Purpose of the invention.
[0001] This invention refers to a high-speed wrapping machine consisting of arms that rotate
around a platform where a pallet or package is deposited for subsequent wrapping with
plastic film.
Background of the invention.
[0002] Currently, high-speed wrapping machines using plastic film or similar material consist
of a structure installed over a wrapping platform, with the platform positioned between
an entry section of rollers and an exit section of rollers for the pallets or packages
to be wrapped.
[0003] On high-speed wrapping machines, the arms that support the spool carriages are what
rotate around the platform where the load to be wrapped is deposited, thereby providing
better performance than wrapping machines on which the arm is static and on which
it is the platform with the pallet or load that is rotated while the plastic film
is applied around it.
[0004] These high-speed wrapping machines, meaning the ones with rotating arms, generally
consist of a gantry equipped with legs or supports, large central gears for motorised
movement, and one or more arms or columns arranged in cantilever with respect to the
upper zone of the gantry and oriented towards the bottom zone. Each one of these arms
has a plastic film spool carriage that can move vertically.
[0005] These machines have the inconvenience that, when the spool carriage is at the bottom
part of the corresponding arm or column, there is a serious risk of hooking the pallet
or load to be wrapped, thereby twisting the arms and subsequently destroying the machine.
[0006] Moreover, the size and volume of the wrapping machine is notorious due to the existence
of the upper gantry, such that it exceeds a height of three and a half metres and
a span of four metres, thus requiring considerable free height for installation. This
volume also complicates the disassembly task at the shop that manufactures the machine
and complicates subsequent positioning on trucks and containers to transport it to
the customer's facilities.
[0007] These high-speed wrapping machines also present serious problems for maintenance
technicians, given that most of the drive mechanisms are located in the upper zone
of the gantry so that it is difficult to access and repair the same; given that they
involve occupational risks; and given that they frequently require the use of cranes
and elevators for disassembly and repair.
Description of the invention
[0008] The high-speed wrapping machine of this invention includes a series of technical
particulars that allow simpler, stronger and more reliable construction, in addition
to a notable reduction of the wrapping machine's total volume, thereby providing optimised
operation and performance that is remarkably greater than known high-speed wrapping
machines.
[0009] On the wrapping machine of this invention, the arm fastening and drive elements are
located in the zone below the wrapping machine, thereby simultaneously providing easy
access for assembly and maintenance, a notable reduction of the wrapping machine's
volume by eliminating gantries or drive support structures, and greater ease of transport
on trucks or in containers. Moreover, the spool carriage arms are not suspended on
a cantilever, wherefore they are stronger.
[0010] This wrapping machine presents at least one arm that holds a spool carriage and that
rotates around the wrapping platform. This arm is linked at the bottom end to an element
that rotates with respect to the platform designed to support a pallet with the load
to be wrapped. The minimum height of the wrapping machine is therefore notably less
than that of wrapping machines equipped with a gantry or upper structure.
[0011] The rotating element can be on a bearing or any other element that allows the rotation
of the arm or arms, and the rotation movement of the arms is driven by a motor and
the corresponding transmission, also positioned at the bottom part of the wrapping
machine.
[0012] In order to allow the combined rotational and vertical movement of the spool carriages,
the holder arm or arms have been designed to be telescopic, preferably consisting
of a pneumatic or hydraulic cylinder.
[0013] All the mechanisms can be controlled automatically by an electrical panel or programmable
controller for stand-alone operation.
Description of the figures.
[0014] To complement the description that is being made and in order to facilitate an understanding
of the invention's characteristics, a set of drawings has been attached to this descriptive
report. These drawings represent the following, as an example but not a limitation
of the invention:
Figure 1 shows a schematic elevation view of the high-speed wrapping machine.
Figure 2 shows a ground view of the wrapping machine.
Figure 3 shows an elevation view of one of the arms, cross-sectioned by a vertical
plane to allow observation of the interior cylinder.
Figure 4 shows a ground view of an arm, where the telescopic assembly of the elements
or profiles that make up the same can be observed.
Preferred embodiment of the invention.
[0015] As it can be observed in the referenced figures, the wrapping machine includes a
platform (1) for receiving the pallet (6) with the load to be wrapped, and this platform
(1) is positioned between an entry roller section (11) and an exit roller section
(12) of the pallet (6).
[0016] A rotating element (2) such as a bearing is located underneath the platform (1),
positioned exteriorly with respect to the support legs (13) of the platform (1) to
prevent interference during rotation.
[0017] This rotating element (2) has a throat for installing a belt (3) driven by an electric
motor (4), thereby providing the belt with silent and vibration-free operation.
[0018] In turn, the rotating element (2) is prolonged laterally on two supports, which are
diametrically opposed, on which the bottom ends of the arms (5) are fastened.
[0019] Each arm (5) includes various telescopic sections (51, 52, 53) that are guided vertically
for correct extension and retraction when driven by a hydraulic or pneumatic cylinder
(54).
[0020] The last section (53) of the arm (5) supports a spool carriage (55) that moves vertically
by extension or retraction of the telescopic sections (51, 52, 53) of the arm (5).
[0021] All the mechanical elements, such as the pneumatic or hydraulic cylinders (54) and
the motor (4) are controlled by an electrical panel or programmable controller (not
represented).
[0022] Finally, it should be highlighted in the embodiment shown that the wrapper has two
spool carriage arms, although it can have additional or fewer arms, depending on the
desired performance. If a greater number of arms are equipped, they will be distributed
uniformly around the periphery of the wrapping machine, as in the example shown, so
that balance is maintained when the arms rotate.
[0023] Having sufficiently described the nature of the invention, as well as an example
of the preferred embodiment, it is hereby recorded for the appropriate purposes that
the materials, shape, size and layout of the described elements can be modified, as
long as it does not mean an alteration of the essential characteristics of the invention
that are claimed below.
1. A high-speed wrapping machine that includes an entry roller section (11); a platform
(6) (1) for static positioning of a pallet (6) with the load to be wrapped; an exit
roller section (12); and at least one vertical arm that has an associated spool carriage
(55); characterised because the arms (5) are joined at their bottom end to a rotating element (2) that
is installed around the static platform (1) and that is operationally suitable to
allow the rotation of the spool carriage (55) around the load positioned on said platform
(1).
2. A wrapping machine in accordance with claim 1, characterised because the rotating element (2) in charge of supporting the arms (5) is a bearing
positioned underneath the platform (1) of the wrapping machine.
3. A wrapping machine in accordance with claim 1, characterised because the rotating element (2) is related to a drive motor (4) by a transmission
element.
4. A wrapping machine in accordance with claim 3, characterised because the transmission element is a belt (3).
5. A wrapping machine in accordance with claim 1, characterised because the arm (5) includes several sections (51, 52, 53) that are installed telescopically.
6. A wrapping machine in accordance with claims 1 and 5, characterised because each arm (5) includes a hydraulic or pneumatic cylinder (54) for elevation
and descent in the vertical direction of the spool carriage (55) associated with the
same.
7. A wrapping machine in accordance with claim 1, characterised because the motor (4) and the cylinder (54) of the arm (5) are controlled by an electrical
panel.