| (19) |
 |
|
(11) |
EP 1 954 614 B1 |
| (12) |
EUROPEAN PATENT SPECIFICATION |
| (45) |
Mention of the grant of the patent: |
|
05.10.2011 Bulletin 2011/40 |
| (22) |
Date of filing: 23.11.2006 |
|
| (51) |
International Patent Classification (IPC):
|
| (86) |
International application number: |
|
PCT/FI2006/050511 |
| (87) |
International publication number: |
|
WO 2007/060293 (31.05.2007 Gazette 2007/22) |
|
| (54) |
METHOD AND DEVICE IN WEB WINDING IN CONNECTION WITH THE SET CHANGE OF A SLITTER-WINDER
VERFAHREN UND VORRICHTUNG ZUM WICKELN VON BAHNEN IN VERBINDUNG MIT DEM SATZWECHSEL
EINES LÄNGSSCHNEIDE-WICKLERS
PROCEDE ET DISPOSITIF D'ENROULEMENT DE NAPPES ASSOCIES A LA MODIFICATION DU REGLAGE
D'UNE BOBINEUSE-REFENDEUSE
|
| (84) |
Designated Contracting States: |
|
AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC NL PL PT RO SE
SI SK TR |
| (30) |
Priority: |
28.11.2005 FI 20055628
|
| (43) |
Date of publication of application: |
|
13.08.2008 Bulletin 2008/33 |
| (73) |
Proprietor: Metso Paper, Inc. |
|
00130 Helsinki (FI) |
|
| (72) |
Inventors: |
|
- ÅKERLUND, Kenneth
01100 Sipoo (FI)
- ERONEN, Pekka
04430 Järvenpää (FI)
- JÄRVENSIVU, Markku
37600 Valkeakoski (FI)
- FÖHR, Heikki
FI-04400 Järvenpää (FI)
|
| (74) |
Representative: TBK |
|
Bavariaring 4-6 80336 München 80336 München (DE) |
| (56) |
References cited: :
EP-A2- 0 744 365 DE-U1- 29 719 544 US-A- 4 572 451 US-A- 5 845 866
|
EP-A2- 1 151 946 US-A- 4 508 283 US-A- 5 413 656
|
|
| |
|
|
|
|
| |
|
| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] The invention relates to a method in the winding of a fibre web in connection with
the set change of a slitter-winder, in which method the fibre web is wound in a carrier
roll windup, in which partial webs cut by the slitter-winder are wound to web rolls
carried by carrier rolls around cores, in which method the cores are fed to the slitter-winder
as an array for the set change, in which method, for the time of the set change i.e.
for removing completed rolls and starting new rolls, the winding is stopped, in which
method the web is cut by means of a cutting device, the tails of the partial webs
are fastened to the web rolls, completed web rolls are removed by means of a roll
pusher, new cores are transferred to the support of the carrier rolls. The invention
relates to a method according to the preamble of claim 1.
[0002] The invention relates also to a device for implementing the method according to the
preamble of claim 16.
[0003] By means of slitter-winders, a full-width web is cut in the longitudinal direction
to partial webs on the cutting section and the partial webs are wound to customer
rolls on the winding-up section. In windups, the partial webs are wound around cores
to fibre web rolls and the longitudinal successive cores are locked in place to a
core array by means of a core-locking device located at both ends. In the slitter-winder,
many times carrier roll windups are used as the windup, in which windups, the partial
webs are wound carried by two carrier rolls to partial web rolls via a nip between
a second carrier roll and a fibre-web roll being formed. Also a belt arrangement i.e.
a so-called set of belt rolls located around two leading rolls can be used as the
carrier roll.
[0004] Also, slitter-winders are known from prior art in which carrier roll windups are
used for winding partial rolls after the slitting of a paper or board web. The present
invention relates to windups of carrier roll type in which the slit partial webs are
wound around winding tubes, e.g. cores, supported by two rolls or by one roll and
one set of rolls. In the following description and claims, the term carrier roll is
used for simplicity when referring to a support roll/set of rolls of a windup of carrier
roll type i.e. including both the meanings of a carrier roll and a set of belt rolls.
Additionally in this description, the term core means also other types of winding
tubes used and suitable for use in windups of carrier roll type. Furthermore in this
description, partial webs being wound on the windup and web rolls being formed are
referred to, according to context, either in singular or plural but meaning all partial
webs and web rolls handled in the windup. From prior art are also known carrier roll
windups of variable geometric in which one or both of the carrier rolls carrying the
web roll are transferable. In such variable-geometric slitter-winders, the central
horizontal location of the roll being formed depends on the position of the carrier
rolls in respect to each other and the diameter of the roll.
[0005] In the slitter-winder in winding a fibre web, a set change means a stage in which
when manufacturing rolls always before starting a new winding the winding has to be
stopped, the web to be cut by the windup and the set i.e. completely wound rolls to
be removed and after setting new cores the winding of the new set i.e. partial web
rolls to be completed next to start again. Nowadays, the set change time in web winding
is in practice, when using machine arrangements, around 30-70 seconds from stopping
the winding to its re-starting.
[0006] A problem in connection with windups known from prior art as disclosed e.g in the
documents
US 5 845 866,
EP 1 151 946,
US 4 580 283,
EP 0 744 365 and
DE 29 719 544 relates to fastening the tail of partial web rolls being wound i.e. each fibre-web
roll being completed for the set change. To the fastening of the tail of a fibre-web
roll being completed i.e. the tail end of the web going to the roll is used a method
in which glue stripes are applied on the web before the winding-up nip, and the glue
stripes are run inside the roll through the winding nip before stopping the windup.
The fibre-web roll is in contact with both the rear carrier roll and the front carrier
roll, whereby the glue is pressed fast in the winding nip between the rear carrier
roll and the fibre-web roll being formed. This causes a problem in a stage in which
the completed fibre-web rolls are pushed out of the windup, because the glued web
can open from the roll. An opening web causes with certain web grades, especially
heavy grades, such as board webs, splitting on the area of the glue stripe i.e. the
glue does not give up any more but the surface layer of the web is detached with the
glue instead of the glue stripe opening on the glue area. The split glue stripe will
not adhere any more, whereby the tail remains detached from the roll in the completed
roll. The detachment of the web end from the roll can cause tearing of the web and
problems in the measuring and the transport and further processing of the fibre-web
roll. On the other hand, when winding thin fibre webs, a problem can be that the glue
can be pressed through several web layers because of the pressing effect of the nip.
[0007] The problem related to the gluing of the tail will now be described in more detail
with reference to the Figs. 1A and 1B of the accompanying drawing. A fibre-web roll
10' being formed comprises an area I'
2 which is a glue stripe area gone through a nip formed by a rear carrier roll 11'
and the fibre-web roll 10'. Reference I'
1 refers to a glue stripe being open. Reference number 15' refers to a cutting blade
which is placed according to the next core size. When according to what is shown in
Fig. 1B the completed fibre-web roll 10' is transferred by a pusher 17' towards a
front carrier roll, here a set of belt rolls, which is formed of two rolls 12', 13'
and a belt 14' for the pushing out, the length I'
1 is as in the version shown in Fig. 1A, and reference I'
3 refers to the portion of the glue stripe I'
2 which opens during pushing out and on which area possible splitting can occur. Reference
I'
4 refers to a glue stripe which does not open. Thus, only a small area I'
1 tries to keep the tail fastened to the roll 10' after cutting and pushing out, which
has many times proven inadequate, and the tail of the web can have been left to flap
and the roll has later started to unwind.
[0008] Also different methods are known from prior art for cutting the web and for web cutting
devices to be used in connection with windups of carrier roll type, of which one is
presented in Finnish patent specification
101876. In this known arrangement, a separate counter blade is required for obtaining an
adequate cutting angle for the cutting blade rising from between the rolls. Furthermore
in this known arrangement, a separate remover of small rolls is required for removing
small rolls from the windup. A windup of this type is shown in Fig. 2 in which reference
number 17' refers to the roll pusher and reference numbers 15', 16' refer to the cutting
device of the web which comprises the cutting blade 15' and the counter blade 16'.
A lowering device of a completed roll 10' is designated with reference number 19'
and a tail gluing device with reference number 29'. The series of figures 3A-3D, for
their part, show a counter-bladed web cutting sequence known from prior art, and figures
4A-4C show a cutting sequence known from prior art implemented without a counter blade.
These known cutting sequences are described in more detail in a special part of this
description. Known arrangements have many times required a so-called final rotation
during which the completed web roll is rotated once more around its axle for fastening
glued tails in a nip between the roll 10' and the roll pusher 17'. For this, up to
10 seconds have passed, which is a lot as such when the set change takes only the
total of 30-70 seconds. In addition, in arrangements known from prior art without
a counter blade, it is necessary for implementing cutting to make a small so-called
cutting motion by the cutting blade, whereby the actual location of the cutting point
remains ambiguous.
[0009] A problem existing in connection with prior-art carrier roll windup relates to the
measuring of the length of cores. As known from prior art, the length of cores is
measured so that during the feeding of a core array the location of the end of the
core array is measured by a sensor in relation to the location of the other end, whereby
the length of the core array is discovered. A disadvantage of this practice is that
if there are several cores in the array to be fed, it is not possible to measure the
length of individual cores because the joint between the cores cannot be distinguished
reliably enough. If the cores were fed and thus also measured individually, too much
time would pass especially when winding thick fibre-web types, because the time to
be spent is dependent on the completing time of the rolls which is not usually enough
for separate feeding and measuring of the cores and thus the cores must be fed as
an array. On the other hand, there can be so many partial rolls being wound simultaneously
that there is no time for the individual feeding and measuring of the required cores,
even though the completing time of the rolls might enable separate feed and measurement.
By means of an arrangement known from prior art as such, one is able to have information
on the length of the core array, but no information on the lengths of individual cores
nor on the relative order of cores of different lengths is obtained.
[0010] In windups of carrier roll type known from prior art, the core array is gripped with
a suction cup array for transferring them to a winding position for starting a new
set. Arrangements known from prior art use suction cups in one array from which the
cores can be easily detached because of a force perpendicular in relation to the central
axle of the suction cup affecting the core. The force can be caused by gravity or
acceleration. Furthermore, the position of the cores during transfer is inaccurate
when using only one suction cup array.
[0011] The object of the invention is to provide a method and a device in web winding in
connection with the set change of a slitter-winder in which the above-described problems
and disadvantages have been eliminated or at least minimised.
[0012] An additional, non-essential object of the invention is to create a method and a
device by using which the gluing of the end of the web to the fibre-web roll being
completed takes place so that no splitting is able to occur with thick fibre web types,
nor the end of the web remains hanging loose in the completed roll and, on the other
hand, when winding thin grades, the glue does not penetrate through several layers.
[0013] A non-essential further object of the invention is to provide an arrangement in which,
for cutting the web, there is no need for a separate counter blade and in which, on
the other hand, the location of the cutting blade is stationary in the time of cutting,
whereby the cutting point is accurate.
[0014] Furthermore, a non-essential additional object of the invention is to provide an
arrangement in which no separate remover of small rolls is required.
[0015] An non-essential further object of the invention is to provide a measuring arrangement
for measuring a core length by which the length of each core in the core array and
the order of the cores in relation to each other are discovered.
[0016] A non-essential additional object of the invention is to provide an arrangement in
which the transfer of the core array is reliable and the position of the cores is
accurate.
[0017] To achieve the above-mentioned objects and those which come out later, a method according
to the invention is mainly characterised by what is presented in the characterising
part of claim 1.
[0018] Again, a device according to the invention is mainly characterised by what is presented
in the characterising part of claim 16.
[0019] According to an embodiment of the invention, a completing fibre-web roll is pushed
off the rear carrier roll during the deceleration of the roll before gluing or during
gluing the end of the web so that the cutting blade of the web is able to transfer
up to the cutting position without the web braking. In this embodiment of the invention,
a glue stripe or at least its tail part does not go to the completing web roll until
the roll has been lifted off the rear carrier roll. Thus, an advantage is achieved
that a greater part of the glue stripe remains bare to wait for the final compression
in a nip between the roll pusher and the roll and, on the other hand, that the glue
stripe opening during the pushing out has not gone through a nip between the rear
carrier roll and the web roll being formed, whereby the glue has not been pressed,
nor splitting occurs so easily than in arrangements known from prior art, nor there
is a risk of the glue being pressed through several layers with thin grades. In this
embodiment of the invention, the glue is pressed before final compression only with
web tightness and it has not passed through the winding nip. In this embodiment of
the invention, a novelty is that the completing fibre-web roll is transferred for
a small travel when carrier rolls still rotate. After this, the web roll can be stopped,
if required, and started again for rotating or the web roll can rotate carried by
the front carrier roll and the roll pusher for the whole time. Thus is obtained a
completed fibre-web roll glued to the finish. A further advantage in this is also
that because the glue has not been under compression in the nip, the glue adheres
during the actual gluing better when being fresh, because no compression and thus
spreading of the glue has occurred in the earlier stages.
[0020] According to an embodiment of the invention, the roll pusher of the completed roll
is designed and arranged to move so that it can form an adequate cutting angle for
the web against the stationary cutting blade. The roll pusher is of such a shape that
it fits between the web roll and the roll without the centre of gravity of the rolls
transferring over the top of the foremost carrier roll in the vicinity of the first
carrier roll before the web is cut, most suitably the roll pusher is thin. The roll
pusher is arranged to move in the beginning of the pushing motion before the web cuts.
The roll pusher is advantageously provided with a guide part via which also a small
roll can be pushed out of the winding assembly without a remover device of small rolls
being moved by a separate actuator. This embodiment of the invention enables a cutting
blade stationary during cutting without a counter blade, because the web folds at
an adequately sharp angle against the cutting blade, the guide part ensuring the travel
of the web, and further tightens against the blade and cuts, whereby the cutting point
is accurate and no complex arrangements are required for implementing the counter
blade. At least partly, the roll pusher extends on the other side of a line passing
via the centres of the fibre-web roll being formed and the rear carrier roll, whereby
the pushing motion of the roll provided via it brings the roll so far that the tail
of the gluing becomes pressed against the roll in a nip between the pusher and the
roll controllably against an area sloping upwards of the lowering device, which in
part also enables that the roll will not escape but remains in control.
[0021] According to an embodiment of the invention when feeding a core array to a windup,
the core being measured in the array is pulled more quickly than the other array,
whereby there remains a gap between the core being measured and the remaining array,
by means of which gap it is possible to measure the length of the core as a direct
measurement by measuring the distance between the first end of the core and the second
end of the core or as an indirect measurement as a difference of the earlier measurement
and the length of the remaining core array. In this way, information on the length
of an individual core is obtained quickly enough when the measurement is performed
before feeding the cores to the windup and when pulling always one i.e. the core to
be measured aside. The measurement can be done either from the end of the core being
measured as a direct measurement or from the end of the first core in the remaining
core array as an indirect difference measurement. After the measurement, the cores
are pushed to the machine, whereby the gaps between them close up and the core array
is lockable in place between the core locks. On the other hand, it is possible to
implement the measurement also so that the core being measured is deflected momentarily
apart from the feed direction compared to the other core array and the measurement
is performed. After the measurement, the core is returned to the feed direction and
the cores are pushed to the machine, whereby the gaps between them close up and the
core array is lockable in place between the core locks. Thus is obtained information
on the length of each core in the core array and on the order of cores of different
lengths in relation to each other. Measuring means can comprise an absolute sensor
which measures the location of the core array, and/or a linear sensor or a photo cell
or a measuring means based on laser measuring by means of which the location of the
core separated from the array is measured. For pulling the core to be transferred
apart from the core array is used an actuator which can be e.g. a drive wheel or a
separate belt having a different speed than the belt of the core array or a pusher
by which the core being measured is deflected from the array, or the core being measured
can be deflected from the array by means of gravity.
[0022] In a windup according to an embodiment of the invention, for transferring the core
array from a channel to a mouth between the carrier rolls are used suction cups which
are placed to at least two arrays, or at least two suction zones. The suction cup
arrays or suction zones are arranged parallel, at an angle in relation to each other,
to a distance from each other extending in the longitudinal direction of the core
array. Thus, the grip to the cores is solid and, further according to an advantageous
additional characteristic of the invention, the angle and distance between the arrays
can be adjusted according to the space between the carrier rolls and the core size
so that an adequate force is obtained for gripping the cores and further the location
of the cores is known accurately. According to this embodiment of the invention, the
cores are gripped with two or more arrays of suction cups or with two or more suction
zones, and the position of the suction cup arrays/suction zones in relation to each
other can be fixed or advantageously settable according to the diameter of the cores
and the space between the carrier rolls. The suction cup arrays are most advantageously
fastened/the suction zones are arranged to beams which, for their part, are fastened
to the core feeder which brings the cores to the mouth between the rolls after the
previous completed roll has exited. The mutual position of the suction cup arrays/suction
zones is changed with a mechanism, e.g. a pivot mechanism, or guides moved by an actuator,
e.g. a cylinder or a motion screw, which changes the distance between the beams in
which the suction cups are fastened and possibly the angle between the beams. The
mutual position of the suction cup arrays is set suitable according to the core size
and the space between the carrier rolls.
[0023] The present invention and its different embodiments apply for use extremely advantageously
when winding thick fibre-web types, such as boards, more especially coated boards,
because splitting is especially a problem of coated board grades and, on the other
hand, because when winding thick grades the rolls are completed quickly, whereby there
is no time for measuring individual cores. Also the cores of thick grades are many
times heavy and thus require a lot of lifting power, which is achieved with the advantageous
embodiment of the invention. The invention and its different embodiment are also usable
in winding thin web grades.
[0024] The invention will now be described in more detail with reference to the figures
of the accompanying drawing, to the details of which the invention is, however, by
no means intended to be narrowly confined.
Figs. 1A-1B schematically show an arrangement known from prior art in gluing the tail
leader of a web.
Fig. 2 schematically shows an arrangement according to prior art in which the cutting
of a web is implemented by means of a cutting blade and a counter blade.
Figs. 3A-3D schematically show a sequence chart of an arrangement known from prior
art when using counter-bladed web cutting.
Figs. 4A-4C schematically show an arrangement according to prior art in which the
cutting of a web is implemented by means of a cutting blade making a cutting motion.
Figs. 5A-5C schematically show an embodiment in connection with the invention to be
used as a measuring arrangement in measuring cores.
Figs. 6A-6B schematically show an embodiment for an arrangement to be implemented
in connection with the gluing of the tail leader of a completing roll.
Figs. 7A-7D schematically show an arrangement according to an embodiment of the invention
for pushing the completing web roll out.
Figs. 8A-8C schematically show an arrangement according to an embodiment of the invention
for removing a small roll from the windup.
Figs. 9A-9B schematically show an arrangement according to the invention for transferring
a core array.
[0025] The following figures schematically show arrangements known from prior art and different
embodiments of the invention. In the figures, parts corresponding each other have
been referred to with the same references, however so that in the arrangement according
to prior art the reference numbers are marked with an apostrophe.
[0026] Fig. 1A schematically shows a winding stage in an arrangement known from prior art
in which stage a fibre-web roll 10' is about to be completed and glue has been applied
to it in order to make the surface layer to adhere to the completed fibre-web roll
10'. A rear carrier roll is referred to with reference number 11' and a front carrier
roll is formed of a set of belt rolls which comprises two rolls 12' and 13' and a
belt 14' arranged around them which belt forms an endless belt loop. A cutting blade
has been referred to with reference number 15' and its counter blade with reference
number 16'. According to Fig. 1A, after applying the glue, a glue area l'
2 has been formed on the surface of the fibre-web roll 10', which is a glue area gone
trough the nip formed by the rear carrier roll 11' and the fibre-web roll 10' being
formed which is tightly glued as the mass of the fibre-web roll 10' affects in the
nip as a pressing force. The glue area, which when transferring the fibre-web roll
10' towards the pushing out stage opens up, is designated in the figure with reference
l'
1. When the fibre-web roll 10' in a situation according to Fig. 1B has been pushed
to pushing out for cutting, the glue area l'
1 is open, as in the above-mentioned stage, and from the fibre-web roll 10' when the
web tightens the open glue area l'
3 opens up and can split the glue being extremely tightly fast in the fibre-web roll
10', and the glue area remaining fast in the fibre-web roll 10' is referred to with
reference number l'
4. When the fibre-web roll 10' has been pushed out by a roll pusher, only the glue
area l'
1 trying to keep the tail of the web fast to the roll 10' after cutting and pushing
out has remained on the surface layer of the web, because it is possible that the
glue area l'
3 has opened and split.
[0027] Fig. 2 schematically shows an arrangement known from prior art in which counter-bladed
cutting is used i.e. in which in addition to a cutting blade 15' into connection with
the windup is arranged a counter blade 16' by means of the interaction of which the
web is cut. A tail gluing device of the web is designated with reference number 29'.
[0028] In a situation according to Fig. 3A, the fibre-web rolls 10' have gained a desired
size of their diameter i.e. the roll 10' is a full roll, and the carrier roll windup
has been stopped. Next, according to Fig. 3B, the first cutting member 15' is lifted
from a gap between the carrier rolls 11' and 12', 13', 14' upwards to the point that
the cutting point is accurate according to the diameter of new winding cores. Simultaneously,
the tip of the roll pusher 17', which is advantageously a roll, is rotated upwards
carried by pivots. After this, the roll pusher 17' is started to be rotated carried
by the pivots, whereby the tip of the roll pusher 17' pushes the roll 10' apart from
the rear carrier roll 11' so much that a second cutting member 16' fits to move from
up to down from a gap opened by the full roll. Rotating the tip of the roll pusher
17' upwards supported by the pivots provides an adequate space for the cutting member
16' to move from below it. Fig. 3C shows a situation in which the completed roll 10'
is pushed by the roll pusher 17' to a lowering device 19'. Fig. 3D shows a situation
in which a new winding core i.e. core 20' is set to the support of the carrier rolls
11' and 12', 13', 14' to a gap between them, and a new winding is thus ready to start
from the carrier roll windups in a known way as such.
[0029] Figs. 4A-4C schematically show an arrangement known from prior art in which no counter
blade is used for cutting. In a situation shown in Fig. 4A, the fibre-web roll 10'
is completing and the fibre web W' is wound supported by the rear carrier roll 11'
and the set of belt rolls 12', 13', 14' to the fibre-web roll 10'. In a situation
shown in Fig. 4B, the roll pusher 17' is transferred to push the completed fibre-web
roll 10' towards the lowering device 19' and the cutting blade 15' rises to the cutting
position and performs a separate cutting motion for cutting the web. In a situation
shown in Fig. 4C, the completed fibre-web roll 10' is transferred to the lowering
device 19' and a new core 20' has been transferred to the support of the rear carrier
roll 11' and the set of belt rolls 12', 13', 14' and the cutting blade 15' has been
lowered to the stand-by position.
[0030] Figs. 5A-5C schematically show measuring the length of a core array 20 according
to an embodiment of the invention. The core array comprises several cores 20
1... 20
5 of different lengths which are pushed as a core array 20 by a conveyor forming of
rolls 21, 23 and a belt 22 rotating around them with speed V
1 towards the windup. Into connection with the conveyor has been arranged an absolute
sensor 24 by which the location of the core array is measured, and a second sensor
26 which is most suitably e.g. a linear sensor by means of which the length of a core
separated from the array is measured. In a situation of Fig. 5A, the core array 20
is about to be transferred towards the windup and in the measuring stage a location
data 1 i.e. the position of the first end of the core 20
1 being measured in the core array 20 is obtained from the measurement of the sensor
26. In Fig. 5B, the core 20
1 being measured in the core array 20 has been transferred at least partly apart from
the other array by means of e.g. a drive wheel 27 of different speed V
2 or a belt or by deflecting it in the cross direction by e.g. a pusher and in the
vertical direction by means of e.g. gravity. According to the invention, the measurement
can be performed as a direct measurement by measuring the first end, Fig. 5A, and
the second end of the core by the sensor 26, Fig. 5B, or as an indirect measurement
by means of a gap F or a deflection point remaining between the core 20
1 being measured and the remaining core array 20 to measure the length of the first
core 20
1 as a difference from the previous measurement (location data 1), Fig. 5A, and of
the length of the remaining core array 20 (location data 2), Fig. 5C. According to
what is shown in Fig. 5C, the location data 2 is obtained when the sensor 26 measures
the first end of the following core 20
2 i.e. the end of the remaining core array 20, whereby the length L of the core 20
1 being measured is location data 1 - location data 2. The length of the other cores
20
2...20
5 in the core array 20 is measured correspondingly. In the core array shown in the
figure, there are five cores, but naturally the number of the cores varies according
to the situation and the windup, conventionally between 2-8.
[0031] Figs. 6A-6B schematically show an arrangement according to an embodiment of the invention
in which a completing fibre-web roll 10 is pushed off the rear carrier roll 11 by
the roll pusher 17 during the deceleration of the roll 10 and before applying and
during applying the glue so much that the cutting blade 15 is able to rise up without
the web W breaking. When the applying of the glue is performed according to the invention
so that the glue stripe or at least its tail part does not go to the completing roll
until the completing roll is off the rear carrier roll 11, a greater part of the glue
stripe remains bare to wait for the final compression in a nip between the roll pusher
17 and the fibre-web roll 10. In a situation according to Fig. 6A, the fibre-web rolls
10 are pushed by the roll pusher 17 apart from the rear carrier roll 11 in the deceleration
stage before stopping the windup and the glue stripes are run to the fibre-web roll
10 and the machine is stopped so that the glue stripe remains above the cutting point.
The length of the open glue area l
1 is around 200-300 mm, and the portion of the glue area pressed fast with web tightness
is l
4, and a glue area l
5 has gone trough the nip of the roll pusher 17 and/or the rear carrier roll 11. A
situation is evident from Fig. 6B in which a completed fibre-web roll 10 is being
transferred by the roll pusher 17 towards the lowering device, whereby a glue area
l
6 opens again from the roll 10 which area is thus partly the glue area l
4 of the above-mentioned figure, but compared to what is known from prior art, this
glue has been pressed tightly fast as it has not passed in a nip between the rear
carrier roll 11 and the completing roll 10, whereby the splitting risk caused by it
is considerably lower than in arrangements known from prior art. A glue area l
7 is, for its part, the glue area l
5 of the previous figure and the portion of the glue area l
4 which remains fast in the roll. The glue areas l
6 and l
1 are glued in a nip between the roll pusher 17 of the roll 10 and the roll 10 when
pushing the roll 10 further towards the lowering device.
[0032] Figs. 7A-7D schematically show an embodiment of the invention for a new roll pusher
17 which is arranged so that a tail glued to the roll 10 is wound fast to the surface
of the roll by a pushing motion of the roll pusher 17 controllably so that the roll
cannot escape from the contact with the roll pusher, whereby there is necessarily
no need for rotating the front carrier roll. As is evident from the figures, the roll
pusher 17 is designed and arranged to move so that it can form an adequate cutting
angle for the web against the cutting blade without the centre of gravity of the rolls
to transfer over the top of the foremost carrier roll 18. The roll pusher 17 is of
such a shape that it fits between the web roll and the roll without the centre of
gravity of the rolls transferring over the top of the foremost carrier roll in the
vicinity of the first carrier roll before the web is cut, most suitably the roll pusher
is thin. The roll pusher 17 is provided with a guide part 17A via which also a small
roll can be pushed out of the winding assembly without a remover device of small rolls
being moved by a separate actuator. In a situation shown in Fig. 7A, the fibre-web
roll 10 is being completed and, in Fig. 7B, the cutting blade 15 has been lifted to
the cutting position. In a situation shown in Fig. 7C, the completed fibre-web roll
10 is pushed by the roll pusher 17 towards the top of the front carrier roll 18, whereby
the cutting blade 15 cuts the web W, whereby the guide part 17A of the roll pusher
ensures the accurate path of the web. In a stage shown in Fig. 7D, the roll pusher
17 pushes the completed roll to the lowering device.
[0033] Figs. 8A-8C schematically show an advantageous embodiment of the invention in which
the roll pusher- 17 according to an advantageous embodiment of the invention is used
for removing a small roll 10. The roll pusher 17 corresponds with its substantial
characteristics the one described in connection with Figs. 7A-7D. In a situation shown
in Fig. 8A, the guide part 17A of the roll pusher 17 is brought to contact with the
small roll 10 being removed which roll 10 is in the support of the carrier rolls 11,
18 in a gap between them. According to Fig. 8B, by means of the guide part 17A of
the roll pusher 17 the small roll 10 is pushed towards the lowering device 19 and,
in Fig. 8C, the small roll 10 has been transferred to the lowering device 19 by the
roll pusher 17, after which the roll pusher 17 is returned to the stand-by position
for next required removal of either a small roll or a large roll, and the small roll
10 exits by means of the lowering device 19.
[0034] Figs. 9A-9B schematically show an embodiment of the invention in which for transferring
the core array 20 from a channel to a mouth between the carrier rolls into connection
with the windup has been arranged at least two suction cup arrays 31, 32 which grip
the core array 20 and move the cores in the core array 20 safely and reliably to the
support of the carrier rolls 11 and 18. The suction cup arrays are fastened/the suction
zones are arranged to beams which, for their part, are fastened to the core feeder
which brings the cores to the mouth between the rolls after the previous completed
roll has exited. Fig. 9A shows the grip to a small core and Fig. 9B to a large core.
The angle and the position between the suction cup banks 31, 32 is adjustable according
to the space between the carrier rolls and the used core size so that a solid grip
is obtained of the core array 20. Instead of a suction cup bank, two unitary suction
zone 31, 32 are applicable.
[0035] The invention was described above only referring to some of its advantageous embodiments,
to the details of which the invention is, however, by no means intended to be narrowly
confined.
1. A method in the winding of a fibre web in connection with the set change of a slitter-winder,
in which method the fibre web (W) is wound in a carrier roll windup, in which partial
webs (W) cut by the slitter-winder are wound to web rolls (10) carried by a front
carrier roll (11) and a rear carrier roll (12, 13, 14; 18) around cores (201...205), in which method the cores are fed to the slitter-winder as an array (20) for the
set change, in which method, for the time of the set change i.e. for removing completed
rolls (10) and starting new rolls (10), the winding is stopped, in which method the
web is cut by means of a cutting device (15), the tails of the partial webs are fastened
to the web rolls, completed web rolls are removed by means of a roll pusher (17),
new cores (201...205) are transferred to the support of the carrier rolls (11, 12, 13, 14; 18), characterised in that, in the method, when removing a completed partial web roll (10) from the slitter-winder
by the roll pusher (17), the main tail part of a glue stripe formed by glue applied
to the tail of the web of the web roll (10) is pressed finally fast in a nip between
the roll pusher (17) and the partial web roll (10).
2. A method according to claim 1, characterised in that, in the method, a completing fibre-web roll (10) is pushed off/eased off the rear
carrier roll (11) during the deceleration of the roll before applying the glue or
during applying the glue so that preventing the main tail part of the glue stripe
of going through a nip between the rear carrier roll (11) and the partial web roll
(10)/of pressing in a nip between the rear carrier roll (11) and the partial web roll
(10).
3. A method according to claim 1 or 2, characterised in that by applying the main tail part of the glue is obtained the last 300-500 mm of the
glue stripe.
4. A method according to any one of claims 1-3, characterised in that, in the method, the completed partial web rolls are pushed out of the windup by a
roll pusher (17) and that the roll pusher (17) at least partly extends to the side
of the front carrier roll of a line passing via the centres of the fibre-web roll
(10) being formed and the rear carrier roll (11).
5. A method according to claim 4, characterised in that, in the method, the completed partial web rolls are pushed out of the windup by the
roll pusher (17) to a lowering device (19) by transferring the roll pusher (17) so
that a guide part (17A) of the roll pusher (17) contacting the web extends to the
side of the front carrier roll of a line passing via the centres of the fibre-web
roll (10) being formed and the rear carrier roll (11), whereby is provided an adequate
cutting angle for the web (W), and that the web is cut against a cutting blade (15)
being stationary during cutting.
6. A method according to any one of claims 1-5, characterised in that, in the method, the completing partial web roll (10) is transferred off the rear
carrier roll (11) when the carrier rolls are still rotating.
7. A method according to any one of claims 1-5, characterised in that, in the method, during the winding of the set previous to the set change of the slitter-winder,
new cores (201 ... 205) are fed to the windup of the slitter-winder as an array (20) and, in the method,
the length of individual cores in the array are measured so that one core (201) is deflected/separated from the core array (20) for its direct or indirect measurement.
8. A method according to claim 7, characterised in that, in the method, by means of a gap (F) between the core (201) being measured and the remaining core array (20) or a notch provided by deflecting,
the location of the core (201) being measured is measured and the location of the remaining core array (20) and
the length of the core (201) are defined as an indirect measurement as a difference of local data received based
on said measurements, or in that, in the method, the position of the first and the
second end of the core (201) being measured and deflected/separated from the array (20) is measured for defining
the length of the core (201) as a direct measurement.
9. A method according to any one of claims 7-8 characterised in that, in the method, for separating the core (201) being measured and the other core array (20), the core (201) being measured is transferred by a drive wheel (27), a belt conveyor or equivalent,
whereby the transfer speed of the core (201) being measured in higher than the speed of the other core array (20), or the core
(201) being measured is transferred in the cross direction by a pusher or equivalent,
or the core being measured is transferred in the vertical direction, advantageously
by means of gravity.
10. A method according to any one of claims 7-9, characterised in that, in the method, the position of the core (201) being measured is measured by a measuring device, e.g. a sensor (26) and, for defining
the length of the core, the position of the first core in the remaining core array
(20) is measured, whereby the length of the core (201) being measured is given as a difference of performed measurements.
11. A method according to any one of claims 1-10, characterised in that, in the method, the cores (20) are transferred to the support of the rear carrier
roll and the front carrier roll of the windup of the slitter-winder to a gap formed
by them by means of at least two suction cup banks (31, 32) or two uniform suction
zones (31, 32).
12. A method according to claim 11, characterised in that the distance and/or angle between the suction cup arrays/suction zones is adjustable
according to core size.
13. A device in the winding of a fibre web in connection with the set change of a slitter-winder,
which device is arranged into connection with a carrier roll windup, which carrier
roll windup comprises a rear carrier roll (11) and a front carrier roll (12, 13, 14;
18) carried by which the partial webs cut to partial webs by the slitter-winder are
wound to partial web rolls around winding tubes (20) i.e. cores, characterised in that the device comprises a roll pusher (17) which roll pusher (17) is pivoted into connection
with the windup so that the pusher (17) is arranged to push the roll (10) out of the
windup forming a nip between the roll pusher (17) and the completed partial web roll
(10) for the final compression of a glue stripe applied to the tail of the partial
web roll.
14. A device according to claim 13, characterised in that the roll pusher (17) at least partly extends to the side of the front carrier roll
of a line passing via the centres of the fibre-web roll (10) being formed and the
rear carrier roll (11) for performing the cutting of the web against a cutting blade
(15) being stationary during cutting.
15. A device according to claim 13 or 14, characterised in that the roll pusher comprises a guide part (17A) for controlling the travel of the web
to the other side of a line passing via the centres of the partial web roll (10) being
formed and the rear carrier roll (11) for performing the cutting of the web against
the cutting blade (15) being stationary during cutting.
16. A device according to any one of claims 13-15, characterised in that the roll pusher (17) is thin so that it is arranged to fit between the partial web
roll (10) and the rear carrier roll (11) without the centre of gravity of the partial
web roll (10) transferring over the front carrier roll.
17. device according to any one of claims 13-16, characterised in that the device comprises a core conveyor (21, 22, 23) for feeding the cores to the windup
of the slitter-winder and a measuring arrangement (24, 26) for measuring the length
of cores conveyed on the core conveyor (21, 22, 23) a core at a time, that the measuring
arrangement (24, 26) comprises at least one sensor (26) and an actuator (27) for separating
the core being measured from the core array (20) travelling on the core conveyor (21,
22, 23).
18. A device according to claim 17, characterised in that the actuator (27) is a drive wheel, a conveyor or a pusher, or in that the actuator
(27) is based on separating the core being measured by means of gravity.
19. A device according to any one of claims 13-18, characterised in that into connection with the windup is arranged at least two arrays of suction cups (31,
32) or two suction zones being at a distance in relation to each other for transferring
the cores (20) as an array to the windup.
20. A device according to claim 19, characterised in that the angle and/or position between the suction cup arrays/suction zones (31, 32) is
adjustable.
1. Verfahren beim Wickeln einer Faserbahn in Verbindung mit dem Satzwechsel einer Rollenschneidmaschine,
wobei in dem Verfahren die Faserbahn (W) in einem Trägerrollenaufwickler gewickelt
wird, in dem Teilbahnen (W), die durch die Rollenschneidmaschine geschnitten worden
sind, zu Bahnrollen (10) getragen durch eine vordere Trägerrolle (11) und eine hintere
Trägerrolle (12, 13, 14; 18) um Kerne (201...205) gewickelt werden, wobei in dem Verfahren die Kerne zu der Rollenschneidmaschine
als eine Aufreihung (20) für den Satzwechsel zugeführt werden, wobei in dem Verfahren
für die Zeit des Satzwechsels, d.h. zum Entfernen vollendeter Rollen (10) und zum
Starten neuer Rollen (10), das Wickeln angehalten wird, wobei in dem Verfahren die
Bahn mittels einer Schneidvorrichtung (15) geschnitten wird, wobei die Endstücke der
Teilbahnen an den Bahnrollen befestigt werden, die vollendeten Bahnrollen mittels
einer Rollendrückeinrichtung (17) entfernt werden, neue Kerne (201...205) zu der Abstützung der Trägerrollen (11, 12, 13, 14; 18) befördert werden, dadurch gekennzeichnet, dass in dem Verfahren, wenn eine vollendete Teilbahnrolle (10) von der Rollenschneidmaschine
durch die Rollendrückeinrichtung (17) entfernt wird, der Hauptendstückteil eines Klebstreifens,
der durch den Klebstoff ausgebildet wird, der auf das Endstück der Bahn der Bahnrolle
(10) aufgetragen wird, schließlich in einem Spalt zwischen der Rollendrückeinrichtung
(17) und der Teilbahnrolle (10) fest gedrückt wird.
2. Verfahren gemäß Anspruch 1, dadurch gekennzeichnet, dass in dem Verfahren eine in Vollendung begriffene Faserbahnrolle (10) von der hinteren
Trägerrolle (11) während der Verzögerung der Rolle weggedrückt / in Entspannung gebracht
wird, bevor der Klebstoff aufgetragen wird oder während des Auftragens des Klebstoffs
in derartiger Weise, dass verhindert wird, dass der Hauptendstückteil des Klebstreifens
durch einen Spalt zwischen der hinteren Trägerrolle (11) und der Teilbahnrolle (10)
läuft / in einen Spalt zwischen der hinteren Trägerrolle (11) und der Teilbahnrolle
(10) gedrückt wird.
3. Verfahren gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass durch Auftragen des Hauptendstückteils des Klebstoffs die letzten 300 bis 500 mm
des Klebstreifens erlangt werden.
4. Verfahren gemäß einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass in dem Verfahren die vollendeten Teilbahnrollen von dem Aufwickler weg durch die
Rollendrückeinrichtung (17) herausgedrückt werden, und dass die Rollendrückeinrichtung
(17) zumindest teilweise sich zu der Seite der vorderen Trägerrolle von einer Linie
erstreckt, die über die Mitten der Faserbahnrolle (10), die ausgebildet wird, und
der hinteren Trägerrolle (11) läuft.
5. Verfahren gemäß Anspruch 4, dadurch gekennzeichnet, dass in dem Verfahren die vollendeten Teilbahnrollen von dem Aufwickler weg durch die
Rollendrückeinrichtung (17) zu einer Absenkvorrichtung (19) herausgedrückt werden,
indem die Rollendrückeinrichtung (17) so befördert wird, dass ein Führungsteil (17A)
der Rollendrückeinrichtung (17), der mit der Bahn in Kontakt steht, sich zu der Seite
der vorderen Trägerrolle von einer Linie erstreckt, die über die Mitten der Faserbahnrolle
(10), die ausgebildet wird, und der hinteren Trägerrolle (11) tritt, wodurch ein angemessener
Schneidwinkel für die Bahn (W) vorgesehen wird, und dass die Bahn an einer Schneidklinge
(15) geschnitten wird, die während des Schneidens ortsfest ist.
6. Verfahren gemäß einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass in dem Verfahren die in Vollendung begriffene Teilbahnrolle (10) von der hinteren
Trägerrolle (11) wegtransportiert wird, wenn die Trägerrollen sich noch drehen.
7. Verfahren gemäß einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass in dem Verfahren während des Wickelns des Satzes vor dem Satzwechsel der Rollenschneidmaschine,
neue Kerne (201...205) zu dem Aufwickler der Rollenschneidmaschine als eine Aufreihung (20) zugeführt werden,
und in dem Verfahren die Länge der einzelnen Kerne in der Aufreihung so gemessen wird,
dass ein Kern (201) von der Kernaufreihung (20) für seine direkte oder indirekte Messung abgelenkt /
separiert wird.
8. Verfahren gemäß Anspruch 7, dadurch gekennzeichnet, dass in dem Verfahren mittels eines Zwischenraums (F) zwischen dem Kern (201), der gemessen wird, und der restlichen Kernaufreihung (20) oder einer durch Ablenken
vorgesehen Einkerbung der Ort des Kerns (201), der gemessen wird, gemessen wird und der Ort der restlichen Kernaufreihung (20)
und die Länge des Kerns (201) als eine indirekte Messung definiert werden als eine Differenz von lokalen Daten,
die auf der Grundlage der Messungen erlangt werden, oder dass in dem Verfahren die
Position des ersten und des zweiten Endes des Kerns (201), der gemessen wird, und von der Aufreihung (20) abgelenkt / separiert worden ist,
gemessen wird zum Definieren der Länge des Kerns (201) als eine direkte Messung.
9. Verfahren gemäß einem der Ansprüche 7 bis 8,
dadurch gekennzeichnet, dass in dem Verfahren zum Separieren des Kerns (20
1), der gemessen wird, und der anderen Kernaufreihung (20), der Kern (20
1), der gemessen wird, durch ein Antriebsrad (27), einen Riemenförderer oder dergleichen
befördert wird, wodurch die Fördergeschwindigkeit des Kerns (20
1), der gemessen wird, höher ist als die Geschwindigkeit der anderen Kernaufreihung
(20), oder
der Kern (201), der gemessen wird, in der Querrichtung durch eine Drückeinrichtung oder dergleichen
befördert wird, oder
der Kern, der gemessen wird, in der vertikalen Richtung in vorteilhafter Weise mittels
Schwerkraft befördert wird.
10. Verfahren gemäß einem der Ansprüche 7 bis 9, dadurch gekennzeichnet, dass in dem Verfahren die Position des Kerns (201), der gemessen wird, durch eine Messvorrichtung wie beispielsweise ein Sensor (26)
gemessen wird, und zum Definieren der Länge des Kerns die Position des ersten Kerns
in der restlichen Kernaufreihung (20) gemessen wird, wodurch die Länge des Kerns (201), der gemessen wird, als eine Differenz der ausgeführten Messungen angegeben wird.
11. Verfahren gemäß einem der Ansprüche 1 bis 10, dadurch gekennzeichnet, dass in dem Verfahren die Kerne (20) zu der Abstützung der hinteren Trägerrolle und der
vorderen Trägerrolle des Aufwicklers der Rollenschneidmaschine zu einem Zwischenraum,
der durch sie ausgebildet wird, mittels zumindest zwei Saugbecherbänken (31, 32) oder
zwei gleichförmigen Saugzonen (31, 32) befördert werden.
12. Verfahren gemäß Anspruch 11, dadurch gekennzeichnet, dass der Abstand und / oder der Winkel zwischen den Saugbecheraufreihungen / Saugzonen
gemäß der Kerngröße einstellbar ist.
13. Vorrichtung beim Aufwickeln einer Faserbahn in Verbindung mit dem Satzwechsel einer
Rollenschneidmaschine, wobei die Vorrichtung in Verbindung mit einem Trägerrollenaufwickler
angeordnet ist, wobei der Trägerrollenaufwickler eine hintere Trägerrolle (11) und
eine vordere Trägerrolle (12, 13, 14; 18) aufweist, wobei getragen durch diese die
Teilbahnen, die zu Teilbahnen durch die Rollenschneidmaschine geschnitten worden sind,
zu Teilbahnrollen um Aufwickelröhren (20), d.h. Kerne gewickelt werden, dadurch gekennzeichnet, dass die Vorrichtung eine Rollendrückeinrichtung (17) aufweist, wobei die Rollendrückeinrichtung
(17) in Verbindung mit dem Aufwickler so gedreht wird, dass die Drückeinrichtung (17)
so angeordnet ist, dass sie die Rolle (10) aus dem Aufwickler herausdrückt unter Ausbildung
eines Spaltes zwischen der Rollendrückeinrichtung (17) und der vollendeten Teilbahnrolle
(10) für die Endkomprimierung eines Klebstoffstreifens, der auf das Endstück der Teilbahnrolle
aufgetragen worden ist.
14. Vorrichtung gemäß Anspruch 13, dadurch gekennzeichnet, dass die Rollendrückeinrichtung (17) sich zumindest teilweise zu der Seite der vorderen
Trägerrolle von einer Linie, die über die Mitten der Faserbahnrolle (10), die ausgebildet
wird, und der hinteren Trägerrolle (11) tritt, erstreckt zum Ausführen des Schneidens
der Bahn an einer Schneidklinge (15), die während des Schneidens ortsfest ist.
15. Vorrichtung gemäß Anspruch 13 oder 14, dadurch gekennzeichnet, dass die Rollendrückeinrichtung ein Führungsteil (17A) aufweist zum Steuern des Laufes
der Bahn zu der anderen Seite von einer Linie, die über die Mitten der Teilbahnrolle
(10), die ausgeführt wird, und der hinteren Trägerrolle (11) tritt, zum Ausführen
des Schneidens der Bahn an der Schneidklinge (15), die während des Schneidens ortsfest
ist.
16. Vorrichtung gemäß einem der Ansprüche 13 bis 15, dadurch gekennzeichnet, dass die Rollendrückeinrichtung (17) so dünn ist, dass sie so eingerichtet ist, dass sie
zwischen die Teilbahnrolle (10) und die hintere Trägerrolle (11) passt, ohne dass
der Schwerpunkft der Teilbahnrolle (10) über die vordere Trägerrolle befördert wird.
17. Vorrichtung gemäß einem der Ansprüche 13 bis 16, dadurch gekennzeichnet, dass die Vorrichtung eine Kernfördereinrichtung (21, 22, 23) zum Zuführen der Kerne zu
dem Aufwickler der Rollenschneidmaschine und eine Messanordnung (24, 26) aufweist
zum Messen der Länge der Kerne, die an der Kernfördereinrichtung (21, 22, 23) ein
Kern zu einer Zeit befördert werden, und dass die Messanordnung (24, 26) zumindest
einen Sensor (26) und einen Aktuator (27) aufweist zum Separieren des Kerns, der gemessen
wird, von der Kernaufreihung (20), die in der Kernfördereinrichtung (21, 22, 23) läuft.
18. Vorrichtung gemäß Anspruch 17,
dadurch gekennzeichnet, dass der Aktuator (27) ein Antriebsrad, eine Fördereinrichtung oder eine Drückeinrichtung
ist, oder
dass der Aktuator (27) auf dem Separieren des Kerns, der gemessen wird, mittels Schwerkraft
basiert.
19. Vorrichtung gemäß einem der Ansprüche 13 bis 18, dadurch gekennzeichnet, dass in Verbindung mit dem Aufwickler zumindest zwei Aufreihungen an Saugbechern (31,
32) oder zwei Saugzonen angeordnet sind, die in einem Abstand in Bezug zueinander
sind zum Befördern der Kerne (20) als eine Aufreihung zu dem Aufwickler.
20. Vorrichtung gemäß Anspruch 19, dadurch gekennzeichnet, dass der Winkel und / oder die Position zwischen den Saugbecheraufreihungen / Saugzonen
(31, 32) einstellbar ist.
1. Procédé lors de l'enroulement d'une nappe de fibres dans le cadre d'un changement
de série d'une machine à refendre et à bobiner, procédé dans lequel la nappe de fibres
(W) est enroulée dans un appareil enrouleur à rouleaux porteurs, dans lequel des nappes
partielles (W) coupées par la machine à refendre et à bobiner sont enroulées en rouleaux
(10) de nappe portés par un rouleau porteur (11) avant et un rouleau porteur (12,
13, 14, 18) arrière autour de coeurs (201... 205), procédé dans lequel les coeurs sont alimentés à la machine à refendre et à bobiner
par groupe (20) pour le changement de série, procédé dans lequel, lors d'un changement
de série c'est-à-dire lorsqu'on enlève des rouleaux (10) finis et que l'on commence
de nouveaux rouleaux (10), l'enroulement est arrêté, procédé dans lequel la nappe
est coupée au moyen d'un dispositif de coupe (15), les queues des nappes partielles
sont attachées aux rouleaux de nappe, les rouleaux de nappe finis sont enlevés au
moyen d'un poussoir à rouleau (17), de nouveaux coeurs (201...205) sont transférés au support des rouleaux porteurs (11, 12, 13, 14, 18), caractérisé en ce que, dans le procédé, en enlevant un rouleau (10) de nappe partielle fini de la machine
à refendre et à bobiner par le poussoir à rouleau (17), la partie principale de queue
d'une bande de colle formée par une colle appliquée à la queue de la nappe du rouleau
(10) de nappe est finalement rapidement pressé dans une ligne de contact entre le
poussoir à rouleau (17) et le rouleau (10) de nappe partielle.
2. Procédé selon la revendication 1, caractérisé en ce que, dans le procédé, un rouleau (10) de fibres complémentaire est poussé/libéré du rouleau
porteur (11) arrière lors de la décélération du rouleau avant une application de la
colle ou pendant l'application de la colle afin d'empêcher la partie principale de
queue de la bande de colle de passer par une ligne de contact entre le rouleau porteur
(11) arrière et le rouleau (10) de nappe partielle /de presser dans une ligne de contact
entre le rouleau porteur (11) arrière et le rouleau (10) de nappe partielle.
3. Procédé selon la revendication 1 ou 2, caractérisé en ce qu'en appliquant la partie principale de queue de la colle les derniers 300-500 mm de
la bande de colle sont obtenus.
4. Procédé selon l'une quelconque des revendications 1-3, caractérisé en ce que, dans le procédé, les rouleaux de nappe partielle finis sont poussés hors de l'appareil
enrouleur par un poussoir à rouleau (17) et que le poussoir à rouleau (17) s'étend
au moins partiellement jusqu'au côté du rouleau porteur avant d'une ligne passant
par les centres du rouleau (10) de nappe de fibres en cours de formation et le rouleau
porteur (11) arrière.
5. Procédé selon la revendication 4, caractérisé en ce que, dans le procédé, les rouleaux de nappe partielle finis sont poussés hors de l'appareil
enrouleur par un poussoir à rouleau (17) vers un dispositif d'abaissement (19) en
transférant le poussoir à rouleau (17) de sorte qu'une partie de guidage (17A) du
poussoir à rouleau (17) en contact avec la nappe s'étend jusqu'au côté du rouleau
porteur avant d'une ligne passant par les centres du rouleau (10) de nappe des fibres
en cours de formation et le rouleau porteur (11) arrière, moyennant quoi un angle
de coupe adéquat pour la nappe (W) est fourni, et que la nappe est coupée contre une
lame de coupe (15) qui reste fixe pendant la coupe.
6. Procédé selon l'une quelconque des revendications 1-5, caractérisé en ce que, dans le procédé, le rouleau (10) de fibres complémentaire est transféré à l'écart
du rouleau porteur (11) arrière lorsque les rouleaux porteurs sont encore en rotation.
7. Procédé selon l'une quelconque des revendications 1-5, caractérisé en ce que, dans le procédé, lors de l'enroulement de la série précédant le changement de série
de la machine à refendre et à bobiner, de nouveaux coeurs (201... 205) sont alimentés à l'appareil d'enroulement de la machine à refendre et à bobiner
par groupe (20) et, dans le procédé, la longueur des coeurs individuels dans le groupe
sont mesurées de sorte qu'un coeur (201) est dévié/séparé du groupe central (20) pour sa mesure directe ou indirecte.
8. Procédé selon la revendication 7, caractérisé en ce que, dans le procédé, au moyen d'un espace (F) entre le coeur (201) en cours de mesure et le groupe central (20) restant ou une encoche prévue en déviant,
l'emplacement du coeur (201) en cours de mesure est mesuré et l'emplacement du groupe central (20) restant et
la longueur du coeur (201) sont définis comme une mesure indirecte comme une différence
de données locales reçues sur la base desdites mesures, ou en ce que, dans le procédé, la position de la première et de la deuxième extrémité du coeur
(201) en cours de mesure et déviée/séparé du groupe (20) est mesurée pour définir la longueur
du coeur (201) comme une mesure directe.
9. Procédé selon l'une quelconque des revendications 7-8 caractérisé en ce que, dans le procédé, pour séparer le coeur (201) en cours de mesure et l'autre groupe central (20), le coeur (201) en cours de mesure est transféré par une roue d'entraînement (27), un transporteur
à courroie ou un équivalent, moyennant quoi la vitesse de transfert du coeur (201) en cours de mesure est plus élevée que la vitesse de l'autre groupe central (20),
ou le coeur (201) en cours de mesure est transféré dans le sens travers par un poussoir ou par un
équivalent, ou le coeur en cours de mesure est transféré dans la direction verticale,
avantageusement par gravité.
10. Procédé selon une quelconque des revendications 7-9, caractérisé en ce que, dans le procédé, la position du coeur (201) en cours de mesure est mesurée par un dispositif de mesure, par exemple un capteur
(26) et, pour définir la longueur du coeur, la position du premier coeur du groupe
central (20) restant est mesurée, moyennant quoi la longueur du coeur (201) en cours de mesure est donnée comme une différence des mesures effectuées.
11. Procédé selon l'une quelconque des revendications 1-10, caractérisé en ce que, dans le procédé, les coeurs (20) sont transférés au support du rouleau porteur arrière
et du rouleau porteur avant de l'appareil enrouleur de la machine à refendre et à
bobiner jusqu'à un écart formé par eux au moyen d'au moins deux bancs à ventouse (31,
32) ou deux zones (31,32) d'aspiration uniformes.
12. Procédé selon la revendication 11, caractérisé en ce que la distance et/ou l'angle entre les groupes de ventouse/zones d'aspiration est réglable
selon la taille du coeur.
13. Dispositif lors de l'enroulement d'une nappe de fibres dans le cadre d'un changement
de série d'une machine à refendre et à bobiner, lequel dispositif est agencé en liaison
avec un appareil enrouleur à rouleaux porteurs, lequel appareil enrouleur à rouleaux
porteurs comporte un rouleau porteur (11) arrière et un rouleau porteur (12, 13, 14,
18) avant porté par lesquels les nappes partielles coupées en nappes partielles par
la machine à refendre et à bobiner sont enroulées en rouleaux de nappe partielle autour
de tubes d'enroulement (20) c'est-à-dire des coeurs, caractérisé en ce que le dispositif comporte un poussoir à rouleau (17) lequel poussoir à rouleau (17)
est pivoté en liaison avec l'appareil enrouleur de sorte que le poussoir (17) soit
agencé pour pousser le rouleau (10) hors de l'appareil enrouleur formant une ligne
de contact entre le poussoir à rouleau (17) et le rouleau (10) de nappe partielle
fini pour la compression finale d'une bande de colle appliquée à la queue du rouleau
(10) de nappe partielle.
14. Dispositif selon la revendication 13, caractérisé en ce que le poussoir à rouleau (17) s'étend au moins partiellement jusqu'au côté du rouleau
porteur avant d'une ligne passant par les centres du rouleau (10) de nappe de fibres
en cours de formation et le rouleau porteur (11) arrière pour effectuer la découpe
de la nappe contre une lame de coupe (15) qui reste fixe pendant la coupe.
15. Dispositif selon la revendication 13 ou 14, caractérisé en ce que le poussoir à rouleau comporte une partie de guidage (17A) pour commander le déplacement
de la nappe vers l'autre côté d'une ligne passant par les centres du rouleau (10)
de nappe de fibres en cours de formation et le rouleau porteur (11) arrière pour effectuer
la coupe de la nappe contre la lame de coupe (15) qui reste fixe pendant la coupe.
16. Dispositif selon l'une quelconque des revendications 13-15, caractérisé en ce que le poussoir à rouleau (17) est mince afin qu'il soit agencé pour s'ajuster entre
le rouleau (10) de nappe partielle et le rouleau porteur (11) sans que le centre gravité
du rouleau (10) de nappe partielle ne soit transféré sur le rouleau porteur avant.
17. Dispositif selon l'une quelconque des revendications 13 ou 16, caractérisé en ce que le dispositif comporte une courroie (21, 22, 23) de coeurs pour alimenter les coeurs
de l'appareil enrouleur de la machine à refendre et à bobiner et un agencement de
mesure (24, 26) pour mesurer la longueur des coeurs transportés sur la courroie de
coeurs (21, 22, 23) un coeur à la fois, l'agencement de mesure (24, 26) comporte au
moins un capteur (26) et un actionneur (27) pour séparer le coeur en cours de mesure
du groupe de coeurs (20) se déplaçant sur la courroie de coeurs (21, 22, 23).
18. Dispositif selon la revendication 17, caractérisé en ce que l'actionneur (27) est une roue d'entraînement, un transporteur ou un poussoir ou
en ce que l'actionneur (27) est basé sur la séparation du coeur en cours de mesure par gravité.
19. Dispositif selon l'une quelconque des revendications 13 ou 18, caractérisé en ce qu'en rapport avec l'appareil enrouleur sont agencés au moins deux groupes de ventouses
(31, 32) ou deux zones d'aspiration qui sont écartées l'une par rapport à l'autre
pour transférer des coeurs (20) par groupe pour l'appareil enrouleur.
20. Dispositif selon la revendication 19, caractérisé en ce que l'angle et/ou la position entre les groupes de ventouse/zones d'aspiration (31, 32)
est réglable.
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description