[0001] The present invention relates to a mixing machine.
[0002] In particular, the present machine is especially suitable for the treatment of fluid
materials like paint and mortars as, for example, the lime used for painting large
surfaces like walls of road tunnels and similar, i.e. materials which are subject
to a relatively quick decantation of the solid phase which separates from the liquid
phase in a short time.
[0003] It is known that the aforesaid materials, when contained in a tank, are subject to
a substantial separation of the solid phase from the liquid one, with the formation
of a particularly dense mass which deposits on the bottom of the tank. The separation
of the liquid phase, which floats on the mass below, is particularly sudden, being
substantially completed in a few hours. Then, the material becomes unusable if not
subject to continuous shaking or mixing, even when it isn't to be used.
[0004] The main aim of the present invention is to overcome the above mentioned drawbacks.
[0005] This result has been achieved according to the invention thanks to the machine having
the features described in claim 1. Other features of the present invention are the
object of the dependant claims.
[0006] Thanks to the present invention, it is always possible to have the chosen material,
in a ready and immediately usable form, in spite of the accumulation of the solid
component on the bottom of the tank. Moreover, a machine according to the present
invention is relatively simple to be realized, economic and reliable also after a
prolonged use.
[0007] These and other advantages and characteristics of the invention will be best understood
by anyone skilled in the art from a reading of the following description in conjunction
with the attached drawings given as a practical exemplification of the invention,
but not to be considered in a limitative sense, wherein:
- Fig. 1 is a schematic side view concerning a possible embodiment of a machine according
to the invention;
- Fig. 2 is a schematic longitudinal section view of the tank (1) with the inner shaking
means according to a possible embodiment of the present machine;
- Fig.3 is a section view according to line A-A of Fig.2;
- Fig.4 is a schematic front-lateral perspective view of a of a blade of the inner mixing
system of the tank (1).
[0008] Reduced to its essential structure and with reference to the figures of the enclosed
drawings, a machine according to the present invention comprises a tank (1) apt to
contain a prefixed amount of material in mortar form, like, for example, lime for
painting particularly extended surfaces like the walls of road tunnels and similar,
and means (2) for shaking the material inside the tank (1). The tank (1) can rotate
about a respective longitudinal axis (x-x) on a support structure (3) and is connected
to a motor unit (4) which drives its rotation about said axis. In the example shown
in Fig.1, the support structure of the tank (1) is formed by the loading platform
of a truck (5). On the loading platform (3) of the truck (5) an additional structure
(6) is placed, provided with a series of rolls (7) engaging an annular rolling track
(8) provided on the external surface of the tank (1). The connection with the motor
unit (4), which is also placed on said loading platform (3), is of conventional type
and, therefore, it is not described in greater detail. Said mixing means (2) comprise,
with reference to the examples of Figs.2-4, a set of blades (20) which are disposed
along a shaft (9) to form an auger conveyor or feeder screw. Said shaft (9) is disposed
along said rotation axis (x-x) of the tank (1) and extends between the two opposite
bases of the tank (1). On one side, said shaft (9) is supported, free to rotate, by
the inner surface of a base (10) of the tank. On the opposite side, the shaft (9)
is supported, free to rotate, by the other base (11) of the tank and is connected
to a hydraulic motor (13) by means of a joint (12). Said hydraulic motor is operated
by means of a pump (not represented in the drawings for sake of simplicity) which
is powered by the unit (4) and is supported by a correspondent structure (14) of the
truck platform (3). Moreover, the output of said hydraulic motor is coaxial with the
shaft (9).
[0009] Each of said blades (20) is formed, according to the example shown in the drawings,
by a series of parallel and spaced stripes (21) which are joined together by a frame
having a substantially triangular outline (22), an opening (23) being defined between
each pair of stripes (21). This allows a better reflux of the material subject to
mixing inside the tank (1). The every blade (20) is mounted onto the shaft (9) by
means of two semi-collars (24, 25). A first semi-collar is solid with the lower base
of the blade (20), while the second semi-collar is connected to the first one, on
the opposite side, by means of bolts passing through holes (26) provided in corresponding
side wings of the two semi-collars, thus determining the clamping of the blade (20)
to the shaft (9) which, in turn, results between the two semi-collars, i.e. passes
through the hole defined by the two semi-collars.
[0010] When the machine has been stopped for a long time, i.e. the solid component of the
material contained in the tank (1) is accumulated on the bottom thereof, an operator,
by acting on a corresponding control panel (15), commands the rotation of the tank
(1) about the axis (x-x) and, subsequently, that is after few turns of the tank (for
example, after three or four turns), he commands the rotation of the shaft (9) carrying
the blades (20). The first rotation involves the tank (1) only and provokes a first
rough mixing of the material contained therein, so that the rotation of the blades
carried by the shaft (9) is not prevented by the dense mass previously accumulated
inside the tank. Therefore, the rotation of tank (1) combined with the rotation of
blades (20) eliminates the drawbacks due to the accumulation of the dense mass inside
the tank.
[0011] The tank (1) is provided with an input/output opening (16) provided with a respective
door which, when the material inside the tank is to be discharged, is disposed downwardly
oriented to allow the discharge for gravity with the tank being stopped. However the
discharge of the material can be realized with the opening (16) disposed on top, and
a suction pump can be used. While the tank (1) is stopped to allow the discharge of
the material, the rotation of the blades (20) inside the tank is allowed.
[0012] Thanks to the present machine, it is possible to transport the material for a very
long distance from a material-loading station to the point in which the material is
to be used and, in the meantime, it is possible to keep stopped both the tank (1)
and the mixing screw (2), with noticeable economical and environmental benefits due
to the reduction of fuel consumption required by the respective motor units and to
the reduction of pollutants.
[0013] The shaking/mixing system inside the tank (1), in the example represented by the
blades (20) mounted onto the shaft (9), can be realized in any other suitable way.
[0014] According to the present invention, the motion of the tank (1) is independent from
the motion of mixing means (2) inside the tank (1).
[0015] In practice, the execution details may vary as regards the shape, the size, the arrangement
of the elements, the kind of material used, but they are within the limits of the
solution adopted and within the limits of the protection offered by the present patent.
1. Mixing machine, comprising a tank (1) apt to contain a predetermined amount of fluid
material and means (2) for shaking or mixing the material inside the tank (1), characterized in that said tank (1) can rotate about a relevant axis (x-x) on a support structure (3),
said tank (1) being movable about said axis (x-x) independently with respect to said
shaking or mixing means (2).
2. Mixing machine according to claim 1, characterized in that said tank (1) and said shaking or mixing means (2) are driven by two different motor
units (4, 13).
3. Mixing machine according to claim 1, characterized in that it is mounted on a truck (5).
4. Mixing machine according to claim 3, characterized in that said tank (1) and said motor units (4, 13) are mounted onto a loading platform (3)
of the truck (5).
5. Mixing machine according to claim 1, characterized in that said shaking means (2) comprise a series of blades (20) mounted on a shaft (9) disposed
inside said tank (1), along said rotation axis (x-x), said shaft (9) being driven
by a corresponding motor unit (13).
6. Mixing machine according to claim 5, characterized in that each of said blade (20) is formed by a series of stripes (21), parallel and spaced
to each other, joined by a frame having a substantially triangular outline (22), so
that an opening (23) is defined between each pair of stripes (21).