An ordinary fuse is not able
to detect and trip this kind of small current defect. At the moment when the amount
of fault current reaches a dangerous limit or exceeds it (the tripping current is
in the range of a few tens of mA, typically 30 mA), the fault current protection disconnects
the current supply very quickly (in fractions of a second). Thus even in the worst
fault situation a person only receives a small electric shock before the current disconnects.
Fault currents can travel to ground also in other ways than through people or animals,
e.g. as surface discharge currents in parts of the building. In this case there is
always the risk of a fire.
[0004] The fault current protection operates as follows: When the electrical device functions
normally, the electric current going into it and coming out of it is of the same magnitude.
Differences between the ingoing and outcoming electric current arises when a fault
current phenomenon occurs. The fault current protective switch monitors the amount
of current entering the electrical device and leaving it. As long as these amounts
are of the same magnitudes the passage of the electric current is unimpeded. If a
part of the electric current travels to earth as fault current, the fault current
protective switch then detects a difference between the incoming and outgoing current
amounts. At the moment when the amount of fault current reaches a dangerous limit
or exceeds it, the current supply is disconnected. The fault current protective switch
contains a switch that controls a magnetic tripping device or an electronic relay
that corresponds to it.
[0005] Prior art fault current protective switches are available as versions for installation
in an electric board, built into a socket, for installation between the socket and
the load, and built into an extension cable.
[0006] There are two types of fault current protection, voltage-dependent and voltage-independent.
[0007] A voltage-independent fault current protector only trips in a fault current situation,
but the controllable output contact does not open in conjunction with e.g. a voltage
outage, and thus does not need to be re-tuned when the voltage has returned. Fault
current protection can be used e.g. to protect the sockets of a freezer. The device
connected to the socket operates normally when the voltage has returned.
[0008] A voltage-dependent fault current protector also trips only in a fault current situation,
but the controllable output contact opens in conjunction with e.g. a voltage outage,
and thus requires re-tuning of the fault current protector when the voltage has returned.
This kind of fault current protector cannot be used e.g. to protect the sockets of
a freezer. The device connected to the socket does not operate normally when the voltage
has returned.
[0009] Voltage-dependent models can be made to be substantially smaller in size than voltage-independent
models, but their use is more restricted as is described above.
Prior art
[0010] A voltage-independent prior-art fault current protective switch is presented in Fig.
1 a and a cross-section A - A in Fig. 1 b. The prior-art appliance contains a base
part (casing part) 1 that is round in cross-section and a lid part 2, as well as a
sheet metal installation frame 3 remaining between them, in which are fixing holes
4 for the case fitting. In addition it contains a main/tuning lever 5 fitted inside
the casing, which contains a metallic main/tuning shaft 13, a testing pushbutton 6,
and a sum current transformer coil 7 as well as a contact element, switch element
and tripping element (component 8), which is controlled with a tripping relay 22,
as well a diode packet 20 and a bulk resistor 21, in which the components of the control
and measuring circuit are disposed on top of the element 8.
[0011] In prior-art fault current protectors, which have a fault current protection function
that is independent of voltage, the physical size of the device in question, in particular
its great height, and the construction of the device is a decisive factor in restricting
their use to only some limited application locations.
Summary of the invention
[0012] The purpose of the invention is to eliminate the drawbacks of prior art and to achieve
a fault current protector, which when implemented with the structure according to
the invention can be installed in numerous individual as well as special appliance
solutions of equipment manufacturers, such as e.g. inside the appliance, on the cover
of the appliance, or outside the appliance, or installed between the supply line and
the appliance.
[0013] This purpose can be achieved according to the invention by moving the sum current
transformer and testing circuit of the fault current protector as well as the external
diode packet of the tripping relay to the side of the equipment, into separate spaces
made for them, outside the round base part according to prior art, as well as by replacing
the space-consuming testing lever, the bulk resistance of the testing circuit and
external diode packet of the tripping relay of a prior art appliance with components
that take less space that are installed on a circuit card, in which case it is possible
to move the coil of the sum current transformer of the appliance, as well as the entity
located on the circuit board and formed of the testing pushbutton and the diode packet
of the tripping relay as well as the bulk resistance of the measuring circuit to their
own separate spaces inside the appliance.
[0014] This achieves a solution with which the physical shape of a prior art fault current
protector changes and as a result is physically smaller in all its physical dimensions
than now, especially in the height direction substantially shallower than prior art
solutions, as well as a voltage-independent fault current protection solution that
is more versatile to use.
[0015] More precisely, the fault current protector according to the invention is characterized
by what is disclosed in the characterization part of claim 1.
[0016] Preferred embodiments of the invention are disclosed in the other claims.
Short description of the drawings
[0017] In the following, the invention will be described in more detail by the aid of an
embodiment with reference to the attached drawings, wherein
Fig. 1 a presents a prior-art fault current protective switch and Fig. 1b a section
A - A,
Fig. 2a presents a fault current protective switch according to the invention opened
from above, Fig. 2b a section B - B, Fig. 2c a top view of the lid, and Fig. 2d a
section C - C of the lid, and
Fig. 3 presents a fault current protective switch according to the invention viewed
through the aperture in the cover of a power distribution board.
Description of preferred embodiments of the invention
[0018] The fault current protector according to the invention contains a frame, in which
is a base part 9 and a lid part 10, which are magnified/elongated compared to the
solution according to prior art to form a rounded end on the switch side and an angular
end on the control part side such that differing from the old solution it is possible
to dispose the sum current transformer coil 7 together with the measuring and control
circuit in a separate space, separated by a wall 28, outside the round base part and
beside the contact element, switch element and tripping element 8, in which case space
is obtained in the base part also for the circuit card 12 that replaces the space-consuming
testing lever 6 (Fig. 1) of the old model as well as the bulk resistance 21 (Fig.
1) and the diode packet 20 (Fig. 1) in their entirety, on which the components replacing
these (testing pushbutton of the testing circuit, which is the pushbutton 25 with
a microswitch installed on the circuit board, the bulk resistance 26 and the diode
packet 27) are disposed. The sum current transformer coil 7 and the circuit card 12
are thus brought to the same level with the contact element, switch element and tripping
element 8.
[0019] Also the main/tuning levers 5 (Fig. 1) fixed to the metallic lever shaft 13 of the
main switch of the prior-art model have been replaced with only a single lever part
14.
[0020] The contact element, switch element and tripping element 8 is the same in the appliance
according to the invention as in a prior-art appliance. The fault current protective
switch according to the invention can be fixed to the base, or to the inside of the
lid via the fixing holes 15. In the solution according to the invention, quick-clamping
claws 16 have been made in the base part for the fixing of the contact element, switch
element and tripping element.
[0021] In the example case the fault current protection according to the invention is installed
inside an old plug fuse fuseboard, in which case its tuning and testing puhbuttons
are visible and usable via the aperture of the 25 A fuseholder in the cover.
[0022] In Fig. 3 the lever 14 and the micro-pushbutton 12 of the testing circuit of the
fault current protection are seen through the aperture 23 in the cover 18 of the board.
The frame 17 of the fault current protective switch is also seen below the lid plate
as a dotted line in the figure as well as the fixing points 15 of the fault current
protector and the fixing points 24 of the central cover.
[0023] It is obvious to the person skilled in the art that the different embodiments of
the invention are not limited solely to the example described above, but that they
may be varied within the scope of the claims presented below. The diodes and capacitors
of the testing circuit and tripping relay can be of the surface-mounted type. The
partition 28 can also comprise, in addition to a curved part, a wall that acts as
a divider between the transformer and the circuit card.
1. Fault current protective switch that is independent of voltage, in which is a switch
component (8), which operates especially as a contact element, switch element and
tripping element, for measuring the fault current of the control and measuring circuit
and for controlling the switch component, as well as a tuning pushbutton for tuning
and a testing pushbutton for testing the fault current protective switch,
in which the control and measuring circuit contains a fault current current transformer
(7), such as a sum current transformer, and
in which the fault current protective switch contains a casing, in which is a casing
part (base part) and a lid part,
characterized in that
at least a fault current transformer (7) is fitted into the space arranged beside
the switch component (8), especially to minimize the height of the fault current protective
switch.
2. Fault current protective switch according to claim 1 characterized in that the testing pushbutton (25) and preferably also the bulk resistance (26) of the measuring
circuit is connected to a circuit card, which entity thus formed is also fitted into
the space beside the switch component.
3. Fault current protective switch according to claim 1 or 2 characterized in that the diode packet of the tripping relay is connected with the testing pushbutton and
the bulk resistance of the measuring circuit to the same circuit card.
4. Fault current protective switch according to claim 1, 2 or 3 characterized in that the space beside it is separated by a wall (28).
5. Fault current protective switch according to any of the preceding claims characterized in that the testing pushbutton of the testing circuit is a pushbutton with a microswitch
(25) installed on a circuit card.
6. Fault current protective switch according to any one of the preceding claims characterized in that the diodes and capacitors of the testing circuit and of the tripping relay are surface-mounted
models.
7. Fault current protective switch according to any one of the preceding claims characterized in that the appliance can be installed via the same fixing holes (15) so as to be either
installed on the base or installed on the surface.
8. Fault current protective switch according to any one of the preceding claims characterized in that the switch component (8) of the appliance locks into position onto the base of the
appliance by means of claws (16).